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Datasheet

Miniature Circuit Breakers (MCBs) : Type 5SX4

General
Betagard 5SX4 range of MCBs have rated breaking capacity of 10kA. They comply to the latest national and international standards, with current ratings from 0.5A to 63A. For applications in industry and in system and plant engineering, add-on accessories are available, such as auxiliary contacts (AC), faultsignal contacts (FC) and shunt trips (ST).

Short circuit operation

At high values of overcurrent (i.e. short circuit current) a plunger in the solenoid is moved with sufficient force to physically separate the contacts. The greater the short circuit current, the greater the force with which the plunger is moved and faster the circuit is disconnected. A secondary action will ensure that the circuit breaker mechanism is

is between 3 to 5 milliseconds. The energy let through (It) of the device is kept to a minimum thus offering a very high degree of protection.

Standards
According to IS 8828 (1996), IEC 60898 (1995), VDE 0641/ 6.78.

Finger Touch Proof Terminals, provide installation safety. Totally safe and dependable - computer calibrated testing. Recessed ON OFF lever ensuring no accidental operation. Combined terminals allow busbar and feeder cable to be simultaneously connected. ON-OFF Lever sealable in ON and OFF position. Can be mounted in any position.

Current limiting class 3

5SX4 type MCBs significantly limit the let-through current (when a fault occurs) due to the ultra fast contact separation and the quick quenching of the emergency arc in the chamber. Thus, generally, they fall below the permissible limiting It values of the energy limiting class 3, specified in DIN VDE 0641 Part II by 50%. This guarantees excellent discrimination with the upstream protective devices and reduces the thermal stress on the downstream connected equipments. Chart indicates the let through energy values of 10kA, 16A MCB according to EN 60898. This MCB (16Amps) will allow only 50% of 84,000 (AS) letthrough energy thereby reducing thermal stress to bare minimum value on the downstream equipment. As these MCBs meet the requirements of current limiting class 3, according to EN 60898 without difficulty, they are therefore marked with symbol 10000 3

Features at a glance
Current limiting class 3 type breakers. C / D tripping characteristics. Service life : Average 20,000 operations at rated load. Suitable for AC and DC circuits. Wide range of Add on accessories. Trip Free mechanism. Better selectivity. Rated Current 1 16 A

tripped and prevents the contacts from reclosing. It is the rapid speed with which the contacts are forced apart coupled with other features of MCBs, which provides the Current limiting capability and safe interruption up to 10,000A. The rapid speed at which the contacts are parted prevents the fault current from reaching its prospective value. The arc drawn between the contacts is moved by magnetic forces into the multiple plate arc chamber where the arc is split, rapidly cooled and extinguished. The total operating time of the MCB 2

Current Limiting Class according to EN 60898 2 3

Permissible let-through It (AS) No limit 2,90,000 84,000

Rated Breaking Capacity :

As per IEC 60898 / IS 8828 Rated Current In (A) 5SX4 0.5 - 6 10 - 20 25 - 32 40 - 63 1P, 2P, 3P, 4P 230V AC, 415V Icn (kA) 10 10 10 10 1P 230V AC Icn (kA) 50 25 20 10 As per IEC 60947-2 2P, 3P, 4P 230V AC, Icn (kA) 50 30 25 15 up to 5 times In, (rated current) and can hence be used to best advantage for handling higher inrush currents e.g. lamps, motors, etc. Under C characteristics, the magnetic Number Correction factor K 1 1.00 1P, 2P, 3P, 4P 415 AC, Icn (kA) 50 25 20 10 As per UL 489 1P, 2P, 3P, 4P 415 AC, Icn (kA) 50 50 50

C Characteristics
C characteristics MCBs are used for protection of electrical circuits in general and are most widely used because of its suitability for practically all electrical circuits, cable and line protection. They are capable of supplying the majority of inductive and

capacitive loads including most motor and fluorescent lighting loads. This characteristic allows applying loads having high peak currents without requiring the MCB to be oversized. In fact, thanks to this characteristic, it is possible to apply loads with peak currents

operating limits (for shortcircuit operations) are between 5 and 10 times the rated current (In) of MCB. For example the instantaneous mechanism of a 10A MCB will 2 ... 3 0.90 4 ... 6 0.88 >7 0.85

Tripping Characteristics : C

Tripping Characteristics : D 3

operate between 50A and 100A in an overcurrent situation. The thermal operating limits (for overload operation) are between 1.13 and 1.45 of the rated current (In) of the MCB.

