This is an electronically generated document which has been reviewed and approved in accordance with Acergy’s Management
System. An audit trail of review and approval is available within the electronic system.
The screen version of this document is the CONTROLLED COPY at all times. When printed it is considered a FOR INFORMATION
ONLY copy, and it is the holder’s responsibility that he / she holds the latest valid version.
, Acergy S.A. Or A Subsidiary Thereof, Copyright 2004 And Design Right Reserved. Copying And/Or Disclosure Of The
Confidential Information Contained Herein Is Prohibited Without Written Permission Of The Proprietor.
This is an electronically generated document which has been reviewed and approved in accordance with Acergy’s Management
System. An audit trail of review and approval is available within the electronic system.
The screen version of this document is the CONTROLLED COPY at all times. When printed it is considered a FOR INFORMATION
ONLY copy, and it is the holder’s responsibility that he / she holds the latest valid version.
, Acergy S.A. Or A Subsidiary Thereof, Copyright 2004 And Design Right Reserved. Copying And/Or Disclosure Of The Confidential
Information Contained Herein Is Prohibited Without Written Permission Of The Proprietor.
TABLE OF CONTENTS
3. GENERAL............................................................................................................................................................... 6
3.1 MATERIALS, WORKMANSHIP AND SUITABILITY ....................................................................................................................6
3.2 SAFETY .............................................................................................................................................................................................7
3.3 RATINGS ...........................................................................................................................................................................................7
5. ENCLOSURES ..................................................................................................................................................... 12
5.1 DEGREES OF PROTECTION .........................................................................................................................................................12
5.2 EXTERNAL CABLE TERMINATIONS..........................................................................................................................................12
5.3 INTERNAL WIRING AND TERMINATION ..................................................................................................................................13
6. EARTHING........................................................................................................................................................... 14
6.1 GENERAL........................................................................................................................................................................................14
6.2 MAIN EARTHING BAR ..................................................................................................................................................................15
9. FINISH................................................................................................................................................................... 17
The Acergy Polaris is a self propelled work-ship classified by Bureau Veritas as dynamic positioned
Class III barge with notation PDY.MAS.MA.TA.RS.
All equipment specified herein shall conform in design, material and performance with the latest
editions (with amendments) of the IEC Codes and Standards related to automation equipment, from
the standpoint of functional characteristics as well as immunity, environmental withstand etc.
current at time of the order placement.
Laws and regulations in reference to be maintained:
Item Designation Doc Number Rev
GENERAL DOCUMENTS
2 Panama Laws
3 MARPOL
PARTICULAR DOCUMENTS
2. SERVICE CONDITIONS
Unless otherwise specified in the Request for quotation and/or Purchase order, equipment shall be
suitable for use under the following conditions.
2.2 ENVIRONMENTAL
Relative humidity may be as high as 98 percent at +25°C. ( in tropical waters)
Rapid changes of air temperature and pressure shall be taken into account.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
-Voltage AC : plus and minus 10 percent, transient +20 percent during motor starting conditions,
transient voltage dips of -15% may be observed for max. 3 seconds.
Components in the equipment shall remain fully operational at the indicated voltage transient.
2.6 LOCATION
The PMS control desk shall be located in a closed air conditioned and ventilated building.(Engine
Control Room- ECR- located above the engine room.)
3. GENERAL
- The PMS control desk shall be the product of a company regularly engaged in electrical panel
manufacture and shall be of modern design and proven performance.
- The PMS control desk shall meet the requirements of this Specification in every respect and
shall be suitable for continuous operation at full load within the service and environmental
conditions under which they will operate.
3.2 SAFETY
The PMS control desk shall be designed to minimise the risk of black-out and to ensure personnel
and operational safety during all operating conditions.
3.3 RATINGS
The PMS control desk shall be suitable for continuous operation at the specified voltage, frequency.
4.1 BACKGROUND
The primary function of the power management system is to ensure continuity of electrical supply
under all operating conditions. In addition, it should also ensure quick blackout recovery in the
event it fails in its primary function for whatever reason. The power management system provides
monitoring, control and safety functions for the power generating system. The Power Management
process image will have to visualise the entire power plant, generators and consumers. From this
image it will possible to monitor the power network and operate the generators, switchboards and
circuit breakers. Major power consumers will also be shown in the graphic representation of the
power network.
4.2 DESCRIPTION
The barge has not yet automated power management system, e.g. starting and stopping of generators
and switching them on to the board are performed by engineer as the barge total load increases or
decreases.
