NUS/1267

Third Year B.E.(Prod.) Examination

WORK STUDY
Paper 3 P 2

SECTION A
1. a) What is productivity ? What is the relationship between standard
of living and Productivity ? How the productivity of industry can
be increased ? 8
b) What is work study ? What is the contribution of F.W. Taylor and
F.B. Gilbreth in the development of Work-Study ? 6
OR
2. a) Define work-study. What is the need of work study ? 5
b) What is the importance of human factor in the adaptation of work study ? 4
c) What is ‘basic work content ? How the total time of job is made up ? 5
3. a) Define ‘Method Study’ What are its objectives ?
Explain the procedure of Method Study. 8
b) Draw the various process chart symbols and explain their meaning. 5
OR
4. a) Explain flow process chart-material type with suitable example. 6
b) List out the various charts, diagrams and graphs used for Method Study. 3
c) Which points should be considered while selecting a job for Method Study ? 4
5. a) Explain two handed process chart with an example. 5
b) Explain the construction, uses and drawbacks of string diagram. 8
OR
6. a) Explain multiple-activity chart with example. 5
b) Explain construction, uses and draw backs of cyclegraph and travel chart. 8
SECTION B
7. a) Define ‘Work-Measurement’ Explain the procedure of work measurement. 6
b) List out various Work Measurement techniques 3
c) What is the Meaning of qualified worker ?
How the worker is selected for time-study ? 4
OR
8. a) Discuss the objectives of work-measurement. 6
b) What is pre-determined time-standard ? What are its applications ? 7
9. a) An industrial job involves five operations and related data is given below. 8
Assuming Rest and personal allowances as 10% and contingencies as 2%
of the basic time. Find standard time for completing the job.
Operation Number Observed Time Standard Rating (0 – Remarks if any
(Min.) 100)
1 0.20 85 -
2 0.32 95 -
3 0.26 90 -
4 0.35 100 -
5 3.05 80 Observed time is for
transporting 5 jobs
 b) List out the equipments required for time study. 2
c) What are the applications of time study ? 4
OR
10. a) Explain the procedure of stop watch time study. 7
b) Define :-
i) Standard time.
ii) Basic time.
2
c) What are allowances ? What are different types of allowances ?
Explain any one. 5
11. a) Why training is needed to personnel while introducing work study ? 6
b) What are incentives ? Explain following wage incentive plans.
i) Halsey plan.
ii) Roman plan 7
OR
12. a) Explain the steps involved in developing standard data. 7
b) What are the steps to be taken to increase the productivity ? 6
N-045 S.N.P.- 898
Third Year B. E. (Prod) Examination
WORK STUDY
Paper : 3 – P – 2
Section : A & B
Max. Marks : 80

SECTION – A

1. A) Good relations must be established before work-study

is conducted. Explain. 7
B) How productivity of material can be increased through
saving at various stages of production. 7
OR
2. A) What do you mean by basic work content ? How ineffective
time is added due to worker ? 7
B) Why workers oppose the application of work study in industry ? 7
3. A) Name various process charts used in ‘Method-Study’ and explain
any one of them in detail. 7
B) Explain the following : 6
i) Flow diagram
ii) Travel chart
OR
4. A) ‘Critical examination is the crux of method study’. 7
Discuss.
B) Discuss the factors to be considered while selecting the work for
method – study. 6
5. A) What is SIMO chart ? Explain with an example. 7
B) What is ‘Memomotion’ study ? State its application with example. 6
OR
6. A) What are ‘Therbligs’? Define and draw following therbligs. 6
i) Assembly
ii) Inspect
iii) Plan
 B) Define ‘Micro-motion’ study. Explain the steps in micro-motion study. 7
SECTION – B
7. A) Define ‘Work-measurement.’ Explain the various techniques
of work-measurements. 7
B) What is pre-determined time-standard ? What are its applications ?
6
OR
8. A) Discuss the objective of work-measurement. 6
B) What do you mean by ‘Standard data’ ? State its application with
suitable example. 7
9. A) Explain the steps in making stop-watch time study. 7
B) What are the reasons for breaking the jobs into elements in time-study? 7
OR
10. A) An industrial job involves three operations and related data is given
below. Assuming rest and personnel allowances as 10 % and
contingencies as 2 % of basic time. Find standard time for
completing job. 8
Operation No. Observed Time Standard rating
(min) (0-100)
1 0.32 85
2 0.35 95
3 2.10 80

B) What are applications of Time-study ? 6

11. A) What are the problems in increasing productivity through work study ? 6
B) What are incentives ? Explain following wage incentive plans. 7
i) Halsey plan
ii) Rowan plan
OR
12. A) Explain the steps involved in developing standard data. 7
B) What are the steps to be taken to increase the productivity.
***
 NVD / 1284
Third Year B. E. ( Production Engg. ) Examination
WORK STUDY
Paper 3 P2
Max. Marks : 80

SECTION – A
1. a) What is work study ? Explain its need and scope of applications. 6
b) Define Productivity. Discuss the factors responsible for reducing
Productivity. 7

OR

2. a) The attitude of the supervisor must be won before work study is

conducted. Why ? 6
b) What do you mean by basic work content ? 7
How ineffective time is added due to workers ?

3. a) Discuss the factors to be considered while selecting the work

for method study. 3
b) Name the various process charts used in Method study and explain
any one of them in detail. 5

OR

4. a) Define Method study. Explain in detail the various steps

involved in systematic methods of improvement. 7
b) Explain the following :-
i) Flow diagram.
ii) Travel chart. 6

5. a) Discuss principles of motion economy as applied to human body. 5

b) Define method study. Explain in detail the various steps involved
in systematic methods of improvement. 6
c) What is chronocyclegraph ? 3

OR

6. a) Explain the term templates and models with their

advantages and disadvantages. 6
b) What is memomotion study ? State its applications. 3
c) What is SIMO chart ? Explain with an example. 5
 SECTION – B
7. a) Define work Measurement. Explain is brief the procedure
of work measurement. 5
b) State the applications of standard data. 3
c) ‘Management is responsible for the stoppages and the breakdowns.
This can be found our with the help of work measurement. Explain. 5
OR

8. a) What are the applications of work measurement ? 5

b) Enlist the techniques of work measurement with short explanation. 8

9. a) What are the reason for breaking the job into elements in time study ? 5
b) An industrial job involves three operations and the related data is
given below. Assuming Rest and personal allowances as
10% and contingencies as 2% of the basis time find the standard
time for completing the job.
Operation No. Observed Time Standard Rating
(min.) (0-100)
1 0.32 85
2 0.35 95
3 2.10 80 5
c) What are the applications of time study ? 3
OR

10. a) Discuss the steps involved in the procedure of stop watch time-study. 6
b) What is performance rating ? Explain various systems of rating. 7

11. a) What is work sampling and how it works in Industries ? 5

b) What are the problems in increasing productivity through work study? 5
c) What are incentives ? List out the objectives of a sound wage incentive
plan. 4
OR

12. a) A work sampling study was conducted for 100 hours in the machine
shop in order to estimate the standard time. The total number of
observations recorded were 2500. No working activity could be
noticed for 400 observations. The ratio between manual and machine
elements was 2:1. Average rating factor was estimated as 1.20 and
the total number of articles produced during the study period were
6000. Rest and personal allowances may be taken as 12% of the
normal time. Find the standard time. 4
b) Explain the steps involved in developing standard data. 4
c) What steps can be taken to increase the productivity ? 3

***
 DVW – 1182/STS-5096
Faculty of Engineering & Technology
Third Year B.E.(Production Engg.) Examination
WORK STUDY
Paper : 3 P 2
Sections A & B
Maximum Marks :80

SECTION A
1. (a) What is ‘Work study’ ? Write in brief the basic
procedure of work study. 7
(b) How is the total time of a job made up ? 6
OR
2. (a) What is productivity ? What are the factors
affecting productivity ? 7
(b) How can the work content be reduced due to the
process and the methods ? 6

3. Define the method study and discuss the following tools

used for the purpose : 13
(i) Operation Process Chart.
(ii) Flow diagram
(iii) Travel Chart
(iv) String diagram
OR
4. (a) Explain the procedure of method study. 7
(b) How do flow process chart symbols differ from
those used for two handed process chart ? 6

5. (a) What is SIMO chart ? Explain with an example. 8

(b) Distinguish between memomotion
and micromotion study. 6
OR
6. (a) What are cyclegraphs and chronocyclegraphs ? 6
(b) Show with the help of two-handed process chart,
how productivity can be improved by resequencing
the activities of certain operation. 8
SECTION B

7. (a) What is ‘Work measurement’ ? Explain its

relationship with ‘Method study’. 7
(b) Discuss various application s of ‘Work measurement’. 6

OR
8. (a) ‘Management is responsible for the stoppages
and the breakdowns.’ This can be found out
with the help of work measurement. Explain. 5
(b) Enlist the techniques of work measurement with
short explanation. 8
9. Discuss the procedure for timing each element by stop
watch in detail. 13
OR
10. (a) What is performance rating ? Why it is necessary ?
Discuss various systems of rating. 8
(b) Why it is necessary to break down the job into
elements ? 5
11. (a) Explain the steps involved in developing standard data. 5
(b) Define the term Work Sampling. What are its
applications ? 5
(c) List out the objectives of a sound wage incentive plan. 4
OR

12. A work sampling study was conducted for 100 hrs.in

the machine shop in order to estimate the standard time.
The total number of observations recorded were 3000.
Number of working activity could be noticed for 450
observations. The ratio between manual and machine
elements was 2:1. Average rating factor was estimated
as 1:15 and the total number of articles produced
during the study period were 7,000. Rest and Personal
allowances may be taken as 12% of the normal time.
Find Standard time. 14

***
 STD-1109
Faculty of Engineering & Technology
Third Year B.E. (Production Engg.) Examination
WORK STUDY
Paper 3 P 2
Sections A & B
Maximum Marks – 80

SECTION A
1. (a) Define Work Study. What is the contribution
of F.W. TAYLOR to work study ? 7
(b) How work study is useful for Management,
Labour Society and Industrial Productivity ? 7
OR
2. (a) Define Productivity. Discuss the factors
responsible for reducing Productivity. 7
(b) What are the problems likely to be encountered
in implementation of work study ? How should
they be dealt with ? 7
3. (a) Name the various process charts used in Method Study
and explain any one of them in details. 6
(b) Define Method Study. Explain in detail the various
steps involved in systematic methods of improvement. 7
OR
4. (a) Define Process Charts. What are the symbols used to
record different types of events ? 6
(b) Prepare a outline process chart of making a Dovetail
joint in a pattern making shop. 7
5. (a) Describe cyclograph and chronocyclograph and explain
their use with a neat sketch. 6
(b) List various principles of Motion Economy as applicable
to the use of Human body. 7
OR
6. (a) What are the techniques of Micromotion study ?
Give the list of various Micromotion study Equipment. 7
(b) What is a string diagram ? Draw a string diagram of a
work of your choice. 6
SECTION B
7. (a) Assuming that the total observed time for an operation
of assembling an Electronic Switch is 1.00 minute.
If the rating 120% find the normal time. If the
allowance of 10% is allowed for the operation,
determine the standard time. 5
(b) Define Work Measurement and what are the fundamental
concepts of work measurement. 8
OR
8. (a) What are the various systems in use of P.T.S. ?
Explain one most popular amongst them. 9
(b) What do you mean by Qualified Worker ? 4
9. (a) Give brief accounts of all the main Rating systems. 7
(b) What is elemental breakdown in time study ?
Give its advantages. 7
OR
10. (a) Discuss the various factors which are taken into
consideration while selecting an operator for time study. 5
(b) Explain the following terms :-
(i) Rating
(ii) Fatigue allowance
(iii) Standard time. 9

11. (a) Give the salient features of sampling procedure in work

sampling. 7
(b) A work sampling study showed that 20% of a work,
week of 48 hours was consumed by available delays.
If each time a work sampling observation was made,
the operator was rated and the average of such ratings
was 110%. If 100 units were produced by the
operator in that period, calculate the standard time. 6
OR
12. (a) What is work sampling and how it works in Industries ? 8
(b) Enumerate the uses and limitations of work sampling. 5

***
 GOV-894/VMT-7868
WORK STUDY

SECTION – A
1. (a) Increased productivity lead to higher standard of living. Justify.5
(b) Define Ineffective time. 2
(c) Which are the factors reducing productivity ? 6
OR
2. (a) What is work study ? What is the contribution of F.W.
Taylor to work study ? 7
(b) Explain the procedure for work study ?
What are the advantage of work study ? 6

