Dharmandan TechnoProjects Pvt Ltd

DHARMANANDAN TECHNOPROJECTS PVT.
LIMITED
ABOUT US (COMPANY PROFILE): Dharmanandan TechnoProjects Pvt. Limited (DTPPL) is founded by the finest and widely experienced Technocrats. Company is having state of the art manufacturing facility backed by immense technical supports from their technical founders. DTPPL is a leading Turnkey project solution provider for the vast and diversified products like Mineral water / Packaged drinking water plant, Cement Plant, Cable Plant, Plywood, Iodized Salt, Tyre and Tube plant, Steel Plant, Waste tyre recycling plant (Pyrolysis Plant), Food processing Plants etc. We are also providing complete ISI consultancy for any products for which ISI license is required. OUR VISION: DTPPL strongly believes in ethical business practices. Progress must be achieved in harmony with the environment. A commitment to community welfare and environmental protection are an integral part of our long term vision. DTPPL shall be professionally managed Indian company, committed to total customer satisfaction. DTPPLs work force shall be innovative, entrepreneurial and empowered team constantly creating value and attaining global benchmarks. DTPPL shall foster a culture of caring, trust and continuous learning while meeting expectations of employees and society. GREEN BUSINESS IDEA FROM DTPPL: DTPPL is constantly thriving on efforts to develop environment friendly technology which will be helpful to society and human beings in long term sustainability. DTPPL has come up with GREEN CONCEPT of BEST OUT OF WASTE technology which is unique in its kind. We are offering PYROLYSIS PLANT with state of the art new generation technology for recycling of waste tyres, rubbers and plastics in an eco friendly manner.
REG. OFFICE: 2nd Floor, Galaxy Point, Near Old Sarthana Jakat Naka, Varachha Road, Surat -395006, Gujarat, India. Ph no: 0261 2578830 (M):9099065245, website:www.dtppl.com E-mail: dtppl.projects@gmail.com
DHARMANANDAN TECHNOPROJECTS PVT. LIMITED
WHAT IS PYROLYSIS OF WASTE TYRES? Pyrolysis is established technology that cooks material in the absence of oxygen, causing it to break down. Emissions from the process are therefore controlled and completely environmentally friendly. The pyrolysis method for recycling of used tyres is an innovative technique that uses a special mechanism to heat the used tires in a closed vessel to melt down the tires into the materials that they were made of. The pyrolysis reaction will produce carbon black, steel wires, gas and furnace oil as by-products of the recycling process.
CURRENT SCENARIO OF WASTE TYRES IN INDIA: A BIG PROBLEM There are around One billion tyres (100 crore nos of tyres) which are thrown away every year in India. Some 300 millions (30 crores) of them are recycled or are used as fuel and the rest are sent to landfill. This is projected to rise by 15 per cent a year, represents potentially 5 million barrels of recoverable diesel fuel. Worldwide almost 20% of the waste stream is Waste Tyre and Waste Plastic, most of which still ends up in landfill or at worst it is incinerated. This is a terrible waste of a valuable resource containing a high level of latent energy. In recent year, this practice has become less and less desirable due to opposition from Government and environmentally conscious community groups. The value of plastics going to landfill is showing a marginal reduction despite extensive community awareness and education programs Once a substance or object has become waste, it will remain waste until it has been fully recovered and no longer poses a potential threat to the environment or to human health. DTPPL provides the only commercial waste tyre process that in reality removes worn tyres from the waste chain. This achievement will have significant environmental and profitability impact.

POTENTIAL IMPACTS AT EACH STAGE OF THE LIFE CYCLE OF A TYRE OR OTHER RUBBER PRODUCT ON ENVIRONMENT
LIFE STAGE Raw Material
PROCESS INCLUDED Natural Rubber production Synthetic Rubber production Steel and fabric production Production of various other additives incorporated in tyres Transportation Production of the Basic components (sheet extrusions etc) from which the products are made Building of the tyre or other rubber product Vulcanizing and Finishing Use of the product for design application
IMPACTS Resource depletion Agriculture (for natural rubber) Energy use Greenhouse and Other emissions Solid and Liquid waste Energy use Greenhouse and Other emissions Solid and Liquid waste
Manufacture
Use
Disposal
Disposal to Land Uncontrolled stockpiling Disposal in land filling
Transportation
Transportation of Raw materials Transportation of new tyres Transportation of used tyres to disposal or retreading Transportation of waste tyres
Tyres have significant impact on the operation energy of vehicles resulting in energy use and emissions, dust from wear and tear Leachate to receiving environment Fires Free flow of landfill gas and leached compounds Mosquitoes and other vermin Visual Impact Erosion Energy use, Greenhouse and Other Emissions Noise

