PDP Repairguide

1
LG Electronics Alabama, Inc.

Plasma One Point Repair 2004
. Visual repair Index
. Introduction to Plasma
. Service Adjustments
. Trouble shooting
Contents
NOTE:
Active links in this document
are outlined in blue.
2
Control Board & Y-Driver Amp
Y-Driver Amp Y- Amp
Y-Driver Top
Control Board
60 Known Visual problems with boards that fixed
Page # 37
Page # 37
Page # 38
Page # 38
Page # 39
Page # 39
Page # 40
Page # 40 Page # 41
Page # 41
Y-Driver - Top Y-Driver - Top VSC- Board
VSC- Board X- Board ( Top Right) Y-Driver amp and X-Drive Top
Page # 43
Page # 43
Page # 45
Page # 45
Page # 47
Page # 47
Page # 44
Page # 44
Page # 46
Page # 46 Page # 48
Page # 48
Visual repair Index
X-Board upper right
Page # 42
Page # 42
3
Y-Driver Amp upper
Control Board
Visual repair Index
Control board
Fig # 13
Fig # 13
Page # 51
Page # 51
Page # 50
Page # 50
Page # 49
Page # 49
Page # 52
Page # 52
Y- Driver Amp bottom
Page # 54
Page # 54
X-Board upper right
Page # 53
Page # 53
VSC Board
Page # 55
Page # 55
X- Board ( Bottom Left)
X- Board ( Lower Left)
Page # 56
Page # 56
Control Board
Y- Driver Bottom
Y- Driver Amp and X-Drive Top
Page # 58
Page # 58 Page # 60
Page # 60
Page # 59
Page # 59
Page # 57
Page # 57
Control Board
X- Board ( Lower Right)
4
Data @ X-Board Yes/ tested for shorted
FOC IC Ribbon shorted/ Defective Panel
Installed Y- Driver Amp bottom no
Change/ Defective Panel
Displays waves - VSC
Page # 62
Page # 62
Page # 61
Page # 61 Page # 63
Page # 63
FOC IC Ribbon shorted/ Defective Panel
Page # 64
Page # 64
Page # 72
Page # 72
Page # 71
Page # 71
Page # 70
Page # 70
Page # 65
Page # 65
Page # 66
Page # 66
Page # 68
Page # 68 Page # 67
Page # 67
Page # 69
Page # 69
Y-Driver Amp upper
Control Board Control board
Y-Driver - Top
Y-Driver - Top
VSC- Board
Y-Driver - Top Y-Driver - Top
Visual repair Index
5
M U 5 0 P Z 9 0 V
PRODUCT TYPE
M: Monitor
D:B/l Digital Tuner
K: B/l DVD
R: B/l Analog Tuner
T: B/l PVR
REGlON
U: N.America
Z: Europe
T: N-EU
P: S.America
J: Japan
N: Korea
Display Size
(lnches)
DlSPLAY DEVlCE
P: PDP
L: LCD
F: Flat CRT
S: Micro Display
Aspect Ratio
Z,Y,X: wide
A,B,C: 4:3
1
1
2
3
5
4
6
Engineering Tool #
For manufacturing
purpose only
7
SPEClAL OPTlON
H: High Altitude
V: Pivot (Vertical Display)
M: High Altitude + Pivot
Q: Home Security Network
D: DLP
L: LCD
Understanding Model Numbers for LG Displays
2 3 4 5
6
7
Voltages for VS: Supplies support to the Y-Amplifier for
horizontal grid voltage. If the required voltage is not + or
3% you may see the following in the picture: lines from side
to side or left to right, half picture top or bottom, intermittent
shutdown or dead.
Voltages for VA: Supplies support to the Z-Amplifier for
vertical grid voltage. If the required voltage is not + or 3%
you may see the following in the picture: Comets, washout,
bleeding, intermittent shutdown or dead.
To start to understand plasma one must look for why this
voltage is not within specifications. In LG Zenith line of
plasmas there are several power supply set-ups as follows:
60 plasma is made-up of a primary and secondary power
supply followed by a DC to DC converter. This is to support
the massive current thats required to sustain picture
quality.
The 50 and 42 plasma power supplies are consolidated
into one board. In the 60 anyone of the three parts could
be out of adjustment. In the fifty and forty two the voltages
need to be still verified in chronological order. In most
cases if your facing a dead set scenario this is caused by
a shorted Y or X-driver board.
Testing for defective Y-drive boards can be done by looking
for a voltage drop if this is located in the Y-sustain
disconnect power and remove one Y-driver boards at a
time until Y-sustain voltage is accurate. If Y-sustain does
not respond with proper voltage supplied replace. Testing
for defective X-driver boards can be done by powering
down and disconnecting each X-driver and powering on
each quadrant at a time.
Pulse Frequency Coefficient: (PFC) adjustment is Located
the primary supply and is for aligning grid voltage. The
panels grid voltage averages 360 to 380 volts depending
on panel circuit.
Known symptoms:
No Power
Intermittent Power
Picture dimming to bright during certain seines
Primary colors off, Hue or flesh tones
Colors bleeding
Left to Right picture is dark to bright
Introduction to Plasma
How the power supply works
1) This is a path to supply SUSTAIN ,RESET waveform which is made
from Y SUSTAIN B/D to panel through SCAN DRIVER IC.
2) Supplies the waveform that selects Horizontal pulse (Y SUSTAIN pulse) sequentially.
- Potential difference is 0V between GND and Vpp of DRIVER IC in SUSTAIN period.
- Generated potential difference between GND and Vpp only in SCAN period.
