CONTENTS
1. Alignment and Adjustments 2. Exploded Views and Parts List 3. Service Item 4. PCB Diagram 5. Schematic Diagrams
ELECTRONICS
This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
1. ASI500 (Main) 2. ASI500 (Sub) 3. VPC3230 (Main) 4. VPC3230 (Sub) 5. FLI2200 6. AD9888 7. CXA2151Q
[Factory Main Menu]
8. DNIe 9. L3E7050K (Epson) 10. M62392E 11. DDP1010 (DLP) 12. Test Pattern 13. Option Table 14. Reset
Samsung Electronics
1-1
3) Highlight adjustment - Adjust it by changing R/G/B Contrast in L3E7050K item. - Generally, fix G Contrast value, and change R Contrast and B Contrast values. - The gain of each color will get higher as the value increases. - Contrast 20 will be changed by step 20, and Contrast 01 will be changed by step 1. - The default value of Video and Component HD mode is 512, while it is 500 for PC and DVI
modes.
9. L3E7050K (Epson)
T est 01 02 03 04 05 06 07 08 09 10 11 12 13
P attern Cross Bar Cross Hatch Check er Charac ter Box Single Color White 75% White 50% White 25% White 10% Dark 1% Dark 1.5% Dark 3%
14 15 16 17 18 19 20 21 22 23 24 25 26
Dark 4% Step 64 Step 32 Step 16 Step 8 Color B ar F lic ker_100 F lic ker_75 F lic ker_50 F lic ker_25 P attern T one V _F requency _60Hz OSD Mix ed
3 0 0
1-2
Samsung Electronics
- Function of Pattern Tone(24): Only available on LCD patterns * 1: Test pattern signal is displayed after adjusted with white balance and gamma correction. * 2: Test pattern signal is displayed after adjusted with gamma correction. * 3: Test pattern signal is displayed to LCD panel without adjustment. (Mainly used to measure optical characteristics.) - Normal display of LCD pattern indicates at least that the status of optical engine including the LCD board is normal. B) Scaler Patterns: These patterns are made from scaler IC on digital board which are ranged from Cross Bar(01) to Box(05) and from Step 64(15) to Flicker_25(23) pattern. - OSD Mixed: Only available on Scaler Patterns. * 0: Test pattern will disappear when the display is returned to the menu at test pattern display status. * 1: Test pattern will be a background picture when the display is returned to menu at test pattern display status. - Normal display of scaler patterns means at least the parts after scaler IC are normal.
[ M62392E Menu]
1) LCD EEP &DIG EEP - LCD board and digital board can simultaneously backup the data of gamma (uniformity) and flicker adjustment, because they have the same capacity of EEPROM. - LCD EEP: It indicates the status of EEPROM in the LCD board. * Cremo: With the eguipment used during engine assembly at the factory, it indicates that the adjusted gamma and flicker data is stored. * Download: It indicates that the gamma and flicker data on the digital board is downloaded and stored through D->L Trans(14) operation. At replacement of the LCD board, 14 D->L Trans operation should be carried out. * Default: It indicates that the default value of Gamma and flicker data is stored. - DIG EEP: It indicates the status of the EEPROM of the digital board. * Download: It indicates that the gamma and flicker data on the LCD board is downloaded and stored through factory reset operation. At replacement of the digital board, the data in EEPROM of the LCD board should be backed up to EEPROM of the new digital board by factory reset. * Default: It indicates that the default value of gamma and flicker data is stored.
