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MachineShopEquipment StandardOperatingProcedures VerticalMills 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplacepriortoturningthespindleon. 4. Ensurethatallbodypartsareclearofthecuttingareapriortoturningthespindleon.This includeskeepinglonghairtiedbackandawayfromthemachine. 5. Keepalllooseclothingawayfromthecuttingarea. 6. Neverreachintothecuttingareapriortothespindlecomingtoacompletestop. 7. Ensureworkholders,clamps,andvisesaretightenedsufficientlyinordertoholdtheworkwhile cutting. 8. Ensureallcuttingtoolsarefastenedproperlypriortocuttingmaterial. 9. Ensurethatallfixedpositioncomponentsofthemachinearetight.

aretight. 10. Whentiltingthemillinghead,ensurethatallcomponentsaretightpriortocutting. 11. Ensurethattherearenoloosecomponentsthatcanflyfromthemachineduringoperation. 12. Removealltoolsandanyotherlooseitemsfromtheworktablepriortocutting. 13. Removethewrenchfromthedrawbarpriortostartingthemachine. 14. Alwayscheckthespindlerotationtomakecertainitisrotatingintheproperdirectionforthe operationyouareperforming. 15. Makesurespeedissetfortheoperationbeingperformed. 16. ForCNCverticalmills:performadryrun,withoutthecuttingtoolinplace,toproveyour programisadequatepriortobeginningyourcut,ifpossible. 17. Usecuttingfluidasrequiredtopreventoverheating. 18. Cleanthemachineaftereachuse. 19. Oilthemachineatregularintervalsaccordingtothemanufacturersspecifications.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures DrillPress 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplace. 4. Ensurethatallbodypartsareclearofthedrillingareapriortoturningthespindleon.This includeskeepinglonghairtiedbackandawayfromthemachine. 5. Keepalllooseclothingawayfromthedrillingarea. 6. Neverreachintothedrillingareawhiledrilling. 7. Ensureallworkholders,clamps,andvisesaretightenedsufficientlyinordertoholdthework whiledrilling.Neverholdthepartbeingdrilledinyourhand.Useagoodqualitydrillpressvice. 8. Ensurethatallfixedpositioncomponentsofthemachinearetight. 9. Ensurethattherearenoloosecomponentsthatcanflyfromthemachineduringoperation. 10. Removealltoolsandanyotherlooseitemsfromtheworktablepriortodrilling. 11. Useproperdrillrotationspeedforthejobyouareperforming. 12. Usecuttingfluidasrequired. 13. Avoiddrillingsheetmetalonadrillpressifpossible.Punchingholesinsheetmetalissafe.If youmustdrillsheetmetalsupportitunderneathandclamptheworkpiecesecurelydownto table. 14. Cleanmachineaftereachuse.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures PedestalGrinders 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Useoffaceshieldisrequiredforthismachine. 4. Ensureallsafetyshieldsandguardsareinplacebeforeturningspindleon. 5. Selectandusepropergrindingwheelforyourmaterial. 6. Inspectthegrindingwheelforcracksandchipspriortouse. 7. Ensureamaximumof1/8gapbetweenthegrindingwheelandpartrest. 8. Ensurethatallbodypartsareclearofthegrindingareapriortoturningthespindleon.This includeskeepinglonghairtiedbackandawayfromthemachine. 9. Keepalllooseclothingawayfromthegrindingarea. 10. Neverreachintothegrindingareapriortothespindlecomingtoacompletestop. 11. Ensureallworkholdersandtoolholdersaretightenedsufficientlyinordertoholdthework whilegrinding. 12. Ensurethatallfixedpositioncomponentsofthemachinearetight. 13. Ensurethattherearenoloosecomponentsthatcouldflyfromthemachineduringany operation. 14. Cleanthemachineaftereachuse.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures HorizontalLathe 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplacepriortoturningthespindleon. 4. Ensurethatallbodypartsareclearofthecuttingareapriortoturningthespindleon.This includeskeepinglonghairtiedbackandawayfromthemachine. 5. Keepalllooseclothingawayfromthecuttingarea. 6. Removeanylooserings,bracelets,andwatcherspriortouse. 7. Neverreachintothecuttingareapriortothespindlecomingtoacompletestop. 8. Ensureallworkholders,clamps,andvisesaretightenedsufficientlyinordertoholdthework whilecutting. 9. Ensureallcuttingtoolsarefastenedproperlypriortocuttingmaterial. 10. Ensurethatallfixedpositioncomponentsofthemachinearetight. 11. Ensurethattherearenoloosecomponentsthatcanflyfromthemachineduringoperation. 12. Removealltoolsandanyotherlooseitemsfromtheworktablepriortocutting. 13. AlwaysremovetheTwrenchfromthechuckimmediatelyafterusingit. 14. Makecertainnottostandinlinewiththechuckwhenbeginningpartrotation. 15. Cleanthemachineaftereachuse. 16. Oilthemachineatregularintervalsaccordingtothemanufacturersspecifications.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures Shear 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplacepriortooperatingtheshear. 4. Ensurethatallbodypartsareclearofthecuttingareapriortouse. 5. Keepalllooseclothingawayfromthecuttingarea. 6. Neverplacehandsnearthecuttingarea. 7. Minimizethegapbetweenthepartandtheshearguards. 8. Ensureallworkholdersaretightenedsufficientlyinordertoholdtheworkwhilecuttingany materials. 9. Removealltoolsandanyotherlooseitemsfromtheshearpriortocutting. 10. Usescrapmetal,notyourfingers,toholdsmallpartsneartheguard. 11. Cleanthemachineaftereachuse. 12. OiltheMachineatregularintervalsaccordingtothemanufacturersspecifications.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures WeldingMachine 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Neverlookattheweldingprocesswithoutpropereyeprotection(i.e.,neverwithnakedeye). 4. Ensurethatallbodypartsareclearoftheweldingareapriortoturningonthewelder. 5. Removealltoolsandanyotherlooseitemsfromtheworkareapriortowelding. 6. Ensureapropergroundbetweenthepartandwelder. 7. Neverplaceyourselfbetweenthegroundandtheweldingelectrode.Severeelectricalshockor deathmayoccur. 8. Ensureallworkholdersaretightenedsufficientlyinordertoholdtheworkwhileweldingand cooling. 9. Allowforsufficientcoolingtimepriortomovingrecentlyweldedparts. 10. Cleanthemachineandareaaftereachuse.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures VerticalBandSaw 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplacepriortoturningthesawon. 4. Minimizegapbetweenthepartandthesawguards. 5. Ensurethatallbodypartsareclearofthecuttingareapriortoturningthesawon.Thisincludes keepinglonghairtiedbackandawayfromthemachine. 6. Keepalllooseclothingawayfromthecuttingarea. 7. Allfreehandcutsshouldbedoneinamannerthatdoesnotjeopardizethesafetyofthe operator. 8. Pushblocksshouldbeusedwheneverpossible. 9. Ensureallfixedpositioncomponentsofthemachinearetight. 10. Removealltoolsandotherlooseitemsfromsawtablepriortocutting. 11. Inspectandreplacebladeifitappearsdull(i.e.,partisoverheatedwhilepartpushed). 12. Ensureproperbladeandspeedforthematerialbeingcut. 13. Thethickerthepartbeingcutthegreatertheneedtolubricatethebladeusingasawingwax. 14. Donotpushtoohard,letthesawbladedoitsjob. 11. Cleanthemachineaftereachuse.

ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11

MachineShopEquipment StandardOperatingProcedures BeltSander 1. ReviewandobservegeneralsafetypracticesoutlinedintheMachineShopEquipmentSafety Guidelines. 2. Refertothemanufacturersoperatingmanualforalloperatingprocedures. 3. Ensureallsafetyshieldsandguardsareinplacepriortoturningthemotoron. 4. Alwayswearafaceshieldwhenusingthismachine. 5. Ensurethatallbodypartsareclearofthesandingareapriortoturningthemachineon.This includeskeepinglonghairtiedbackandawayfromthemachine. 6. Keepalllooseclothingawayfromthesandingarea. 7. Inspectthebeltfordamagepriortouse. 8. Ensureamaximumof1/8gapbetweenbeltandpartrest. 9. Neverreachintothesandingareapriortothebeltcomingtoacompletestop. 10. Ensureallfixedpositioncomponentsofthemachinearetight. 11. Removealltoolsandotherlooseitemsfromthesanderplateaupriortosanding. 12. Neverpushhardintothebeltwiththeworkpiece.Lettheabrasivesonthebeltdothesanding. 13. Minimizeholdingtheparttobesandedfreehand.Sittheworkpieceonthetableforsanding wheneverpossible. 14. CAUTION:Partssandedwillbebecomehot. 15. Cleanthemachineafteruse. ReviewedbyEmergencyManagementandEnvironmentalHealth&Safetyon4/15/11 8