3. (a) Define method study. What are the objectives of method

study of the procedure for carrying out method study ? 8
(b) Name the various process chart used in method study and
explain one of them in detail. 5
OR
4. (a) Which factors are to be considered while selecting the work
for method study ? 5
(b) Explain the principle of motion economy as applied to Human body. 5
(c) Explain material flow process chart with suitable example. 3

5. (a) Define multiple activity chart. Explain it with a suitable example. 5

(b) Define and explain ‘Simo-chart’. 4
(c) Distinguish between memomotion and micromotion study. 4
OR
6. (a) Define and explain cycle-graph with neat sketch. 3
(b) Explain the steps involved in the process of micromotion study. 5
(c) Define and draw symbols of following therbligs :-
(i) Unavoidable delay
(ii) Transport loaded
(iii) Plan
(iv) Rest
(v) Assemble
(vi) Find 5
SECTION B
7. (a) In an eight-hour day it was found that the normal time was
400 minutes. Assuming that the remaining time is meant
for rest and personal needs. Determine the standard time/article,
if the normal time/article is 1.5 min. Also find the no. of articles
produced/day. 5
(b) Define allowances. Explain :
(i) Personal and Rest Allowance
(ii) Special Allowance. 5
(c) What do you mean by a Qualified worker ? 3
 OR
8. (a) Define work measurement. What is the procedure
for work measurement ? 6
(b) Assume you are the Supervisor. Work measurement
is to be introduced into your department. How would you
explain to your men the technique of work measurement
and how it might effect them ? 7
9. (a) Describe the advantages and disadvantages of both
snap-back and continuous method of using a stop watch. 6
(b) How standard time is calculated ? 3
(c) What is Rating in time study ? Why is it done ? 4
OR
10. (a) What are the techniques of work measurement ?
Explain each of them briefly. 7
(b) What is the purpose of work measurement ?
Explain the uses of work measurement. 6
11. (a) How the sample size is decided ? 3
(b) Define Standard Data. How is the standard data developed ? 6
(c) What are the limitations of work sampling ? 4
OR
12. (a) How activity sampling can be used to determine the
efficiency of utilization of men and m/c in a machine
shop ? How would you use their information ? 6
(b) Define incentives. What are the characteristics of a good
incentive plan ? 4
(c) Explain the HALSEY wage incentive plan. 3

***
 VSH-674/MHR-5424
WORK STUDY

SECTION A
1. (a) “Work study is one of the most pertaining tool of
investigation available to the Management.”. Explain. 5
(b) “Good relation must be established before work study
is conducted”. Comment. 6
(c) What do you understand by productivity of materials ? 2
OR
2. (a) Describe Frank Gilbreth contribution to the development
of work study. 6
(b) Explain in brief concept of productivity. 7

3. (a) What is method study ?

How will you determine the areas that need method study
application in an industry ? 7
(b) What is the difference between flow process chart
and Two handed process chart ? Draw flow chart for
the activity of cleaning the spark plug of a motorcycle. 6
OR
4. (a) Explain Two handed process chart with suitable example. 4
(b) Explain the principles of motion economy as applied to
Human body. 6
(c) What are the different types of flow process chart ? 3

5. (a) Define Travel Chart ? Explain the procedure

for preparing a Travel Chart. 6
(b) What is chronocyclegraph ? 2
(c) Define Therblig’s ? How will you show the following therblig’s:- 5
(i) Assemble
(ii) Rest
(iii) Inspect
(iv) Plan
(v) Hold
OR
6. (a) In a manufacturing unit two handed process chart is
prepared for ‘clamping the job on m/c’ which is as follows :

Left Hand I.H. R.H. Right Hand

Description Symbol Symbol Description
To W/P D Idle on m/c
Grasp W/P O D Idle on m/c
To Machine D Idle on m/c
Release W/P O D Idle on m/c
Idle D O Place W/P in position
 Idle D O Turu Handle to clamp
To m/c D Idle to m/c
Strait m/c O D Idle to m/c
To m/c D Idle on m/c
Stop m/c O D Idle on m/c
Turn Handle to O D Idle on m/c
unclamp
Push away job O D Idle on m/c

Suggest an improved method for the activity based on data

obtained from the above chart, so that the motion of both the hands 7

(b) What is Flow Diagram ? Illustrate it with a suitable example. 6

SECTION B
7. (a) Define work measurement. What are the various techniques
used for work measurement ? Explain any one in detail. 7
(b) What is predetermined time standards ?
What are its advantage and where is it used ? 6
OR
8. (a) What are the objective of work measurement ? 4
(b) Define Rating. Explain :
(i) Synthetic Rating.
(ii) Objective Rating. 5
(c) What are the uses of Standard Data ? 4

9. (a) What is time study ? Which equipments are used for

carrying out time study ? 5
(b) What are the steps involved in making a time study ? 5
(c) Can the time study be carried out on any worker ? 3
OR
10. (a) What different allowances are provided to arrive at standard time ? 4
(b) Define rating. Why is it necessary ? Explain the various rating
techniques in detail. 9

11. (a) What do you know by work sampling ? What are its applications ? 6
(b) Explain the following wage incentive plan :-
(i) ROWAN Plan
(ii) HALSEY Plan
OR
12. (a) Define ‘Activity Sampling’. 2
(b) Define ‘Standard data’. Also give its application. 5
(c) “Incentives are necessary for smooth and efficient
running of a factory.” Discuss. 6

***
 NUS/1278
Third Year B.E. (Production Engg.) Examination

METROLOGY AND QUALITY CONTROL

SECTION A

1. (a) What are fits ? Explain in brief the following types of fits.
How they can be achieved ?
(i) Selective fit
(ii) Push fit
(iii) Driving fit
(iv) Forced fit
(v) Shrinkage fit 10

(b) A limit gauge is required to check the hole 50 H8.

The length of the hole is 100 mm.
Neglecting the guage tolerance and wear allowance,
show the GO and NO GO limit gauges for checking
hole as per IS : 919. Given : IT 8 for basic size
50 mm = 39 microns. 4
OR

2. (a) Why is it necessary to give a tolerance on an

engineering dimension ? Give examples of various
types of tolerances. 7

(b) Explain what do you understand by ‘an end standard’

and ‘a line standard’. Sketch and describe international
prototype meter and state under which of the above
categories this falls. Also discus its disadvantages. 7

3. (a) Explain the principles of pneumatic gauging by the

‘back pressure’ system. Why is it not used over entire
range of pressure ? 7

(b) What are the measures of an angle ? Describe and sketch

the principles of clinometer. 6
OR

4. (a) Compare mechanical, comparator and optical comparator.

Describe the working of mechanical optical comparator. 6

(b) What is ‘best-size wire’ ? How will you measure effective

diameter of external thread using ‘best-size wire ? 7
5. (a) How will you check small threads using
‘Tool – Maker’s Microscope’? Explain. 7

(b) Explain the following in relation to surface texture.

(i) Ra Value
(ii) Sampling length
(iii) Lay 6
OR
6. (a) Explain in detail the working of mechanical roughness
instrument. ‘Mecrin’. 6

(b) Discuss about various errors in gear.

How will you check composite errors in a spur gear ? 7
SECTION B
7. (a) What do you understand by cost of quality and value of quality ?
How to balance them ? 7
(b) State and explain the responsibilities of a Quality Manager. 6
OR
8. (a) Explain the steps in quality control programmes.
What are the benefits of statistical quality control ? 6

(b) What is ‘Process capability’ ? Explain three possible

relationships between process capability and specification
limits of the dimension of the workpiece. 7

9. (a) What do you understand by “Statistical control of

production processes” ? 6

(b) Number of defects (non – conformities) recorded

for 10 lots containing different number of units
are recorded below : 8

Lot Unit Non-Conformities

1 46 118
2 43 96
3 49 125
4 45 87
5 45 99
6 47 123
7 44 104
8 46 123
9 45 112
10 42 98

Construct appropriate control chart and comment

about the process.
 OR

10. (a) Sample of 5 were taken at regular intervals from a process.

10 samples in all being taken. The results were as follows :

Sample No Measurement Per Sample

(hundredths of one mm)
1 747 748 747 749 748
2 748 749 750 748 749
3 749 748 750 748 749
4 749 749 750 750 751
5 749 749 750 750 751
6 749 750 751 749 750
7 750 750 751 751 750
8 751 750 750 750 752
9 751 751 752 751 751
10 751 752 752 753 751

Construct X and R charts and interpret the charts.

Given : For Sample Size 5, A2 = 0.577.
D4 = 2.115, D3 = 0 8
(b) Compare attribute charts and variable charts, used in SQC. 6

11 (a) What is operating characteristic (o.c.) curve ?

Discuss in detail the characteristics of o.c.curve. 8
(b) Explain multiple sampling planes. 5
OR
12. (a) Discuss the interest of the consumer and the producer
in the selection of sampling plans. 7
(b) Differentiate between single sampling plan and double
sampling plan. 6

***
 SNP – 906/TWA-5836
METROLOGY AND QUALITY CONTROL

SECTION A

1. (a) State and explain the four grades of standards

depending upon the importance of standard. 5
(b) What is meant by the term “flatness” as applied to
metrology? 2
(c) Determine the tolerances on the hole and the shaft
for a precision running fit designated by 50 H7g6.
You may use the following aid for solving the
problem or use IS 919 for convenience :-
(i) 50 mm lies between the range 30-50 mm.
3
(ii) i = 0.45 D + 0.001 D (microns)
(iii) Fundamental deviation for g shaft
g shaft = -2.5 Do-34
(iv) IT 6 = 10 i
IT 7 = 16 i
State the actual maximum and minimum sizes
of the both hole and shaft and maximum and minimum
clearances. 6
OR
2. (a) Calculate the following quantities :- 6
(i) Wavelengths of the orange radiations of krypton 86 in an inch.
(ii) Position of the supports from the end of a bar of 800 mm,
considering the minimum central deflection.
(iii) Same as (ii) but considering Airy points.
(b) Give the detailed classification of plain gauges.
Explain each briefly. 5
(c) What are the necessary conditions for interference of light waves ? 2
3. (a) Describe the essential characteristics of comparator. 3
(b) Distinguish between Comparator and Gauges. 3
(c) Show by means of a sketch; the design of a sine bar, and state
without quoting values, the features of sine bar which have
tolerances for accuracy. 4
(d) Give the design principle i.e. Taylor’s principle of thread
gauge design. 3
OR
4. (a) Describe with neat sketch the construction and working
of a solex pneumatic comparator. 7
(b) How the effective diameter of a screw thread is measured ? 6
5. (a) What are the different elements those required to check the
accuracy of the Gear ? Explain the method of Lead and
tooth thickness measurement. 7
(b) Explain with the help of neat sketches principle and
construction of an Autocollimator (i.e. Injected graticule
autocollimator). 7
OR
6. (a) Explain the concept “Flatness”. How it is indicated ? 4
(b) What are the reasons for controlling surface texture ? 3
(c) Explain what is meant by the ‘lay’ of a machined
surface, and with the simple diagrams show the
direction of lay for each of the following operation :
(i) Facing at a capstan lathe;
(ii) Grinding a flat surface at a surface grinding machine,
(iii) Milling a flat surface using an inserted tooth face
milling cutter. 7
SECTION B
7. (a) Explain the following terms in respect of quality :-
(a) Product Feature
(b) Customer
(c) Grade
(d) Need 6
(b) “Attainment of quality requires the performance of a wide
variety of identifial task and function.” Explain briefly. 8
OR
8. (a) Explain the following terms :-
(i) Cost of prevention
(ii) Cost of appraisal
(iii) Cost of failure 6
(b) What do you mean by the word “Quality” in present day context ?
What are the quality characteristics ? 5
(c) Explain the objectives for ‘Break through’ and ‘Control’. 3
9. (a) What features of statistics entrusted in statistical quality control ? 4
(b) Explain with neat sketches the various patterns of control charts
with their expectable causes. 4
(c) Control charts for x and R are maintained on a certain dimension
of a manufactured part, measured in inches. The subgroup size is 4.
The values of x and R are computed for each subgroup.
After 20 subgroups, ∑ x =41.340 and ∑ R = 0.320.
Compute the values of the 3 sigma limits for the x and R charts,
and estimate the values of σ1 on the assumptions that the process
is in statistical control. 5

OR
10. (a) Explain the difference between Variable control charts and
Attribute control charts. 6
(b) Why a ‘np’ chart is not recommended when the subgroup
size is variable? 2
(c) In a factory producing spart plugs, the number rejected
found in the inspection of 20 lots of 100 each is given :-

Lot Number Fraction Lot Number Fraction

No. Rejected Rejected No. Rejected Rejected
1 5 0-050 11 4 0-040
2 10 0-100 12 7 0-070
3 12 0-120 13 8 0-080
4 8 0-080 14 2 0-020
5 6 0-060 15 3 0-030
6 5 0-050 16 4 0-040
7 6 0-060 17 5 0-050
8 3 0-030 18 8 0-080
9 3 0-030 19 6 0-060
10 5 0-050 20 10 0-100