Samsung Electronics
1-3
14 D Digital B oard
F actory Adjustment
(L CD E E P : Cremo)
1-4
Samsung Electronics
ET C D ep e nd e nt o n A r ea D ep e nd e nt o n N at io n S c ar t/R C A A T M /A r e a
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
L an g uag e G r o u p L an g uag e Jac k T y pe A T M /A r e a C W /C S L NA T OP T T X T T X G r o up T T X C o nt r as t H igh D ev iat ion C ar r ier M ut e P ic t u r e A s pe c t S c ar t WS S C lo c k D is play A V In p ut P lu g & P lay P ix e l N um be r P ix e l T im e Me lo dy V o lum e P A L O S D /D N I e S h if t N T O S D S h if t A u to P o we r L am p T im e L am p T im e C lea r P ix e l S hif t D N Ie D e m o A r ab ic /P e r s ian 61 In c h
D ep e nd e nt o n A r ea
P o w e r on /o f f M e lod y v o lum e F ix ed F ix ed
O S D la ng u ag e s e le c t io n S e e 5 - 8 . 6 1 " O p tio n
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1-5
1-9 61 Option
SP43L2/50L2HX
a b c d e
SP61L2HX
b a e c d f
LED Indicators
(a) Input Source Selection (b) Menu Display (c) Channel Selection (d) Volume Adjustment (e) Confirm your choice (Store or Enter) (f) Power On/Off
* The 61" model has no additional Enter button, and the Source button provides an Enter function as well. That is, the Source button is for Entering with at status with the OSD menu, while it is also for the Source Selection at status without OSD menu.
2) Types
Appearance 1 to 3mm diameter of surrounding boundary is seen clear at white picture, and is more of a polygon than circle. (Its the same with the shape of dust) It is found well from white 40 to 80% as cyan, yellow, or magenta color etc, and has the 8 to 20mm circle of shape with unclear boundary.
Cause It is caused by dust stuck to the screen inside the set, caused by static electricity.
Screen dust
Engine dust
A minute dust on the polarizer or panel part of the engine sticks to one channel among red, green, blue, and is displayed with its size 60 times increased. The diameter of dust stuck to a panel part is displayed a smaller while it is bigger on polarizer. Dust stuck to a panel is found red, green, blue color, etc at the same location of black picture. Reflection image is displayed on the screen due to light distorted by a pin hole or bad shape on the reflection side of the mirror. It is displayed on screen in case mirror or screen inside is contaminated. Dust located in the engine lighting system is blocking the lighting. It is caused by contamination due to fingerprint on the surface of the transmitting lens, etc. It is caused by a scratch on the surface of the transmitting lens.
1.Remove dust by discharging high pressure of air to the filter of the engine. 2.Remove dust with air pump for lens cleaning after removing cover-lens. 3.Replace engine.
Bad Mirror Shape Mirror or Screen contamination Bad Uniformity Contamination of transmitting Lens
Water drop shape is displayed on a white picture, and its surrounding boundary is a little cloudy. Various shapes are displayed with a cloudy surrounding boundary in a white picture. The white picture is very big and black is the main color found compared to other colors. A big light pink spot is found in the white picture.
Replace mirror.
Clean Mirror or Screen. Replace engine. Clean transmitting lens. Replace engine.
1-12 ASSEMBLY
1-12-1 ASSY COVER P-FAN
ASSY COVER P-FAN Separation : Remove the 3 screws securing the COVER-DUCT, TOP.
ASSY COVER P-FAN Separation : Pull out the screws while holding and pressing on the HOOK of the HOLDER-FILTER.
1-8
Samsung Electronics
ASSY COVER P-FAN Separation : Pull out the HANDLE-FILTER in the direction shown in the figure.
ASSY COVER P-FAN Separation : Lift up the COVER-DUCT TOP with your hand in order to pull out the FAN.
Samsung Electronics
1-9
ASSY COVER P-FAN Separation : Pull out the FAN and let go of the COVER-DUCT TOP .
1-10
Samsung Electronics
1-12-2 LAMP_BALLAST
LAMP CONNECTOR Separation : 6003-000335 SCREW-TAPTITE :RH,+2S,M3,L8,ZPC(YEL)SWRCH18A 4EA Remove the 4 screws in order to pull out the LAMP_BALLAST CONNECTOR
LAMP CONNECTOR Separation : Pull out the connector connected to the LAMP-BALLAST and the LAMP (Left Figure), and lift it up to separate the two parts.(Right Figure)
Samsung Electronics
1-11
LAMP CONNECTOR Separation : Remove the 4 screws securing the LAMP-BALLAST. Remove the ON/OFF CABLE inserted in the LAMP-BALLAST.
