10 - 1

10.1 Hoisting C.lcul.tions

V:\ 197500\ 197562\WordProcs\reports\ 197562A. DOC
Cia, Minera Raura - Shaft Op!ions No.1 and 2
Selection of Double Drum Hoi s!
New drainage tunnel ele'lation al portal
Gradient of drainage tunnel
Sheetl
JNd RMEL
Haulage horizon @ collar
A10wanee for bins etc.
Elevation of skip dump
7-Ce! 97
4630 m
30 m
4660 m New drainage tunnel ele'lalion al shaft
Allowanee for spill ramp & underwind
Elevalion of LP
4300 m
0.5 %
4325 m
25 m
4350 m " 4350 m

Curren! mi li produetion (6 daysJweek)
Current max mili capacity (6 daysJweek)
Current mili eapaeity (7 dayslweek)
50,000 Vmo "
59,991 Vmo "
70,012 timo"
Future ore produetion required (6 dayslweek)
Curren! Waste produetion U/G :: 20,000 timo
Curren! waste lo surface = 9,000 Vmo:: 18%
Future waste production = 2,683 x 18% =
I Tolal ore + wasle from underground
Pereen! of produelion hoisted from shafl
Shaft hoisting eapaeity required
Extra eapacity for design purposes
Hoist design capacity (dry)
I Design capacity (we! memc tonnes)
Hours per day available for hoisting
Hours per day required for cage service
Hours per day available for hoisting ore + waste rock
Estimated Availability
I Hours per day aclually hois!ing
Required design capacity of hois! = 3,000118 "
I Required design capacity of ho;s! =
Mosl eeonomic hoisting speed" 46H
112
(H in feet)
l oesign hoi sting speed V
a :::: accellera!ion = 2 fps @ 1500 FPM
I Cyde lime:: HN + Vla +20 = e
Trips per hour '" 3600/C
Skip capacity required " 184/49.2 ::
Skip capacity for design "
Weight of empty skip (steel - bottom dump)
Rope end load ..
Requi red breaking slrength of rape (Canada)
I Oesign rope diameler
Rope selected ,. 6 x 27 FS (IHT)
Breaking strength ::
Ideal Hoist Drum Diameler :: 80 x rope diameter ::
IDrum diameler selected


=








1,923 Vday
2,300 Vday
2,300 Vday
2,683 tlday
483 tlday
3. 166 tlday
65%
2,691 tJday
10%
2,961 tlday
3,000 tlday
24 hours
O hours
24 hours
75%
18 hours
167 metric lonneslhour
184 short tonslhour
1,467 FPM
1,500 FPM :: 25 FPS
73 see
49.2
3.7 short tons
4 tons
3.6 lons
7.610ns
64.6 tons
1 1/. inches I
71 .5 lons
7.5 feel
8 feel
Page 1
C:raura8dd.FDR 10-07-1997 14:15:09 Page 1
--- -- ------ -------- ------------- --- -------------------------- - --- ------
LIMITED - MINE HOIST SIMULATION
---------------------- - --- -- ---- --------------- ------ -- --- -- ----- - -- - --
Raura-3000tpd hoisting
8 Foot Double Drum Hoist
INPUT DATA
HOIST TYPE AND SHAFT DATA
Double Friction:3) Hoist type {Single
Shaft depth below headsheave
Initial disto below headsheave
Initial disto below headsheave
Travel distance
Trave l direction for conveyance
CONVEYANCE AND COUNTERWEIGHT
Conveyance weight
Payload
Counterweight
DUTY CYCLE DATA
Loading time
Acceleration rate
Creep speed
Time creeping at start
Full hoisting speed
Deceleration rate
Time creeping at end
fer
fer
conveyance
counterweight
(ft)
( ft )
(ft)
(f t )
(-1 down or 1 up)
(lbs)
( lbs)
(lbs)
(secs)
(ft/secs2)
If t /sec )
(secs )
Ift/sec)
(ft/secs2)
(secs)
ROTATING SYSTEM - DIAMETERS ANO INERTIAS
Hoist drum diameter
Total Wk2 far hoist
Headsheave diameter
Number of headsheaves
wk2 for one headsheave
( ft)
Il bs*ft2)
(ft )
(lbs*ft2)
Number of motors .
