Simulasi Sistem Dinamik Pabrik Kulit
Simulasi Sistem Dinamik Pabrik Kulit
Abstrak
Dalam sebuah industri, informasi mengambil peran penting dalam setiap aspek yang melibatkan
manajemen industri. Informasi yang tidak akurat akan asupan produksi perlambatan dan
pengaturan couse tidak sempurna. Supply chain adalah rantai baik secara kuantitatif dan kualitatif
yang dapat diterima formulir hulu hingga hilir dan itu adalah bentuk terbesar informasi. Penelitian
dilakukan pada indikator kinerja supply chain, adalah produk tingkat persediaan dan order
backlog. Dalam analisa indikator, ada beberapa langkah asupan di PT industri kulit. Lembah Tidar
Jaya Magelang yang Beam House asupan, Retainning asupan dan Finishing asupan. Indikator
pengukuran untuk langkah tiga menggunakan aplikasi simulasi sistem dinamik dengan
menggunakan Berbasis Model Berbagi Informasi dan Berbagi Informasi Model demmand. Output
implikasi ini dilakukan untuk mengetahui perilaku persediaan dan pesanan backlog houbig PT.
Lembah Tidar Jaya Magelang. Penerapan simulasi di tingkat persediaan produk dan backlog
indikator agar memberi hasil perilaku persediaan kenaikan atau penurunan antara Berdasarkan
Model dan demmand Berbagi Model. Order backlog penurunan juga invluenced dengan
persediaan, untuk Permintaan Berbagi cenderung stabil, dan dapat menurunkan tingkat backlog
order yang menunjukkan besar dalam asupan industri kulit di PT. Lembah Tidar Jaya Magelang.
Kata kunci: Supply Chain, Dinamic Sistem, Produk Level Inventory, Order Backlog
Abstract
In an industrial, information takes important role in every aspect involving industrial
management. Inaccurate information will slowdown production procces and couse imperfect
arrangement. Supply chain is a good chain quantitatively and qualitatively which can be accepted
form upstream to downstream and it is the biggest form of information. The research done on
performance indicator of supply chain, it is product inventory level and order backlog. In
analizing the indicator, there are some procces step in leather industri PT. Lembah Tidar Jaya
Magelang that are Beam House Procces, Retainning Procces and Finishing Procces. Indicator
measurement for the three step uses application of dynamic system simulation by using Based
Model Information Sharing and Demmand Model Information Sharing. Output of this implication
is done to know inventory behaviour and houbig order backlog of PT. Lembah Tidar Jaya
Magelang. The application of the simulation in indicator product inventory level and order
backlog gives the result of inventory behaviour increasing and decreasing between Based Model
and Demmand Sharing Model. The decreasing order backlog is also invluenced by inventory, for
Demand Sharing tends to be stable, and it can decrease order backlog level which is show big in
procces of leather industri in PT. Lembah Tidar Jaya Magelang.
Key Word : Supply Chain, System Dinamic, Product Inventory Level, Order Backlog
S
S
Maximum Shipment
Rate Cow-Finish-
Inventory
Inventory
Cow-WetBlue-Leather
Blue-Leather
B1
B1
B2
B2
S
S
O
Product
S
S Cow-Finish-
Cow-Finish- O
S
S
Leather
LeatherProduct
Product
S
S
Desired
Inventory Finish
Leather
Order Finish
S
Finish Leather
S S Leather
faktor excluded. S
langsung dengan loop B6 dari
, ada selisih yang sektor Cow-Finish-Leather
m a
Raw_material_inventory_adjustment_kulit
Desired_production_rate_wet_blue Desired_inventory_wet_blue
Change_in_expected_order_rate_wet_blue
Leather
Desired_raw_material_usage_rate_kulit
Expected_order_rate_wet_blue Expected_order_rate_wet_blue
Information_delay_of_customer_order_wet_blue
0.5
lembar dan besarnya order 0.0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 Inventory_Fi ni sh_Leather
backlog sebesar 260.25 -0.5
-1.0
lembar. 1 2 3 4 5 6 7 8 9 10111213141516
BULAN
Desired_Raw_Material_Usag e_Rate_Finish_Leather
Shipment_Rate_Wet_Blue
Delivery_Lead_Time_wet_Blue
Raw_Material_Inventory_wet_blue
Production_Rate_Wet_Blue
Production_Capacity_F inish_Leather
Inventory_Finish_Leather
Target_pr oduct_deliver y_delay_Finish_Leather
Order _F ullfilment_Rate_Finish_Leather
condition test pada sektor
Raw_Material_Inventory_Adjustment_Time_wet_blue
Maximum_Raw_Material_Usage_Rate_wet_blue
Inventory_Adjusment_Time_Finish_Leather
Minimum_Raw_Material_Usage_rate_Finish_leather
Desired_production_rate_Finish_Leather
produksi Cow-Finish-Leater
Raw_Material_usage_rate_Finish_Leather
Raw_Material_Inventory_Adjustment_wet_blue
Inventory_adjustment_F inish_Leather
Percentage_Usage_of_Raw_Material_wet_blue
