Offer about

Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

Offer No. MINI-05-Abstract-GB about Rotary kiln pyrolysis plant Type MINI-05 for the Pyrolysis of scrap tires and other products

Client: c/o - called later in customerManufacturer: Submitted by: Contact: Dirk Gerlach Engineering GmbH i.G. - called later DGEdirect Dirk Gerlach Mail: dirk-gerlach@dgengineering.de Mobile: +49 17755 98582

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MINI-05-Abstract-GB

Page 1 of 9 November 2010

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

INDEX
A. Facility description........................................................................................................3 B. Technical part................................................................................................................4
B.1 Product specification input .....................................................................................................4 B.2 Product specification output ...................................................................................................4 B.3 Heat........................................................................................................................................ 4 B.4 Expected consumption data....................................................................................................4 B.5 Scope of supply...................................................................................................................... 5 B.6 Comments / remarks...............................................................................................................6 B.7 Regulations of documentation ................................................................................................6

C. Commercial....................................................................................................................7
C.1 Prices..................................................................................................................................... 7 C.2 Terms of payment...................................................................................................................8 C.3 Warranty ................................................................................................................................ 8 C.4 Validity.................................................................................................................................... 8 C.5 Delivery / installation of the complete plant ............................................................................8 C.6 Conditions of operation........................................................................................................... 9 C.7 Maintenance costs.................................................................................................................. 9

D. Copyrights.....................................................................................................................9 E. Agreement / official order.............................................................................................9

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MINI-05-Abstract-GB

Page 2 of 9 November 2010

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

A.

Facility description
The system is designed for the thermal decomposition of hydrocarbon materials and allows the recycling of the produced fractions, under very economic issues. The starting material is crushed and with a filling system carried in the receiving hopper and from there continuously fed to the rotary kiln. In the rotary kiln, the material is heated up to 700 C and split into gas and solids. In the discharge casing of the rotary tube, the solids are separated from the gas. The solids are discharged with a screw conveyor from the oven and cooled to about 60 C. The gas is discharged from the upper part of the discharge casing and passes through a gas cooler and condenser to condense to pyrolysis oil. The condensed oil is pumped into a day tank. The non-condensable portion of the gas is compressed to about 100 mbar and fed to the burners of the combustion chamber in order to produce the process heat to heat the rotary tube. The non-permanent gas what is not more usable gets burned for security by using a torch, thus pre-emptively to prevent uncontrolled combustion. The plant is designed for continuous 24/7 operating with minimum 7.500 h/a. The plant is working fully automatically. The control monitor can be easily added to an existing control room. The plant can be additionally controlled via internet (with local permission) to get more service for the operation personal and do maintenance. Once per day an operator should do an optical check and the hoppers should be filled/emptied.

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MINI-05-Abstract-GB

Page 3 of 9 November 2010

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

B.

Technical part
The shown figures are for one pyrolysis modul and will show the technical possible feeding rates. The real mass flows and educt-qualities could be checked by an optional pre basicengineering with laboratory pyrolysis tests.

B.1

Product specification input

Product Scrap tires granulate biomass, RDF, cable shred 1 - 20 mm max. 20 Gew.-% < 0,5 % < 10 % Up to 300 kg/h Higher water content possible, but reduces the throughput Feeding possible up to 600 kg/h Smaller sizes increase the throughput

Grain size Fines < 1mm Metall content Water content Input quantity

B.2

Product specification output

B.2.1 Liquid Product Purity Output quantity B.2.2 Solid Product Grain size Fines < 1mm Output quantity Pyrolysis coke 1- 5 mm ca. 50 Gew.-% Up to 120 kg/h Feeding & cooling possible up to 250 kg/h Pyrolysis oil prefiltered Up to 150 kg/h Feeding possible up to 500 kg/h Gasoil like, but not yet qualified

B.3

Heat The following amounts of heat can be used by customer:

From pyrolysis From gas turbine Approx. 100 kW at 500 C Approx. 130 kW at 280C

B.4

Expected consumption data

Cooling water Electrical power Activated carbon
Document: Client:

None ca. 100 kW

(closed circuit ) (self generating 65 kW) (Police filter in permanent gas)

Page 4 of 9 November 2010

MINI-05-Abstract-GB

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

B.5

Scope of supply

B.5.1 Engineering services

The following works are created by DGE for the client for further editing:

Main mass balance for submission to the licensing authorities Consumption lists Load specifications and dimensions for the customer's civil engineering (foundations / building) HAZOP hazard analysis for obtaining the required approval BImSch-design documents Steelwork statics & check by proven engineer

B.5.2 Pyrolysis plant technology

The following components are the main components of the system:

Horizontal feed bin about 56 m / h for 2-3 days buffering with weighing system, filling by the customer via a ramp or conveyor belt loaders Feed bin discharge Entry conveyor with airlock Pyrolysis rotary kiln with muffle and heating systems for temperatures up to 800 C Discharge system with product cooler and closed cycle refrigerator horizontal feed bin for pyrolysis coke (powder) and feeding system for silo-trucks (only basic module) Pyrolysis gas-cooling and condensation Oil security tank (ATEX Compliant) for daily production (only basis module) Side stream Oil-Separator from pyrolysis oil Active coal permanent gas filter (only basic module) Gasometer intended for the permanent gas (only basic module) Flare for surplus permanent gas (only basic module) LPG-tank for the plant start (only basic module) Nitrogen generator for the production of inert gas (only basic module) C65 Micro turbine for own electricity from excess permanent gas (only basic module)

B.5.3 Construction and commissioning

The following services are provided in the construction and operation:

Cold run in the assembly operation of DGE by DGE engineers

Document: Client: Page 5 of 9 November 2010

MINI-05-Abstract-GB

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

Supervision during construction (max. 1 month) setting to work with the customer's personnel (max. 1 month) Staff training (max. 2 weeks)

B.5.4 Aftersales Service

DGE provides within the warranty period, technical support by phone / mail / Team view. Training of other staff or further stays are not free of charges.
B.5.5 Exclusions

The following services are provided by the customer:

Preparation of the site and the transport links Operating licenses (eg BImSch) can optionally be offered for Germany. Logistics, processing and storage of product entry Storage tanks and removal of the resulting oil Storage and transportation of the resulting solid Personnel for the development (about 20 man-days) Wiring up to the defined system connection point Cranes, forklifts, loaders, etc. Building: Control rooms, social rooms, storage

B.6

Comments / remarks DGE reserves the right to incorporate changes during the contract period, which will lead to an improvement in the overall system.

B.7

Regulations of documentation

B.7.1 Text documents

The text documents will be produced by using OpenOffice and/or MS Word. They will be transmitted as:

PDF-Files (read only)

B.7.2 Calculation documents

The calculation documents will be produced by using OpenOffice and/or MS Word. They will be transmitted as:

PDF-Files (read only)

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Client:

MINI-05-Abstract-GB

Page 6 of 9 November 2010

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

B.7.3 Wiring-documents

The design will be done in E-Plan. Documents will be transmitted as:

rendered jpg-Files (pictures) PDF-Files DWG-Files (2D main view drawings)

B.7.4 CAD-documents

3D-Design will be done by OneSpaceModeller (PTC/CoCreate). Documents will be transmitted as:

rendered jpg-Files (pictures) PDF-Files DWG-Files (2D main view drawings)

C.
C.1

Commercial
Prices

C.1.1 Pyrolysis plant basis module

The price (EXW) for the pyrolysis plant basic unit is:

Freight and transport as well as any duties, taxes and charges are not included.

C.1.2 Pyrolysis plant extension module

The price (EXW) for the pyrolysis plant extension unit is:

Freight and transport as well as any duties, taxes and charges are not included.

C.1.3 Site Supervision

The price of an (started and/or unfinished) travel / deployment / consultancy days is:
Plus travel & accommodation, meals taxes. Document: Client: Page 7 of 9 November 2010

MINI-05-Abstract-GB

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

C.1.4 Special conditions

Under the cooperation agreement, the parties agree to disclose. C.2 Terms of payment 20% of contract 20 % on submission of main flow sheet and mass consumption lists 20% after manufacturing of kiln and muffle 20 % after mechanical erection 10 % after cold run in Germany and delivery capability 10 % after set to work All invoices paid within 7 days net. C.3 Warranty After the commissioning of the 2-year warranty period, the DGE-engineers full access granted to the system data. DGE is entitled to the highest level of the control system with the boundary parameters for safe plant operation for the customer to lock. In case the requested access of password for the highest system level is denied, the warranty expires. From the warranty are wear items such as seals excluded. DGE can offer a maintencance service contract. Also excluded are any guarantees of the oil qualities! C.4 Validity

C.5

Delivery / installation of the complete plant For the design and construction of the pyrolysis plant, the following approx. delivery times:

Detailed design Production Erection in germany Transportation Commissioning & training

app. 3 months app. 6 months app. 1 month app. 1 month app. 1 months

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Client:

MINI-05-Abstract-GB

Page 8 of 9 November 2010

Offer about
Bunsenstrasse 5 51647 Gummersbach Germany

Pyrolysis Plant MINI

C.6

Conditions of operation The plant is designed as an outdoors plant. Within this presumption there are no ATEX-regulations demanded by German government regulation. For erection you need a concrete area of 30 x 30 m. The plant is designed as mobile plant and will delivered in container-racks as plug'n'run plant.

C.7

Maintenance costs For the complete maintenance you should calculate with 5% of the hardware invest in the business plan. Typically the plant has a lifetime of 20 years. After 10 years you need a general maintenance.

D. E.

Copyrights
Unless otherwise stated, all rights remain fully in DGE.

Agreement / official order

We hereby order the pyrolyis compact plant type MINI according to all above mentioned conditions. 1_ unit basis-plant module MINI-05 B __ unit extension-plant module MINI-05 E fully name of company and full address ZIP/town/country :

date &authorized signature:......................................................................

Document:

Client:

MINI-05-Abstract-GB

Page 9 of 9 November 2010