X B/D X B/D
Receiving LOGIC signal from CONTROL B/D to make ADDRESS
PULSE generating address discharge by an ON/OFF operation,
and supplies this waveform to COF IC (data) or ribbon IC.
1. X B/D
Responsible for making SUSTAIN PULSE and ERASE PULSE that
that generates SUSTAIN discharge in panel by receiving LOGIC
signals the CONTROL B/D.
The Sustain discharge waveform is supplied to panel through FPC (Z
B/D).
Composed of IPM,FET,DIODE, electrolytic capacitor, E/R coil.
E/R (Energy recovery)
COF (Chip On Film)
IPM (Intelligent Power Module)
2. Z sustain B/D
Scan drive IC
3. Y drive B/D
Z B/D Z B/D
Y SUB Y SUB- -AMP B/D AMP B/D
Generates SUSTAIN, RESET waveform, VSC (SCAN) voltage
and supplies it to the Y DRIVER B/D.
Composed of IPM, DIODE, electrolytic capacitor, FET.
Creates signal processing (Contour noise, reduction ISM,..)
and an order of many FET switching ICs on/ off of each
DRIVER B/D with R,G,B to each 8bit input COF ribbon IC.
Supply voltages 3.3V/ 5V.
5. Control (logic) Board
4. Y sustain B/D
Connected to Z B/D and Y B/D, making Sustain waveform.
Sustaining and supplying a square wave to panel, creating video.
Composition
CAPACITORS/ DIODES/ IC LINEAR/ RESISTORS,
TRANSISTORS and FETS.
6. IPM (Intelligent Power Module)
Z-APM B/D
Y Y- -AMP B/D AMP B/D
DIG CONTROL B/D DIG CONTROL B/D
Flow, address signal
In the figure to the right shows data path to COF IC In this
description you can see how missing data can affect the
panel.
7. Ctrl B/D
CTRL B/D supplies video signal to COF. So if there is a
bar defect on panel this may be the ctrl b/d creating this
problem.
1. Confirm Y, Z SUS signal cable.
2. Check Y DRV IC FAIL
3. Check Y sus b/d voltages (-Vy.Vscw)
4. Check Y ,Z-SUS IPM fail
5. Replace CTRL b/d
8. Checking order
A. Mal-discharge problem Y-drive, Z -b/d.
<Diagram of ctrl b/d>
Buffer
IC
ASlC
COF lC1 COF lC2 COF lC3 COF lC4
Each 16
lines
Array
resistor
B. Check VA and VS Voltage if occurred.
Supplied with the X B/D waveform to the panel, controls grid & zones by
switching on or off the 96 pin COF IC.
the higher the resolution, the less spare space on the IC.
9. Check FPC
In case of horizontal 1 or more line, it is due to FPC or panel inside .ctrl b/d, Y b/d is just normal. First , clean the FPC
electrode with a cloth to clean off the ribbon connection removing particles.
COF ribbon to panel open Cell/ break down Horizontal line.
10. Checking address COF input of resistor and IC
COF resistor check
Check the both side of resistor With Digital multi meter(DMM) .
If the resistor is okay, the resistor value should be 10 if open
replace resistor.
Resistor
11. COF (Chip On Film)
COF IC
Open
COF (Chip On Film)
This phenomenon is due to COF IC inside short or adherence part of the Film and rear panel electrode
problem. In this case, replace the panel.
This is an ASIC of Ctrl b/d defect. ASIC defective, replace the ctrl b/d.
1 line open or short
Line open or short with same distance.
Will cause
1 line open
1 electrode open
Vertical defect (line)
DA : Data Arranger lC
ln case of 1 vertical line or short , check for foreign substances on COF connector.
First clean off the connector with clean cloth to remove foreign substances, Test again, then if the same
line appears check for shorted lC, SHORTED replace panel.
12
1) Check the related X-Boards power connector.
2) Check the signal cable between Controller PCB & X-Board.
3) Replace X-Board
Correlation between screen & X Boards
Screen Location X Board
1) Top left 3/10 l X Top-right / Bottom-left B/D
2) Center top 2/5 l X Center Top B/D
3) Top right 3/10 l X Top-left / Bottom-right B/D
4) Bottom left 3/10 l X Top-left / Bottom-right B/D
5) Center bottom 2/5 l X Center Top B/D
6) Bottom right 3/10 l X Top-right / Bottom-left B/D
No image in the specific area (see the screen location 2)
2. Known Tips as to no data and partial display
No image/ Data COF IC.
1) Caused by X Boards having no power or connections.
Data COF is totally or partially not displayed
2) Check the connector between COF IC & X-Board.
3) Data COF IC is defective, replace the related X-Boards.
Examples,
Partially displayed
Non Image white
Non-image
Fig # 02
Fig # 02
Visual Troubleshooting
5
1
3
6
4
2 2
Fig # 01
Fig # 01
13
Partial error or total error with One or more
ICs are defective.
1) This is caused by X Board output IC being defective. When COF ICs have data this means the data transfer between the
Controller PCB and X Board is missing.
2) Check all related X Board connections.
3) Replace that X Board or CTRL PCB or both if needed.
1) Check the related X Boards power connector.
2) Check the signal cable between Controller PCB & X-Board.