Total No. of Rejects = 120

Construct appropriate control charts and state whether the process is
in control ? 5
11. (a) How might a company protect itself against being supplied with
material of inferior quality ? Discuss the concept of ‘Consumer’s
risk’ and ‘Producer’s risk’, in connection with acceptance
sampling scheme.
(i) State the objectives of acceptance sampling.
(ii) What are the four types of acceptance control methods ? 7

(b) Explain acceptance/rejection and acceptance/rectification plans. 6

OR
12. (a) Explain Single sampling, Double sampling, Multiple
sampling and Sequential sampling plan. 10
(b) Define AQL, LTPD, AOQL. 3

***
 NVD/1295
METROLOGY AND QUALITY CONTROL

SECTION A
1. a) Define ‘metre’ as of today. What are advantages
of optical standard over material standard ? 6
b) Give classification of limit gauges and explain
any two with the help of diagrams. 9
OR
2. a) Explain briefly the difference between the interchangeable
manufacture and selective assembly. 5
b) Why is it necessary to give a tolerance on an
engineering dimension ? Give examples of :-
i) unilateral tolerance,
ii) bilateral equal tolerance,
iii) bilateral unequal tolerance, 4
c) Discuss the salient features of line measuring and
measuring instruments. 5
3. a) Describe any of the optical comparators.
Also comment on the magnification obtained in it. 7
b) Explain the construction, working and uses of the
universal bevel vernier protractor. 6
OR
4. a) With a neat diagram illustrate the principle of a
dial indicator, show clearly the method adopted
to obtain magnification of the plunger movement. 7
b) Name the different elements required to be measured
checked in order to determine the accuracy of screw
threads. Also sketch and explain limit of screw threads.
Also sketch and explain limit gauges for internal threads. 6
5 a) Explain briefly how a precision level can be used to determine
flatness and straightness of machine beds. 6
b) Name and define the various elements of a spur gear which are
checked for correct functioning of a gear. Explain the method
for checking pitch of a spur gear. 7
OR
6. a) Explain the base tangent method of gear tooth thickness
measurement. 5
b) Discuss the adverse effects of poor surface finish.
Also, explain the following terms related to surface
texture measurement. 8
(i) Lay (ii) Ra (iii) Sampling length.
 SECTION B
7. a) Explain the term “optimum quality of design”
with help of a graph. 6
b) What do you mean by the term “field complaints ?
State the significance of field complaints in quality
assurance function. 7
OR
8. a) What is “Quality mindness”? How does it help in
improving the quality of the product ? 7
b) What are the three main elements of quality function ? Explain. 6

9. Compare X chart with R chart. Discuss the circumstances in

which either of the two or a combination of these will be used for the
purpose of control. The following are the X and R values of 4
subgroups of readings :- 3+3+8
X = 10.2, 12.1, 10.8 and 10.9
R = 1.1, 1.3, 0.9 and 0.8
The specification limits for the components are 10.7±0.2.
Establish the control limits for X and R charts. Will the product
able to meet its specification ?
Given : A2 ( factor for X chart ) = 0.58
D4 ( factor for R chart ) = 2.11
D5 ( factor for R chart ) = 0.00
OR
10. a) Compare attribute charts and variable charts of
quality control. 7
b) What is process capability ? The design specifications
for a component are 100 ± 0.5 mm. Whereas the process
report shows that process average is 99.9 mm and standard
deviation is 0.18. Do these figures call for any action by any
one ? What action is necessary and by whom ? 7
11. a) Compare random sampling and stratified sampling. 6
b) What is meant by O. C. curve ? Sketch neatly
the ideal and actual O. C. curve. How O. C.
curves are useful in selecting acceptance level ? 7
OR
12. a) What do you mean by Acceptance sampling ?
How does it help in Quality control ? 5
b) Explain Single sampling and Double Sampling plan. 8

***
 DVW/1193
Third Year B. E. (Prod.) Examination
METROLOGY AND QUALITY CONTROL

SECTION A

1. a) What do you understand by Line and End measurement ?

Discuss their relative characteristics. 6
b) Determine the diamensions and tolerances of shaft and hole
having size of 30 H7 h8. Also determine the allowances (i.e.
minimum and maximum clearances ).
Use may use :
1) 30 mm lies in 18-30 step,
2) i = 0.45 3 D + 0.001 D.
3) IT.7 = 161 and IT 8 = 25i. 8
OR
2. a) What is gauge maker tolerance and were tolerance ?
How it is applied in gauge design ? 4
b) What are the advantages and limitations of limit gauges ? 3
c) Explain with neat sketches the basic hole system and
unilateral system. 7
3. a) A 200 mm size bar is to be set to an angle of 320 5’ 6”.
Find the length of gauge blocks required from 87 piece set. 6
b) Give the fundamental requirements which every comparator
must fulfil. 7
OR
4. a) Give importance of front reflecting mirror in case of optical
comparator. How magnification is achieved in optical
comparator ? 6
b) Explain ‘Principle of Vernier’ and use of Vernier height gauge. 7
5. a) What do you mean by ‘Master Gear’? Give the different
elements to be checked for accuracy of a gear. ( Spur Gear ).
Explain in short any three. 7
b) What are the components of surface Texture ?
What is the reason for controlling surface texture ? 6
6. a) Explain ‘Tomlinson’ surface meter. 7
b) Enumerate the advanatages and limitations of dial indicator.6

SECTION B

7. a) The Quality cost is determined as internal failure cost and

external failure cost. Explain. 6
b) Attainment of quality requires the performance of wide
variety of identifiable task and functions. Explain. 8
 OR
8. a) What do you understand by ‘Quality audit and how is it
conducted in an industrial organization ? 8
b) What do you mean by the word ‘Quality’ in present day context ?
What are the Quality characteristics ? 6
9. a) Why statistics comes to frey in quality control ? 5
b) Data were collected for a large box of bolts containing about
10% non-confirming items. Plot ‘np’ chart based on the
data given below. 8

Sub group Number Number Sub group Number Number

No. Inspected Non- No. Inspected Non-
conforming confirming
1 200 28 13 200 20
2 200 20 14 200 23
3 200 24 15 200 28
4 200 19 16 200 28
5 200 17 17 200 15
6 200 25 18 200 23
7 200 25 19 200 17
8 200 22 20 200 22
21 200 25
9. 200 22 22 200 20
10. 200 16 23 200 18
11. 200 22 24 200 14
12. 200 18 25 200 13

***
 MNL-820/ALL-2772
METROLOGY AND QUALITY CONTROL

SECTION-A

1. (a) Discuss the characteristics of line standards and end standards. 6

(b) What are limit gauges ? Sketch and explain any two types of
limit gauges. 8
OR
2. (a) State Taylor’s principle in design of limit gauges.
What are the advantages of using progressive type gauge versus
double ended plug gauge for checking holes ? 8
(b) Explain clearly the following types of fits :-
(i) Selective fit
(ii) Driving fit
(iii) Forced fit
(iv) Shrinkage fit. 6
3. (a) What are possible errors in an external screw threads ?
Sketch and explain limit gauges for external threads. 8
(b) Clearly distinguish between limit gauges and comparators. 5
OR
4. (a) What are advantages of optical comparator over mechanical
comparators ? Sketch and explain any one type of optical
comparator. 7
(b) Which conditions must exist if a sine bar is to be accurate ?
How sine bar is used for large components ? 6
5. (a) Define tooth thickness in case of a simple spur gear.
How it is measured using vernier gear tooth caliper ?
What is the expected accuracy of such a vernier ? 7
(b) Discuss the applications of Tool Maker’s microscope. 6
OR
6. (a) Sketch and explain the working of Tomblinson surface meter. 7
(b) Define the term “Squareness” of a try-square.
Describe in brief the reversal method used to test the
squareness error of an engineer’s square. 6

SECTION-B

7. (a) Define the term quality. Also differentiate between quality

of design and quality of conformance. 6
(b) Explain the term “Quality Assurance Function”.
What is “Quality mindness” ? How does it help in improving
the quality of the product ? 7
 OR
8. (a) What do you understand by Vendor Quality Rating ?
Explain the need of V.Q.R. 5
(b) Explain the following as applied to the quality control :-
(i) Appraisal Cost
(ii) Prevention Cost
(iii) Failure Cost
(iv) Optimum Cost. 8
9. (a) Distinguish between variable data and attribute data with
appropriate examples. 6
(b) Following table refers to the average number of outlet leaks per
radiator for 10 lots of 100 radiator each :-

Lot No. 1 2 3 4 5 6 7 8 9 10
Number
of leaks 15 17 12 16 14 5 14 11 9 10
(c)
Establish u chart for the future production. 8
OR
10. What is “Process capability” ? Plot X and R charts if
∑ X = 357.50, ∑ R = 9.90, Number of subgroups = 20.
It is given that A2 = 0.18, D3 = 0.41, D4 = 1.59 and d2 = 3.735.
Also find the process capability and comment on the process. 14
11. (a) State the advantages and limitations of sampling
inspection as compared to 100% inspection. 6
(b) Explain single sampling plan and double sampling
plan with respect to their respective acceptance criteria. 7
OR
12. (a) What is meant by O.C. curve ? Sketch neatly
the ideal and actual O.C. curve. How O.C. curves
are useful in selecting acceptance level ? 7
(b) Discuss the interests of the consumer and the
producer in the selection of sampling plans. 6

***
 ICA/772
METROLOGY AND QUALITY CONTROL

SECTION A

1. a) Define present day meter in optical term. 2

b) Clearly distinguish between Line Standard and End Standard. 4
c) What do you understand by term Tolerance and allowance ?3
d) Give the advantages of using wave-length standard to define
primary standard. 4
OR
2. a) What do you understand by limit gauges ?
State Taylor’s principle for designing limit gauges. 4

b) Design workshop type progressive type GO and NO GO

plug gauge suitable for 20H7
You can use either IS 919 or the following information.
i) 20 mm lies in diameter steps 18-30 mm,
ii) Fundamental Tolerance unit in micron,
i = 0.45 3 D + 0.001 D. 10

3. a) What is comparator ? Give some design considerations

for comparator. 3
b) Explain the principle of optical comparator,
give its advantages and disadvantages. 4
c) State the essential requirements for accuracy in construction
of sine bar.
Why it is that the use of sin bar is not recommended for
angles larger than 450 with the reference plane ? 6
OR
4. a) What is meant by drunken thread ? What difficulties
does it present in finding the pitch of the thread ? 3
b) Name the different elements required to be measure
in order to determine the accuracy of screw thread. 3
c) Give the methods of measuring the effective diameter of a
screw thread. Explain the three wire method of ascertaining
the effective diameter of a screw thread. 7

5. a) Name and define the various elements of a spur gear

which are checked for the correct functioning of a gear. 7
b) Explain briefly each of the following terms
showing its importance in measurement of surface texture.
i) lay,
ii) Ra,
iii) Primary texture,
 iv) Secondary texture. 6

OR

6. a) Explain the use of dial gauge and varnier height gauge. 6

b) Describe with sketch the working principle and
application of auto callimator. 7

SECTION B

7. a) What is the meaning of quality of conformance ?

Explain factors which influence the quality of
conformance. 4
b) Define the term ‘quality control’ and explain its
advantages over inspection technique. 4
c) “Higher quality of design usually cost more and higher
quality of conformance usually cost less”. Comment. 6
OR
8. a) How quality mindedness can be created in the organization ? 4
b) What is quality assurance ? What are the steps involved in it ? 5
c) “Inspection planning is a part of planning for quality”. Comment. 4

9. a) Describe briefly the ‘Run Sum test’. 3

b) What do you meant by process capability ?
How will you determine the same ? 6
c) A sub group of 5 items each are taken from a
manufacturing process at a regular interval.
A certain quality characteristics is measured and
x and R values computed. After 25 sub-groups it is found that
∑ x = 357.50 and ∑ R = 8.80
If the specification limits are 14.4 ± 0.40 and if the process is in
statistical control, what conclusion can you draw about the ability
of the process to produce items within specification ? 5
OR
10. a) What do you understand by “Statistical control
of production process” ? 4
b) What are the advantages of use of statistical methods
in quality control ?
c) What is meant by natural tolerance of the process ? 3

11. a) State and explain advantages of limitations of acceptance

sampling over 100% inspection. 4
b) Explain the OC curve with reference to sampling
inspection and the meaning of the terms –
i) Producers Risk,
ii) Consumer’s Risk 9
 OR

12. a) Differenciate between Acceptance/Rejection and

Acceptance/Rectification schemes. 4
b) Explain the following terms (any two) -
i) AQL,
ii) AOQL,
iii) LTPD. 6
c) What are the advantages and disadvantages of double
sampling plan ? 3

***
 STD-1122/TMG-7628
METROLOGY AND QUALITY CONTROL

SECTION A

1. (a) Enlist the advantages of wavelength standard. Define ‘Meter’

as of today. 3
(b) Explain with neat sketches various types of limit gauges
and their applications. 7
(c) Define the following terms :-
(i) Limits
(ii) Fits
(iii) Tolerances
(iv) Allowance.
OR

2. (a) Give the meaning of following specifications of limit gauges :-

(i) 30 H 7
(ii) 40 d 5. 4
(b) Explain the concept of ‘Interchangeability’ and
‘Selective Assembly’. 5
(c) What are the characteristics of line standards and end standards ? 5

3. (a) How comparator differs from limit gauge ?

Explain with a neat sketch the working of Pneumatic comparator. 5
(b) A 100 mm sine bar is to be set at 220. Determine the slip gauges
needed from 87 piece set. 4
(c) Explain with neat sketch any two types of limit gauges
for screw threads. 4

OR

4. (a) How mechanical magnification is obtained in plunger type dial

indicator ? Give various applications of dial indicator with
the help of sketches. 6
(b) Explain with a neat sketch the working of optical comparator.4
(c) Enumerate various instruments used for angular measurements
with their expected accuracies. 3

5. (a) What are the possible errors in a spur gear ?

Explain the working of ‘Parkinson Gear tester’. 7
(b) Explain the basic working principle of autocolimeter.
 Give its applications with the help of sketches. 6

OR
6. (a) In the measurement of surface roughness height of 20
successive peaks and troughs were measured from a datum
and were 35, 25, 40, 22, 35, 18, 42, 25, 35, 22, 36, 18, 42, 22,
32, 21, 37, 18, 35, 20 microns. If measurements were obtained
over a length of 20 mm. Determine the CLA and RMS values
of the rough surface. 4
(b) Explain ‘Tool Maker’s microscope’.
Give its uses and expected accuracy. 5
(c) How will you measure thickness of gear tooth using Vernier
gear tooth caliper ? 4

SECTION B

7. (a) Define ‘Quality’. Discuss the factors controlling quality of design. 5

(b) What is quality control ? State its objectives. 3
(d) What is quality mindedness ?
How does it help in improving quality of product ? 6

OR

8. (a) What do you mean by quality cost ?

Describe various categories of quality costs. 7
(b) Discuss the steps involved in the quality control process. 7

9. (a) Control charts for X and R are maintained on the tensile strength
in N of a certain yarn. The subgroup size is 5. The values of X
and R are computed for each subgroup. After 25 subgroups
∑ X 518.8, ∑ R = 120.
(i) Compute the values of 30 limits for X and R charts. From table :
A2 = 0.58
D2 = 0
D4 = 2.11.
(ii) How will you decide whether the process is “in control” or
“out of control” ?
(iii) If a point representing certain subgroup in a control chart
goes outside the control limits, what action should be taken ? 9

(b) Being a ‘Quality control person’ how will you make choice
between X, R, P and C charts ? 4

OR
10. The following are the results of daily inspection of a variance tube.
Compute the value of fraction defective for each day inspection
and plot the control chart. Find revised control limits and check
these points and replot. Also comment on process capability :- 13

May 1996 Lot size ‘n’ Number of defectives ‘φ’

3 1024 30
5 2056 86
6 16835 108
7 16069 59
12 7369 29
13 8738 10
14 1220 112
17 16242 76
18 15145 8
24 5845 8
25 13582 154

11. (a) Define ‘Acceptance sampling’.

Also distinguish between randon sampling and
stratified sampling. 5

(b) In a single sampling plan, n = 10 and C = 3,

the lot size is large in comparison to the sample size.
(i) Plot the O.C. curve for sampling plan.
(ii) Find the probabilities of acceptance of lots
0.5% and 6% defectives. 8

OR

12. (a) Discus the principles of acceptance sampling. 5

(b) Give complete analysis of Double sampling plan with
suitable example. 8

***
 PTV/869
AUTOMATIC CONTROL

SECTION A

1. (a) Obtain the transfer function of the mechanical

system shown in fig.1. 6
(b) Obtain the transfer function y(s)/x (s) of the signal
flow graph shown in fig.2. 7

2. (a) A thermometer is dipped in a vessel continuing liquid

at a temp of θI (t). The thermometer has a thermal capacitance
for storing heat as C and a thermal resistance to limit heat flow
as R. If the temperature indicated by the thermometer is θo(t),
obtain the transfer function of the system. 6

(b) Obtain the transfer function for the system shown in fig.3 by
using block diagram reduction method. 7

3. (a) What are pneumatic relays ? Explain bleed type and

non – bleed type of pneumatic relays with the help of
suitable diagrams. 8

(b) Draw and explain the block diagram of automatic control system. 5
OR
4. (a) Explain the working of hydraulic servomotor with the help
of suitable diagram. Derive the transfer function for it. 7

5. (a) The closed loop transfer function is given by.

c( s) K
= 2
R( s) s + a k s + k
Determine the value of ‘K’ and ‘a’ so that the maximum
overshoot in unit step response is 50% and the peak time is 5
seconds. 7
(b) Certain measurements were conducted on a servomechanism
which show the system response as
c (t) = 1 + 0.2 e- 60t – 12 e - 10t. when subjected to a unit
step input.
(i) Find the expression for closed-loop transfer function.
(ii) Obtain the undamped natural frequency and damping
ratio of the system. 7
OR
6. (a) Figure, 4 (a) shows a mechanical vibratory system.
When 12 N of force is applied to the system, the mass
oscillates as shown in fig. 4(b). Determine values of
M, F and K for the system from response curve.

(b) Explain the time domain specification with the help

of suitable diagrams. 5

SECTION B

7. (a) Explain the stability concept with reference to the

control system. 5
(b) For the unity feedback system,
K
G(s) = , plot the root locus. 7
s ( s + 2) ( s + 1)
OR
K (1 + s )
8. (a) For a system G(s) H(s) , Find range of K
S3
for system to be stable. 5
(b) Sketch the root locus of the unit feedback system with
K ( s + 2)
open loop transfer function G(s) 8
( s + 1) 2
9. (a) What is frequency response ?
Where is it applicable ? Discuss its advantages. 5
(b) What are the drawbacks of direct polar plots ?
How are they overcomed ? Sketch the polar
10
plot for the transfer function G (s) = 8
s ( s + 1)
OR
10. Sketch the Bode plot for a unity feedback system
characterized by the loop transfer function. 13
K (1 + 0.2 jw) (1 + 0.025 jw)
G(s) =
( jw) 3 (1 + 0.001 jw)(1 + 0.005 jw)
11. (a) Discuss the procedure of compensation using Bode plot. 5
(b) Derive the transfer function for electrical lag compensator
and explain the effects of lag compensation. 8
OR
12. (a) A unit feedback system has open loop transfer function.
K
Gf (s) = 2
s (1 + 0.2s )
Design a Load compensator to meet the following
specifications.
Acceleration error constant K2 = 10 phase margin = 350. 14

***
 NVD/1293
AUTOMATIC CONTROL

SECTION A

1. (a) Why analogous system are important in control engineering ?

Find an analogous mechanical system for an electrical system
shown in fig.1, based on force voltage analogy. 7

(b) Distinguish between following THREE types of system :

(i) Linear and non linear
(ii) Time variant and Time invariant
OR
2. (a) Find out the transfer function for the control system shown
in fig.2 using block diagram reduction method. 8

(b) Find the gain x2/x1, for the signal flow graph shown in fig.3. 6

3. Explain how PID control can be obtained with the help of a

pneumatic control action. Give its schematic diagram and
derive its transfer function. 13
OR
4. (a) Explain the working of pneumatic proportional plus
derivative controller with the help of a neat sketch
and derive transfer function for it. 9
(b) Enlist the basic control actions and explain any one of them. 4

5. (a) Define steady state error and error constants of control systems.
Deduce the error constant for type ‘0’ and type ‘1’ systems. 6

(b) Fig.4 shows a position control system with velocity feedback.

 Find the time respose specification, when the system is subjected
to unit step input. 7

OR
6. (a) The open loop transfer function of a unity feedback system is,
k
G(s) =
s ( s + 3)
The specifications of a step input respose are as follows.
Peak time = 0.8 sec.
Percentage overshoot = 7%
(i) Whether both specifications can be met
simultaneously by a single value of K ?
(ii) If not, determine the compromise value of K
so that the specified values of peak time and
percentage overshoot are relaxed by same
percentage. 10
(b) What do you understand by absolute stability, relative
stability and steady state error ? 3

SECTION B

7. Open loop transfer function of a closed loop control system

is given by
K
G(s) H(s) =
( s + 3) ( s + 5) ( s + 1)
Draw root locus for this control system and also out value of K
(i) Which will make system unstable.
(ii) Which will make the system critically damped. 13
8. (a) Draw root locus of the control system having open loop
transfer function 7
K ( s + 4)
G(s) H(s) =
S ( s + 2)
(b) The characteristic equation of a control system is given by
s4 + 6s3 + 11s2 + 6s + k = 0
what restrictions must be placed upon the parameter k
 in order to insure that the system is stable ? 6

9. Draw Bode plot for the control system having open loop
transfer function
s 20 ( s + 2)
G(s) H(s) =
s ( s + 1) ( s 2 − 8s + 64)
also find out phase margin, gain margin, phase cross
over frequency and gain cross over frequency. 14

OR

10. (a) Differentiate polar plot and bode plot. 5

(b) Obtain polar plot of the following transfer function. 5

gL
e
G(s) =
1 + sT
(c) Explain the terms resonance frequency and resonance peak. 4

11. (a) Derive transfer function for electrical lead network. 6

(b) Explain the procedure for designing a lead compensator

by root locus method. 7
OR
12. The frequency transfer function of a second order control system is
k
G(jw) =
jw ( jw + 1)
Design a feedback control system which would satisfy the
following frequency domain specifications phase margin
greater than 400
K ≥ 12 sec-1 13

***
 3MP9/NUS/1276
THIRD YEAR B.E.EXAM.
(Mech. Engg.)
Automatic Control

SECTION – A

E0 ( s)
1. a) Find the transfer function for the electrical system shown in Fig.(a). 7
Ei ( s )
b) For the mechanical system shown in Fig. No.1(b). 6
write equation giving relation between :
i) x and F
ii) y and F
iii) x and y

OR

2. a) Reduce the block diagram given in Fig. No.2 (a) to 6

a canonical form retaining H2 in the feedback loop
C (s)
and final
R (s)

C (s)
b) Obtain the closed loop transfer function for 7
R (s)
the system whose signal flow graph is given in
Fig. No.2 (b).

3. Obtain the closed loop transfer function for the positional servo 7
system considering that input and output shaft position θ as the
input, and output shaft position θc as the output of the system
respectively.(see fig.No.3).
Draw the block diagram of the system.
 OR
4. With the help of neat sketches, describe functioning of a pneumatic 7
PDI controller. Derive equation of its transfer function with error
signal as input and controlled pressure as output. Draw its block diagram.
5. a) Define the following specifications with respect to the transient response 5
the characteristics of a control system:
i) delay time ii) rise time iii) peak time iv) maximum overshoot
v) setting time.
b) For the system shown in Fig.No.6 obtain rise time, peak time, maximum 9
overshoot and settling time, when the system is subjected to a unit step
input, where µ = 0.6 and w = 5 red per second.

OR
6. a) For the system shown in Fig. No.6 (a) determine the response to a 8
unit step function, unit ramp function, and a unit parabolic function,
when all initial conditions are zero. What is the steady state error to
each of these inputs.

b) Obtain the unit step response of a unity feed back system whose 6
open loop transfer function is :
4
G(s)=
s (s + s)

SECTION – B
7. a) For each of the characteristic functions given below, determine the no. 6
of zeros that lie on or to the right of the imaginary axis :
i) s3 + 2s2 + 5s + 24
ii) s4 + 2s3 + 6s2 + 2s + 5
iii) s4 + 3s3 + 4s2 + 6s
b) Find the range of gain ‘k’ for stability of a system having following 7
characteristic equation :
s4 + ks3 + s2 + ks + 1 = 0
 OR

8. Sketch the root loci for the closed loop control system with 13
system with
K
G(s)=
s ( s + 1 ) + ( s 2 + 4 s + 5)
H (s) = 1
9. a) Sketch the polar plot of the transfer function : 6
10
G(s)=
s ( s +1)
b) The specification given on a certain second order feedback control 6
system is that the overshoot of the step response should not exceed 25 %.
a) What are the corresponding limiting values of the damping ratio ξ
and peak resonance magnitude My?
b) Determine the corresponding values for wp and Tmax 10
( time to reach peak overshoot) when Wn = 10 rad per sec.
10. Sketch the Bode plot of the transfer function given by
200 ( s + 2)
G(s) =
s ( s 2 + 10 s + 100)
give values of gain margin and phase margin obtained from the plot.
E0 ( s)
11. a) Find the transfer function for the lag – lead compensator shown 7
E1 ( s)
in Fig.No.11 (a).

b) With the help of a neat sketch describe a mechanical lag network and 7
obtain its transfer function between output displacement and input
displacement.
OR
12. Consider the system shown in Fig. No.12. It is desired to design a 14
compensator for the system, so that the static velocity error constant
Kc = 20 sec.-1 the phase margin is atleast 500 and the gain margin is
at least 10 ib.

***
 3MP9 SNP/907
Third Year B. E. Exam.
Automatic Control

SECTION – A
x2 (S )
1. a) Obtain transfer function of the mechanical system shown in fig.1. 10
F (S )
Also obtain analogous electrical circuit based on force voltage analogy.

b) Distinguish between time variant and time invariant control system. 3

OR
2. a) Obtain the closed loop transfer function C(S)/R(S) whose block 7
diagram is shown in fig.2.

b) Obtain the transfer function C(S)/R(S) of signal flow graph shown 6

in fig.3

3. a) Describe working of a bleed type pneumatic relay with the help

of a neat schematic diagram compare it with non bleed type relay. 7
 b) Draw a neat schematic diagram of pneumatic P1 controller and
describe its working. 7
OR

4. a) Explain how one can obtain proportional plus derivative control

action with a pneumatic amplifier. Draw its schematic diagram. 7
b) What are basis control actions in any control system ? Explain PDI
controller and desire its transfer function. 7

5. The open loop transfer function of a utility feedback system is given by

K
G(S)= 13
S (TS + 1)
ii) By what factor should the amplifiers gain K be multiplied so that the
damping ratio is increased from 0.25 to 0.75
iii) By what factor should K be multiplied so that the maximum overshoot
of stop response is reduced from 80% to 20%.
OR
6. a) The open loop transfer function of a servo system with unity feedback is
10
G (S) = 13
S (0.1S + 1)
Evaluate the static error constants and obtain the steady state error
of the system when subjected to an input of
A t2
r(t) = A0 + A1t + 2
2
b) Explain response specifications. 5
 SECTION B

7. a) Use Routh’s stability criterion and determine stability of the following

systems whose characteristics equations are
i) ( S + 1 ) ( S + 2 ) ( S + 10 ) + 100 = 0
ii) ( S + 4 ) ( S + 6 ) + 125 = 0 6
c) Curtain negative unity feedback system has the forward path transfer
function as given below 8
K ( S + 1)
G (S) =
S ( S − 3)
Show that part of root lows is circular and plot the actual root locus.
OR
Sketch the root locus for the system having open loop poles at
S = 0, -1, -2, -3 and no finite zeros from the root locus, obtain the
value of gain for which system just stable. 14
9. Draw the Bode plot for the control system whose 13
20
H (S) =
S (1 + 35) (1 + 4 S )
Determine phase and gain crossover frequency and phase & gain margin.
10. a) Sketch the Polar plot of the following transfer function 6
1
G (S) =
S ( S + 1)(2S + 1)
b) What is closed loop frequency response ? Explain its significance.
Also explain the persons out of frequency, band width and resonance
peak.

11. A unity feedback system has

K
G (S) = 2 13
S (1 + 0.25)
Design a lead compensator to meet the following specifications

Acceleration error constant Ka = 10

Phase margin = 350
OR
 K
12. For G (S) = design a lag compensator, given pm
S ( S + 2) ( S + 20)
≥ 35 and Kv ≤ 20.13
***

JKC-1150/GNU-2952
Faculty of Engineering & Technology
Third Year B.E.(Mech./Prod.Engg.)
(Annual Pattern) Examination
AUTOMATIC CONTROL

SECTION – A

1. (a) A schematic diagram of a simple mechanical accelerometer for

measuring the linear acceleration
 d 2x 
 2  is shown in Fig. No.1. Determine the operational form for the
 dt 
differential equation, which relates ‘y’ (the change in position of the mass relative to the
 d 2x 
frame) to the acceleration of the frame  2 . 7
 dt 

(b) In Fig.No.2 is shown an oven which is supplied with heat from an electric
source. The rate of heat supplied is proportional to the voltage :
(T − T1 )
Qs = KEs. The rate at which heat is lost through the walls is Q = .
RT
dT Qs − Q
The rate of change of temperature of the oven is = .
dt CT
Construct the thermal circuit representation for this system, and determine
the equation for temperature T of the oven as function of the applied voltage
E and the surrounding temperature T1. 6
 OR

2. (a) Reduce the block diagram shown in Fig.No.3. and find its transfer
C (s)
function . 6
R (s)

(b) Consider the system whose signal flow graph is shown in Fig. No.4.
C (s)
Obtain the closed loop transfer function by use of Mason’s gain
R( s)
formula. 7

3. (a) State advantages and disadvantages of hydraulic control systems. 5

(b) Describe how proportional plus derivative control action can be
obtained in a hydraulic controller. Derive expression for its transfer
function.
Y ( s)
.
E ( s)
Draw its block diagram. 9
 OR
4. (a) Describe how can we reduce the sensitivity of a control system to
parameter variations and unwanted disturbances by using feedback. 6
(b) Describe working of a typical speed control system for a diesel
engine, with the help of a neat sketch of the system. 8

5. (a) Determine the time response y(t) for the transformed equation
11s + 28
Y (s) = . 6
( s + 2)( s + 5)
(b) For the system shown in Fig. No.5 determine natural frequency,
damping ratio, damped natural frequency, rise time, percentage
overshoot and approximate 5% setting time. 7

OR
6. (a) Determine the general equation for the transient response of a
second order system to a unit step input change which occurs
at t = 0, assuming all initial conditions as zero. The Laplace
transform of the equation is
wn2 R( s )
C(s) = 2 10
s + 2ξwn s + wn2 .
(b) Explain the term logarithmic decrement. 3
SECTION-B
7. (a) Applying Routh’s stability criterion to the following characteristic
equation, find the condition for system’s stability
a0s3 + a1s2 + a2s + a3 = 0. 6
(b) Considering the system shown in Fig. No.6, determine the range
of K for stability. 7

OR
8. Consider the system shown in Fig. No.7. Sketch the root loci of the
system as the velocity feedback gain k varies from zero to infinity.
Determine the value of k such that the closed-loop poles have the
damping ratio ξ = 0.7. 13
9. (a) Determine the resonant frequency wt, resonant peak Mr and bandwidth
for the system whose transfer function is given by
C ( s) 5
= 2
R( s) s + 2s + 5

1
G (s) = 6
(1 + s )(1 + 2 s).
(b) Sketch the polar plot of the above transfer function, and
determine the frequency at which the plot crosses the real
axis and the corresponding magnitude G ( jw) . 7
OR
10. Sketch the Bode plot for the transfer function :
300 ( s 2 + 2 s + 4)
G (s) = 13
s ( s + 10)( s + 20)
11. The open loop transfer function for a unity feedback system is
2
G (s) =
s (1 + s ) (1 + 2s ).
Sketch the bode plot for this system and :
(a) determine the factor ‘Ke’ by which the gain should be changed
so that the resulting system will have a phase margin of 450.
(b) Determine the factor ‘KC’ by which the gain should be changed
so that the resulting system will have gain margin of 5. 14
OR
12. A unity feedback system has open loop transfer function :
K
G (s) = 2 .
s (1 + 0.2 s )
Design a lead compensator to meet the following specifications :-
Acceleration error constant Ka = 10
Phase margin = 350. 14
***
 MOH-1097/DKF-11157
Third Year B.E.(Part II) (Prod.Engg.)
3P11:MACHINE TOOL DESIGN

SECTION A

1. (a) How the bevel gears are classified ? Explain with neat sketches. 6
(b) The layout of a double-ply leather belt drive is shown in Fig.No.1.
The mass of the belt is 2 kg per metre length and the coefficient of
Friction is 0.35. Calculate :
(i) The tensions on the tight and loose sides and
(ii) The length of the belt.
The belt is transmitting 35 KW power. 8

OR
2. (a) What are the applications of chain drive ? 4
(c) A pair of parallel helical gears consists of a 20 teeth pinion and the
velocity ratio is 3:1. The helix angle is 150 and the normal module
is 5 mm. Calculate :
(i) The pitch circle diameters of the pinion and the gear and
(ii) The centre of distance. 10
3. (a) A solid cast iron disk, 1.5 m in diameter and 0.23 m thick is used
as a flywheel. It is rotating at 400 r.p.m. It is brought to rest in 2
seconds by means of a brake.
Calculate :
(i) The energy absorbed by the brake.
(ii) The torque capacity of the brake.
(The mass density of cast iron is 7200 kg/m3). 9
(b) Enumerate the qualities of the friction material used in clutches. 4
OR
4. (a) Explain wedge film and squeeze film journal bearings. 5
(b) What are the various types of brakes ? 3
(c) Explain with suitable diagrams the methods for mounting the
 rolling contact bearings. 5
5. (a) Explain the trends in the design of machine tools. 7
(b) What is the aim of speed and feed rate regulation ? Explain in detail. 6
OR
6. (a) Classify the feed boxes. 7
(b) How the best possible structure diagram is selected ? 6
SECTION B

7. (a) A solid shaft is transmitting 1 MW at 240 r.p.m.

Determine the diameter of the shaft if the maximum torque
transmitted exceeds the mean torque by 20%. Take the maximum
shear stress as 60 N/mm2. 10
(b) What are the various means for controlling the engagement of
a clutch ? 4
OR
8. A speed box having nmin = 20 rpm, nmax = 2000 rpm and φ = 1.26
is to be designed. Draw the best possible structural diagram and
speed chart if the speed box has :
(i) a structure with overlapping steps, and
(ii) a structure with broken geometrical progression. 14
9. (a) What are the functions of machine tool structures ? 5
(b) What are the advantages of Anti-friction Guideways ? 4
(d) Name the materials used for machine tool structures.
On what factors the selection of material is depended ? 4
OR
10. Determine the outer and inner diameters of a hollow lathe spindle
if their ratio = 2. The power on the spindle is 4.5 KW and it is
rotating at 700 rpm. The peripheral and radial forces on the spindle
are P2 = 215 kgf and T2 = 78 kgf. A horizontal force P1= 210 kgf
and a vertical force T1 = 60 kgf are acting on the spindle nose.
The spindle dimensions and loading are shown in Fig.No.2. 13
11. (a) Explain the regulation of speed in electrical control circuits. 7
(b) Discuss with neatly drawn sketches, the following tests :-
(i) Spindle centre run out and
(ii) Chuck run out. 6
OR
12. (a) What is the advantage of Thermal Relay in machine tools ? 6
(b) Name the various tests required to be performed for the
accuracy of geometrical aspects of the job.
Discuss any two of them in detail. 7

-o-o-o-
 SNP-910/TWA-5837
Third Year B.E.(Production Engg.) (A.P.)
3 P 11 : MACHINE TOOL DESIGN

SECTION A
1. (a) Sketch the cross-section of V-belts and label its important parts. 3
(b) What are the advantages and disadvantages of V -belt drive over
a flat belt drive ? 4
(c) A bronze spur pinion rotating at 600 rpm drives a cast iron spur
gear at a transmission ratio of 4:1. The allowable static stresses
for the bronze pinion and cast iron gear are 84 Mpa and 105 Mpa
respectively.
The pinion has 16 standard 200 full depth in volute teeth of module
8 mm. The face width of both the gears is 90 mm. Find the power
that can be transmitted from the stand point of strength. 7
OR
2. (a) It is required to design a chain drive to connect a 10 KW,
1440 r.p.m. electric motor to a centrifugal pump running
at 720 rpm. The service condition involves moderate shocks.
(i) Select a proper roller chain and give a list of its dimensions. 4
(ii) Determine the pitch circle diameter’s driving and driven sprocket. 7
(b) What are the various types of belts ? On what factors the selection
of a belt drive depends ? 4
(c) Give the design consideration for gear drives and the requirements
that must be met in the design of gear drive. 3
3. (A) Explain the following terms as applied to journal bearings :-
(a) Bearing characteristics number
(b) Bearing modulus. 4
(B) Give and explain in detail the types of radial ball bearings. 4
(C) A multiple disc clutch has five plates having four pairs of
active friction surfaces. If the intensity of pressure is not
to exceed 0.127 N/mm2, find the power transmitted at 500 rpm.
The outer and inner radii of friction surfaces are 125 mm
and 75 mm respectively. Assume uniform wear and take
coefficient of friction 0.3. 5
OR
4. (A) The block brake, as shown in figure (1), provides the braking
torque of 360 N-m. The diameter of the braking torque of
300 mm. The coefficient of friction is 0.3, find :
(i) The force P to be applied at the end of the lever for the
 clockwise and counter-clockwise rotation of the brake
drum; and

(ii) The location of the pivot or fulcrum to make the brake

self locking for the clockwise rotation of the brake drum. 8

(B) What is meant by hydrodynamic lubrication ? Enumerate the

factors, that influence most the formation and maintenance
of the thick oil film in hydrodynamic bearings. 5

5. (A) What do you mean by optimum ray diagram ?

For what and how optimization can ensure in design of gear box. 6
(B) What are the various laws of stepped regulations ? Why Geometric
progression is commonly used in m/c tool drives ? 8
OR
6. (A) Give in detail the classification of speed boxes on basis of
(i) General layout
(ii) By method of changing speeds. 6
(B) What are the features of stepless regulation of speed and feed rate ? 3
(C) Give an account of fields of developments in machine tool
engineering. 4
SECTION B
7. A speed box having nmin = 30 rpm, nmax = 1500 rpm and φ = 1.41.
The number of speed step i.e. z = 12, which are to be realized in
three stages i.e. u = 3. Motor rpm nm = 1440.
[You may take n1 = 31.5, as it is closest rpm for φ = 1.41 of nmin = 30]
Draw speed chart diagram and determine number of teeth of gears. 14
OR
8. (A) A 2x2 drive is required to be designed with speed ranging from
400 rpm with φ 1.41. Select a suitable structural form and
optimum ray diagram. 8
(B) What are the advantages of employing clutches to gear boxes ?
What are the various types of clutch system in gear box ? 6
9. (A) Give in detail the classification of guides used in machine tools. 5
(B) What are the types of spindle supports ?
What are the advantages and disadvantages of sleeve bearings ? 4
(C) Why the protecting devices are used for slide ways ?
 Give their types by brief explanation. 4
OR
10. (A) What are the various methods used for compensating the errors in
lead screws in machine tools. 5
(B) What are the different forces taken into account while designing
the machine tool structure ? 4
(C) What do you mean by Hydrodynamic and Hydrostatic slide ways ? 4
What are the distinguishing feature of Hydrostatic slide ways ? 4
11. (A) Specify with diagrams how the following test would be carried out
on a centre lathe :-
(i) The spindle axis parallel to the bed in both vertical and
horizontal plane.
(ii) Cross slide perpendicular to spindle axis. 8
(B) Explain :-
(i) Ferromagnetic power clutch
(ii) Thermal relay in machine tool. 5
OR
12. (A) Describe :
(a) Geometrical test
(b) Practical test
(c) Acceptance test in machine tool. 6

(B) What are the basic objectives of Acceptance test ? 3

(C) Give the principle of use of electromagnet used in machine tool
control and explain electromagnetic clutch. 4

-o-o-o-
 GBN/93
MACHINE TOOL DESIGN
PAPER 3 P 11

SECTION A

1. a) Distinguish between initial tension and centrifugal tension in the belt. 4

b Give the principal advantages of worm and worm wheel drives, 3
)
c) Give the advantages and disadvantages of chain drives compared with 3
belt drives.
d Discuss the applications of following types of gears :-
)
(i) Spur Gear, (ii) Hedical Gear (iii) Bevel Gear, (iv) Worm Gear 4
OR
2. a) A Leather belt 9 mm x 250 mm is used to drive a pulley 90 cm in
diameter at 336 rpm. If the active are on the smaller pulley is 120 0 and
the stress in the tight side is 20 kg/cm2, find the Horse power capacity of
the belt which weights 0.00098 kg/cm2, coefficient of friction of leather
on pulley is 0.35. 9
3. a) A friction clutch is to transmit 15 HP at 3000 rpm. It is to be of single
plate type with both sides of the plate effective, the axial pressure being
limited to 0.9 kg/cm2. If external diameter of the friction lining is 1.4
times the internal diameter, find the required diamensions of friction
lining.
Assume uniform wear conditions, the coefficient of friction is 0.3. 7
b Write short note on lubrication in bearings with sliding contact, covering
) the following points :-
(i) Necessity,
(ii) Condition for ideal lubrication,
(iii) General properties of fluids used as lubricants. 6
OR
4. a) What are the basic design requirements of a clutch ? Enumerate various
types of clutches 5
b What do you mean by preloading of a bearing ?
) Give the methods of preloading of ball bearings. 5
c) Explain air lubricated bearings. 3
5. a) What do you understand by ‘machine tool drives’ ? What are its general
requirements ? 6
b Give the prominent features of using hydraulic drives for translatory
 ) stepless regulations of feed and speed rate. What shortcomings are
observed by using hydraulic drives ? 7
OR
6. a) Give the prominent features of using stepless regulations of speeds which
make their applications economically feasible. 5
b A 3x2 drive is required to be designed with speed ranging from 400 rpm
) with φ = 1.41, Select a suitable structural form and optimum ray diagram. 8

SECTION B
7. Sketch the possible speed charts for nmin=16rpm n max = 770 rpm and
= φ 1.26. If the motor runs at 1440 rpm and input shaft has a speed of
630 rpm select best speed chart and justify your choice.
OR
8. Design the feed box of a lathe machine for the feed range 0.05-4.0
mm/rev. Given φ = 1.41. Assume a suitable kinematic train between the
spindle and the input shaft of the feed box and between the output shaft
of the feed box and rack. 14
9. a) Give the types of Guideways and state the requirements that must be
satisfied for its basic function. 5
b The lead screw of a lathe has Acme threads of 50 mm outside diameter
) and 10 mm pitch. It drives the tool carriage and excerts an axial pressure
of 250 kg. A coller bearing with outside diameter 10 cm and inside
diameter 5 cm is provided to take – up the thrust. If the lead screw
rotates at 30 rpm; find the efficiency and horse power required to drive
the screw. Take coefficient of friction for screw threads as 0.15 and for
color as 0.12, 8
 JKC-1153/GNU-2955
MACHINE TOOL DESIGN
Paper : 3P11

SECTION A
1 (a) Discuss the applications of helical gears and compare it with spur gear. 5
.
(b Design a chain drive to transmit 12 kW from an electric motor running at
) 900 r.p.m. and having a transmission ratio of 2.80. The minimum centre
distance is 500 mm. 9
OR
2 (a) It is required to design a pair of spur gears with 200 full-depth involute
. teeth based on Lewi’s equation. The velocity factor is to be used to account
for dynamic load. The pinion shaft is connected to a 10 kW, 1440 r.p.m.
motor. The starting torque of the motor is 150% of the rated torque. The
speed reduction is 4:1. The pinion as well as the gear are made of plain
carbon steel 40C8(Sut = 600N/mm2). The factor of safety can be taken as
1.5. Design the gears and specify their dimensions. 9
(b What are the advantages and disadvantages of flat belt drive ? 5
)
3 (a) What are the different types of rolling contact bearings ? 7
.
(b A double-block brake consists of two symmetrical pivoted shoes. The
) diameter of the brake drum is 300 mm and the angle of wrap (20) for each
shoe is 900. The pivot of the shoe is located in such a way as to avoid the
couple due to frictional force. Determine the distance of pivot from the
axis of the brake drum. 6
OR
4 (a) The following data is given for a hydrostatic thrust bearing :-
.
Shaft speed = 720 r.p.m.; Shaft diameter = 400 mm;
Recess diameter = 250 mm; Film thickness = 0.15 mm;
Viscosity of lubricant = 30 cP; Specific gravity = 0.86;
Specific heat = 1.75 kJ/kg0C; Supply pressure = 5 Mpa.
Calculate
(i) load carrying capacity of the hearing;
(ii) flow requirement;
(iii) pumping power loss;
 (iv) frictional power loss; and
(v) temperature rise. 10
(b How clutch differs from brake ? 3
)
5 (a) Explain in detail the mechanical devices for stepless regulation of speed
. and feed rates. 7
(b What information is obtained from the structured diagrams ? 6
)
OR
6 (a) Give in detail the classification of feed boxes. 7
.
(b What are the various factors used for selecting the best structural diagram ? 6
)

SECTION B

7. Design the feed box of a lathe machine for the feed range 0.05-4.0
mm/rev. Given φ = 1.41. Assume a suitable kinematic train between the
spindle and the input shaft of the feed box, and between the output shaft
of the feed box and the rack, attached to the underside of the lathe bed. 14
OR
8. (a) What are the various types of friction clutches ?
Explain any one in detail. 7
(b What is ray-diagram ? Discuss its importance in machine tool. 7
)
9. (a) What are the important design requirements of the spindle unit ? 6
(b What are the advantages and disadvantages of plastic slideways ? 7
)
OR
10 (a) Explain the commonly used shapes of slideways in machine tools. Why
. cylindrical slideways are rarely used in machine tool beds ? 8
(b What are the requirements that the machine tool structures must satisfy ? 5
)
11. (a) Draw and explain the electrical circuit diagram for starting the motor of a
machine tool. 6
(b Name and justify the alignment tests to be performed on a shaper. 7
)
OR
12 (a) Explain the regulation of speed in electrical control circuits. 5
.
(b Name the different alignment tests to be performed on drilling machine.
) Describe the method for determining the total deflection. 8

-0-0-0-
 DVW-1194/STS-5100
MACHINE TOOL DESIGN
Paper : 3 P 11

SECTION A

1. (a) What is the low of 'Belting'? Distinguish between 'Slip' and 'Creep' for 5
belt.
(b Give the advantages and disadvantages of chain drives compared with the 5
) belt and gear drives.
(c) A pair of Spur Gear consists of 20 T pinion meshing with a 120 T gear, the
module is 4 mm calculate :
(1) The centre distance.
(2) The pitch circle diameter of the pinion and the Gear.
(3) The addendum and the Dedendum.
(4) Gear Ratio. 4
OR
2. (a) A Leather belt required to transmit 12 h.p. from a pulley 120 cm in
diameter running at 200 rpm. The angle embraced is 165 degrees and
coefficient of friction between Leather belt and pulley is 0.3. If the safe
working stress for Leather belt is 14 kgf/cm2, the weight of Leather is 1
gm/cm3 and thickness of belt is 10 mm, determine the width of the belt
taking the centrifugal tension into account. 8
(b Give the design considerations for a Gear drives and the requirements that
) must be met in the design of Gear drives. 4
(c) Give the advantages of Worm Gear drives. 2
3. (a) A multidisc clutch has three discs on the driving shaft and two on the
driven shaft. The outside diameter of the contact surfaces is 240 mm and
inside diameter 120 mm. Assuming uniform wear and coefficient of
friction 0.3, find maximum axial intensity of pressure between the discs
for transmitting 25 KW at 1575 rpm. 7
(b What do you mean by Hydrodynamic lubricated bearings ? Explain
) wedge film Journal bearing and squeeze film Journal bearing. 6
OR
4. (a) What do you mean by air-lubricated bearings ? Explain. 4
(b Discuss various types of breaks. 4
)
(c) Explain with suitable diagrams the method of mounting the rolling contact
bearings. 5
5. (a) Give an account of fields of developments in Machine Tool Engineering. 6
(b Give the prominent features of using hydraulic drives for translatory
) stepless regulations of speed and feed rate. What shortcomings are
observed by using hydraulic drives ? 7
OR
6. (a) Give the main features of using stepless drives in high speed machine 3
tool.
(b Explain Geometric progression and harmonic progressions for stepped
) regulation of speed; when n1=30 rpm, n3 = 375 rpm and speed steps = 12
for velocity V=20 m/min. Explain your inference for selection of a
particular progression with their advantages. 10

SECTION B
7. A speed box having nmin = 20rpm and nmax =2000 rpm and φ = 1.26 is to be
designed. Draw the best possible structural diagram and speed chart if the
speed box has :
a structure with overlapping steps. 14
OR
8. (a) A 2 x 2 drive is required to be designed with speed ranging from 400 rpm
with φ 1.41 select a suitable structural form and optimum ray diagram. 8
(b What are the advantages of employing clutches to gear boxes ? What are
) the various types of clutch systems in Gear box. (List only) 6
9. (a) Why the protecting devices are used for slideways ? Give their types by
brief explanation. 6
(b Give the functions of spindle units with design requirement that must be
) satisfied for operational capabilities of machine tool. 7
OR
10 (a) Discuss the various factors for choice between cast iron and steel for the
. structure of machine tool. 4
(b Give the distinguishing feature of power screws, those used in in machine
) tool. 3
(c) Explain the design of sliding friction power Screw. 6
11. (a) List the characteristics that require for selection of motor for operation
 movements of machine tool. 2
(b Explain Ward-Leonard system of controlling speed of motor. 5
)
(c) Explain the objective and procedure of 'Acceptance Test' for machine tool.
6
OR
12 (a) Give the principle of use of electromagnet used in machine tool control
. and explain electromagnetic Clutch. 7
(b List and explain the instruments required for acceptance test of machine
) tool. 6

-o-o-o-

PTV/872
MACHINE TOOL DESIGN

SECTION - A

1. a) Enlist the requirements that must be met in the design of Gear drive. 3
b State precisely the reasons for V-belt drive being preferred over flat belt
) drives. 4
c) A pair of parallel helical gear consists of a 20 teeth pinion meshing with a
40 teeth gear. The helix angle is 250 and the normal pressure angle is 200.
The normal module is 3 mm, calculate.
1) The transverse module. 2
2) The pitch circle diameter of the pinion and the gear. 3
3) The centre distance. 2
OR
2. a) Explain and derive expression for beam strength of a gear teeth. 7
b Find the length of belt necessary to drive a pulley of 80 cm diameter
) running parallel at a distance of 12 meters from the driving pulley of
diameter 480 cm. 7
3. a) A Friction clutch is to transmit 15 h.p. at 3000 rpm. It is to b of single
plate type with both sides of the plate effective, the axial pressure being
limited to 0.9 kg/cm2. If external diameter of the friction lining is 1.4
times the internal diameter, find the required diamensions of friction
lining.
 Assume uniform wear conditions. The coefficient of friction may be taken 7
as 0.3.
b What are rolling contact bearings ? Discuss their advantages over Journal 6
) Bearings.
OR
4. a) Establish a formula for the frictional torque transmitted by cone clutch. 6
b What are the different lubricants used for lubrication of bearing ? Give the
) properties those required as lubricant in case of bearing. 7
5. a) What do you understand by machine tool drives ? What is its general
requirements ? 6
b Give the prominent features of using hydraulic drives for translatory
) stepless regulations of speed and feed rate. What short comings are
observed by using hydraulic drives ? 7
OR
6. a) Give the advantages of using geometrical progression in machine tool
derives. What major shortcommings are observed in using geometrical
progression ? 7
b Give the prominent features of using stepless regulations of speeds which
) make their applications economically feasible. 6
SECTION - B
7. Sketch the possible speed charts for nmin = 16 rpm nmax = 770 rpm and φ =
1.26. If the motor runs at 1440 rpm and input shaft has a speed of 630 rpm
select best speed chart and justify your choice. 14

OR
8. a) Design a four speed Gear box to give speed variation between. 100 to 300
rpm. The input shaft runs at 17 rpm. Assume spindle speeds are in G.P.
and find also no.of teeth on each Gear. 10
b What is PIV ? Explain ? 4
)
9. a) Derive an expression of optimum l/h ratio for a solid rectangular structure
of height h and width b of simple machine tool bed, as simply supported
beam loaded by a concentrated force P acting at its centre. 6
b Give the types of Guide ways and state the requirements that must be
) satisfied for its basic function. 7
10 a) What are the practical considerations made in the design of spindle of
. machine tool ? 6
b The lead screw of a lathe has Acme threads of 50 mm outside diameter and
) 10 mm pitch. It drives the tool carriage and exerts an axial pressure of 250
kg. A collar bearing with outside diameter 10 cm and inside diameter 05
cm is provided to take up the thrust. If the lead screw rotates at 30 rpm,
find the efficiency and horse power required to drive the screw. Take
coefficient of friction for screw threads as 0.15 and for coller as 0.12. 7
11 a) What important characteristics are to be taken into considerations while
selecting a suitable motor for the drive of a machine tool ? 7
 b State the need of "acceptance test" for machine tool. Classify and explain
) the "acceptance test". 6
OR
12 a) Explain the Word-Lenoard system of controlling the speed of the motor
. over a wide range. 7
b Specify with the diagrams how following test would be carried out on
) centre lathe.
i) The spindle Axis parallel to Bed,
ii) Cross-slide perpendicular to spindle Axis. 6

-o-o-o-

NVD/1296
MACHINE TOOL DESIGN

SECTION - A

1. a) What are the factors upon which the coefficient of friction between the belt
and the pulley depends ? 4
b Define (i) normal pitch, and (ii) axial pitch, relating to helical gears. 4
)
c) It is required to design a chain drive to connect a 10 KW, 1440 r.p.m.
electric motor to a centrifugal pump running at 720 r.p.m. The service
conditions involve moderate shocks
1) Select a proper roller chain and list of its dimensions.
2) Determine the pitch circle diamension driving and driven sprockets
OR
2. a) Give the design considerations for a Gear and the requirements that must
be metal design of gear drives.
b What are the various types of belts ? On factors the selection of a belt
) drive depend.
c) A pair of bevel gears consists of a 30 pinion meshing with a 48 teeth gear.
They are mounted on shafts, which are interset right angles. The module at
the large the teeth is 4 mm. Calculate.
1)
 2) Number of teeth and pitch circle each gear.
3. a) An automotive plate clutch consists of pairs of connecting surfaces with an
a friction lining. The torque transmiting of the clutch is 650 N M. The
coefficient friction is 0.35 and the permissible interpre 0.5 Nimm2, due to
space limit the circle diameter of the friction disk is as 250 mm., using the
uniform wear calculate.
i) The inner dia of the friction disk,
ii) The spring force required to keep clutch in engaged position.
b Explain with suitable diagrms the melt mounting the rolling contact
) bearings.
c) What is meant by hydrodynamic lubrication.
OR
4. a) A solid cast iron disk, 1.5 m in diameter and 0.23 m thick is used as a
flywheel. It is relating at 500 r.p.m. It is brought to rest in 1 seconds by
means of a brake, calculate. 6
i) the energy absorbed by the brake,
ii) the torque capacity of the brake.
b Explain wedge film and squeeze film journal bearings. 5
)
c) What are the commonly used materials for sliding bearings ? 2
5. a) Give an account of fields of development in machine tool engineering,
b Clarify drives and discuss the various factors to be
) considered in the selection of machine tool drives. 5
c) Give the main features of using stepless drives in high speed machine tool 2
OR
6. a) How the best possible structure diagram is selected ? 4
b What is the sim of speed and feed rate regulation ? 5
)
c) Find the speed steps arranged in geometric and arithematic progressions
for the following conditions : ηmin = 300 , ηmax = 520 Z = 4 6
SECTION - B
7. a) A four - stage, 16 - step. speed box with ηmin = 32 and φ = 1.21 is powered
by a two - speed, ( 1500/750 ) ac motor. Draw
i) the structural diagram and speed chart of the speed box.
ii) Gearing diagram showing number of teeth on gears. 14
OR
8. a) What are the rules to be followed for the layout of gearboxes with gilding
clusters. 5
b What function does a friction clutch perform in transmission train ? 5
)
c) What are the different important mounting used for ball bearing ? Give
their sketches. 6
9. a) What are the various factors affecting selection of material for machine
tool structures ? 5
b Classify the protecting devices for slideways. 3
)
 c) What are the considerations to be made for successful design of machine
tool structure ? What are the function of machine tool structure ? 5
OR
10 a) Classify the power screw used in machine tool in detail. Why the power
. square threads preferred to acute and buttress threads ? 5
b Name the various materials used for machine tool structures. 2
)
c) What are the different shapes of slideways ? Explain with sketches. 5
11. a) Name the various alignment test to be performed on a lathe. Describe any
one. 5
b Explain the working of electrical brakes. 5
)
c) What are the basic objectives of acceptance tests ? 3
OR
12 a) Draw electrical circuit diagram for the starting and stopping of the motor
. of a machine tool. 4
b Explain the working principle of ferromagnetic powder clutch with neat
) sketch. 6
c) Give the name of different test to be performed on the lathe spindle. 3

-o-o-o-

773
MACHINE TOOL DESIGN
PAPER 3-PH

SECTION A

1. a) What are the factors upon which the coefficient of friction between the belt
and pulley depends. 3
b A pair of bevel gears consists of a 30 teeth pinion meching with 48 teeth
) gear. The gears are mounted on the shaft which are intergecting at right
angle. The module at the large end of the tooth is 4mm.
Calculate -
i) Pitch circle diameter of the pinion and gear.
ii) The pitch angles for the pinion and gear. 10
OR
2. a) What are the advantages of worm gear drives ?
 b A simple roller chain No. 10 B is used to drive the cam shaft of an internal
) combusion engine. Both shaft rotates at 350 rpm and the centre distance
between their axis should be approximately 500 mm. The number of teeth
on each sprocket wheel is 19.
Calculate -
i) Number of chain links.
ii) the correct centre distance.
3. a) Explain the 'Braking System' in machine tool; with suitable electrical
circuit. 6
b Explain an 'Electro magnetic clutch' with neat sketch. 7
)
OR
4. a) What are antifriction bearings ? Compare them with sliding bearings and
classify them. 6
b What is hydrostatic bearings ? Classify them. Justify its use in a machine
) tool. 7
5. a) Give general classification of machine tools. 3
b Explain why geometrical progression is commonly used in machine tool
) drive for stepped regulation. Prove the relation which indicate minimum
loss of speed in transmission by using G. P. series. 1
0
OR
6. a) How the stepless regulation of speed in machine tool are classified ? 4
b Explain the various mechanical friction drives used in machine tools.
) Discuss their limitations, advantages and disadvantages. 9
SECTION B
7. a) What is the basic characteristic difference between design of speed gear
box and feed gear box. 5
b What is the initial, essential information which is required for designing a
) speed box ? 3
c) Classify the speed boxes. 2
d Compare sliding key type and mortion type of gear box. 4
)
OR
8. Design the head stock gear box of turret lathe arrangement for nine spindle
speeds ranging from 50 rpm to 1500 rpm. The rating of motor being 10 hp
and minimum number of teeth on gear is 25-
i) Represent with structure diagram,
ii) Select optimal say diagram,
iii) Calculate the gear ratios,
iv) Calculate the shaft size and sketch the lay out of gear box. 14
9. a) What is the function of a guide ways ? What are the main requirements
that a guide way must satisfy. 6
b Justify use of plastic as a material for machine tool guide ways. What are
) the disadvantages of this material as used for guide ways ? 7
OR
10 a) Compare the stiffness of various profiles used for machine tool structures. 5
.
b Discuss the factors affecting stifness of machine tool structures and
) methods of improving it. 8
11. a) Explain the selection criterion of machine tool primemover. 7
b Explain the electrical drive used in planning machine. 6
)
OR
12 a) How would you check the following on a radial drilling machine ?
. i) Squareness of column with base.
ii) Parallalism of radial arm guide ways with the base.
iii) Squareness of direction of feed with base,
iv) Runout of spindle. 8
b What is stick slip ? Explain its effects on machine tool performance ?
) Suggest remedies. 5

STD/1123
MACHINE TOOL DESIGN
PAPER 3 P II

SECTION A

1 a) Discuss the various types of belts and the material used for transmission of
. power. 6
b Discuss the characteristics of general purpose and special purpose machine
) tools. 7
OR
2 a) Discuss how speeds feeds and power transmission requirement are chosen
. for a proposed machine tool. 6
b Design a four speed gear box to give speed variation between 100 to 300
) rpm. The input shaft runs at 175 rpm. Assume spindle speeds are in GP and
find also Nos. of teeth on each gear. 7
3 a) Describe different types of bearings employed in machine tool. 4
.
b Compare ball and roller bearings. 3
)
c) Explain the method of lubrication of journal bearings used for machine tool
spindles. 6
OR
4 a) Discuss the types of clutches, brakes and speed charge devices employed on
. machine tools. 7
b What are the important factors in brake design ? 4
)
c) Why a positive clutch is used ? 2
5 a) What are the main types of machine tool drives ?
. Discuss the desirable characteristics of an ideal drive. 5
b Describe the different types mechanical stepped drive used in machine tools,
) with the help of neat sketch. 5
c) Show by means of sketch some mechanical drives suitable for rectilinear
motion. 4
OR
6 a) Explain the features of electrical stepped and stepless drives. 4
.
b What are the advantages of stepless drives ?
) Describe some commonly used mechanical steppless drives. 6
c) Describe hydraulic drives for rotary and rectilinear motion. 4
SECTION B
7 a) How the range of spindle speed for a machine tool is selected ? 6
.
b Discuss speed regulation in G. P. Series through saw diagram. 4
)
c) Explain how constant loss of economic cutting speed takes place in
G.P.Series. 4
OR

