Electrical Submersible Pump Cable

Description
Centelsa is product line offers a wide range of power cables for ESP systems, including flat and round configurations, steel armored with protective bedding tapes.
ESP-F: Flat Configuration 3 kV Cable (ESP-F-3) 4 kV Cable (ESP-F-4) 5 kV Cable (ESP-F-5)

The Centelsa ESP-F and ESP-R products offer cable solutions for reliability and durability meeting in rough and aggressive environments found on wells. The ESP line is manufactured for low and medium bottom-hole temperatures of 205 F/96C in polypropylene plus NBR (Elastomer) an d for low temperature of 176 F/80 C in polypropylene plus HDPE (High Density Polyethylene) designed for 3, 4 and 5 kilovolts. The Centelsa ESP-F and ESP-R cable designs offer the latest material technologies, incorporating the best dielectric properties from the polypropylene insulation over the solid bare copper conductor. The polypropylene insulation is intended for medium temperature applications; the jacket provides a better temperature performance and resistance to mechanical damage. The cable has an external metal armor in galvanized steel IL which provides protection for mechanical damage in operation.

ESP-R: Round Configuration 3 kV Cable (ESP-R-3) 4 kV Cable (ESP-R-4) 5 kV Cable (ESP-R-5)

Flat Electrical Submersible Pump Cable

1. The solid bare copper conductors with poly-adhesive layer.
1

2. Polypropylene insulation
2 3 4

3. Heat and moisture resistant jacket over individual insulation. 4. Helicoidally applied bedding tape. 5. IL - Galvanized steel armor.

Reference Standards
IEEE Std. 1019 API RP 11S5 API RP 11S6 ICEA S-95-658 ASTM - A459 ASTM - B3, B8 ASTM - D412

Round Electrical Submersible Pump Cable

Round cables rated for 3 kV, 4 kV and 5 kV Provide good performance in lower pressure, cooler, less gassy wells. Assembly: 1. The solid bare copper conductors with poly-adhesive layer.
3

2. Polypropylene insulation 3. Heat and moisture resistant jacket over individual insulation. 4. IL - Galvanized steel armor.

Electrical Submersible Pump Cable

205F/96 Flat Electrical Submersible Pump Cable C

ESP-F.205 Specifications
Flat Electrical Submersible Pump Cable 3 kV Rated
Conductor Size 2 AWG ( mm ) 1 (42.4) 4 2 (33.5) 4 (21.1) 5 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 3 kV (white) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) Overall O.D. Inches (mm) 1.9 x 0.7 (48.9 x 17.7) 1.8 x 0.7 (46.5 x 16.9) 1.7 x 0.6 (42.4 x 15.5) 1.5 x 0.6 (39.2 x 14.4) Weight lbs/ft (kg/m) 1.60 (2.4) 1.41 (2.1) 1.09 (1.6) 0.89 (1.3)

1 2 3

Flat Electrical Submersible Pump Cable 4 kV Rated

Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 4 kV (yellow) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) Overall O.D. Inches (mm) 2.0 x 0.7 (50.1 x 18.1) 1.9 x 0.7 (47.7 x 17.3) 1.7 x 0.6 (43.6 x 15.9) 1.6 x 0.6 (40.4 x 14.8) Weight lbs/ft (kg/m) 1.64 (2.6) 1.45 (2.3) 1.12 (1.8) 0.92 (1.5)

Assembly: 1. The solid bare copper conductors with polyadhesive layer. Polypropylene insulation NBR jacket. Helicoidally bedding tape. IL - Galvanized armor. applied

Flat Electrical Submersible Pump Cable 5 kV Rated

Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) steel 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 5 kV (green) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) Overall O.D. Inches (mm) 2.0 x 0.7 51.3 x 18.5 1.9 x 0.7 (48.9 x 17.7) 1.8 x 0.6 (44.8 x 16.3) 1.6 x 0.6 (41.6 x 15.2) Weight lbs/ft (kg/m) 1.67 (2.6) 1.48 (2.3) 1.16 (1.8) 0.95 (1.5)

2. 3. 4. 5.

Applications: Deep Oil Well Pumps Cable for pumping systems in oil wells, supplying current to the submersible pump in high and low temperature

Electrical Submersible Pump Cable

205F/96 Round Electrical Submersible Pump Cable C

ESP-R.205 Specifications
Round Electrical Submersible Pump Cable 3 kV Rated
1 Conductor Size 2 AWG ( mm ) 2 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) 4 Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 3 kV (white) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) Overall O.D. Inches (mm) 1.3 (33.8) 1.3 (32.6) 1.1 (29.1) 1.1 (26.8) Weight lbs/ft (kg/m) 1.73 (2.6) 1.50 (2.3) 1.16 (1.7) 0.92 (1.4)

Round Electrical Submersible Pump Cable 4 kV Rated

Conductor Size AWG ( mm2) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 4 kV (yellow) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) Overall O.D. Inches (mm) 1.4 (34.6) 1.3 (33.5) 1.2 (30.0) 1.1 (27.7) Weight lbs/ft (kg/m) 1.78 (2.6) 1.55 (2.3) 1.20 (1.8) 0.96 (1.4)

Round Electrical Submersible Pump Cable 5 kV Rated

Assembly: 1. The solid bare copper conductors with polyadhesive layer. Polypropylene insulation Integral NBR jacket. IL - Galvanized armor. steel 6 (13.3) 0.16 (4.1) 2.30 (58.4) Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) Insulation Thickness Inches (mm) 5 kV (green) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) Overall O.D. Inches (mm) 1.4 (35.5) 1.4 (34.3) 1.2 (30.9) 1.1 (28.5) Weight lbs/ft (kg/m) 1.83 (2.7) 1.59 (2.4) 1.24 (1.8) 1.00 (1.5)

2. 3. 4.