COVER-LENS Separation : BP63-00039A COVER-LENS : HIPS VO BLACK Pull out the COVER-LENS in upward direction as shown in the figure.
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1-13
ASSY MISC P-SHIELD-CASE,TOP Separation : 6003-000335 SCREW-TAPTITE :RH,+2S,M3,L8,ZPC(YEL)SWRCH18A Remove the 4 marked screws.
ASSY MISC P-SHIELD-CASE,TOP Separation : ABP96-00186A SSY MISC P-SHIELD-CASE,TOP Hold both sides of the ASSY MISC P-SHIELD-CASE TOP and pull it out in the direction of the arrow to separate it.
1-14
Samsung Electronics
LCD-PANEL Separation : Separate the 3 marked parts of PANEL R,G,B. Refer to the figure for details.
LCD PANEL Separation : Separate each PANEL HOLDER Refer to the figure for details.
LCD PANEL Separation : Push both sides of each PANEL HOLDER in direction of the arrow in the figure to separate it.
Samsung Electronics
1-15
ASSY PCB S-LCD DRIVER Separation : 6003-000365 SCREW TAPTITE : BH S M3 L8 ZPC(YEL) SWRCH18A 4EA Remove the 4 marked screws.
1-16
Samsung Electronics
ASSY PCB S-LCD DRIVER Separation : Hold both sides of the ASSY MISC P-SHIELD-CASE BOT and pull it out upward in the direction of arrow to separate it.
ASSY PCB S-LCD DRIVER Separation : 6003-000335 SCREW-TAPTITE :RH,+2S,M3,L8,ZPC(YEL)SWRCH18A 4EA Remove the 4 marked screws.
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1-17
ASSY PCB S-LCD DRIVER Separation : BP94-00474A ASSY PCB S-LCD DRIVER 1EA Pull out the ASSY PCB S-LCD DRIVER.
1-12-4 FAN(FAN-BALLAST)
FAN-BALLAST Separation : Remove the 2 screws securing the HOLDER-BALLAST.
1-18
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FAN-BALLAST Separation : Pull out the ASSY BALLAST as shown in the figure.
Samsung Electronics
1-19
FAN-BALLAST Separation : Pull out the FAN as shown in the figure and replace it with a new one.
1-12-5 FAN(FAN-LAMP)
1-20
Samsung Electronics
FAN-LAMP Separation : Pull out the ASSY-LAMP in the direction shown in the figure while holding the HANDLE-LAMP.
FAN-LAMP Separation : Remove the screws securing the FAN, and replace the fan with a new one.
Samsung Electronics
1-21
1-22
ASSY MISC-THERMOSTAT ASSY MISC-DETECTOR S/W LAMP-BALLAST (TOSHIBA) LAMP-BALLAST (PHILIPS) ASSY COVER P-FAN FAN (FAN-BALLAST) FAN ( FAN LAMP)
Samsung Electronics
3. SERVICE ITEM
3-1 SP50L2HX1X/RAD
You can search for the updated part code through ITSELF web site. URL : http://itself.sec.samsung.co.kr
Loc. D0254 T0077 TU01 TU02 T0112 T0508 M0045 T0053 CIS3 CIS1 T0120 T0137 T0854 T0073 CIS1 T0137 T0091 T0276 T0451 T0158 M0003 CIS2 T0131 T0296
Code No AA32-00012A AA39-10005N AA40-00083A AA40-00085A AA64-00547C AA64-00548D AA64-00578B AA64-00698C BP64-00114A BP94-00008A BP94-00010A BP94-00129A BP94-00137G BP94-00137H BP94-00427A BP94-00514C BP94-00595E BP94-02126A BP95-00067A BP95-00149L BP96-00080S BP96-00146T BP96-00147B BP96-00184B BP96-00444A BP96-00494A