Wk2 for one motor
Gear ratio
Ilbs*ft2)
(one value only : 1 for direct drive)
HEAD ROPES
Number of hoist rapes per campartment
Breaking strength for one rope
Weight af ane hoist rape
Length of one hoist rape
Diameter of hois t rape .
(lbs)
(lbs/ ft)
(ft )
(ins)
2
1100
1060
40
1020
1
7200
8000
7200
10
2
2
5
25
2.5
5
8
1050000
8
2
45000
1
23 00
12. 06
1
148000
2.22
1500
1.125
C:rauraBdd.FDR 10-07-1997
LIMITED - MINE HOIST SIMULATION
Raura-3000tpd hoisting
8 Foot Double Drum Hoist
INPUT DATA
TAIL ROPES
Number of tail ropes per compartment
Breaking strength for one rope
Weight oE one tail rope
Length of one tail rope
ELECTRICAL DATA FOR ORIVE
Motor type . . . . . . . . (enter O for AC
RMS rating for each motor
Rated full speed for motor
Voltage at full speed
Power factor for drive . .
Electrical losses for drive
BRAKING SYSTEM
Number of brakes per drum
Torque rating per brake
CALCULATED DATA:
14:15:09
Ilbs)
(lbs/ft )
. . 1ft )
or 1 for OC)
. IHP)
IRPM)
IV)
1%)
1ft-lbs)
o
O
O
O
o
600
720
4160
.8
25
o
O
page 2
DUTY CYCLE DATA . . . Power values are kWh at converter terminals
Activity
Load
Accelerate to creep speed
Creep at start of cycle
Accelerate to full speed
Travel at full speed
Decelerate to creep speed
Creep at end of cycle
Decelerate to stop
Totals
Hoisting Rate (STPH)
Time
(secs)
10.00
l. 00
5.00
11.50
30.41
9.20
5.00
0.80
-------
72.91
197.5
Dist
1ft)
0.00
1. 00
10.00
132.25
760.15
105.80
10.00
0.80
- --- ---
1020.00
Total
Speed Accn Power
Ift/sec) Ift/sec2) IkWh)
0.00 0.00 0.000
2.00 2.00 0.038
2.00 0.00 0.199
25.00 2.00 l. 833
25.00 0.00 4.070
2.00 -2.50 -0.042
2.00 0.00 0.060
0.00 - 2 . 50 0.002
-- -- --
6.161
kwh per ton hoisted 1.540
C;raura8dd.FDR 10-07-1997 14;15;09
Page 3
---- --- --- --- --- ---- -- ------- ----- -------- ------ --- ------- --- ------ -
LIMITED - MINE HOIST SIMULATION
- - - - - - - - - - - - - - - - - - - - - -- - - - - -- - - - - - - - - - - - --- -- --- - -- -- - - - - - - - - - - - - - - -- - -
Raura-3000tpd hoisting
8 Foot Double Drum Hoist
CALCULATED DATA:
DOUBLE DRUM HOIST STATICS
Safety Factors - conveyance governs:
At sheave, loaded conveyance at bot tom
At conveyance
Min. allowable safety factor at s heave
Min. allowable SF at conveyance
Min. allowable SF at conv. with weighing
Hoist drum to rope diameter ratio
Headsheave to rope diame ter rat i o
Rope Pulls:
Loaded conveyance at bottom
Counterweight at top
Loaded conveyance at top
Counterweight at bottom
( lbs)
( lbs )
( lbs )
( lbs )
8.43
9.74
5.00
8.50
7.50
85.33
85.33
17553
7289
15289
9553
C:raura8dd.FDR 10-07-1997 14:15:09
Page 4
------------------------ ----- - --- - --- - --------------- ---- - - --
- - - -- -----
LIMITED - MINE HOIST SIMULATION
--- ------ ---- ----- - -- ------ ------ --- -- ------ -- ---- ------ -----
- ---------
Raura-3000tpd hoisting
8 Foot Double Drum Hoist
CALCULATED DATA
CARDINAL TORQUE ANO EQUIVALENT POWER VALUES AT
Acti vity Time Dist. Torque
(sec ) 1ft) Ift* l bs)
Brakes set 0 . 00 0.00 O
Start of accn. 10.00 0 .00 73 438
End of accn. 11. 00 1. 00 73420
Start o f creep 11.00 1. 00 43280
End of creep 16.00 11.00 43102
Start o f accn . 16.00 11.00 73243
End of accn . 27.50 143.25 70894
Start full speed 27.50 143 . 25 40753
End f ull speed 57 .91 903.40 272 53
Start of decn. 57.91 90 3.40 -10422
End of decn . 67.11 10 09 .20 -12301
Start of creep 67.11 10 09 .20 25374
End of creep 72.11 1019.20 25197
Start of decn. 72.11 1019 .20 -1 2479
End o f decn. 72.91 1020.00 -1 2493
Brakes set .. . 72.91 1020.00 O
HOIST POWER DATA:
RMS horsepower for self ventilated motor
RMS horsepower for f orce ventilated motor
Mi nimum theoretical energy for one hoist trip
Energy to drive hoi st (at input terminals)
Energy regenerated (at input terminals)
Total energy consumed in one hoist trip
Hoist i ng plant efficiency
HOIST SHAFT:
Eqiv.