3) Replace X-Board
Correlation between screen & X Boards
Screen Location X Board
1) Top left 3/10 l X Top-right / Bottom-left B/D
2) Center top 2/5 l X Center Top B/D
3) Top right 3/10 l X Top-left / Bottom-right B/D
4) Bottom left 3/10 l X Top-left / Bottom-right B/D
5) Center bottom 2/5 l X Center Top B/D
6) Bottom right 3/10 l X Top-right / Bottom-left B/D
Fig # 04
Fig # 04
Regular vertical line with one or more Data COF IC
5
1
3
6
4
2
Fig # 03
Fig # 03
14
Bottom left 3/10 of the screen with no-picture Bottom left 3/10 of the screen with vertical bar
Address Bar ( Vertical ) & partial no-picture
Related X-Board power supply voltage check
Related X-Board power supply voltage check
Related X-Board Connector check
Related X-Board Connector check
Related X-Board & Controller Board Connector check
Related X-Board & Controller Board Connector check
Related X-Board replacement
Related X-Board replacement
Module (Panel ) check
Module (Panel ) check
Y- Board
Controller
Board
B61
VR 424
VR 301 VR 301
Z- Board
B
6
1
(
T
P
;
s
u
s
_
u
p
)
(TP; sus_out)
P200
Side A/V L/F
VSC
Board
Fig # 05
Fig # 05
Fig # 06
Fig # 06
Fig # 07
Fig # 07
15
Only bottom lmage is Displaying
Y-Board & Y-Drive Board Connector check
Y-Board & Y-Drive Board Connector check
Y-Drive Board ( Top ) Drive IC check
Y-Drive Board ( Top ) Drive IC check
Y-Drive Board replacement
Y-Drive Board replacement
Only top lmage is Displaying
Y- Board
Controller
Board
B61
VR 424
VR 301 VR 301
Z- Board
B
6
1
(
T
P
;
s
u
s
_
u
p
)
(TP; sus_out)
P200
Side A/V L/F
VSC
Board
Fig # 08
Fig # 08
Fig # 09
Fig # 09
Fig # 10
Fig # 10
Bar (Horizontal) half -picture
16
6. One or more vertical lines in the screen.
1) Irregular vertical line is not related to Controller PCB or X Board.
2) It is mainly caused by the followings open (or short).
- Panel itself defect
- DATA COF FPC attached to panel is open or short.
- DATA COF attached to panel itself is defective
There can be several lines in inch wide area.
It can be seen on the both side, right and left.
The area is sometimes over inch wide.
7. One or more horizontal lines in the screen.
1) Irregular vertical line is not related to Controller PCB or Y Board.
2) It is mainly caused by the followings open (or short).
- Y FPC connector reinsertion
- Open because of Y Driver Boards connector dry joint
Y DRV Board replacement
- Panel itself is defective, Y FPC attached to panel itself
is open or short
There can be several horizontal lines
8. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL PCB.
2) Replace CONTROL PCB
Regular vertical lines in the whole screen
Fig # 11
Fig # 11
Vertical Lines
17
9. Vertical Data copy
1) This happens when scan wave is not reproduced properly.
2) Replace Y-Board
<case 1 : partial Top copy > <case2 : partial Bottom copy >
10. Grid X and Y Layout by screen size.
60 50
40 42
X X
Y
X
Y
X
Y
X
Y
Fig # 46
Fig # 46
Vertical Lines
18
10. Input signal pattern is displayed but the screen is dark.
1) It happens when Z Board is not operating well.
2) Check whether Z Boards power connector is plugged properly.
3) Check whether the signal connector between Controller PCB & Z Board is plugged.
4) Replace Z Board or controller PCB.
11. Input signal is white pattern but other colors are displayed in spots, missing data.
1) Check the slope & waveform of Y Board set up, set down.
2) Check the slope of Z Boards ramp waveform
3) Measure each Boards output waveform by over 200MHz scope and reference Fig. 12 and 13.
it is possible to control Y Boards setup slope by adjusting VR2 and Z Boards ramp slope by adjusting VR1.
- Y B/D measurement point : B61 ( SUS_UP OUTPUT ) - Z B/D measurement point : B61 ( SUS_OUT )
V-set-up
( 200V~240V)
Vs (170 ~ 185V)
< Y Sustain voltage wave>
0V
VCC ( 90~110V)
10V
1705
205
140
< Z Ramp voltage wave >
0V
Vs (170 ~ 185V)
23
3 2
Fig # 12
Fig # 12
Fig # 13
Fig # 13
Dark picture
19
13. A specific brightness of one color is not clear.
1) Check CTRL Boards input signal connector.
2) Replace CTRL Board.
Dark picture at Top, Bottom or Center
< Z Ramp voltage wave >
Vs (170 ~ 185V)
23
3 2
Fig # 14
Fig # 14 Fig # 15
Fig # 15
Fig # 16
Fig # 16
14. With a full white pattern, the picture is darker toward
the center.
1) Dark picture will occur when the Z-board is missing its ramp
waveform/ see Fig # 15
2) Check the connection between CTRL PCB and the Z-board
signal cable.
3) If the signal cable is -OK- Replace the Z-Board.
20
No picture
1) Check CTRL PCBs LED (D1~ D4).
2) Check the power or signal cable inputting into CTRL PCB.
3) Check X Board, Y Board and Z Boards power connector.
4) Check the connector between CTRL PCB, X Board, Y Board, and Z Board respectively.
5) Measure Y Boards output waveform with over 200MHz oscilloscope and compare it to Fig 17 below.
- Y Board measurement point : ( SUS_UP OUTPUT )
- X Board measurement point : ( SUS_DN OUTPUT )
6) Test data X Board waveform @ COF IC See Fig 34 page 26.
