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QUALITY CONTROL MEAS

(L) Girders
Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEAS

(K) Hume Pipes


Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEAS

(J) RCC BOX


Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEAS

(I) PILES
Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEAS

(H) WELLs
Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEAS

(G) Blanketing
Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

0 QUALITY CONTROL MEAS

(F) Earth Work


Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot.

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

C.

Ultimate Tensile Strength Fe415

D.

0.2% Proof Stress. Elongation

Stress/Yield

E.

F. 2.

Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof.

A. Carbon

B. Sulphur

iii) Manufacture test certificate for each lot.

C. Phosphorous

D. Sulphur & Phosphorous

0 ALITY CONTROL MEASURES

Acceptance Criteria

Reference Code

Test Method

7% upto 10mm 5% for 11 to 16mm 3% above 16mm

Cl-6.2 in Table 2 of IS : 1786/1985

IS : 1786/1985

No Corrosion/Rust Cracks/Surface Flaws

Physically -

485.00 N/mm

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1985

IS : 1521/1972 + IS 1608/1972

415.00 N/mm2

IS : 1521/1972 + IS 1608/1972

14.5% Minimum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

0.30% Maximum

Cl 3.2 of IS :1786

0.06% Maximum

- do -

0.06% Maximum

- do -

0.11% Maximum

- do -

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 2 668.90 N/mm - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm

0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm

QUALITY CONTROL MEASURES


A. COARSE AGGREGATE
Sl. No. Test 1 Determination of Particle size (Sieve Analysis) i) Frequency At the beginning for approval of each source and change of source. Acceptance Criteria % Passing Sieve Size 40 mm 20 mm 12.5 mm 10 mm 4.75 mm 2.36 mm 2 Moisture Content i) At the beginning for approval of each source and change of source. _ 20 mm 100% 85 to 100% 0 to 20% 0 to 5% % Z 8 3 5 7 9 1

Reference Code Table 2 of IS 383/1970

Test Method Part I of IS 2386/1963

Typical Values % Passing Sieve Size 20 mm 100% 76% 22% 8% 10 mm 100% 100% 93% 74% 3% 0%

10 mm 100% 85 to 100% 0 to 20% 0 to 5% _ By hot Plate/Oven

ii) On the day of Concreting.

40 mm 20 mm 12.5 mm 10 mm 4.75 mm 2.36 mm

20 mm - 0.40% 10 mm - 0.31%

ii) On the day of Concreting.

A) Aggregate Crushing Value i)

At the beginning for approval a) 45% Maximum of each source and change of source. b) 50% Maximum

a) Cl. - 3.3 of IS : 383

Part IV of IS : 2386/1963

20 mm - 21% 10 mm - 16% 20 mm -12% 10 mm - 13%


10 mm -

B) Abrasion Value i) C) Impact Value

b) Cl. 3.5 of IS : 383 At the beginning for approval c) 45% Maximum of each source and change of source.

IS:2386/1963 Pt-IV IS:2386/1963 Pt-IV

c) Cl. 3.4 of IS:383

20 mm - 11% 10 mm - 14%

ii) Once in a Week.

Sl. No.

Test 4 Flakiness Index i)

Frequency

Acceptance Criteria
% Z 8 3 5 7 9 1

Reference Code Cl. 1007 of Section 1000 of M.O.S.T.

Test Method Part - I of IS 2386/1963

Typical Values 10 mm - 61% 20 mm - 32%

At the beginning for approval 35% Maximum of each source and change of source.

ii) Once in a Week. 5 A) Specific gravity (gm/cc) i) At the beginning for approval of each source and change of source. 2% maximum C) Bulk Density(kg/litre) -20 mm - 1.305 6 Presence of Deleterious Material (Total) (a) Coal & lignites i) At the beginning for approval Not more than 5% of each source and change of source. 1% Maximum Table - 1 of IS 383/1970 Part II of IS 2386/1963 20 mm - 0.02% 10 mm - 0.03% 20 mm - Nil 10 mm - Nil 20 mm - Nil 10 mm - Nil 20 mm - 0.02% 10 mm - 0.03% Nil Nil Part IV of IS 2386/1963 20 mm - 0.43% 10 mm - 0.48% Cl. 602 2.4.2 of M.O.S.T. -Part III of IS 2386/1963 10 mm - 2.90 20 mm - 2.86 10 mm - 0.45 20 mm - 0.61 10 mm - 1.467

B) Water Absorption (%)

IS 2386/1963 IS 2386/1963
Part I of IS 2386/1963

(b) Clay lumps

1% Maximum

(c)

Materials finer than 75

3% Maximum

(d) Soft Fragments (e) Shale 7 Soundness i)

Nil Nil At the beginning for approval Not more than 12% with Na2 So4 Cl. 3.6 of IS : 383/1970 of each source and change of & 18% with Mg So4 source. Cl. 4.2.2 of IRS At the beginning for approval -Concrete Bridge Code of each source and change of source. 0.02% Maximum 0.4% Maximum i) At the beginning for approval of each source and change of source. Should not be detrimental to concrete IS 383-1970

Part IV of IS 2386/1963

8 Chemical Analysis Cl - Content SO4 - Content 9 Alkali Aggregate Reactivity

i)

20 mm - 0.0001% 10 mm - 0.0001% 20 mm - Nil 10 mm - Nil 20mm - Found to be innocuous in nature 10mm - Found to be innocuous in nature.

Part VII of IS 2386/1963

0 QUALITY CONTROL MEASURES


B. Fine Aggregate (Coarse Sand)
Sl. No. 1. Test Determination of Particle size (Sieve Analysis) Frequency i) At the beginning for approval of each source and change of source. ii) On the day of Concreting. Check Level (I) Sieves (2A) 10 mm 4.75 mm 2.36 mm 1.18 mm 600 300 150 2. Moisture Content i) At the beginning for approval of each source and change of source. On the day of Concreting. At the beginning for approval of each source and change of source. On the day of concreting At the beginning for approval of each source and change of source. (I) -(2A) (I) 3% Maximum (2A) (I) 2% Maximum
Cl. 602 2.4.2 of M.O.S.T.

Acceptance Criteria Zone - II, Sand % Passing 100% 90 - 100% 75 - 100% 55 - 90% 35 - 59% 8 - 30% 0 - 10%

Reference Code

Test Method

Typical Values Zone - II, Sand Sieves 10 mm 4.75 mm % Passing 100% 99% 96% 84% 54% 19% 1%

Table 4 of IS 383/1973

Part of IS 2386

2.36 mm 1.18 mm 600 300 150

--

By hot Plate/Oven

0.56%

ii) 3. Silt Content i)

--

Part I of IS : 2386/1963

1.00%

ii) 4. (A) Specific gravity (gm /cc) (B) Water Absorption (%) (C) Bulk Density (kg/litre) 5. Presence of deletrious material (Total) a) Coal & lignite b) Clay lumps c) Materials finer than 75 d) Shale 6. Soundness of Aggregate i) i) i)

2.62 Part III of IS 2386/1963 0.70% 1.526

At the beginning for approval of each source and change of source.

(I)

5% Maximum 1% Maximum 1% Maximum 3% Maximum 1% Maximum

Table of IS 383/1970

Part II of IS 2386/1963

1.80% 0.01% 0.10%

Part I of IS : 2386/1963

1.50% 0.00%

At the beginning for approval of each source and change of source. At the beginning for approval of each source and change of source.

(I)

10% Maximum with Na2So4

Cl. 3.6 of IS : 383/1970

Part IV of IS 2386/1963

0.94%

7.

Chemical Analysis i) ii) SO4 - Content Cl - Content

i)

(I)

-0.4% Maximum 0.04% Maximum

Cl. 4.2.2 of I.R.S. Concrete Bridge Code

--

1.80% 0.001

0 QUALITY CONTROL MEASURES C. CEMENT 43 GRADE


Sl. No. 1. Test PHYSICAL TEST Consistency i) Frequency Acceptance Criteria _ Reference Code _ Test Method Typical Values 27%

At the beginning for approval of each source and change of source.

Part IV of IS4031/1968

2.

Setting time (i) Initial

ii)

Every lot/week wise or every batch if more than 15 days difference between two supply. Not less than 30 Min.

C 1.6.3 of IS:8112/1989

Part V of IS 4031/1968

130 Minutes 240 Minutes

(ii) Final 3. 4. Fineness (by sieving through 90 ) a) Compressive Strength

iii) Manufacturers test certificate for each lot.

Not more than 600 Min. Not more than 10% retained (a) 3 days - > 23 N/mm2 (b) 7 days - > 33 N/mm (c) 28 days - > 43 N/mm2
2

Cl. 6.1 of IS 8112/1989 Cl. 6.4 of IS: 8112/1989

Physically Part VI of IS 4031

6% 26.10 N/mm2 28.30 N/mm2 43.60 N/mm2

5.

Soundness test by a) Le-Chatelier's apparatus b) Expansion after auto clave test Fineness CHEMICAL TEST (i) Lime Saturation factor

i)

At the beginning for approval of each source and change of source.

Expansion not more than 10mm Cl. 6.2 of IS:8112/1989 Not more than 0.8% Not less than 225 M2/Kg. Cl. 6.1 of IS:8112/1989 Table -1 of IS 8112/1989

Part III of IS - 4031 - 1968

1 mm. 0.076%

6. 7.

IS 4031 - 1968

410 M2/Kg.

i)

At the beginning for approval of 0.66to 1.02% each source and change of source. Manufacturers test certificate for each lot. As per IRC : S.P. 47 0.66% Minimum 3% Maximum 5% Maximum 5% Maximum 0.05% Maximum 10% Maximum

IS 4032/1985 0.88% 1.63%

(ii) Alumina Iron ratio (iii) Insoluble residue (iv) Mangenese (v) Loss on Ignition (vi) Chlorides (vii) C3A Content

ii)

Adm No. 5 of 8112 Adm. No. - 6 of 8112.

2.27% 3.27% 2.10%

Table I Note 3 of IS 8112 Adm. No - 6


Every 3 Every 3

0.01% Nil

\\vboxsrv\conversion_tmp\scratch10971\66946877.xls.ms_office, Cement 43 Grade

0 QUALITY CONTROL MEASURES


(D) WATER
Sl. No. 1. Test PH Value i) Frequency Acceptance Criteria Reference Code Test Method I.S. 3025 Typical Values 8.02

At the beginning for approval Not less than 6 of each source and change of source. Once in a year after monsoon. 2000 mg./lit Maximum for P.C.C. 500 mg./lit Maximum for R.C.C. 400 mg/lit Maximum

2.

Chloride Content

ii)

Cl. 4.3.1 of IRS Concrete Bridge Code Table - 1 of IS 456/2000 Table - 1 of IS 456/2000 Table - 1 of IS 456/2000 Table - 1 of IS 456/2000 Table - 1 of IS 456/2000 Cl. 4.3 of IRS. Concrete Bridge code.

Part - 32 of IS : 3025 Part - 24 of IS : 3025 Part - 18 of IS : 3025

28.0 mg/Lit.

3.

Sulphate Content

41.0 mg/Lit.

4.

Organic impurities

200 mg/lit Maximum

175 mg./Lit

5.

Inorganic Impurities

3000 mg/lit Maximum

233.0 mg/Lit.

6.

Suspended matter

2000 mg/lit Maximum

Part 17 of IS. 3025

55.0 mg/Lit.

7.

Alkalinity (200 ml Water) Acidity (200 ml Water)

Maxm. 100 ml of 0.02 N Hcl.

Part 22 of IS. 3025

22.1 ml

8.

Maxm. 10 ml of 0.02 N NaoH

- do -

Part 23 of IS. 3025

3.4 ml

Every 3 Every 3

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QUALITY CONTROL MEASURES

(E) REINFORCEMENT STEEL


Sl. No. 1. A. Test PHYSICAL TEST Mass Tolerance Frequency i) At the beginning for approval of each source and change of source. ii) Dia less than 10mm- one sample for each 25MT or Part thereof for 10mm to 16mm dia one sample for every 35MT or part thereof and for more than 16mm dia, one sample for every 50 MT or part thereof (As per table 5 of IS 1786) iii) Manufacture test certificate for each lot. 7% upto 10mm 5% for 11 to 16mm 3% above 16mm
Cl-6.2 in Table 2 of IS : 1786/1985 IS : 1786/1985

Acceptance Criteria

Reference Code

Test Method

Typical Values

( - ) 1.04% - 16 mm ( - ) 0.37% - 20 mm ( - ) 0.24% - 32 mm

B.

Surface Corrosion/ Rust Cracks/ Surface Flaws

No Corrosion/Rust Cracks/Surface Flaws

Physically -

It should be insured that Rusting / Corrosion of Steel cleaned properly before placing at component. 633.00 N/mm2 - 16mm 544.00 N/mm2 - 20mm 668.90 N/mm2 - 32mm 503.0 N/mm2 - 16 mm 439.0 N/mm2 - 20 mm 440.0 N/mm2 - 32 mm 22.00% - 16 mm 24.00% - 20 mm 21.90% - 32 mm Satisfactory

C.

Ultimate Tensile Strength Fe415

485.00 N/mm2

Table 3 of IS : 1786/1985 Table 3 of IS : 1786/1986 Table 3 of IS : 1786/1987

IS : 1521/1972 + IS 1608/1972

D.

0.2% Proof Stress. Elongation

Stress/Yield

415.00 N/mm

IS : 1521/1972 + IS 1608/1972

E.

14.5% Minimum F. 2. Bend & Rebend test Chemical Test i) At the beginning for approval of each source and change of source. ii) At every 200 M.T. or part thereof. 0.30% Maximum

IS : 1521/1972 + IS 1608/1972

No Cracks should be Cl-8.3-8.4 of IS:1786/1985 observed.

IS - 1599/1974

A. Carbon

Cl 3.2 of IS :1786

0.15 % - 16 mm 0.20 % - 20 mm 0.14 % - 32 mm 0.032 % - 16 mm 0.036 % - 20 mm 0.052 % - 32 mm 0.038 % - 16 mm 0.037 % - 20 mm 0.035 % - 32 mm 0.070 % - 16 mm 0.073 % - 20 mm 0.087 % - 32 mm
Every 3 Every 3

B. Sulphur

iii) Manufacture test certificate for each lot.

0.06% Maximum

- do -

C. Phosphorous

0.06% Maximum

- do -

D. Sulphur & Phosphorous

0.11% Maximum

- do -

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