FS kW
O
623
622
367
36 5
621
601
345
231
-88
-104
215
214
-106
-106
IkWh)
I kWh )
I kWh)
IkWh)
1%)
O
Hoist
550
452
Amps
O
1 61
161
95
94
161
155
89
60
-23
-27
56
55
- 27
- 27
O
3. 074
6.202
-0 . 042
6.161
49 . 90
F
C:raurac wt.FDR 10-07 - 1997 13:53:54
Page 1
---- - ----------- --- -- - ------- - ----- - -- - ------------- -- ---------- - --
LIMITED - MINE HOIST SIMULATION
-- -- ------ - ---------- - -- - ---- - --------- -- --- - ---- - - --- --------- -- ------
Raura - Borehole Ho isting
Hoist with Counterweight
Half cycle - conveyance UP
INPUT DATA
HOIST TYPE AND SHAFT DATA
Double d r u m ~ 2 , Friction=3) Hoist type (Single drurn:::l,
Shaft depth below headsheave
Ini t ial disto below headsheave
Initial disto below headsheave
Travel distance
Travel direction fer conveyance
CONVEYANCE ANO COUNTERWEIGHT
Conveyance weight
Payload
Counterweight
DUTY CYCLE DATA
Loading time
Acceleration rate
Creep speed
Ti me creeping at start
Full hoisting speed
Deceleration rate
Time creeping at end
fer
fer
conveyance
counterweight
( ft )
( ft )
( ft )
( ft )
( -l down or 1 up )
(lbs )
(lbs )
(lbs )
(secs)
( ft / secs2)
( ft / sec)
(secs )
(ft / sec)
(ft /secs2)
(secs)
ROTATING SYSTEM - DIAMETERS ANO INERTIAS
Hoist drum diameter
Total Wk2 for hoist
Headsheave diameter
Number of headsheaves
wk2 far ane headsheave
Number of motors .
( ft )
(lbs*ft2 )
(ft)
(lbs*ft2)
Wk2 for one motor
Gear ratio
(lbs*ft2 )
(one value only: 1 for direct drive)
HEAD ROPES
Number of hoist rapes per compartment
Breaking strength for one rape
Weight af ane haist rape
Length af ane haist rape
Diameter af haist rape .