The power management system is based on control of the following equipment:
- 5 main generator sets (3 new gensets 1665kW each + 2 existing Caterpillar 3516, 1440kW each)
- New emergency generator set (640kW)
- L.V. switchboards ( 2 separated main switchboards and emergency switchboard)
- Network interface to other systems (DP, electrical thruster controls, Vessel Management System )
The PMS is designed to monitor and control the generation plant and to ensure the availability of
electrical power in the network as well as avoid blackout situations.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
4.2.1 Operation
The power generation of the barge consists of two separate generator rooms :
barge generator room with 3* Wartsila 9L20 generator sets (1665kW each)
Clyde crane generator room with 2* Caterpillar 3516 generator sets (1440kW each)
The PMS will include diesel starter and safety system for each main diesel generator.
It will perform the following functions:
- Fixed Load : when fixed load is selected for a diesel driven genset, the load will be kept
steady for this engine. The load variations will then be shared by the other engines. The
operator will have to be able to change the fixed load set point by means of “increase”
and “decrease” commands.
- Symmetric Load Sharing : Engines, which are selected for symmetric load sharing, will
have to automatically share the same percentage load.
- Asymmetric Load Sharing : Selection of asymmetric load sharing will have to be made
separately for each diesel driven genset and independent of each of the other diesel driven
gensets in order to burn off accumulated carbon inside Diesel engines by running each of
them with an optimum constant load (70-80%) for a predefined period of time.
4.2.3 V.M.S
(Alarm and supervisory control system)
The existing VMS monitor all the alarms of the 4 azimuth thruster sets (engine and thruster), of two
fixed tunnel thrusters, and the 5 existing generator sets.
It complies with the Bureau Veritas rules for the Classification of Offshore Units - Part III -
Facilities - Chapter 8 - Section 8.6.
The control and acquisition network is based on the Ethernet and RS485 protocols
All alarms, running status and power readings should be available to existing VMS. In addition
running status and power reading must be delivered to DP system.
The 2 existing generator sets Caterpillar are already connected to a VMS according to the attached
I/O list.
4.3.4 NETWORK
A complete local area network for the distributed control and monitoring system will have to be
fully redundant.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
Safe communication in the network is essential. Fast Ethernet (100mbits/sec for example) will have
to be used seamlessly with 10mbits/sec connections. Network storms will be avoided through full
duplex communication.
Important aspects are:
- Identical information is sent on both networks
- One network can fail (cabling, network switch or network interface) without degradation
of operation
- No latency in data transmission when one network fails
- Administrative data communication (print files) from Operator Stations will use a third
network, separate from the dual process one.
- Separate IP addressing, private space (to be discussed)
5. ENCLOSURES
The control desk and associated cubicles shall have a complete enclosure of sheet steel and suitable
for floor mounting. ( manufacturer SAREL, colour RAL 7032)
All doors shall be locked. If the door is open, a minimum degree of protection of IP 20 will be
maintained.
Incoming & outgoing cables shall go through the bottom by means of marine cable glands.
Control desk and cubicles shall be vermin and rodent proof and fully tropicalised.
All bolted and screwed connections shall be of a non-loosening type.
Doors and other flush mounted equipment shall be provided with non-absorbent, non sticking
gaskets to minimise the entrance of dust.
Door of each cubicle must be equipped with hand rail, and device capable to maintain the door
open.
All connection material, cable supporting system and clamping shall be supplied and suitable for the
size and the number of conductors.
Inside the compartments separate terminals or bolts, one for each cable, are required for earthing
purposes.
All outgoing cable compartments shall be provided with removable gland plates for the termination
via cable glands.
Provisions shall be made for a separate terminal row allowing the connection of all external cabling.
Wiring shall have an insulation with a value suited for higher 750V and be normally 2.5 sq.mm
(minimum) stranded copper, except that jumper connections shall be the flexible equivalent. The
2.5sq.mm shall always be maintained for power wiring. Vendor may reduce this size to 1.5sq.mm
for control circuits loops where the apparatus terminals will not accept 2.5sq.mm. Current
transformer secondary leads shall be sized 4sq.mm as a minimum.
Wiring shall be continuous without splices in conductors. Wiring shall be loomed and shall run on
suitable cleats or in the wire troughs.
To accommodate and support the control and auxiliary conductors, for relatively long runs, covered
(plastic channel shall be used). Conductors shall never be mounted direct to metal. Capacity of
channel shall not exceed 75%. Loop wiring between panels shall be in the manufacturers standard
metal channel without cover.