Description;Specification MODULE REMOCON;ORC-50HF2,38KHZ,940NM,MES CBF POWER CORD;-,KKP-560A,KLCE-2F,2.59,3 TUNER;TCLS3101PD16A(S),PAL B/G,D/K,I,M,1 TUNER;TCPS3000PC16A(S),PAL B/G,D/K,I,M,1 CABINET-BACK,BOT;43L2,HIPS,VO,G4309 CABINET-MAIN;43J6,HIPS,V0,GRY INLAY-LAMP;43J6,PS SHEET,T0.3,-,-,BLK,CABINET BACK-TOP;50L2,HIPS,HB,GR503 SCREEN FRESNEL;50,PMMA,128X647,T1.85,G ASSY PCB MISC-BACK TERMINAL;ALADDIN,3P L ASSY PCB MISC-SIDE KEY CONTROL;ALADDIN,3 ASSY PCB POWER;,L63A,L2/L5 VE MODEL ASSY PCB MISC-LED;SP50L2HX/XEC,L63A ASSY PCB MISC-MASTER S/W;L63A, ALADDIN ASSY PCB MAIN;SP46L5H1X1X/XSA,L63A ASSY PCB S-INTERFACE;SP46L5H1X/XEC,L63A ASSY PCB MISC-LINE FILTER;,L63A,L2/L5 VE ASSY PCB MISC-SIDE AV;L63A,50L2,AV ASSY SUB-AUDIO;ALADDIN PROJECT ASSY SUB PCB-DIGITAL;SP46L5HX1X/XSA,L63A ASSY COVER P-MAIN;50L2,LCD,HIPS,V0,NEW S ASSY COVER P-FRONT;50L2,HIPS,HB,GRY,SV01 ASSY COVER P-KNOB,MASTER;,ABS HB,GRAY,SV ASSY COVER P-BACK BOT;L2,VE LCD,HIPS,V0, ASSY ENGINE P-ALADDIN VE;SP-56L5HX,V14H1 ASSY MISC P-BALLAST;SVP 46L5H1X
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
S.N.A
S.N.A S.N.A
S.N.A
Samsung Electronics
3-1
3-2 SP46L5HX1S/XSV
You can search for the updated part code through ITSELF web site. URL : http://itself.sec.samsung.co.kr
Loc. D0254 TU01 TU02 CIS5 T0074 T0269 T0268 T0134 T0053 T0054 CIS3 T0374 T0073 T0854 CIS1 T0245 T0279 T0137 T0276 T0451 M0003 T0158 T0131 T0131 T0528 T0296
Code No AA32-00012A AA40-00083A AA40-00085A AA91-00294A BN59-00378B BP64-00225A BP64-00226B BP67-00040A BP67-00051A BP67-00053A BP94-00505F BP94-00595K BP94-00595V BP94-00427A BP94-00505B BP94-00514C BP94-00565A BP94-00565B BP94-00595E BP95-00067A BP95-00149L BP96-00396B BP96-00402A BP96-00388A BP96-00391C BP96-00401B BP96-00380A
Description;Specification MODULE REMOCON;ORC-50HF2,38KHZ,940NM,MES TUNER;TCLS3101PD16A(S),PAL B/G,D/K,I,M,1 TUNER;TCPS3000PC16A(S),PAL B/G,D/K,I,M,1 ASSY-FILTER;-,VO,PU-FORM BLK,43J6 REMOCON;L63A,TM77,55,3P LCD,SAMSUNG,EX,P CABINET-BACK BOT;46L5,HIPS,V0,GRAY CABINET-BACK TOP;46L5,HIPS,V0,GRAY,DGM13 MIRROR-FRONT,DM1;43,GLASS,810*472*434,F SCREEN FRESNEL;SAM 46WF,PMMA,2.0MM,PITC SCREEN LENTI;SAM 46 WL,PMMA,1.2MM,PITCH ASSY PCB MISC-BACK TERMINAL;DP,SP50L2HXS ASSY PCB MISC-POWER;DP,SP46L5HR1X/XTT,L6 ASSY PCB MISC-MAIN;DP,L63A,AA41-00672C,M ASSY PCB MAIN;SP46L5H1X1X/XSA,L63A ASSY PCB MISC-MASTER S/W;SVP-46L5HX,L62A ASSY PCB S-INTERFACE;SP46L5H1X/XEC,L63A ASSY PCB MISC-KEY CONTROL;SP46L5HX,L63A ASSY PCB MISC-SIDE RCA JACK;SP46L5HX,L63 ASSY PCB MISC-LINE FILTER;,L63A,L2/L5 VE ASSY SUB-AUDIO;ALADDIN PROJECT ASSY SUB PCB-DIGITAL;SP46L5HX1X/XSA,L63A ASSY COVER P-FRONT;DP,BP96-00321D,46L5,A ASSY COVER P-MAIN;DP,BP96-00322E,46L5,XT ASSY COVER P-BACK TOP;DP,BP64-00226B,46L ASSY COVER P-BACK BOT;DP,BP64-00225A,46L ASSY COVER P-SIDE LEFT;DP,BP63-00070D,46 ASSY ENGINE P-ALADDIN VE;SP-46L5HX,V14H1
Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
S.N.A
S.N.A
S.N.A
3-2
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S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A
Power
S.N.A S.N.A
Samsung Electronics
2-1
2-2 SP46L5HX1S/XSV
You can search for the updated part code through ITSELF web site. URL : http://itself.sec.samsung.co.kr No 1 2 2-1 3 4 5 6 7 8 9 9-1 10 12 13
Power
Code No BP96-00436C BP90-00157P BP63-00072B BP67-00051A BP67-00053A BP61-00383A BP67-00040A AA63-00021G AA63-00021U
Description;Specification ASSY COVER P-GRILLE HOLE;DP,BP96-00431B, ASSY COVER FRONT;SP46L5HX1S/XSV,L63A COVER-FRONT JERSEY;46L5,AL6063,BLK,EXTR SCREEN FRESNEL;SAM 46WF,PMMA,2.0MM,PITC SCREEN LENTI;SAM 46 WL,PMMA,1.2MM,PITCH BRACKET-SCREEN BOT;46L5,AL 6063 EXT,BLK MIRROR-FRONT,DM1;43,GLASS,810*472*434,F SPACER-MIRROR;524J,434J,PVC,-,-,-,BLK,-, SPACER-MIRROR BOT;47Q7,PVC HB,L770,BLK BRACKET-MIRROR ASSY
Qty Remark 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 T0131 T0130 T0074 T0131 T0528 T0245 T0158 T0134 T0264 T0053 T0054 T0186 M0001
S.N.A
BP61-00259A BP96-00388A BP96-00401B BP94-00565A BP96-00402A BP91-00914C BP91-00954A BP96-00391C BP96-00403A BN59-00378B
BRACKET-MIRROR TOP(T);46L5,AL6063,BLK,EX ASSY COVER P-BACK TOP;DP,BP64-00226B,46L ASSY COVER P-SIDE LEFT;DP,BP63-00070D,46 ASSY PCB MISC-KEY CONTROL;SP46L5HX,L63A ASSY COVER P-MAIN;DP,BP96-00322E,46L5,XT ASSY MISC-ENGINE,MECHA;43/46 VE LCD ENGI ASSY MISC-CHASSIS;SP46L5HX1S/XSV,L63A ASSY COVER P-BACK BOT;DP,BP64-00225A,46L ASSY COVER P-TERMINAL BOARD;L5,HIPS,V0,G REMOCON;L63A,TM77,55,3P LCD,SAMSUNG,EX,P
14 15 16 17 18 19
S.N.A
2-2
Samsung Electronics
Schematic Diagram
4. PCB Diagrams
4-1 MAIN PCB
LOC IC104 IC131 IC132 IC133 IC134 IC135 IC701 IC702 IC704 X 66.5 124.25 41.5 58.25 76.5 24.5 120.5 120.5 76.25 y 81.75 188.75 187 187 187 189.75 88 113.5 110.25
Samsung Electronics
4-1
Schematic Diagrams
4-2 AUDIO
LOC IC601 IC602 IC603 FD601 FD602 FD603 FD604 QD601 QD602 XD601 X 93 109.25 47.9 24.25 33 51.5 42.25 47.75 47.75 97.5 Y 40.25 65.5 65.5 27 27 27 27 49 40.5 24.25
4-2
Samsung Electronics
Schematic Diagrams
4-3 DIGITAL(TOP)
Loc IC401 IC402 IC403 IC404 IC406 IC407 IC501 IC502 IC503 IC504 IC505 IC601 IC602 IC603 IC604 IC606 IC801 IC802 IC803 IC804 IC901 IC902 IC903 IC907 IC908 IC909 X 123.5 125.7 127 145 79.75 80.75 29.25 22.75 37.75 22 33.5 82.5 88.25 62.25 127.75 57 37 22.5 123 111 59.75 31.75 52.75 5.25 157.75 13 Y 34.75 70.25 55.5 52.25 36.25 42.5 74.25 55 37.75 29 28.25 75 104 104 111.5 119.5 108.75 115.75 117.75 117.75 155.25 158.75 127.25 172.25 76.25 153.9
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4-3
Schematic Diagrams
4-4 DIGITAL(BOTTOM)
4-4
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Schematic Diagrams
4-5 LCD(TOP)