Applications: Deep Oil Well Pumps Cable for pumping systems in oil wells, supplying current to the submersible pump in high and low temperature

Electrical Submersible Pump Cable

176F/80 Flat Electrical Submersible Pump Cable C

ESP-F.176 Specifications
Flat Electrical Submersible Pump Cable 3 kV Rated
1 2 3 4 4 (21.1) 6 (13.3) 5 *Over armor 0.20 (5.1) 0.16 (4.1) 1.90 (48.3) 1.90 (48.3) Conductor Size 2 AWG (mm ) 1 (42.4) 2 (33.5) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) Insulation Thickness Inches (mm) 3 kV (white) 1.90 (48.3) 1.90 (48.3) Overall O.D. Inches (mm) 1.9 x 0.7 (48.9 x 17.7) 1.8 x 0.7 (46.5 x 16.9) 1.7 x 0.6 (42.4 x 15.5) 1.5 x 0.6 (39.2 x 14.4) Weight lbs/ft (kg/m) 1.56 (2.4) 1.36 (2.1) 1.06 (1.6) 0.85 (1.3)

Flat Electrical Submersible Pump Cable 4 kV Rated

Conductor Size AWG ( mm2) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) *Over armor Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 4 kV (yellow) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) Overall O.D. Inches (mm) 2.0 x 0.7 50.1 x 18.1 1.9 x 0.7 47.7 x 17.3 1.7 x 0.6 43.6 x 15.9 1.6 x 0.6 40.4 x 14.8 Weight lbs/ft (kg/m) 1.59 (2.4) 1.39 (2.1) 1.09 (1.7) 0.88 (1.4)

Assembly: 1. The solid bare copper conductors with polyadhesive layer. Polypropylene insulation HDPE jacket. Helicoidally bedding tape. IL - Galvanized armor. applied steel

Flat Electrical Submersible Pump Cable 5 kV Rated

Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 5 kV (green) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) Overall O.D. Inches (mm) 2.0 x 0.7 51.3 x 18.5 1.9 x 0.7 48.9 x 17.7 1.8 x 0.6 44.8 x 16.3 1.6 x 0.6 41.6 x 15.2 Weight lbs/ft (kg/m) 1.62 (2.5) 1.42 (2.2) 1.12 (1.7) 0.91 (1.4)

2. 3. 4. 5.

Applications: Deep Oil Well Pumps Cable for pumping systems in oil wells, supplying current to the submersible pump in medium and low temperature

Electrical Submersible Pump Cable

176 0 Round Electrical Submersible Pump Cable F/8 C

ESP-R.176 Specifications
Round Electrical Submersible Pump Cable 3 kV Rated
1 Conductor Size 2 AWG ( mm ) 2 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) 4 Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 3 kV (white) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) 1.90 (48.3) Overall O.D. Inches (mm) 1.3 (33.8) 1.3 (32.6) 1.1 (29.1) 1.1 (26.8) Weight lbs/ft (kg/m) 1.64 (2.4) 1.42 (2.1) 1.08 (1.6) 0.86 (1.3)

Round Electrical Submersible Pump Cable 4 kV Rated

Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 4 kV (yellow) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) 2.10 (53.3) Overall O.D. Inches (mm) 1.4 (34.6) 1.3 (33.5) 1.2 (30.0) 1.1 (27.7) Weight lbs/ft (kg/m) 1.68 (2.5) 1.46 (2.2) 1.12 (1.6) 0.90 (1.3)

Round Electrical Submersible Pump Cable 4 kV Rated

Assembly: 1. The solid bare copper conductors with polyadhesive layer. Polypropylene insulation Integral HDPE jacket. IL - Galvanized armor. steel Conductor Size 2 AWG ( mm ) 1 (42.4) 2 (33.5) 4 (21.1) 6 (13.3) Conductor O.D. inches (mm) 0.29 (7.4) 0.26 (6.6) 0.20 (5.1) 0.16 (4.1) Insulation Thickness Inches (mm) 5 kV (green) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) 2.30 (58.4) Overall O.D. Inches (mm) 1.4 (35.5) 1.4 (34.3) 1.2 (30.9) 1.1 (28.5) Weight lbs/ft (kg/m) 1.72 (2.5) 1.50 (2.2) 1.16 (1.7) 0.93 (1.4)

2. 3. 4.

Applications: Deep Oil Well Pumps Cable for pumping systems in oil wells, supplying current to the submersible pump in medium and low temperature

Electrical Submersible Pump Cable

Optionals

Conductor
AWG / Solid conductor AWG / Stranded (round) conductor

Barrier
Proprietary high temperature tape with nylon braid

Insulation
Polypropylene Ethylene propylene diene (EPDM)

Jacket
High density polyethylene (HDPE) Ethylene propylene diene (EPDM) Nitrile Polypropylene

Armor
Galvanized steel (one or two layers) Heavy galvanized steel Stainless steel

Voltage rating
3, 4, 5, 8 kV voltage rating.

Cable Configuration
ESP-R = Round ESP-R = Flat