GEM TN-93-343

g
Calculation of Bellow Parallel Offset
Sanyi Zheng SSCL
-

April 14, 1993 Abstract: This note gives two approaches to design the bellows which are employed in GEM beam pipe system. One approach is to calculate the allowable parallel offset of bellows based on their parameters. The other is to design the suitable parameters of bellows based on the expected parallel offset.

Vacuum Group
Technical Note # GEM TN -93-343 Title. CALCULATION OF BELLOW PARALLEL OFFSET Requested By: Gerry Chapman Originator: Sanyi Zheng Abstracts: This note gives two approaches to design the bellows which are employed in GEM bean pipe system. One approach is to calculate the allowable parallel offset of bellows based on theft parameters. The other is to design the suitable parameters of bellows based on the expected parallel offset. References: 1 Standards of the Expansion Mont Manufactures Association, Inc., 5th edition, 1980 Date: 04-14-93 Pages:

Checked By: Jiaxiang Zhou Approved By: Gerry Chapman

Distributions:

CACULATION OF BELLOW PARALLEL OFFSET

Sanyi Zheng Physics Research Division EFD Vacuum Group Dec. 92 1. The Parameter of the Bellow

d =80 mm w d
=

d is the outside diameter of cylindrical tengent ofthe bellow *w is the convolution depth

10mm d + w = 80 + 10 = 90mm d is the mean diameter of bellows N is the total number of convolution in one bellows

N= 15 C = 70 mm C is the free length of bellows 70

+

70 + 70

L is the distance between outmost end of the convolution in a universal

210 mm

expansion

-The Density of Materials: 1 Stainless Steel: 2 Bezyllium: 2. p

Pb

7.86 g/cm3 = 1.85 g/cm3

=

The Loading on the Bellow in the Beam Pipe Approxiamately

The length of beam pipe section between the left and of bellows and nest support point:
=

2"= 50.8mm, 083 ODL, 080 D

material: Beryllium

The length of beam pipe section between the right end of bellows and next support point:
=

5000 mm, 0250 mm ODR, 0246

mmIDR

material: Stainless Steel

WL:

The weight ofbeam pipe section on the left side of bellows

WL

VL PB

where VL is the volume of beam pipe

April 14, 1993

2:29 PM

WL =frR-rR.tL.pB
=

IlL .PBODL DL

.E. sag. L85 1o_3.832 _802

WL

=36g

The weight of beam pipes section on the right sides of bellows W:

W =2rR-2rRfltR.pSS
=

71R PS.S.ODR
=

..

5000 .786.1032502 _2462

WR

61207 g

The moment acting on the bellow, M: M=-4 *WR

=

5T.61207

M=L55x108 mmg 3. The Parallel Offet of Bellows

Note: Please refer to Reference 1 for the nomeclature and the equation number in this section Refering to Fig. 2, it show the free-body design of bellows e1= e
=

c-2
c-4axb

Kdy P 2NL-C4-%

F=fe1 fde 2L
M=fwY

c-8 c-li c-9

also, for static equilibrium

MF.y+V.Lx 4

April 14, 1993

2:29 PM

fIU=L7dP:CtPn

c-31

=y
=16mm

.2...25.4.a

t is the thickness of the bellows wall mm

q I2W=

o.s

q is the bellow pitch mm For q / 2W

=

0.25, t,

16 from Fig C19 ofReference 1

=

q / 2.2.ifl
=

2.2I9Oi6

0.177

C= 14 Modules of Elasticity: Therefore, from eq. c -31 f.U =L7 90.211.106.16.1.001 =5556kg/mm

2.11 x 106 Kg/cm2 for stainless steel

10*1.4

within elastic range

=

it results,

f1 =5556kg/mm
From eq. c-9
-

4M d

4.155.108
5556.1000 .90

1240 thm From eq. c-li

April 14, 1993

2:29 PM

2L

5556904.24 2*210

V = 1476 kg

By rewriting the equations e

=--

2N

c-2 c-4axb

ey=

KdPy
2N1 L-C+ 2

F=f*e
M=Fy+V.L+x

c-8
1

Substitute eq. c -2 into eq. c -8 x F=fw2N From eq. c-4a&bitresults

x=2JKY

2Ne,

-L+Cl

Case 1 For the positive displacement on x direction +x and substitute eq 3 into eg 2, it results
4 Substitute of eq. 4 into eq. 1

N 12Ne

[2Ne1

-LC

regrouping abpve equation, it results

April 14, 1993

2:29 PM

[fwiCdJy2

+{c_L4.