WHAT DTPPL OFFERS? DTPPL offers green route of Pyrolysis to re-cycle waste Tyres, Plastic and Rubbers. DTPPLs Tyre pyrolysis plant offers the opportunity to process millions of tyres each year in an economical and genuine environmentally friendly manner without production of waste materials This process will put to an end to some of the uneconomical and extravagant uses of tyres currently in vogue when they reach the end of their useful life. The greatest savings of all will come from recycling the carbon black, oil and steel. Carbon black manufacturer requires the burning of around 1.4 tons of oil for 1 ton of carbon black. Reclaiming the valuable materials used to manufacture, Indian waste tyres would save the needless consumption of a further 6 million barrels of oil and avoid creating around 7, 00, 000 tons of CO2 per year. END PRODUCTS PRODUCED BY PYROLYSIS PROCESS: Pyrolysis of scrap tyres can produce economically viable products (carbon black, oil, gas and steel) in an environmentally sound manner.
Scrap Tyres
Primary products
Secondary Value added products
Pyrolysis Oil 40% - 45%
Virgin Carbon Black
Same yields and quality as the product obtained from petroleum
Scrap Tyres
Pyrolysis Gas 10% - 13%
Refined Fuel Oil
Carbon Black 30% 35%
Activated Carbon 2025%
Steel wires 11% - 15%

WASTE PLASTIC PYROLYSIS OUPUT:
Waste Plastics
Primary products
Secondary Value added products
PE
Pyrolysis Oil 30-70% Depends on Raw material
Refined Fuel Oil
Same yields and quality as the product obtained from petroleum
PP
PVC
Sorted Dried waste Plastic
Pyrolysis Gas 10%
PE
Fuel Stick 10 -20%
CARBON BLACK (Out put 30-35%): Carbon black has applications in a wide variety of rubber and plastic applications. Carbon black can be further processed to produce high value product. It can be GREEN alternative to the carbon black produced from petroleum Industry. It is being used as a raw material in many industries as listed below. Conveyor Belt Carrier Belt Hose and door mat Electrical cable insulation Black Nylon Bag Automotive Industries Tyre Industry Rubber Industry Plastic Industry
FUEL OIL (Out Put 40 -45%) Oil produced by pyrolysis is having high aromatic content can be used as a fuel in many industries. It has very high calorific value of more than 10,000 cal/gm. It can replace diesel in many industrial applications. GAS (Out Put 10 13%) Gas produced by pyrolysis is a mixture of hydro carbon gases. They have sufficient calorific value that they can be used in pyrolysis reactors heating system as a fuel. STEEL WIRES (Out put 11 -15%) Steel wires are detached after completion of entire pyrolysis process. These steel wires are pressed and can be sold for recycling or to scrap dealers. There is huge demand for recyclable steel. Hence steel wires are having good commercial value. TECHNICAL PROCESS ROUTE OF OUR PYROLYSIS PLANT: Our Pyrolysis plant is having technologically most advanced reactor system Waste tyres are shredded and possibly combined with other plastic waste streams and fed in to the pyrolyzer. The waste stream is subjected to temperature in the range of 300c to 450c under anaerobic (i.e. oxygen free) conditions. This process causes rubber to break down and the organic component of the oil is converted in to a mixture of organic chemicals and incompressible gases. The vaporized gases will then pass through the heat exchanger and the oil gets condensed in liquid form. Water is being used as cooling media. This water is recirculated again for cooling. The non compressible gas is fed to the heating system as a fuel thus entire reactor is Energy self sufficient. Then the steel wire and carbon black are removed. Entire process is batch process and can be operated continuously

BENEFITS FROM DTPPLs ADVANCED PYROLYSIS TECHNOLOGY: Recover energy and value from waste in the form of fuel and charcoal Reduces plastic and tyre land pollution Eco-friendly recycling of plastic and tyres Commercially viable process End product oil is used as substitute to LDO/Furnace oil Perfect solution for Polymer waste management Raw material (waste tyres, waste plastics) easily available Lower reaction temperature of 350 to 475 degree C (variable depending on raw material type) Zero emission process: no harm to environment Lesser reaction time and more energy savings Optimum conversation of polymer waste into hydrocarbon liquid with negligible wax content Plant is 'Energy self sufficient' PYROLYSIS RECYCLING MACHINE COMPONENTS: Pyrolysis reactor and inner tubes Gas chimney Gas tank Condenser Cooling tower Smoke pipe Oil pipe Oil tank Blower Draft fan Motor Power controller, Gas Collection, Vacuum Tank

TECHNICAL SPECIFICATIONS OF THE PLANT: Equipment Equipment Model Material Structure Capacity for one batch Oil yield Carbon Black Steel wire Gas Work pressure Main engine rotation speed Fuels choice Power Cooling method Cooling water consumption (T/H) Type of drive Heating method Type of installation Operating Mode Reactor dimension (MM) (Diameter*Length) Reactor Weight Total weight Specification BS 007 Waste tyres, Scrap Rubbers, Plastic Horizontal Rotation About 5-6 tons 40 % - 45% 30% - 35% 11% - 15% 10% - 13% Atmospheric pressure 0.4 RPM Coal, Wood, Gas, Oil About 15 HP for 5 MT Water cooling Cyclic External annual gear drive Direct With foundation Intermittent operation 2200x6000 (5 M.T.)
About 8100kg About 30 MT

