OFFICE OF THE EXECUTIVE DIRECTOR

(MATERIAL MANAGEMENT)

MADHYA PRADESH POWER GENERATING CO. LTD.

BLOCK NO. 8, SHAKTI BHAWAN, VIDYUT NAGAR, JABALPUR

Tel.0761-2664750 270-2700 Fax.0761-2664750

NIT No. - 87 Tender Specn. No.- 07-08/T-850/P-II Due On - 20/04/2011

TECHNICAL SPECIFICATION SUB:

Manufacture and supply of P.A. Elbow Assemblies, Three Way Splitter and Coal Chute for 62.5 MW B&W Boilers of PH-I, STPS, Sarni and P.A. Elbow Assy., Two Way Splitter and Coal Chute for 210MW ABL Boiler of PH-I, SGTPS, Birsinghpur.

(A) QUANTITY SCHEDULE:Sl No. 1. Name of the Items Drg. No. Material P.A. Elbow Assembly with cover 07-08/BLR-143 plate etc. (Part No. 26) for PH-I, STPS, Sarni. Three Way Splitters for Coal 07-08/BLR-136 Mills of PH-I, STPS, Sarni Qty. (Nos) Cast Iron as per 25 IS-210 Gr-25 10

5 6

Cast-Iron IS210(1993) Gr-FG-260 07-08/BLR-164/R1 Stainless Steel RCF Outlet Bottom Chute for PH-I, STPS, Sarni 18/8 Non Magnetic Quality Conforming to AISI-321 RCF Outlet Bottom Chute for 07-08/BLR-139 Stainless Steel PH-I, SGTPS, Birsighpur 18/8 Non Magnetic Quality Conforming to AISI-321 Two Way Splitters for Coal Mills 07-08/ BLR-179 Cast Iron as per of PH-I, SGTPS, Birsinghpur IS-210 Gr-25 AISI-5132 i) 07-08/BLRP.A. Elbow complete Assembly 153 R2 with Arc Plate, Cover ii)07-08/BLR Plate,Packing Collar, Fastners, 105 A Wear Plate & Liner etc. for PHI, SGTPS, Birsinghpur (a)Martensite (a) Wear Plate white iron (b) Liner Cr/ Ni 30/50 (b) Ni-hard-IV

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12

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Tender Specn. No.- 07-08/T-850/P-II Due On - 20/04/2011

(B) (1)

TECHNICAL SCHEDULE:Chemical Composition and Hardness:- Chemical Composition and Hardness in respect of AISI 5132, Martensite White Iron Cr/Ni-30/50 (Crome/ Nickel), Cast Iron IS 210 (1993) Gr. FG-260 and Cast Iron IS-210 Gr-25 material and liner Ni hard-IV shall be as under:-

Sl. Particulars ELEMENTS No.

NAME OF THE MATERIAL AISI-5132 Martensite Liner White Iron Ni-Hard-IV Cr/Ni -30/50 Carbon 0.30 to 0.35% 2.80 to 3.20% 2.80 to 3.60% Manganese 0.65 to 0.80% 0.40 to 0.60% 0.40 to 1.0% Max. Chromium 0.85 to 1.15% 1.50 to 2.50% 7.0 to 11.0% 1 Chemical Silicon 0.10 to 0.35% 0.30 to 0.60% 1.5 to 2.0% Composition Sulphur 0.050 % (Max.) 0.10% (Max.) 0.10% Max. Phosphorus 0.050 % (Max.) 0.06 % (Max.) 0.30% Max. Nickle ---3.30 to 4.50% 5.0 to 6.5% Molibondum ---------0.5% Max. 350-400 BHN 450 to 600 400 to 450 BHN 2 Hardness After Heat BHN Treatment Sl. Particulars No. ELEMENTS NAME OF THE MATERIAL Cast Iron IS-210 Cast Iron IS(1993) Gr FG-260 210 Gr-25 2.6 to 3.8% 2.6 to 3.8% 0.8 to 1.2% 0.8 to 1.2% 0.7 to 1.0% 0.7 to 1.0% 1.0 to 2.0% 1.0 to 2.0% 0.12% (Max) 0.12% (Max) 0.30% (Max) 0.33% (Max) 180 to 230 BHN 300 BHN (Max)

Carbon Manganese Chromium 1 Chemical Silicon Composition Sulphur Phosphorus 2 Hardness

(2) Performance Guarantee:- All the items shall be guaranteed for satisfactory performance for a period of one year from the date of installation or 18 months from the date of receipt of the last consignment, whichever is earlier. If any defect is observed within the guarantee period, then the material shall be replaced free of all charges, within a reasonable time and the guarantee period of the replaced item shall be the same as of the guarantee period of the originally supplied items.

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Tender Specn. No.- 07-08/T-850/P-II Due On - 20/04/2011

(3) Material Test Certificate:- The supplier shall be required to furnish Material Test Certificates in original issued from Govt./Govt. approved lab. for each batch of supplies, at his cost. (4) Drawings:-Drawings provided with the tender documents are dimensional drawings only for the purpose of estimation. The successful tenderer will have to get the manufacturing drawings prepared. Before bulk supplies drawing/ Sample of each item will have to be got approved by the successful tenderer from the site authorities designated by this office. (5) P.A.Elbow Assemblies:The scope of P.A. Elbow Assembly includes all parts such as Arc Plate, Cover Plate, Wear Plate, Packing Collar, Fasteners and Liner etc. as specified, even if the same are not specifically shown tender drawings. Drawing No.0708/BLR-153R2 & 07-08/BLR/105. Detailed drawing will be prepared accordingly covering all parts and got approved from S.E.(MM)I, SGTPS, Birsinghpur. The P.A. Elbow Assembly shall be supplied after checking the complete Assembly at works ensuring that all parts of P.A. Assembly at works are properly matched with other parts when assembled and proper marking on each part of the P.A..Elbow Assembly shall be given so as to easily identify. For proper assembly & fitment at site without any problem. (i) (ii) (iii) (iv) Casting of P.A. Elbows shall be supplied with machining of Top face, drilling and tapping for fixing bolts of cover plate. Cover plate shall be M.S. Fabricated with drilled holes. Wear plate shall be duly machined with pipe geared. Each Elbow shall be properly matched with other parts such as cover plate and wear plate etc. when assembled and also proper fitment at the location. Castings should be free from casting defects like cracks, blow holes etc. Repair of Casting by welding is not permitted. All Castings should be properly fettled and dressed and all surfaces should be thoroughly cleaned.

(v) (vi) (vi)

(6) RCF Outlet Bottom Chute for PH-I STPS-Sarni and PH-I, SGTPS, Birsinghpur . i) Drawings:- The Drawings of RCF Outlet Bottom Chutes provided herewith are Preliminary dimensional drawings for reference and for the purpose of estimation only. Successful tenderer shall be required to prepare the manufacturing drawings and get it approved from the site authorities designated by this office before commencing the supplies.

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ii)

Chemical Composition And Hardness:

The Chemical Composition and Hardness of AISI-321 material with Titanium Wear resistant shall be as given below:Sl. No. Particulars Elements AISI-321 0.08 % Max. 1.00 % Max. 9.00 to 12.00% 17.00 to 19.00% 2.00 % Max. 0.03 % Max. 0.045 % Max. 0.48 to 0.70%

Carbon Silicon Chemical Nickle Composition Chromium Manganese Sulphur Phosphorus Titanium

(C) GENERAL TERMS & CONDITIONS:1. Each and every point of Questionnaire provided in the enclosed Booklet of General tendering conditions of contract should be replied in clear terms. No point should be left blank/ unreplied. 2. The offers having any technical deviations shall be rejected without any communication in the matter. Therefore the bidders are advised to convey their specific acceptance to the technical specifications indicated in this schedule. 3. All the bidders are supposed to confirm and accept all the technical and commercial conditions of the tender as per technical specification and Booklet of General tendering conditions of contract. Any deviation may render the offer liable to be rejected without any further correspondence and may not be considered for price bid opening. This point may be kept in view while submitting offers. Similarly, during Technical & Commercial scrutiny stage of bids, if it is found that the past performance of the bidder in execution of Boards earlier orders, if any, is not satisfactory or upto the mark, then their offer may not be considered for price bid opening. 4. Rates for each item are to be quoted on unit basis only.

5. The bidders specially the SSI Units are advised to quote their own individual rates. It may please be noted that if the same rate is quoted by more than one bidder, suggestive of a cartel, then such offers may not be considered by the MPPGCL. It may also please be noted that the competitive rate quoted

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Tender Specn. No.- 07-08/T-850/P-II Due On - 20/04/2011

by each tendered may be one of the main criteria for quantity to be ordered on each successful bidder. 6. Delivery Period:- Shortest delivery period is to be offered by the bidders. Delivery period indicating time required for submission of drawing from date of order, submission of sample from date of receipt of order or drawing approval (as the case may be) and commencement and completion of supply from date of drawing/ sample approval (as the case may be) should be indicated in the offer. 7. Bidders have to submit documentary evidence establishing that they have manufactured & supplied the tendered items. It may please be noted that in case it is observed that any firm has inadequate experience in execution of the tendered items/ similar items, then their offers will not be considered further without any correspondence in the matter. 8. The offer may be considered for part items and/ or part quantity of the tendered items indicated in the Specification. 9. Each item shall have firms identification mark or abbreviated name. 10. The specification of material shall be manufactured strictly as per detailed in quantity schedule with latest version. Please submit the copies of latest edition of all relevant IS/AISI for our reference and record please. 11. Firms are requested to depute their representative on the date of opening of Techno commercial bids, who is competent enough to take firm decisions in respect of Techno commercial deviations, if any observed in their offers.

Encl:- Drawings 7 Nos. EXECUTIVE DIRECTOR(MM) MPPGCL : JABALPUR