Wires shall be coloured and/or ferrule at both ends for identification. Identification of all wires shall
be achieved by the use of permanently embossed wire markers of the slip-on type.
Wrap-around adhesive type markers shall not be used. The internal wiring within a panel or box
shall be numbered such that the wire end has the number of the device and/or the terminal.
The marking shall be in accordance with the marking method indicated in IEC- 391.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
Individual terminals for all conductors shall be provided unless the terminal is designed to accept
more than one conductor. Terminals shall be constructed in such a way that direct contact between
screws, bolts or nut and conductor is avoided. Partitions shall be placed between terminals of
different voltages in the incoming section . For the draw out units plug-in contact terminals, the
terminals for 220VAC shall be identified with a different colour for the terminal marking instead of
segregation. Stranded conductor wiring ends which have to be connected into butt type contacts and
terminals shall be provided with compression type pre-insulated wire pins with insulation support.
Where conductors for control wiring and instrumentation power supply wiring are to be connected
to binding-screw terminal boards, the conductors shall be provided with sealed-insulated ring or
fork-torque pressure terminals.
Terminals shall be of the non-loosening type, shall be nickel plated and only accept one wire, unless
terminals are specially intended to accept more wires. Terminals to accommodate wiring approved
by others shall be sized to accept 2.5sq.mm wires, except for current transformers secondary leads,
which shall be sized 6sq.mm as a minimum. All terminals shall be numbered and identified, CT’s to
be wired to separate terminals.
6. EARTHING
6.1 GENERAL
Suitable earthing shall be installed for:
a. Safety of personnel.
b. Protection against static electricity.
Earthing for Safety of Personnel : metallic non-current carrying parts of all major electrical items,
such as relays, transformers, metering etc., shall be earthed by a suitable connection to the frame ,
skid or steel platform.
On equipment, earth conductor connections which are regularly disconnected for maintenance of the
equipment shall be made with screw type solder-less connectors. All other connections shall be
made with crimp type connectors.
Bolted group connections shall be made with corrosion-proof materials with spring washers and/or
have lock-nuts fitted.
When equipment earthing or bonding jumpers are not bare copper but insulated, the color of the
insulation shall be yellow/green.
All electrical joints made for earthing shall be accessible and checked for tightness and electrical
contact (clean, not corroded).
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
Removable parts shall be earthed by means of a flexible insulated earth wire (links to doors)
yellow/green; links to all doors shall be 6sq.mm.
Two (2) earthing bosses M10 at diagonally opposite corner, shall be located of the base of the
clamping frame or pads shall be provided with bolted clamp-type terminals suitable for Buyer’s
copper cables. For separate panels only are earth stud shall be mounted.
The earth bar shall be bonded to the panel enclosure, all the fixed type equipment and all metal
cable sheets. Joints in the main earth bar shall be bolted with stainless steel bolts, nuts and non-
loosening washers.
Labels shall be made of a corrosion resistant weatherproof material with black letters on a white
background. Inscription shall be in the French/English language. The labels shall be fixed with
metallic rivets or screws. Adhesive or enamelled plates are not acceptable.
The purchase order number, the year of manufacture, the name of the manufacturer, the type and
serial number of the equipment shall be clearly marked on name plate on the outside of the
switchgear.
The cubicle door shall be labelled with “User” description and identification number.
Engraved nameplates shall be provided on the front of the enclosure of the circuit breaker,
identifying its service by name and equipment number as indicated on the attached
specification/data sheet. For draw out units, the name plates shall be located in the draw out unit
handles.
Permanent nameplates shall also be provided identifying each instrument, instrument switch , meter,
relay control switch indicating lights and potential transformer compartment according to the IEC
regulations, including but not limited to the following information:
Equipment and terminal blocks within the compartments shall be suitably identified.
8.1 GENERAL
Acceptance tests shall be carried out at the Seller’s works and shall be witnessed by one or more of
the Buyer’s nominated representative and Bureau Veritas representative.
Programme test must be in accordance with Bureau Veritas guidelines for testing.
The Seller shall submit a detailed proposed testing schedule to the buyer prior to the commencement
of testing.
The Buyer shall be notified at least two clear weeks before the commencement of the tests.
The Seller shall inform the Buyer at the time of placing the order if any of the specified tests cannot
be performed.
8.3 TESTS
The Seller shall perform all necessary tests to establish that the equipment is in satisfactory working
condition, will operate as intended and conforms to the purchase order and the requirements of this
specification.