7) No Signal - Replace Controller PCB
V_SYNC
< Y Board output wave - 1 Frame > < Y Board output wave (amplified) - 1 SF >
amplified
Fig # 17
Fig # 17
21
+
+
DMM
TP5 GND
TP6 VA
VR8401
VA Adjust
VS Adjust
VR8501
TP3
GND
TP4
VS
PFC +
PFC -
PFC PACK
VR801
1. PFC adjustment
-. Select 100% White Pattern signal and Pre-Heat panel.
-. Connect DMM with TP PFC+ and TP PFC (GND).
-. adjust VR801 to 380V (within 1V ).
2. VA adjustment
When replacing power board,
Be sure to follow Power Assembly voltage Proc.
VS 1V
-. Connect DMM + terminal with P814 #1 Pin.
-. Turn VR8401 (VA) to adjust the voltage on DMM to VA voltage
value marked on label @ bottom- right of panel. (allowable tolerance :
0.5V )
3. VS adjustment
-. Connect DMMs + terminal with P803 # 9 Pin.
-. Turn VR 8501 (VS)to adjust the voltage with DMM to Vs voltage
value marked on label @ bottom- right of panel.
<SMPS Board>
Fig # 18
Fig # 18
Service Adjustment
Voltage Adjustment
22
Problem: The picture above is an example of distorted
text.
Cure: VA & VS voltage adjustment is needed when
the following items are found:
Fig #47
Fig #47
Fig # 48
Fig # 48
Fig # 49
Fig # 49
Voltage Adjustment
Distorted text
Blocked text
Pixilated picture
Dots running from side to side
Tearing in the picture
Video smear
Service Adjustment
23
60 Test points and voltage adjustments.
VS adjustment
VS adjustment
VA adjustment
VA adjustment
VA adjust
VR8401
VA adjust
VR8401
VA test point
TP-6
VA test point
TP-6
VS test point
TP-4
VS test point
TP-4
VS adjust
VR8501
VS adjust
VR8501
The voltage settings
change from model
to model and are
labeled and located
at the top center of
the screen.
change from model
to model and are
labeled and located
the screen.
Service Adjustment
24
VS adjustment
VS adjustment
VA adjustment
VA adjustment
VS test point
TP1
VS test point
TP1
VS/ VA
Test Points
VS/ VA
Test Points
50- 26 series Test points and voltage adjustments.
change from model
to model and are
labeled and located
the screen.
change from model
to model and are
labeled and located
the screen.
VA test point
VA test point
VA adjust
RV601
VA adjust
RV601
VS adjust
RV401
VS adjust
RV401
Service Adjustment
25
VS adjustment
VS adjustment
VA test point
TP2
VA test point
TP2
VA adjustment
VA adjustment
VS test point
TP1
VS test point
TP1
VS adjust
RV401
VS adjust
RV401
VA adjust
RV601
VA adjust
RV601
Five B +
RV203
Five B +
RV203
VS/ VA
Test Points
VS/ VA
Test Points
50- 28 Series Test points and voltage adjustments.
change from model
to model and are
labeled and located
the screen.
change from model
to model and are
labeled and located
the screen.
Service Adjustment
26
42 with tuner test points and voltage adjustments.
VS adjustment
VS adjustment
VA adjustment
VA adjustment
VS adjust
RV601
VS adjust
RV601
VA adjust
RV401
VA adjust
RV401
change from model
to model and are
labeled and located
the screen.
change from model
to model and are
labeled and located
the screen.
VS test point
TP-2
VS test point
TP-2
VA test point
TP-1
VA test point
TP-1
Service Adjustment
27
VS adjustment
VS adjustment
VA adjustment
VA adjustment
VS adjust
R671
VS adjust
R671
VA adjust
RV751
VA adjust
RV751
VS/ VA
Test Points
VS/ VA
Test Points
42 early model, Test points and voltage adjustments.
change from model
to model and are
labeled and located
the screen.
change from model
to model and are
labeled and located
the screen.
VS/ VA test points
VS/ VA test points
Service Adjustment
28
Primary power supply adjustment/ coefficient/ Example 60.
PFC adjustment
PFC adjustment
PFC adjustment
PFC adjustment
Test Points
Test Points
Test Points
Test Points
Pulse Frequency - Coefficient (PFC) adjustment is
Located the primary supply and is for aligning grid
voltage. The panels grid voltage averages 360 to
380 volts depending on panel circuit.
Known symptoms:
1. Intermittent Power
2. Picture dimming to bright during certain seines
3. Primary colors off, Hue or flesh tones
4. Colors bleeding
5. Left to Right picture is dark to bright
Service Adjustment
29
VA adjust
VR1
VA adjust
VR1
Y-amp, Test points and voltage adjustments.
Y- VA test points
Y- VA test points
6871QYH023A
6871QYH023A
6871QYH027A
6871QYH027A
VA adjust
V Set-up
VA adjust
V Set-up
Y- VA test points
Y- VA test points
V_SYNC
amplified
Fig # 61
Fig # 61
/ Example 60
/ Example 42
Service Adjustment
30
VA adjust
VR1
VA adjust
VR1
Z-Sus, Test points and voltage adjustments.
Z- VA test points
Z- VA test points
6871QZH020B
6871QZH020B
6871QYH027A
6871QYH027A
Y- VA test points
Y- VA test points
V_SYNC
amplified
Fig # 62
Fig # 62
VA adjust
VR1
VA adjust
VR1
VA adjust
VR1
VA adjust
VR1
/ Example 50 / Example 42
Service Adjustment
31
If an X-Board is found defective there is a slim
possibility that the panel could cause the new X-Board
Installed to fail due to panel short test by performing
Diode Check as in the above figures.