( lbs)
(lbs / ft)
( ft )
( ins)
1
11 00
1 06 0
4 0
1 02 0
1
8000
16000
16000
12
2
2
S
25
2.5
S
1 0
1290000
10
1
95000
1
9300
12.06
1
245000
3.95
1500
1.5
C:rauracwt.FDR 10-07-1997 13:53:54
Page 2
- - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - -- -- - - - - - - - - - - - - - - -- - - - - - - - --
----- - -----
LIMITED - MINE HOIST SIMULATION
-- - - - - ---- ------ - -- - --- ---- -- ---- ------------------ - ----------
-- - ------
Raura - Borehole Hoisting
Hoist with Counterweight
Half cycle - conve yance UP
INPUT DATA
TAIL ROPES
Number of tail ropes per compartment
Breaking strength for one rope
Weight ef ene tail rope
Length ef one tail rope
ELECTRICAL DATA FOR ORIVE
Motor type . . . . . . . . (enter O for AC
RMS rating for each motor
Rated full speed f o r motor
Voltage at full speed
Power factor fer drive _ _
Electrical losses for drive
BRAKING SYSTEM
Number of brakes per drum
Torque rating per brake
CALCULATED DATA,
Ilbs l
Ilbs / ft l
. . 1ft I
or 1 for DC)
. IHPI
IRPMI
IVI
1% 1
I ft-lbsl
o
O
O
O
o
1200
720
4160
.8
25
o
O
DUTY CYCLE DATA . Power values are kWh at converter terminals
Activity Time Dist Speed Accn Power
(secs ) Ift l Ift / secl Ift / sec2 1 IkWhl
Load 12.00 0.00 0.00 0.00 0.000
Accelerate to creep speed 1. 00 1. 00 2.00 2.00 0.080
Creep at start of cycle 5.00 10.00 2.00 0.00 0.458
Accelerate to full speed 11.50 132.25 25.00 2. 00 3.993
Travel at full speed 30 .41 760.15 25.00 0. 00 12.986
Decelerate to creep speed 9.20 105.80 2.00 -2 .50 1.206
Creep at end of cycle 5.00 10.00 2.00 0.00 0.244
Decelerate to stop 0.80 0.80 0.00 -2.50 0.022
------- ------- -- - ---
Totals 74.91 1020.00 18.988
Hoisting Rate ISTPHI 192.2 Total kWh per ton hoisted 2.373
C:rauracwt.FDR 10-07-1997
Page 3
----------------------- -- ---------------------------------------
LIMITED - MINE HOIST SIMULATION
----- ------------- ----------- -- -- ------ -------- --------- - - ------
Raura - Borehole Hoisting
Hoist with Counterweight
Half cycle - conveyance UP
CALCULATED DATA:
SINGLE DRUM HOIST STATICS
Safety Factors - conveyance governs:
At sheave, loaded conveyance at bottom
At conveyance
Min. allowable safety factor at sheave
Min. allowable SF at conveyance
Min. allowable SF at conv. wi th weighing
Hoist drum to rope diameter ratio
Headsheave to rope diameter ratio
Minimum allowable ratio
Rope Pulls :
Loaded conveyance at bottom
Loaded conveyance at top
(lbs)
( lbs )
8.69
10.21
5.00
8 . 50
7 . 50
80.00
80.00
80.00
28187
24158
-------
-------
C:rauracwt.FDR 10-07-1997 13:53:54 page 4
----------------------------- --- ---------------------------------------
LIMITED - MINE HOIST SIMULATION
Raura - Borehole Hoisting
Hoist with Counterweight
Half cycle - conveyance UP
CALCULATED DATA
CARDINAL TORQUE ANO EQUIVALENT POWER VALUES AT
Aetivity Time Dist. Torque
(see) 1ft) 1ft-lbs)
Brakes set 0.00 0.00 O
Start of acen. 12.00 0 . 00 194244
End of acen. 13.00 1. 00 1942 24
Start of creep 13.00 1. 00 145915
End of creep 18.00 11.00 145718
Start of acen. 18.00 11.00 194027
End of acen. 29.50 143.25 191415
Start full speed 29.50 143.25 143106
End full speed 59.91 903. 4 0 128093
Start of decn. 59.91 903.40 67706
End of deen. 69.11 1009.20 65617
Start of ereep 69.11 1009.20 126003
End of creep 74.11 1019.20 125806
Start of deen. 74.11 1019.20 65419
End of decn. 74.91 1020.00 65404
Brakes set ... 74.91 1020.00 O
HOIST POWER DATA,
RMS horsepower for self ventilated motor
RMS horsepower for force ventilated motor
Minimum theoretical energy for one hoist trip
Energy to drive hoist (at input terminals)
Energy regenerated (at input terminalsl
Total energy consumed in one hoist trip
Hoisting plant efficiency
HOIST SHAFT,
Eqiv.
FS kW
O
1317
1317
990
988
1316
1298
IkWh)
I kWh)
IkWh)
IkWh)
1%)
971
869
459
445
855
853
444
444
O
Hoist
1446
1178
Amps
O
426
426
320
319
425
42 0
314
281
148
144
276
276
143
143
O
6.149
18.988
0 . 000
18 . 988
32.38