Frequency Variation
MCBs may be used up to their normal voltage rating on 400Hz supplies; however the magnetic tripping characteristic must be increased by 30% (e.g. Type C MCB with magnetic characteristics between 5 and 10 times the rated current would become between 6.5 and 13 times rated current.

ensure correct sizing of the device wherein high inrush currents are prevailing. This characteristics allows to use in a high in rush current circuits without requiring the MCB to be over sized. D characteristics MCB shall take the in rush current with peak up to 10 times In, (Rated current) and can be used best advantage for handling much higher in rush circuits eg: Switching solenoids/ capacitor banks/transformers etc. Under D characteristics, the magnetic operating limits (for short circuit operations) are between 10 to 20 times the rated current of MCB. For example the instantaneous mechanism of 10A MCB will operate between 100A and 200A in an over current situation.

current, which should, where possible, provide selectivity. Selectivity means, that in the event of a fault, only the protective device in the vicinity of the fault trips. Thus, parallel current paths can continue to provide the necessary power. For MCBs with upstream fuses, the selectivity limit essentially depends on the current limits and tripping characteristics of the MCB as well as on the prearcing It value of the fuse. Therefore, MCBs with different characteristics and rated breaking capacities also have different selectivity limits. The subsequent tables show the currents up to which selectivity is provided between MCBs and upstream fuses according to DIN VDE 0636 Part 21. The values specified in kA are limit values which have been determined under unfavourable test conditions. In practice, better values can be obtained, depending on the type of the upstream fuse. In the event of a short circuit, when using the 5SX4, MCBs and fuses according to DIN VDE 0636 Part 21, Selectivity is provided up to the indicated values in kA.

Effect of Higher Operating Voltages

Betagard MCB is designed to operate at 240/415V, 50Hz. However the device can operate at 480V, 50Hz with a reduction in breaking capacity of 50%.

Effect of temperature on tripping characteristics :

Betagard MCBs are designed to meet the requirements of IS 8828 / IEC 60898 for tripping performance at ambient temperature 30C. At other operating temperature the overload tripping band is modified by approximately 5% per 10 kelvin temperature difference, which increases for lower and decreases for higher temperatures than 30C.

DC Operation
Single pole MCBs can be used up to 60V DC and double pole up to 110V DC. However, they should not be used below 18V DC. Though the thermal operation is delayed but this is negligible. The instantaneous tripping characteristic must be increased by 40% (e.g. a Type C MCB has a magnetic tripping characteristic between 5 and 10 times the rated current. This magnetic tripping characteristic would therefore become between 7 and 14 times the rated current.

D Characteristics
D characteristics MCBs are used for protection of electrical circuits involving significant inrush currents like solenoid valves, capacitor banks, transformers, etc. The main use of D characteristics MCBs is to

Selectivity of miniature circuit-breakers/fuses

Generally, distribution networks are configured as radial networks. An overcurrent device must be provided at each reduction of the conductor cross section. This results in a cascade graded according to the rated

Limit values of the MCBs / Fuses selectivity in kA

Downstream MCBs Characteristic C Upstream fuses In[A] 2 4 6 10 16 20 25 32 40 50 63 16 A 0.3 0.3 20 A 0.5 0.4 0.4 25 A 1.5 0.9 0.8 0.5 35 A 2.0 1.4 1.4 1.2 1.0 50 A 9.0 3.5 2.7 2.0 1.5 1.3 63 A 5.0 4.5 3.0 2.2 2.2 2.2 80 A 9.0 6.0 4.2 3.0 3.0 2.9 2.4 2.0 100 A 7.0 6.0 6.0 5.0 4.0 3.5 3.0 3.0 125 A 9.0 7.0 4.0 4.0 3.5