Panel Testing Testing COF IC for Defective Panel/ Example 50
FOC IC
32
If an X-Board is found defective there is a slim possibility that a pixel could be found defective in the
responsible quadrant. This is caused by an arch in the panel caused at the point of the ICs failure.
The above FIGURE 55 shows the defective cell damage. Figure 56 shows the panel ribbon
attached to panel. We identified that for this panel the ribbons integrated IC was shorted.
Note: In figure 55 is 1 defective cell this is caused by an arch in the panel, this caused COF IC too short.
Fig # 52
Fig # 52
Fig # 53
Fig # 53
Defective Panel with shorted COF IC/ Example 50.
Fig # 54
Fig # 54
Fig # 55
Fig # 55
Fig # 56
Fig # 56
Fig # 57
Fig # 57
COF IC
Rotating Bar
Rotating Bar
Rotating Bar
Open resistor
due to defective IC and panel
Panel Testing
33
3) The following image is the test point for waveform.
4) To the right is two test points for shorted ICs 50.
1) Problem occurs when IC shorts and loss of signal to panel.
2) Check the con. between CTRL & Z Boards signal cable. 5) Sustain-up Waveform example
Fig # 58
Fig # 58
Panel Testing Testing Y driver board for problems/ Example 50.
Fig # 59
Fig # 59
34
Most etching can be identified be using a Green/ Blue
or Red background and by adjusting the intensity
down. If the one color is displayed that CAUSED the
etching the color will be low in intensity compared to
the rest of the screen.
Etching considerations for extreme cases you need to
run white balance or heat run in 6 hour increments up-
to 24 hours. If you cant perform a proper white
balance after 24 hours the panel is not within spec and
the panel will not work/ display properly.
Fig # 49
Fig # 49
Fig # 50
Fig # 50
Red
Red
Fig # 51
Fig # 51
Defective Panel with excessive etching
Blue
Blue
Green
Green
Panel Testing
35
Panel Testing
Etching Correction (Activating Heat Run) for Defective Panel
1
2
To enter in to White Balance (Heat Run), Press Power On (1).
Then, press adjust right (2) to activate Blue, Green and Red.
With the Heat run activated on White Balance run for 6 hours
and check color background by pressing adjust right (2) for
testing picture quality. Complete and repeat if needed not to
exceed 24 hours.
36
Power Section
No Picture
Troubleshooting
Check the connectors which would
normally have V applied from the
SMPS for shorts to ground. Do any
shorts exist?
Check the connectors which would
normally have V applied from the
SMPS for shorts to ground. Do any
shorts exist?
Replace the suspected PWB.
Replace the suspected PWB.
Replace the Control PWB.
Replace the Control PWB.
Replace the PWB associated
with that shorted line and
retest for any other shorts to
ground.
Replace the PWB associated
with that shorted line and
retest for any other shorts to
ground.
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes No
No
Does the power control line
change at power ON?
change at power ON?
Replace the PWB associated with
that shorted line.
Replace the PWB associated with
that shorted line.
Unload the SMPS. Check for all of
the output voltages from the SMPS.
Are all of the voltages present?
Unload the SMPS. Check for all of
the output voltages from the SMPS.
Are all of the voltages present?
Check sources output by the SMPS.
Is a source missing or low?
Check sources output by the SMPS.
Is a source missing or low?
Does the LED on the front of the
unit light with the A/C switch ON?
Does the LED on the front of the
unit light with the A/C switch ON?
No
Reload the SMPS one connector at
a time and test the output voltages.
Do any of the voltages drop when
the connector is connected?
Reload the SMPS one connector at
a time and test the output voltages.
Do any of the voltages drop when
the connector is connected?
Unload the PWB causing the
shorted line and retest for the short
on the same line. Does the short
still exist?
Unload the PWB causing the
shorted line and retest for the short
on the same line. Does the short
still exist?
No
No
Replace the VSC PWB.
Replace the VSC PWB.
Replace the fan that is not
starting up.
Replace the fan that is not
starting up.
Do all the fans begin to turn?
Do all the fans begin to turn?
Check the Control PWB for
power function. Is power
present?
Check the Control PWB for
power function. Is power
present?
No
change at power ON?
change at power ON?
At power ON is 12V applied to
all of the fans?
At power ON is 12V applied to
all of the fans?
Check for 12V from SMPS.
Is it present at Power ON?
Check for 12V from SMPS.
Is it present at Power ON?