FINANCIAL ASPECTS OF THE PROJECT: Land Requirement Construction shade Water requirement Power Requirement Manpower requirement 1500 square meters 600 square meters Approx. 100 litres per day 15 Hp 2 Managers, 1 Technical, 4 Workers
CAPITAL INVESTMENT: PARTICULARS Land and Building Pyrolysis Plant Price Oil Storage Tank, Crusher Foundation TOTAL (A) INTEREST AND DEPRICIATION: PARTICULARS Interest on Capital Investment @ 15% per annum (Excluding Land and Building) Depreciation on machineries@15% per annum TOTAL (B) EMPLOYMENT COST: PARTICULARS Managers Technical Workers TOTAL (C ) NOS. 2 1 4 MONTHLY SALARY Rs. 0.15 Lacks Rs. 0.10 Lacks Rs. 0.05 Lacks ANNUAL SALARY Rs. 3.6 Lacks Rs. 1.2 Lacks Rs. 2.4 Lacks Rs. 7.2 Lacks AMOUNT Rs. 5.85 Lacks INVESTMENT As per Location Rs.35 Lacks Rs. 2.5 Lacks Rs. 1.5 Lacks Rs. 39 lacks
Rs. 5.85 Lacks Rs. 11.70 Lacks

PRODUCTION COST (BASED ON 5 TONS/DAY & 300 WORKING DAYS/YEAR): PARTICULARS Waste tyres (5tonsX300 days) Employment cost (C) Fuel for initial firing Electricity + Water Misc. Expenses TOTAL (D) REVENUE (INCOME)GENERATION : Volume of waste tyre processed per year: 1500 tons PRODUCT Carbon Black Furnace Oil Steel wire Gas TOTAL (E) % OUTPUT 35 40 12 13 OUTPUT (TONS) 525 600 180 195 PRICE / TON Rs.7,000 Rs.25,000 Rs.12,000 --TOTAL INCOME Rs. 36.75 lacks Rs. 150 Lacks Rs. 21.6 Lacks --Rs. 208.10 Lacks QTY 1500 tons /Year -------225 tons woods /year PRICE Rs.7000 /ton -------Rs.5000/ton TOT. AMOUNT Rs. 105 lacks Rs. 7.2 lacks Rs. 11.25 lacks Rs. 10 Lacks Rs. 12 Lacks Rs. 145.45 Lacks
PROFITABILITY: PARTICULARS Production cost (D) Income (E) Gross Profit ( E D) Interest and Depreciation (B) AMOUNT Rs. 145.45 Lacks Rs. 208.10 Lacks Rs. 62.65 Lacks Rs. 11.70 Lacks
Net Profit (Gross profit Int & deprc.B)
Rs.50.95 Lacks
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TERMS & CONDITIONS: Price mentioned in Reports: Ex-works Payment: 50% Advance along with confirmed Purchase order and Rest before shipment against proforma Transportation: Extra as actual Local Taxes: Extra as actual Insurance: On customers account Delivery: Within 30 to 45 days after receipt of purchase order and payment Errection & Commisioning: On customers scope. Customer has to pay to & fro air fare of two engineers, lodging, boarding and local conveyance during entire installation period. Installation Time: 15 days Validity: 30 days
CONTACT US: DHARMANANDAN TECHNOPROJECTS PVT. LTD. 2nd Floor, Galaxy Point, Above Hotel Amiras, Near Old Sarthana Jakat Naka, Varachha Road, Surat 395006, Gujarat, India. Phone no. 0261 2578830, (M) +91 9099065245 E- mail: dtppl.projects@gmail.com
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DHARMANANDAN TECHNOPROJECTS PVT.

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

LIFE STAGE Raw Material

Disposal to Land Uncontrolled stockpiling Disposal in land filling

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

Secondary Value added products

Pyrolysis Oil 40% - 45%

Virgin Carbon Black

Same yields and quality as the product obtained from petroleum

Pyrolysis Gas 10% - 13%

Refined Fuel Oil

Carbon Black 30% 35%

Activated Carbon 2025%

Steel wires 11% - 15%

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

Secondary Value added products

Pyrolysis Oil 30-70% Depends on Raw material

Refined Fuel Oil

Same yields and quality as the product obtained from petroleum

Sorted Dried waste Plastic

Pyrolysis Gas 10%

Fuel Stick 10 -20%

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

About 8100kg About 30 MT

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

Rs. 5.85 Lacks Rs. 11.70 Lacks

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

Net Profit (Gross profit Int & deprc.B)

DHARMANANDAN TECHNOPROJECTS PVT. LIMITED

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