Rated breaking capacity 5SX4 acc. to IEC 60898 10000

Selectivity of MCBs / Circuit-breakers

In distribution networks without any fuses, MCBs provide selectivity between

themselves within close limits. This depends on the peak current of the downstream MCB and on the tripping current of the upstream MCB.

The following table specifies the short-circuit currents in kA up to which selectivity is provided between MCBs connected in series at 230V AC.

Limit values of the MCBs / circuit-breakers selectivity in kA

Downstream MCBs In[A] I >[A] Icn[kA] Characteristic C 0.5 1 2 4 6 10 16 20 25 32 40 50 63 I> = Tripping current 1) In 240/415V, 50 Hz the selectivity limits must be reduced by 10%. Maximum value In = rated current. 5 10 20 40 60 100 160 200 250 320 400 500 630 10 10 10 10 10 10 10 10 10 10 10 10 10 Upstream circuit-breakers 5SX4 - 7 Characteristic C 20 200 10 25 250 10
1)

32 320 10

40 400 10

50 500 10

Selectivity limits [kA] 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.2 0.2 0.2 0.2 0.2

0.5 0.5 0.5 0.3 0.3 0.3 0.3 0.3

0.8 0.8 0.8 0.5 0.5 0.4 0.4 0.4 0.3 0.3

0.8 0.8 0.8 0.5 0.5 0.4 0.4 0.4 0.4 0.4

Selectivity of MCBs / Moulded Case Circuit Breakers

Limit values of the MCBs / MCCBs selectivity in kA
Upstream circuit-breakers VF100/125 VL160X Downstream Rated current Circuit-breakers in (A) Trip Unit Breaking capacity lcn (kA) 100/125A TM 160A TM VL250N VL250H VL400N VL400H VL630N VL630H VL800N VL800H

200/250A

315/400A

400/500/630A ETU

800A ETU 70kA

TM / ETU TM / ETU TM / ETU TM / ETU TM / ETU TM / ETU 40kA 70kA 45kA 70kA 45kA 70kA

18 / 25kA 40 / 70kA

50kA

Selectivity limits (kA) 5SX4 20 25 / 32 40 / 63 TM TM TN 10kA 10kA 10kA 3.8 3 2.1 10 9.1 4.8 10 10 6.5 10 10 6.5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

Back-up protection, MCBs/ Fuses

If the level of the maximum short circuit current flowing at the MCB location is unknown,

or if the specified rated breaking capacity is exceeded, an additional protective device must be connected upstream as backup protection. This

prevents excessive stressing of the MCB. Generally, a fuse is used for this purpose. The following table specifies the short-circuit currents in kA

up to which back-up protection is ensured if SIEMENS MAKE DIN fuses are used acc. to DIN VDE 0636 Part 21.

Limit values of the MCBs/Fuses selectivity in kA

Downstream MCBs 5SX4 Upstream fuses In[A] 0.5 - 4 6 10 16 20 25 32 40 50 63 Test circuit data: Up = 250 V cos = 0.3 to 0.5 50 A 63 A 80 A 100 A 125 A 160 A

no back-up protection required up to 50kA 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 35 50 50 35 35 35 35 50 50 25 50 50 30 25 30 30 25 25 25 35 35 30 25 25 25 15 15 15

Test cycle: Acc. to 60 947 - 2(O - CO)

