Boiler Specifications MIURA High Pressure Steam Boiler 100 BHP to 300 BHP EXN-SGO Series

1.0 GENERAL 1.1 GENERAL DESCRIPTION

The boiler shall be a high-pressure steam boiler with a design pressure of 170 PSIG for operation between 70 and 150 PSIG with full steam output within five (5) minutes from a cold start-up. The boiler shall come complete with a step-fired burner, forced draft fan, gas train, valves, BL controller, boiler trim, refractory - all factory assembled and tested for full steam performance prior to shipping. The boiler and economizer shall meet ASME Section I, be registered with National Board, and be approved and listed as a package by UL and c-UL. Upon request, the boiler shall be able to meet FM and/or ASME-CSD1. EXN option is a Low NOX less then 30ppm emissions. The boiler shall be a vertical, fast recovery, multi-water tube design with annular headers attached to both ends. The design shall incorporate a floating header, which allows for fast expansion and contraction of the boiler tubes, regardless of feed water temperature or heating requirements. The boilers can be nested into a series of up to fifteen boilers, which turn on and off through an optional MTI-200 controller and MPI-200 central panel, keeping boilers down and cold when not needed; and online and hot when needed for optimal fuel savings. Any one of these boilers can be taken off line by a flip of a switch for maintenance service or inspection - with a back-up boiler automatically brought on line. The boiler shall be Miura Online capable meaning that the customer needs to provide only a dedicated, analog telephone line, which can handle up to 31 boilers, in order to connect to Miuras Online Software. This software can do real time monitoring, data collection, Boiler operational setting changes and diagnostic of the last five boiler alarms and issue a monthly report. 1.2 SUBMITTALS

Submittals shall be provided with the proposal and shall include: Specification table, boiler assembly, dimensional and electrical drawings; system diagrams and pipe connection/orientation drawings. ASME construction forms and shop test reports shall be provided upon receipt of purchase order and delivery of boiler.

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2.0 BOILER DESIGN DATA 2.1 SPECIFICATIONS

2.1.1 Model - EXN-_300______SGO Quantity - ___3__ Boiler Horsepower (each) - _300_____BHP Equivalent Output (lb/hr) (each)- _10,350________________ Heat Output (BTU/hr) (each) - __10,050,000________________ Design Pressure - 170 PSIG Efficiency (fuel to steam) - 85%*
*

(at 70oF feed water temperature, 70PSIG steam.)

2.1.2 Fuel Type: Natural gas (or propane)/#2 oil as stand-by 2.1.3 Gas/Oil Supply Pressure: 3-5 PSIG/0-3 PSIG (at any time) 2.1.4 Electrical Supply: 575, 460, 240, or (optional) 208 volts, 3 Phase, 60 Hertz 2.2 BOILER CONSTRUCTION

2.2.1 Multiple, vertical water tube. Once through, forced flow steam generator with no fixed steam or water line. 2.2.2 The water tubes shall be of straight, vertical construction being swaged at both ends. The water tubes shall be 2, Schedule 40 (0.154 thick), seamless pipe, conforming to current ASME SA-106 Gr B specifications. All water tubes shall be welded to the top and bottom headers. 2.2.3 The boiler shall be furnished with an adequate number of inspection openings to facilitate internal inspection and cleaning. 2.2.4 Lifting lugs shall be provided to facilitate rigging. 2.2.5 Boiler shall come with a skid mounted, steel base. 2.2.6 The boiler shall come complete with an inner and outer casing. The inner casing must be fabricated of minimum 16 gauge steel. There shall be insulation between the inner and outer casings such that the outer casing temperature will not exceed 120oF at maximum boiler capacity. 2.3 CODES AND REFERENCE STANDARDS

2.3.1 Design, documentation, fabrication and testing shall comply with A.S.M.E., A.S.T.M., A.N.S.I., cUL and U.L. standards. 2.3.2 Boiler package is to bear UL or cUL label. 2.3.3. Pressure piping and fittings shall comply with the A.N.S.I. B31.1 Code. 2.3.4. Flanges and fittings shall comply with the A.N.S.I. B16.5, B16.11, or B16.9 Codes.