Yes
No
No
Yes
37
Control Board & Y-Driver Amp
Visual Problems 60 Known Visual problems with boards that fixed
Fig # 19
Fig # 19
Check & Adjust: PFC / VS / VA voltages to panel
specifications
specifications
Okay? Replace Y-Sustain Amp
Not Resolved? Replace Digital Control board
Check Y-Sustain Sub-amp wave form
Y Sustain WF
Y Sustain WF test point
Digital Control board
Digital Digital
Control Control
v.s.c
Board
38
Y- Amp
Fig # 20
Fig # 20
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
39
Y-Driver Amp
Fig # 21
Fig # 21
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
40
Y-Driver Top
Fig # 22
Fig # 22
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
41
Digital Control Board
Fig # 23
Fig # 23
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
42
Y-Driver Bottom
Fig # 24
Fig # 24
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
specifications
specifications
43
Visual Problems
Y-Driver - Top
Fig # 25
Fig # 25
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
44
Visual Problems
VSC- Board
Fig # 26
Fig # 26
VSC Board
VSC to Digital cable
Digital Control
specifications
specifications
Okay? Replace VSC board
Not Resolved? Replace Digital board
Check Connection VSC and Digital board
45
Visual Problems
Y-Driver - Top
Fig # 27
Fig # 27
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
46
Visual Problems
VSC- Board
Fig # 28
Fig # 28
specifications
specifications
47
Visual Problems
X- Board ( Top Right)
Fig # 29
Fig # 29
X-Board WF test point ER down X- board
C.O.F IC test 4 Defective Panel
Okay? Replace X-Board
Check X-board wave form
specifications
specifications
Not Resolved? Check for C.O.F IC Short
48
Visual Problems
X-Drive Board
Fig # 30
Fig # 30
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
49
Y-Driver Amp upper
Fig # 13
Fig # 13
Fig # 31
Fig # 31
Okay, Replace Y-Sustain Amp
Okay, Replace Y-Sustain Amp
Not okay. Replace Digital Control board
Not okay. Replace Digital Control board
Not okay, Check Y-Sustain Sub-amp wave form
Not okay, Check Y-Sustain Sub-amp wave form
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
50
Fig # 32
Fig # 32
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
51
Fig # 33
Fig # 33
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
52
Fig # 34
Fig # 34
VSC Board
specifications
specifications
53
X-Board upper right
Fig # 36
Fig # 36
specifications
specifications
54
Y- Driver Amp bottom
Fig # 35
Fig # 35
specifications
specifications
Digital Digital
Control Control
v.s.c
Board
Y Sustain WF Y Sustain WF test point
55
Fig # 37
Fig # 37
X- Board ( Bottom Left)
specifications
specifications
56
X- Board ( Upper Right)
Fig # 38
Fig # 38
specifications
specifications
57
Fig # 39
Fig # 39
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
58
Y- Driver Bottom
Fig # 40
Fig # 40
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
59
X-Drive Top
Fig # 41
Fig # 41
Y Sustain WF
Y Sustain WF test point Y Sustain Sub-Amp board
specifications 61
specifications 61
Okay? Check for C.O.F IC Short
Check X-Board waveform
Shorted? Defective Panel
60
Fig # 42
Fig # 42
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
61
Visual Problems Known Visual problems & found panel defective
C.O.F IC Ribbon shorted/ Part of Panel
Defective Panel
Fig # 43
Fig # 43
specifications
specifications
X-Board WF test point X-Board Sustain WF
63
Fig # 45
Fig # 45
C.O.F IC Ribbon shorted/ Defective Panel
specifications
specifications
X-Board WF test point X-Board Sustain WF
64
Visual Problems
Displays waves V.S.C Board defective
Fig # 46
Fig # 46
Known Visual problems & found panel defective
specifications
specifications
VSC Board
Digital Control
65
Fig # 47
Fig # 47
specifications
specifications
Displays Vertical Bars Defective Y-Sub-amp
Y Sustain WF Y Sustain WF test point Digital Control board
Digital Digital
Control Control
v.s.c
Board
66
Fig # 48
Fig # 48
Displays Vertical Bars Defective Y-Sub-amp
specifications
specifications
Digital Digital
Control Control
v.s.c
Board
Y Sustain WF Y Sustain WF test point
67
Fig # 49
Fig # 49
Y-Driver - Top
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
62
Visual Problems
Y Sustain WF
specifications
specifications
Fig # 44
Fig # 44
C.O.F IC Ribbon shorted/ Part of Panel
Defective Panel
Y-Sustain Sub-amp test point C.O.F IC test 4 Defective Panel
68
Visual Problems
Fig # 50
Fig # 50
VSC- Board
specifications
specifications
VSC Board
Digital Control
69
Fig # 51
Fig # 51
Y-Driver - Top
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
70
Fig # 52
Fig # 52
Y-Driver Amp upper
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
71
Visual Problems
Fig # 53
Fig # 53
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
72
Visual Problems
Fig # 54
Fig # 54
specifications
specifications
Y Sustain WF
Digital Digital
Control Control
v.s.c
Board
73
RS-232 (Activating remote link) for controlling Panel
Type of connector : D-Sub 9-pin male
* Use a null modem cable.
Wire the 7-Wire cable so that each pair of data lines
cross between the two devices. These data line pairs
are RXD (Receive data) and TXD (Transmit data), DTR
(DTE side ready) and DSR (DCE side ready), and RTS
(Ready to send) and CTS (Clear to send).
When using the 3-Wire cable connected to RXD, TXD
and GND; Pin No. 4 (DTR) and Pin No. 6 (DSR) must
be connected to the monitor. (The cable must be
disconnected from the Monitor to be able to use the
remote control and Monitor front panel controls.)
* With the RS-232 input connected, the Monitor cannot
be controlled by both an external control device and the
remote control at the same time. The Monitor can only
be controlled by either the remote control or the external
control device.
No. Pin Out/ key
1 No connection
2 RXD (Receive data)
3 TXD (Transmit data)
4 DTR (DTE side ready)
5 GND
6 DSR (DCE side ready)
7 RTS (Ready to send)
8 CTS (Clear to send)
9 No Connection
Installation & Set-up
Hyper terminal
74
RS-232 (Activating remote link) for controlling Panel
7-Wire Cable Configuration
The Monitor is available to switch between external adjustment
and remote control adjustment using a control line.
Note: If the control line is high, the monitor is controlled by the
external control device. If the control line is low, the Monitor is
controlled by the Monitor's remote control.