Data Overview 5SX4 MCBs

Product data sheet
Standards Series Tripping characteristics No. of poles Rated voltage Current Range Operational voltage Volts Amps min. AC/DC V max. DC V/Pole max. AC V Rated Breaking Capacity acc. to IS 8828 / IEC 60898, DIN VDE 0641 Insulation coordination Rated insulation voltage Degree of pollution for overvoltage category III Mounting Conductor cross sections Solid and stranded, max. Upper terminal Lower terminal Finely stranded with end sleeves, max. Upper terminal Lower terminal Terminal tightening torque (power driver setting) Supply connection Mounting position Endurance Ambient temperature Resistance to climate Resistance to vibration
* FP available only in 63A

IS 8828 (1996), IEC 60 898, VDE 0641/6.78 5SX4 / 5SJ4 C / D SP, SPN, DP, TP, TPN & FP* 240 / 415 V AC, 50/60 Hz SP 60V DC, DP 110V DC 0.5 63 24 60 440

AC

kA

10

250/440 V AC 2 on a 35 mm mounting rail (EN 50 022)

mm mm

16 25

mm mm

16 25

Nm

2.5 - 3 As required, top or bottom. As required in any position. On an average 20,000 operations at rated load

-25 to +45, occasionally +55 max. 95% humidity, Storage temperature : -40 to +75 According to IEC 68-2-30, 6 cycles

m/s

60 at 10 to 150 Hz according to IEC 68-2-6

Selection and ordering data

Single Pole MCBs Double Pole MCBs

Rating C D (A) Characteristics Characteristics 0.5 1 2 4 6 10 16 20 25 1 MW 32 40 50 63 5SX41057RC 5SX41017RC 5SX41027RC 5SX41047RC 5SX41067RC 5SX41107RC 5SX41167RC 5SX41207RC 5SX41257RC 5SX41327RC 5SX41407RC 5SX41507RC 5SX41637RC 5SX41058RC 5SX41018RC 5SX41028RC 5SX41048RC 5SX41068RC 5SX41108RC 5SX41168RC 5SX41208RC 5SX41258RC 5SX41328RC 5SJ41408RC 5SJ41508RC 5SJ41638RC 2 MW

Rating C D (A) Characteristics Characteristics 0.5 1 2 4 6 10 16 20 25 32 40 50 63 5SX42057RC 5SX42017RC 5SX42027RC 5SX42047RC 5SX42067RC 5SX42107RC 5SX42167RC 5SX42207RC 5SX42257RC 5SX42327RC 5SX42407RC 5SX42507RC 5SX42637RC 5SX42058RC 5SX42018RC 5SX42028RC 5SX42048RC 5SX42068RC 5SX42108RC 5SX42168RC 5SX42208RC 5SX42258RC 5SX42328RC 5SJ42408RC 5SJ42508RC 5SJ42638RC

Single Pole + Neutral MCBs

Triple Pole MCBs

Rating (A) 0.5 1 2 4 6 10 16 20 25 2 MW 32 40 50 63

Type Ref.No. 5SX45057RC 5SX45017RC 5SX45027RC 5SX45047RC 5SX45067RC 5SX45107RC 5SX45167RC 5SX45207RC 5SX45257RC 5SX45327RC 5SX45407RC 5SX45507RC 5SX42637RC* 3 MW

Rating C D (A) Characteristics Characteristics 0.5 1 2 4 6 10 16 20 25 32 40 50 63 5SX43057RC 5SX43017RC 5SX43027RC 5SX43047RC 5SX43067RC 5SX43107RC 5SX43167RC 5SX43207RC 5SX43257RC 5SX43327RC 5SX43407RC 5SX43507RC 5SX43637RC 5SX43058RC 5SX43018RC 5SX43028RC 5SX43048RC 5SX43068RC 5SX43108RC 5SX43168RC 5SX43208RC 5SX43258RC 5SX43328RC 5SJ43408RC 5SJ43508RC 5SJ43638RC