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2.4

BURNERS

2.4.1 Burner operation shall be three stage (Hi-Low-Off), step-fire control suitable for operation on Natural Gas (or propane) and/or #2 Oil. 2.4.2 The burner shall be complete with integral motor and blower (forced draft fan of the centrifugal type) for supplying adequate combustion air with normal vent conditions and shall include an oil pump. 2.4.3 The following items shall be incorporated to the boiler/burner: i) A gas-electric igniter, an observation port and mounting brackets for pilot and main flame scanner (direct oil ignition for EX-100 on oil), ii) The main gas train shall be completely piped to each boiler and shall include: two main gas actuator valves, ball valve type shut off valve, a main and pilot gas pressure regulator (suitable for 3 to 5 PSIG gas supply pressure). iii) Oil train shall be completely piped to the burner and shall include an oil pressure regulating device, two solenoid shut-off valves, pressure gauges and fuel strainer. iv) Oil pump (one per boiler) shall be sized for the burning rate and be completely piped with strainers, accessories and wiring. 2.4.4 Other equipment furnished on the gas train shall include high and low gas, air and oil pressure switches. 2.5 STEAM BOILER TRIM

2.5.1 Water volume control shall consist of a low water cut-out and feed water pump control probe in the boiler body tube; as well as three additional probes in a modified water column, two for pump control and one for low water cut-out with manual reset. 2.5.2 Two water tube thermocouples located on selected water tubes shall be included to detect temperature rise due to scale build-up or due to low water volume. This sensor when activated will shut down the boiler and trigger an alarm. 2.5.3 ASME code rated safety relief valve. 2.5.4 Steam pressure gauge and a pressure sensor with additional digital display. 2.5.5 Steam pressure switches, one high limit steam pressure switch with manual reset and one back up control switch. 2.5.6 Each boiler must have an adequate vertical separator to eliminate carry-over due to load swings. 2.5.7 There shall be no manholes but two inch inspection plugs for internal inspection of the header and tubes. 2.6 BLOWDOWN SYSTEM The boiler shall be equipped with an automatic and manual blowdown system on each boiler. The automatic continuous blowdown system shall include a sensor, solenoid valve and a strainer.

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2.7

FORCED DRAFT FAN

2.7.1 Sized to provide all air required for combustion by blower with normal vent conditions. 2.7.2 Complete with air inlet register with an air control damper for connection to the burner. Blower outlet shall be located to facilitate connection to the combustion air duct. 2.7.3 Noise level shall not exceed 85 dbA one meter from the front of the boiler. 2.8 BOILER FEED PUMP (Optional)

2.8.1 Multi-staged centrifugal type pump, manufactured by Grundfos. Pump is sized to suit boiler, and for use up to 225oF water from a deaerator. The material construction of the pump must be stainless steel and having mechanical seals. 2.8.2 The pumps shall be complete with electric motor drive, TEFC motor. 2.8.3 Boiler feed pump control shall be of the ON-OFF type, controlled by the boiler thru the starter provided. The pump should be located under the water source with a minimum of 7.5 feet of water height above the pump suction. 2.9 CONTROLS

2.9.1 Control panel to be mounted in the front of the boiler for easy access. 2.9.2 Control panel shall be steel with hinged door. 2.9.3 Panel to contain an XJ1controller which provide a complete safety control and additional boiler management, feed water pump and blower motor starter control switches, control circuit transformer, indicating light, and alarm buzzer. 2.9.4 Flame safeguard controller shall be a Miura XJ1Controller. 2.9.5 The boiler shall be equipped with the Miura XJ1Controller capable of displaying the status of the boiler, alarms, cautions, settings and fault history. 2.9.6 The panel cover shall clearly display the XJ1Display Module with controls to scroll through burner information. It shall also have an ON-OFF push button combustion control and an emergency stop push button switch. 2.9.8 All electrical equipment shall be in conformity with the National Electrical Code. Oil, heat, and moisture resistant wiring materials must be used throughout. 2.9.9 Provide different alarms to sound on different error situations. 2.9.10 Wiring inside the panel shall be through clearly identified terminal strip.

2.10

ECONOMIZER

2.10.1 Economizers shall be supplied for each of the boilers. The economizer shall be gas to liquid heat exchanger, designed to utilize heat in the boiler flue gasses to preheat boiler feed water. 2.10.2 Economizers shall be completely piped with minimal field assembly required. The economizer shall be floor mounted and attached directly to the boiler flue gas outlet.

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2.10.3 Economizers shall consist of a gas-tight, inner seal welded type steel casing and shop painted. It shall be drainable and suitable for dry operation in an emergency. 2.10.4 The tube assembly shall be suitably arranged for external cleaning pressure. . 2.11 START-UP AND COMMISSIONING

A manufacturers factory trained service representative shall: 2.11.1 Check the installation, start the boilers, calibrate controls and train the owners operators in the proper operation and maintenance of the equipment. 2.11.2 Demonstrate operation of all safety controls to the satisfaction of the engineer. 2.11.3 Demonstrate operation of the boilers over the entire firing range of the burners on both fuels. Record water temperature, steam pressure, flue gas temperature, percent of O2 and other relevant data on Miuras standard start-up reports. These reports will be submitted to and witnessed by the engineer on completion.

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