Desired_Raw_Material_Inventor y_Coverage_wet_blue
Inventory_safety_stock_Coverage_Finish_Leather
Demand_inventory_Finish_Leather
Information_delay_cuetomer_order _Finish_Leather
1.0
Gambar 4 Simulasi Diagram Sektor
0.5
Produksi Cow-Finish-
0.0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Leather Untuk Produk 1 Inventory_Finish_Leather
-0.5
Eksport
-1.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
BULAN
b. Simulasi Sektor Produksi Cow
Finish-Leather Pruduk Eksport Grafik 2 Perilaku Inventory Extrem
Desired_Raw_Material_Usage_Rate_Finish_Leather condition test pada sektor
produksi Cow-Finish-Leater
Shipment_Rate_Wet_Blue
Production_Rate_Wet_Blue
Delivery_Lead_Time_wet_Blue
Production_Capacity_Finish_Leather
Produk Lokal
T arget_product_delivery_delay_Finish_Leather
Raw_Material_Inventory_wet_blue Inventory_Finish_Leather Order_backlog_Finish_leather
Raw_Material_Receiving_Rate_wet_blue Order_Finish_Leather
Maximum_Raw_Material_Usage_Rate_wet_blue
Raw_Material_Inventory_Adjustment_wet_blue
Minimum_Raw_Material_Usage_rate_Finish_leather
Inventory_adjustment_Finish_Leather Inventory_safety_stock_Coverage_Finish_Leather
Demand_inventory_Finish_Leather
Percentage_Usage_of_Raw_Material_wet_blue
Raw_Material_usage_rate_Finish_Leather
b. Behaviour reproduction test
Desired_Raw_Material_Inventory_Coverage_wet_blue Expected_order_rate_Finish_Leather
Desired_Raw_Material_Inventory_wet_blue
Desired_Raw_Material_Receiving_Rate_wet_blue
Demand_Production_Rate_Finish_Leather
Desired_raw_Material_usage_rate_wet_blue
Demand_inventory_coverage_Finish_Leather
Change_in_expected_order_rate_Finish_leather
Dengan hasil tersebut dapat
Expected_order_rate_Finish_Leather
Information_delay_cuetomer_order_Finish_Leather
ditarik kesimpulan bahwa
Gambar 5 Simulasi Diagram Sektor dengan tingkat kepercayaan 95
Produksi Cow-Finish- % gagal menolak Ho. Hal ini
Leather Untuk Produk berarti tidak ada selisih yang
Lokal signifikan antara output model
Raw_material_usage_wet_blue Order_backlog
Desired_raw_material_inventory_coverage_wet_blue
Raw_material_inventory_adjustment_wet_blue Desired_raw_material_inventory_coverage_wet_blue
Desired_production_rate_crust_leather
Desired_raw_material_rate_wet_blue
Percentag e_usag e_of_raw_material_wet_blue
inventory_adjustment_finish_leather Inventory_safety_stock_coverage_finish_leather
Desired_raw_material_inventory_wet_blue
Desired_production_rate_finish_leather Desired_inventory_finish_leather
Desired_raw_material_usage_rate_wet_blue
Order_finish_leather
Production_capacity_wet_blue
Deliveri_lead_time_kulit Delivery_lide_time_wet_blue
Inventory_wet_blue Order_backlog_wet_blue
Inventory_kulit
Raw_material_usage_rate_kulit
Inventory_safety_stock_coverage_wet_blue
Raw_material_inventory_adjustmentime_kulit Inventory_adjustment_time_wet_blue
Maximum_raw_material_usage_rate_kulit
Minimum_shipment_rate_wet_blue
Shipment_rate_wet_blue
Desired_raw_material_receiving_rate_wet_blue
Raw_material_minimum_coverage_kulit Desired_inventory_coverage_wet_blue
Desired_raw_material_receiving_rate_kulit Inventory_adjustment_wet_blue
Desired_raw_material_usage_rate_kulit
Order_wet_blue
Raw_material_usage_rate_finish_leather Order_fullfilment_rate_finish_leather
order backlog semakin besar maka
Raw_material_receiving_rate_wet_blue
Raw_material_usage_wet_blue
Desired_raw_material_inventory_coverage_wet_blue
Inventory_finish_leather
Production_rate_finish_leather
Order_backlog
Order_finish_leather inventory yang harus disediakan
Raw_material_inventory_adjustment_time_wet_blue inventory_adjustment_time_finish_leather
Desired_raw_material_rate_wet_blue
Desired_raw_material_inventory_coverage_wet_blue
Desired_raw_material_inventory_wet_blue
Desired_production_rate_finish_leather Desired_inventory_finish_leather
Desired_raw_material_usage_rate_wet_blue
Order_finish_leather
merugikan perusahaan dan jejaring
Gambar 7 Simulasi Diagram Sektor rantai pasok yang tidak optimal.
Produksi Cow-Finish-
Leather Untuk Produk Demmand InformationSharing
Eksport Dari hasil demand information
sharing ini, memberikan hasil indikator
T IM E In ve n to ry_ we t_ b l u e O rd e r_ b a ckl o g _ we t_ b l u e
1 6 4 0 .0 0 0 .0 0 3 1 3
2 6 3 8 .2 1 0 .0 2 0 7
3 7 4 8 .1 0 0 .0 5 6
4 7 5 1 .7 5 0 .1 2 6
5 7 5 3 .0 9 0 .2 6 7
6 7 5 3 .9 8 0 .5 4 8
7 7 5 4 .6 7 1 .1 1
8 7 5 5 .2 7 2 .2 4
9 7 5 5 .8 0 4 .5 0
10 7 5 6 .3 0 9 .0 2
11 7 5 6 .7 7 1 8 .0 6
12 7 5 7 .2 4 3 6 .1 7
13 7 5 7 .7 3 7 2 .4 2
14 7 5 8 .2 6 1 4 4 .9 8
15 7 5 8 .9 0 2 9 0 .2 0
16 7 5 9 .7 7 5 8 0 .9 0