* 63A 2 Pole MCB

1MW = 18mm

Triple Pole + Neutral MCBs

Rating C D (A) Characteristics Characteristics 0.5 1 2 4 6 10 16 20 25 4 MW 32 40 50 63 5SX46057RC 5SX46017RC 5SX46027RC 5SX46047RC 5SX46067RC 5SX46107RC 5SX46167RC 5SX46207RC 5SX46257RC 5SX46327RC 5SX46407RC 5SX46507RC 5SX46058RC 5SX46018RC 5SX46028RC 5SX46048RC 5SX46068RC 5SX46108RC 5SX46168RC 5SX46208RC 5SX46258RC 5SX46328RC 5SJ46408RC 5SJ46508RC

5SX44637RC* 5SJ46638RC

* 63A 4 Pole MCB

Dimensions in mm
SP DP/SPN TP TPN/FP

1MW = 18mm

Add-on Accessories
For applications in industry and in system and plant engineering, add-on accessories are available, such as auxiliary contacts (AC), faultsignal contacts (FC), shunt trips (ST). ST is mounted left of MCB. AC/FC are mounted on right side. These modules can be used as inputs/outputs to a PLC, building-automation system etc. for signalling and control. electrically independent contacts (separated electrical circuits); one of these contacts is normally open and the other normally closed. The mechanically stable position of the contacts does not change unless the circuit-breaker is manually actuated or is tripped due to an overload or a short circuit. The terminals are characterised by a degree of protection IP 2X; they allow connecting conductors with a maximum cross-section of 2.5 mm and are delivered with combined slotted and podzidrive head screws.

Shunt trip (ST)

The shunt trip coil allows the circuit breaker to be remotely tripped. The coil and circuit breaker are coupled together not only by using the control handle, but also with the internal trigger.

Fault signal contacts (FC)

The fault signal contact block has a structure and dimensions identical to those of the auxiliary contact block (AC). The fault signal contact block remotely indicates the tripping of device due to an overload or a short-circuit. The blocks contact remain in position when the circuit-breakers handle is manually actuated.

Auxiliary contacts (AC)

Each block consists of two

Auxiliary Contact (AC)

AC 1NO+1NC 2NO Type Ref (5SX4) 5SX9100 5SX9101 Type Ref (5SJ4) 5ST3010

Fault Signal Contact

FC 1NO+1NC Type Ref (5SX4) 5SX9200 Type Ref (5SJ4) 5ST3020

Applications : Remotely indicating the switching condition of the MCB ON/OFF Can be subsequently mounted to the MCB. Mounted using factory installed clips. Max. contact load : 6A, 230 V AC, AC-15 1 A, 220 V DC, DC-13 Cable size upto 1 x 2.5 sq mm to be used.

Applications : Remotely indicating the tripping condition of the MCB Can be subsequently mounted to the MCB. Mounted using factory installed clips. Max. contact load : 6A, 230 V AC, AC-15 1 A, 220 V DC, DC-13 Cable size upto 1 x 2.5 sq mm to be used.

Shunt trip (ST)

Shunt Release 2448VDC Type Ref (5SX4) Type Ref (5SJ4) 5ST3030 5ST3031

Dimensions in mm

110415VAC 5SX9300

Applications : Remotely tripping the MCB. 100% switch-on duration. Mounted using attached screws. Can be used for voltages 110 to 415 V AC, Short-circuit protection using MCB.
1MW = 18mm

Maximum Possible Configurations for Accessories

10

Carefree life due to enhanced safety

>AJ=C=H@
10kA breaking capacity insures protection for bigger installations Type AC / Type A versions for protection in residential, commercial and industrial buildings Space saving in distribution boards due to compact width

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For more details: mail to: switches.india@siemens.com Fax: +91 22 2762 3729

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Siemens Ltd. Automation and Drives Division Electrical Installation Technology Thane Belapur Road Thane 400601 Fax: +91 22 27623729 E-mail: switches.india@siemens.com Siemens Ltd. 12
ET-01-014-053 This replaces ET-01-014-037
Product development is a continuous process. Consequently, the data indicated in this datasheet is subject to change without prior notice. For latest issue contact our Sales Offices.