VK*dP}y+2VC_t._M=o 15

For

M = 1. 55x1 0
=

Kg.mm Kg/mm

5556

1385 mm

d=90 N=i5
e=L24

mm

C=70
L=210 V=1476 The equation 5 will result
-

mm mm Kg

1241.41 y2 -42005y-258320=0 139.16 mm = 1-5.32 y = 39.16 mm will be taken as the parallel offset value in the case 1, positive displacment in x direction
Case 2

For the negative displacement on x direction -x the eq 3 will become

S
Substitute eq. 3 into 2

2Ne

-c

Then Substitute eq. 4 into eq. 1

April 14, 1993

2:29 PM

_____

fw]

y2 {C_L4_

V*KdP}y+IT+M2vC

=0

The equation 5 will result

124114 y2 -6l707y + 258320 y=1042mm
-

149.3

y = 49.3 mm will be taken as the parallel offset value in x direction

Case2, negative displacement in

Note: the factor K is the factor establishing relationship between equivalent axial displacement per convolution due to lateral deflection and radio L/2c see Fig. C- 1 in Reference 1 K-

3L2-3CL 3L2 -6cL4C2

3.2102_3. 70*210 3.2102 _6.70.210+4.702

K=L385 4. Discussion and Conclusion

In case of positive in x. The parallel offset is 39.16 mm In case of negative displacement in x the parallel offset is 49.3 mm We take 39.16 mm as the parallel offset value to calculate the allowable parallel offset If the safety factor is 1.5 y &lICW
-

safety factor 39 =26 mm

Therefore, the allowable parallel offset of bellows under the certain loading which is estimated in this report is 26 mm.

April 14, 1993

2:29 PM

5.

Another Approach of Design Calculation

If the bellow movements is expected as follow:

Axial: 0.0; Lateral: 1.188 in 30 mm Angular: 0.0 and bellow ply n =3, convelution N =5 Bellows Data

I.D. = 3.23 in 82 mm; O.D. = 4.0 in 102mm; Con. liT. W = 0.385 in 10mm; Pitch q = 0.55 1 in/con 14 mmlcon
Temperature 68F 20C Pressure 15.0 psig 760 Ton Constants
t,,
= d + w = 3.675 in; 93.3 mm = t d/dp 0.5 = 0.0095 in.; 0.24

Material: SA 240- T304

Modules: Eb

29.4x106 psi

Thickness t = 0.01 in 0.254 mm

mm

q/2.2 dt q/2w
=

0.5

1.34 in 34 mm Fig.C- 18 Fig. C 19 Fig. C 20

-

0.71

Co.ss
Cf = 1.38 = 2.40 Pressure Stresses
= =

PdE / 2[tE + ntEb] 15.03.312.9 / 2[0.012.9 + 30.012.9] S =620 psi o.46kg/mm2

C 23b
-

= =

Pd / 2nt0.571+ 2w/ q

C -24

15.03.675! [23o.oo9s}[o.s7 1 + 20.385! 0.551f

=

493 psi 0.35kg / mm2 C25

S3=P/2nt
=

15.00.385 / [23o. 0095]

S, = 101 psi 0.07kg / mm2

April 14, 1993

2:29 PM

S4 =PC/2nw/t2
=

C- 26 / 0.00952 S4 =2274 psi L6Okg/mm2

l50.55 / 23o.385

Deflection

Stresses

S5 = E,t,2e / 2wC1 = 28.30106 o.oo9s2 0.11 / [2o.3851. 38]

55
=

C 27
-

1768 psi L24kg/mm2

= =

SEbtPe / [3w2Cd]

C 28
-

528.3106 o.oo9so. 11! {3o.38s2 2.40]

=

137928 psi 96.97kg/mm2

Fatipije Life Time

N=[CTj/S-Bf Where a=3.4, St=0.753+S4+Ss+56 C =186106, B=54000

T1 =1 at room temperature Therefore, = [i 186106 / 141361- 54000]
=

C-29

32798 cycles

Spring Rate F1 =L7dPEbtPn/[w3Cf] = 173. 67529.41060.009533 / [o.385 1.382] F1 AxialSpringRate

=

C -31

5926 S1=F1/2N
=

5926/25

S =592 lb/in 9.13kg/mm April 14, 1993 2:29 PM

Leteral Spring Rate si

d2KS/ R/ 2LCL = 3.6752L39592 / 28.255s.so

5,, =122 lb/in 2.18kg/mm

Angular Spring Rate 5 0.004 SLRdP2 = 0.0045923.6752
= =

32 in lb / deg.368.7mm
-

kg / deg.

During the installation ofbeam pipe, if the loading on the right hand side of bellow is 6kg

in y direction.

Lateral Deformation

loading

5,,

6kg

2.18kg/mm

Thus that gives us 2.75mm oflateral deformation If loading is 3kg, the lateral deformation will be 1.38mm List of figure Figure 1 Beam Pipe Bellows Figure 2 The loading diagram of bellows and definition of parallel offset of bellows. 7. Reference

1. Standards of the Expansion Joint Manufactures Association, Inc., 5th edition, 1980

April 14, 1993

229 PM

________________ _________________ __________ ________________ ___________ ___

_L

C
Ui

Li I I-u

cq
p1<
11

cjvi

-I-u_I

<>1
I
-J I

bO
-

Sn 11 u-i.
I In

H
E E
S
-

E E

:11

__

/1

MY

I / /

Lu
Figure 2

j
The loading diagram of bellows and the definition of parallel offset of bellows