When using a 3-Wire cable configuration, there is no control
line. The external equipment can command the Monitor to
"change into remote control adjustment mode. When using a
3-Wire cable configuration, there is no control line. The external
control device must put the Monitor into the "change into remote
control adjustment mode. The Monitor will then be able to be
controlled by the remote control. If the Monitor is turned back
on, it will revert back to external device control.
The external control device must put the Monitor into the
"change into remote control adjustment mode "function in 7-
Wire Configuration.
When using a 3-Wire cable configuration, there is no
control line. The external equipment can command the
Monitor to "change into remote control adjustment mode.
(When using a 3-Wire cable configuration there is no control
line. The external control device must put the Monitor into
the "change into remote control adjustment mode & The
Monitor will then be able to be controlled by the remote
control). If the Monitor is turned back on, it will revert back to
external device control.
The external control device must put the Monitor into the
"change into remote control adjustment mode"function in 7-
Wire Configuration.
Installation & Set-up
75
Panel Testing
Definition of cell defect
1) Cell defect definition
- Non-ignition dot (dark defect): In a ignited cell, the cell
that an extinguished size is less than 50%. Cells which are
not working.
- Non-extinguishing dot(brightness defect): In an
extinguished cell, the cell that a ignited size is more than
50%. Cell which is always working ON.
- Unstable Dot (Flickering): Cell which repeats on
(brightness) and off (darkness).
- Uncontrollable Dot : Cell which is brighter or stays on
longer than other cells around it because of unstable
working condition.
A -ZONE : 70%
of Display Area
2) Test results are satisfied with each full red, green, blue,
black and white test pattern.
- Specifically, The full white test pattern is used to decide the
number of continuous cell defects, The full black test pattern is
used to decide the number of Non-extinguishing cell defects.
- The decision distance is 2.2m (3H, 60) away from the panel,
intensity of illumination is between 100 Lux and 200 Lux.
3) Cell defects do not increase or progress as time goes on.
R G B R G B
Sub-Pixel or Cell Pixel
R G B R G B
R G B R G B
R G B R G B
1st Pixel
column
2nd Pixel
column
1st Pixel
row
2nd Pixel
row
Pixel
row
Pixel
row
Display Dot Diagram
PDP CELL DISPLAY AND DEFECT ZONES :
76
Panel Testing
RS-232 program codes
AF 04 X X X X ZOOM (ASPECT RATIO)
76 04 X X X X 4:3 (ASPECT RATIO)
D4 04 FUTURE COMPONENT 2
X X COMPONENT
BF 04 X X COMPONENT & POWER ON
X X S-VIDEO
51 04 X X S-VIDEO & POWER ON
5A 04 X X VIDEO
5A 04 X X VIDEO & POWER ON
C6 04 X X RGB 2
98 04 X X RGB-1
98 04 X X RGB & POWER ON
C5 04 X X X X SYSTEM OFF
C5 04 X X POWER OFF
C4 04 X X X X X X X POWER ON
08 D5 0 0 0 1 0 D 5-BIT, DOUBLE-START X X X SYSTEM OFF
0E D5 0 1 1 1 0 D 5-BIT, DOUBLE-START X X X POWER ON
7D 6D 5D 4D 3D 2D 1D FUNCTION
H
E
X
C
O
D
E
ST
A
R
T
BI
T
S
T
A
R
T TYPE
P
6
0
W
2
6
P
P
6
0
W
2
6
,
P
6
0
W
2
6
A
D
P
D
P
6
0
W
P
5
0
W
2
8
A
P
5
0
W
2
6
,
P
5
0
W
2
6
B
P
4
2
W
2
2
,
B
/
H
P
4
0
V
2
4
P
4
0
V
2
2
D
P
D
P
4
0
V FUNCTION
AF 04 X X X X ZOOM (ASPECT RATIO)
D4 04 FUTURE COMPONENT 2
X X COMPONENT
BF 04 X X COMPONENT & POWER ON
X X S-VIDEO
51 04 X X S-VIDEO & POWER ON
5A 04 X X VIDEO
5A 04 X X VIDEO & POWER ON
C6 04 X X RGB 2
98 04 X X RGB-1
98 04 X X RGB & POWER ON
C5 04 X X X X SYSTEM OFF
C5 04 X X POWER OFF
C4 04 X X X X X X X POWER ON
08 D5 0 0 0 1 0 D 5-BIT, DOUBLE-START X X X SYSTEM OFF
0E D5 0 1 1 1 0 D 5-BIT, DOUBLE-START X X X POWER ON
7D 6D 5D 4D 3D 2D 1D FUNCTION
H
E
X
C
O
D
E
ST
A
R
T
BI
T
S
T
A
R
T TYPE
P
6
0
W
2
6
P
P
6
0
W
2
6
,
P
6
0
W
2
6
A
D
P
D
P
6
0
W
P
5
0
W
2
8
A
P
5
0
W
2
6
,
P
5
0
W
2
6
B
P
4
2
W
2
2
,
B
/
H
P
4
0
V
2
4
P
4
0
V
2
2
D
P
D
P
4
0
V FUNCTION
77
Plasma Cell Defect Form Visual Problems
Fax to:
LG Tech Support
Fax #: 256.774.4051
Email: techsupport@lge.com
Model Number :_____________Serial Number :____________ Servicer Acct :_____________
Customer's Name :______________Date of Purchase:_____________ RA# :___________
(16) (A) (B) (C) (D) (07)
(01) (02) (03) (04) (05) (06)
(14) (13) (12) (11) (10) (09)
(15) (E) (F) (G) (H) (08)
A-Zone (A -H) Cell Defects Location(s) Quantity
Non-Extinguishing Pixels
(Red) _______ ________
(Blue) _______ ________
(Green) _______ ________
Flickering Pixels or Non-Illuminating Pixels
(Red) _______ ________
(Blue) _______ ________
(Green) _______ ________
B-Zone (1 -16) Cell Defects Location(s) Quantity
(Red) _______ ________
(Blue) _______ ________
(Green) _______ ________
Flickering Pixels or Non-Illuminating Pixels
(Red) _______ ________
(Blue) _______ ________
(Green) _______ ________
Description:
Pixel that remains on/ illuminating
the Sub-pixel Red/ Blue/ Green.