Loc ICL101 ICL102 ICL103 ICL201 ICL202 ICL203 ICL204 ICL205 ICL206 ICL207 ICL301 ICL302 ICL303 ICL304 ICL305 ICL306 ICL307 ICL401 ICL402 ICL403 ICL404 ICL405 ICL406 ICL407 ICL501 ICL502 ICL503 ICL504 ICL505 ICL506 ICL507 x 34.25 30 46.25 102.25 136.5 146.25 136.375 162 146.25 176 160.625 161.75 161.75 150.5 170.25 180.5 170.25 80.565 96.94 109.19 79.75 80 129.5 138.5 42.75 42.25 42.25 53.6 31.75 22.25 22 Y 42.125 50 27.75 30.75 20.5 20.5 62 20.25 32.75 20.25 109.5 128 140.25 113.5 102.5 132.25 92.5 73.75 73.75 73.75 84.25 63.5 80 80 109.75 138.029 125.779 112.75 108 135.25 108
Samsung Electronics
4-5
Schematic Diagrams
4-6 LCD(BOTTOM)
4-6
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Schematic Diagrams
LOC IC801S IC802S IC804 IC808 TS801S T801S C801 PFT801 QS801 RL801S
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4-7
Schematic Diagrams
5. Schematic Diagrams
5-1 MAIN 1
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5-1
Schematic Diagrams
5-2 MAIN 2
5-2
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Schematic Diagrams
5-3 MAIN 3
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5-3
Schematic Diagrams
5-4 MAIN 4
5-4
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Schematic Diagrams
5-5 POWER
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5-5
Schematic Diagrams
5-6
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Schematic Diagrams
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5-7
Schematic Diagrams
5-8
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Schematic Diagrams
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5-9
Schematic Diagrams
5-10
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Schematic Diagrams
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5-11
Schematic Diagrams
5-12 SOUND
5-12
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Schematic Diagrams
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5-13
Schematic Diagrams
5-14 DIGITAL-1
5-14
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Schematic Diagrams
5-15 DIGITAL-2
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5-15
Schematic Diagrams
5-16 DIGITAL-3
5-16
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Schematic Diagrams
5-17 DIGITAL-4
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5-17
Schematic Diagrams
5-18 DIGITAL-5
5-18
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Schematic Diagrams
5-19 DIGITAL-6
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5-19
Schematic Diagrams
5-20 DIGITAL-7
5-20
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Schematic Diagrams
5-21 DIGITAL-8
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5-21
Schematic Diagrams
5-22 INTERFACE
5-24 REMOCON
5-22
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Schematic Diagrams
5-25 LED
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5-23
Schematic Diagrams
5-24
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