8. Design speed box for a turret lathe head stock having 9 (Nine) spindle
speeds ranging from 30 rpm to 1000 rpm.
i) Draw Structure diagrams.
ii) Draw ray diagrams for feasible structure diagram and select the most
suitable one.
iii) Show the Layout of gear box and Connection to motor. Show number
 of teeth on gears. It uses 6 HP - 1440 rpm motor. The minimum number
of teeth on gear pinion is 18 and gear module is and find the blank dia of
gears used. 14
9. a) What are the functions of machine tool structures ? Show types of cross 7
sections used for m/c tool beds and columns.
b Explain in brief the basic design procedure for lathe bed design. Give 6
) analysis of forces sustained by lathe bed during dynamic operation.
OR
10 a) What is the importance of guide ways in machine tool design ? Describe
the main types slide ways used in machine tools. 7
b From among the slide way combinations flat-flat, flat-V and V-V of the
) lathe; which one would provide for the least radial deflection ? 4
11. a) What are feed control devices ? Why are they needed ? Sketch important
feed control devices. 6
b What is meant by machine tool testing ? Explain its importance. 7
)
OR
12 a) Discuss the chief types of geometrical and cutting tests carried out during
. the acceptance testing of machine tools. 5
b What are machine tool test charts ?
) Prepare the test chart of ( any one )
i) Lathe machine
ii) Drill machine
iii) Milling machine

-o-o-o-

NUS/127
TOOL ENGG. - II

SECTION A
1 (a) What is primary functions of linear bushing ?
. How can rotation and lifting of drill bushing is prevented ? Explain with
neat sketch. 8
 (b Design adn draw drilling jigs for drilling the holes in the components
) shown in fig.No.1
Drill and Ream φ 6 mm hole Work-piece is complete except this hole. 18
OR
2 (a) Explain the principles of clamping with neat sketches.
.
What are the economics aspects that should be considered before use of
Jig. or fixture ? 18
(b Design and draw miling fixture for use when milling 4 +0.05 mm slot in the
) work-piece shown in fig. No.2. 18
3 (a) What are the assumptions made while deriving expression for pressure and
. work-done in extrusion process ? 7
(b How rolling mills are classified ? Explain the working principle of rolling. 7
)
OR
4 (a) Draw meat sketch for typical 'Box-Pass' in rolling and explain the process. 7
.
(b Discuss 'Defects in Rolling' with suitable example and reasons and 7
) remidies.
SECTION B
5 (a) Explain the major parts with their functions of an O.B.I. press with neat
. sketch.
Draw line diagram of triple action press. 8
(b Classify the drawing dies. Sketch a deep drawing die and state the function
) of each elements. 8
(c) Explain following forms in press working with neat sketch.
(i) Blanking and Punching.
(ii) Lancing.
(iii) Cut off.
(iv) Shaving. 8
OR
6 (a) Design and draw punch and die to produce hole of φ 60 mm in a steel plate
. of thickness 2.5 mm.

Ultimate shear strength of material is 450 N/mm2 and percentage

penetration is 40% of thickness.

Allow proper clearance and show in diagram. 14

(b Differentiate between :
) (i) Blanking die and Piercing die
(ii) Cutting die and forming die. 10
7 (a) What do you mean by 'Metal flow' in close-die-forging ? Which type of
. press should be used for better metal flow ? Explain. 8
 (b Discuss advantages of 'Forged product' with case study. 8
)
OR
8 (a) What is flash ? Explain the rules for manupation of stock in close-die-
. forging. 8
(b Discuss procedure for perform impression for 'class Three forging'. 8
)

-o-o-o-

NDV/1291
TOOL ENGINEERING - II

SECTION A
1 (a) Define jigs and fixture. What are the functions of jigs and fixtures ? 8
.
(b Design a drill jig for use when drilling 12 mm.diameter holes in the work
) piece shown in fig.no.1. Work piece is complete except these holes. 18
OR
2 (a) What is meant by angular location ? Explain it for locating connecting rod
. for machining using neat sketch. 8
(b Design milling fixture for use when milling
) (a) 6 mm. wide slot and
(b) Bosses in the work-piece shown in fig.2. Work piece is complete
except this slot.
Details of milling machine table are given in fig.no.3. 18
3 (a) Derive formula for finding out number of passes required in rolling
. process. 8
(b Draw neat sketch for typical 'oval-square' pass in rolling and explain the
) process. 6
OR
4 (a) What is angle of bite ? How does the angle of bite and co-efficient of
. friction affects rolling process ? 8
(b Explain following with neat sketches :
) (1) Forward Extrusion.
(2) Hydrostatic Extrusion. 6
SECTION B
5 (a) What are effects of inadequate clearance and excessive clearance upon die-
. cut metals ? 6
(b What is the function of providing 'Straight' and 'Angular' clearance on die
) block ? 6
(c) Calculate maximum punch force necessary to blank a steel washer 44.5 cm
outside diameter and 22.25 mm. inside diameter and 1.60 mm.thick. If
shear strength fs = 40 kg/mm2. Calculate work done if % penetration is
25%. 12
OR
6 (a) Explain the principle of metal shearing. What is meant by 'clearance'?
. Why it is necessary in shearing operation ? 6
(b Define the terms used with press working. Bed, Bolter-plate, Die-block,
) Backup-plate. 6
(c) What is centre of pressure ? Calculate centre of pressure of given blank in
fig. no. 6.1. 12
7 (a) What is forging and how are forging operations classified ? 8
.
(b Compare open and closed die-forging with example and neat sketch. 8
)
OR
8 (a) What are the factors governing the selection of forging equipments ? 8
.
(b What is trimming in forging operation ? Explain with neat sketch trimming
) die. 8

-o-o-o-
 STD 1118
TOOL ENGG - II

SECTION A

1 a) What are the essential characteristics in the proper design of jigs and
. fixtures ? Explain any suitable example of good drill jig design. 9
b What factors will you consider for design of clamping devices ? Enlist the
) different types of clamps and sketch various quick acting clamps. 9
c) Define jig and fixture. Describe with the suitable sketch any one method of
linear indexing for drilling equally spaced holes on a straight line. 8
OR
2 a) A fixture costing Rs.580 is run thrice a year on a milling machine. Each
. time the cost of set up is Rs.2000. The financial outlay on the money
invested is interest at 6% repairs 10%, taxes and insurance 5% depreciation
50% further a profit of 12% is desired on the investment. Estimate the
quantity that must be provided in a year to recover the desired profit if
labour saving per piece resulting from use of fixture is 10 paise and
overhead saving is 50% of labour saved. 5
b Classify drilling jigs and with the help of sketch describe how does template
) jig differs from a plate jig. 6
c) What are causes of errors in the design and operation of jigs and fixture ?
How these can be minimised ? 7
d Describe the principles of location in jigs and fixtures. Draw sketch for any
) two types of locating elements. 8
3 a) With the help of neat sketch explain how tooth paste tube can be
. manufactured by extrusion process. 6
b Classify the rolling mills and explain each in short giving sketches of 8
) different types rolling mills.
OR
4 a) Sketch the shape of rolls and describe the operations used in rolling an I 7
. beam (or any form of your choice) from an Ingot.
b Compare between direct and Indirect extrusion. With the help of sketch, 7
) explain hydrostatic extrusion.
SECTION B
5 a) Classify the drawing dies. What are important considerations in drawing,
. die design ? Sketch a deep drawing die and state the functions of each
element of the die. 12
b What is cam action die ? Explain its working with suitable sketch. 7
)
c) What methods are normally used for reducing the forces in die cutting
operation ? 7
OR
6 a) Differmiate between piercing and blanking die. What is importance of
. clearance in both the cases ? How would you determine blank size for -
bending and deep drawing operation ? 8
 b Explain with neat sketch how combination die differs from compound die. 8
)
c) What is slug pulling in piercing and blanking ?
Sketch any two arrangements which are used for avoiding it ? 4
d The washers with 12.7 mm internal hole and outside diameter of 25.4mm is
) to be made from 1.5mm thick strip of 0.2 percent carbon steel. The ultimate
shear strength=2800Kg/Cm2.
i) Find total cutting force if both punches act at the same time and no shear
is applied to either punch or the die.
ii) What will be the cutting force if the punches are staggered so that only
one punch acts at a time ?
iii) Taking 60% penetration and shear on punch of 1mm, what will be the
cutting force if both punches act together ? 6
7 a) What principles are normally considered good practice in the design of drop
. forging ? Explain with suitable example. 7
b What are trimming of Flash and straightening of a forging ? What is 'No
) draft' forging ? 6
OR
8 a) What type of forging is done on the forging machine ? What are the rules
. that governs the proportions of parts for upsetting on the forging machine ? 7
b Why the forged components have more strength as compared to cast and
) machined component ? Explain with sketch of suitable example.

-o-o-o-
 MOH-1095/DKF-8737
TOOL ENGINEERING-II

SECTION A

1 Design a Drill jig for use when drilling 12 mm diameter holes in the work
. piece shown in Fig. No.1. The work piece is complete except these holes. 26
OR
2 Design a Milling Fixture for use when milling a 20 x 6 mm slot in the
. workpiece shown in Fig.No.2. Workpiece is complete except this slot.
Details of Milling machine table are given in Fig.No.3. 26
3 (a) Explain in detail the classification of Rolling mills according to various
. criteria. 8
(b Explain the following :-
) (i) Forward Extrusion
(ii) Backward Extrusion
(iii) Impact Extrusion. 6
OR
4 (a) Explain with a neat sketch various parts of a Blooming mill. 5
.
(b How are the number of passes required for rolling a billet from an ingot
) calculated ? 6
(c) Draw a neat sketch of a typical 'Box Pass' in rolling. 3
SECTION B
5 (a) Explain the methods normally used for reducing the maximum cutting
. force required in die operation. 7
(b What is meant by 'Horn Die'? Explain the working of a 'Horn Die' with the
) help of a diagram. 6
(c) Explain following terms in press working with neat sketches :-
(i) Cut-off
(ii) Part-off
(iii) Piercing
(iv) Blanking. 8
(d Explain the major parts of an OBI press with a neat sketch. 5
)
OR
6 Design a suitable press tool for producing a washer of 50 mm diameter
. with a hole of 15 mm diameter from 2 mm thick aluminium sheet. Assume
clearance per side 'C' = 100 of sheet metal thickness. Also mention another
press tool which can be used to manufacture the same component. 26
7 (a) Explain three rules for manipulation of stock in upsetting with neat
. sketches. 6
(b Explain with neat sketches various forging operations. 8
)
 OR
8 What is close die forging ? Explain the procedure for obtaining the shape
. of perform stages in close die forging with reference to a connecting rod of
suitable dimension. 14
-o-o-o-

JKC-1148/GNU-2950
TOOL ENGG.-II

SECTION - A

1 (a) Discuss the importance of Jigs and Fixtures in Tool-Engineering design

. with examples.
What is meant by 'Fool-Proofing' in jigs and fixture ? What is its
importance ? Show with one example. 8
(b Design and draw a drilling jig to drill the holes in the component given in
) Fig.1.
Drill two-holes φ 10. Work-piece is complete except these holes. 18

OR
2 (a) What are the design principles common to jigs and fixture ? What are the
. major factors that determine the work-piece location ? Explain. 8
(b Design and draw milling fixtures for the work-piece shown in Fig.2 for use
) when milling faces of φ 24 cylindrical end on both sides.
Work-piece is complete except these faces. 18
3 (a) What are the factors that govern the extrusion process and how ? Show by
. using expression for power calculation. 8
(b Draw neat sketch for typical 'oval-pass' in rolling and explain the process in
) detail. 6
OR
4 (a) Discuss 'Maximum permissible reduction in one pass' in rolling process.
. What are the parameters that govern reduction in one pass ? 8
(b Explain the classification of rolling mill. Discuss the parameters. 6
)
SECTION B
5 (a) What is meant by 'slug-pulling' in piercing and blanking operation and how
. to avoid it ? Show two arrangements to do so with neat sketch. 10
(b Differentiate between :
) (i) compound die and combination die
(ii) cutting die and forming die. 14
OR
6 (a) Explain the total process of finding 'Blank-size' in bending and deep-
. drawing process and explain the importance of 'clearance' in this process. 10
(b Design and draw die and punch to produce washer of 60 mm outside
) diameter and with hole of 10 mm diameter from aluminium sheet of 2 mm
thick. Take clearance = C = 10% of sheet thickness. 14
7 (a) Enumerate the advantages of press forging over drop forging. 6
.
(b What do you mean by the following and its importance in die design :
) (i) Draft
(ii) Fillet and corner radii
(iii) Parting line. 10
OR
8 (a) Differentiate between open die forging and closed die forging. 8
.
(b Discuss 'Three-rules' for die-design for machine die forging. 8
)

-o-o-o-