Non-Illuminating Pixels
Pixel that remains off/ not illuminating
the Sub-pixel Red/ Blue/ Green.
A-Zone
B-Zone
78
Div.
42 50 60
Zone A - Zone B - Zone A - Zone B - Zone A Zone B Zone
Non
ignition
Dot
And
Unstabl
e Dot
* N<3 [Cells /
RGB screen]
Total N<9
[Cell/ full screen]
*2cell
conjunction
point:
N< 0
*include
Unstable dot:
N < 4
* N<5 [Cells /
RGB screen]
TotalnN<15
[Cell/ full screen]
*2cell
conjunction point:
N< 2*3cell
junction point:
N =0
*Unstable dot:
N< 7
N< [Cells /
RGB screen]
TotalnN< 4
[Cell/full screen]
*2cell
conjunction point:
N<*3cell
conjunction point:
N = 0
Unstable dot:
N <
* N< [Cells /
RGB screen]
TotalnN<11
[Cell/ full screen]
*1cell
conjunction point:
N<*3cell
conjunction point:
N = 0
*Unstable dot:
N<
* N<11 [Cells /
RGB screen]
TotalnN<33
[Cell/ full screen]
*2cell
conjunction point:
N<2*3cell
conjunction point:
N =0
*Unstable dot:
N< 11
* N<12 [Cells /
RGB screen]
TotalnN<36
[Cell/ full screen]
*2cell
conjunction point:
N<2*3cell
conjunction point:
N =0
*Unstable dot:
N < 12
Uncontr
ollable
Dot
N=0
N2 [Cells/ RGB
screen]
Total N6 [Cells
/ full screen]
N=2
N3 [Cells /
RGB screen]
Total N [Cells /
full screen]
N 2 [Cells / RGB
screen]
Total N6 [Cells /
full screen]
N 3 [Cells / RGB
screen]
Total N9 [Cells /
full screen]
Non
extingui
shing
Dot
N=0 N=0 N=0 N=0 N = 0 N = 0
Defect
distance
50mm 50mm
D 5cm, N 1 (D: Centimeter)
; however, including conjunction cell,
N = 0
Total
Defect
N < 25 [Cell/ full screen] N < 25 [Cell/ full screen] N < 35[Cell/ full screen]
Stain
*1D5, N3
*D5, N=0
* 1D5, N3
* D5, N=0
* 1<D<5, N < 3 (Stain Distance:50 mm)
* D>5, N = 0 (Stain Distance:50mm)
Panel Testing
Definition of cell defect
con
79
X-Board (L-TOP)
X-Board (R-TOP)
X-Board ( L-Bottom) X-Board ( R- Bottom)
Z-Board
Y-Board
VSC Board
Controller Board
POWER Board
POWER Board
Y-Driver Board (Bottom)
PFC Board
PFC Board
DC/DC Board
Great Company Great People
Configuration diagram 60 PZ90V
80
X-Board (L-TOP)
X-Board (R-TOP)
X-Board ( L-Bottom)
X-Board ( R- Bottom)
Z-Board
Y-Board
VSC Board
Controller Board
POWER Board
POWER Board
X-Board (C-TOP)
X-Board ( C-Bottom)
DC/DC Board
Speaker R Speaker L
Tuner Board
Configuration diagram 50 PV10
81
Rv401
Vs
Rv401
Vs
Rv601
Va
Rv601
Va
Rv601
Va
Rv601
Va
X-Board (R-TOP)
Z-Board
Y-Board
VSC Board Down
Controller Board UP
POWER Board
POWER Board
Y-Driver Board (Bottom) DC/DC Board Down
X-Board (L-TOP)
X-Board (C-TOP)
X-Board ( L-Bottom)
A/V Box-Board
Configuration diagram 50 PZ60,70
Rv401
Vs
Rv401
Vs
82
Rv401
Vs
Rv401
Vs
Rv601
Va
Rv601
Va
Rv401
Vs
Rv401
Vs
Rv601
Va
Rv601
Va
X-Board (R-TOP)
Z-Board
Y-Board
VSC Board Down
Controller Board UP
POWER Board
POWER Board
DC/DC Board
X-Board (L-TOP)
X-Board (C-TOP)
X-Board ( C-Bottom)
83
X-Board L
X-Board R
Z-Board
Y-Board
VSC Board
Controller Board
POWER Board
POWER Board
X-Board C
DC/DC Board
Speaker R Speaker L
Tuner Board
Configuration diagram 42 PZ10
84
X-Board (L-TOP)
X-Board (R-TOP)
X-Board ( L-Bottom)
X-Board ( R- Bottom)
Z-Board Y-Board
VSC Board UP
Controller Board Down
POWER Board
POWER Board
A/V Board
Configuration diagram 42 PZ60,70
85
X-Board R
Z-Board Y-Board
VSC Board
POWER Board
POWER Board
A/V Board
Control Board + X-Board L
P
l
a
s
m
a

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a
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