All electrical components shall be subjected to one minute AC test voltage. Test voltage shall be in
accordance with the appropriate table of IEC-439 Clause 8.2.2. Test shall be between all phases
connected together and earth, as well as between phase and earth.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
8.7 INSPECTION
Inspection shall be carried out on the complete assembled panel which shall include , but not be
limited to the following :
Enclosure protection degree.
Protection degree within compartments regarding safety.
Reliability of operating mechanism, locks and interlocks.
Compliance with drawings regarding labelling, grounding and wiring.
9. FINISH
All structural work shall be adequately protected against corrosion for offshore conditions
The paint system shall be according to manufacturers standard procedure suitable for offshore
conditions. Finishing colour shall be manufacturers standard.
The cabinets shall be mould and vermin proof and shall be treated in all respects to provide lasting
durability under the specified service conditions.
The SI system shall be used for all dimensions on drawings. All text on data sheets, drawings, test
certificates and instruction manuals shall be in the French/English languages.
Typical drawings are not acceptable unless they are revised to show only the equipment being
furnished.
The Seller shall furnish information for installation, maintenance and record purposes.
Each piece of information shall be clearly marked with the purchaser’s complete purchase order
number, item and equipment number.
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
Seller shall furnish with each equipment, in a sealed waterproof pocket attached inside the unit, a
copy of wiring and connection diagram, installation, operation and maintenance manuals as set forth
in above.
An electronic copy (on CD Rom) of all drawings, wiring and connection diagrams, installation
operation and maintenance manuals should be provided.
All drawings and diagrams in this CD Rom should be in AutoCad (.dwg).
Unless otherwise stated in the Request for Quotation and/or Purchase Order, the preparation for
shipment shall be in accordance with seller’s standard practice.
The Seller shall be solely responsible for the adequacy of the preparation of shipment in order to
deliver equipment at their destination in ex-works condition when handled by commercial carrier
systems.
The Purchaser reserves the right to inspect and approve preparation for shipment prior to shipping.
All items shall be suitably protected against damage during shipment, transit and storage.
The Seller shall provide lifting eyes and installation procedures. He shall provide the actual (not
calculated) centre of gravity.
6280
2120
POL-FR-N-D-17-5-000
Entity Customer and Contract Reference Date of Issue
Acergy UPG- 0002 March 15, 2006
STOLT DOCUMENT NB
D2M Copyright. No part of this document can be reproduced or imparted without D2M written agreement
P1916 – TN08 Rev. 1 Date : 12/04/06 Page 2
TABLE OF CONTENTS
1 PURPOSE ____________________________________________________________________________________ 3
2 REFERENCES ________________________________________________________________________________ 3
3 LEGEND _____________________________________________________________________________________ 3
4 INSTRUMENTATION LIST_____________________________________________________________________ 5
P1916 – TN08 Rev. 1 Date : 12/04/06 Page 3
1 PURPOSE
The present instrumentation list covers the instruments for the control network of the new power
generation.
The Wartsila engine control and instrumentation is listed on the Warstila I.P.I., version a2 dated of
20/12/05
2 REFERENCES
3 LEGEND
4 INSTRUMENTATION LIST
LSL 3 LAL 3
TOTAL :
PDISA 0 PDAH 0
TOTAL : TCV 0
PI 6
PCV 03
P1916-DIA-002 (MDO)
LSH 3 LAH 3
LT 2 LI 2
TOTAL : TOTAL :
LSL 3 LAL 0
LG 1
P1916 – TN08 Rev. 1 Date : 12/04/06 Page 8
XS 0 XA 0 TOTAL : TAH 0
TSH 0 TOTAL : PIAL 0
PSV 0 PDAH 3
TOTAL : PI 2
PSL 2
PT 2
PDISH 3
INSTRUMENT /
EQUIPMENT N° PMS N° C. R. FRONT N° Data sheet REV.
Folio No
XS / VT. 001 XA 001 SEE 0
XS / VT. 002 XA 002 DATASHEET 0
XS / VT. 003 XA 003 FANS 0
SOV VT 005 DAMPERS 0
SOV VT 006 CONTROL 0
SOV VT 007 PANEL 0
SOV VT 008 0
SOV VT 005 0
SOV VT 006 0
SOV VT 007 0
XS 3 TOTAL : XA 3
TOTAL :
SOV 4
P1916 – TN08 Rev. 1 Date : 12/04/06 Page 10
TOTAL INSTRUMENTATION: