BALANCE

Ttle

FBE.B.000.P8.02-11.001
Sheet

Water, Mass and Energy Balance Phase 1 - POL Minimum

1 of 8

Project

FBE 02-11 - FORBES ENERGY DOMINICANA 000

rea

CHART REVIEWS
Rev.

Purpose of Emission Initial Emission Reviewed where indicated (yellow)

0 A

Rev. 0 Date Prepared Checked Released 18/2/2011 R.D.C J.R.F J.L.F

Rev. A 2/3/2011 R.D.C J.R.F J.L.F

Rev. B

Rev. C

Rev. D

Rev. E

BALANCE
Ttle

FBE.B.000.P8.02-11.001
Sheet

Rev.

A 2 of 8

Water, Mass and Energy Balance Phase 1 - POL Minimum

Project

FBE 02-11 - FORBES ENERGY DOMINICANA

NOTES:

REFERENCE DOCUMENTATION:

BALANCE
Title

FBE.B.000.P8.02-11.001
Sheet

Rev.

A 3 of 8

Water, Mass and Energy Balance Phase 1 - POL Minimum

Project

FBE 02-11 - FORBES ENERGY DOMINICANA Units days days % ton / year ton / day ton / hour Figures 298 253 85 4.280.760,00 16.920,00 705,00

General
Harvesting Successive days of harvest Effective days of harvest Efficiency of time Milled cane Milled cane Milled cane Analysys Pol % cane RS % cane TRS % cane Fiber%Cane Cane Purity Ethanol Production Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Anhydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Hydrous Alcohol Division of ethanol production Anhydrous Alcohol Hydrous Alcohol Eltric Energy production in harvest Maximum generation of electric energy Industrial electric energy consumption Surplus for sale Eltric Energy production in off season Maximum generation of electric energy Industrial electric energy consumption Surplus for sale

% % % % %

13,50 0,60 14,81 13,00 85,00

m /day Gallons/day Litters/hour Gallons/hour 3 m /harvest Gallons/harvest m /day Gallons/day Litters/hour Gallons/hour 3 m /harvest Gallons/harvest
3

1.400,19 369.929,36 58.341,12 15.413,72 354.247,27 93.592.129,14 -

% %

100,00 -

kwh kwh kwh

80.994 19.716 61.278

kwh kwh kwh

71.996 10.799 61.197

BALANCE
Title

FBE.B.000.P8.02-11.001
Sheet

Rev.

A 4 of 8

Water, Mass and Energy Balance Phase 1 - POL Minimum

Project

FBE 02-11 - FORBES ENERGY DOMINICANA

SECTORAL EFFICIENCY Juice extraction Juice treatment Fermentation Distillary SECTORAL LOSSES Losses in washing cane Losses in cane extraction Losses in juice treatment Indeterminate losses Losses in Multi-jet Total losses

% % % %

97,00 99,50 90,00 99,00

% % % % % %

3,00 0,50 0,50 4,00

Considerations 1- Mill for juice extration system 2- Boiler 100 bar (a) / 540 C 3- Turbo generator of counter-pressure and 4- Preparation of cane, 100 % eletric 5- Without cane washing 6- Using leaves 7- Without using wood chip 8 - Using biogs of vinasse biodigestion

Imbibicion 32,5% 229,1 t/h

Cane (tch) 705 t/h 13,0%

Bagasse (t/h) 190,9 t/h 50,0%

Vapor 1,1 bar 22,3 t/h

Extraction steam 202,4 t/h

EXTRACTION

Vapor 0,7 bar 124,3 t/h

Evaporation

Extraction steam 160,0 t/h

Mixed Juice 743,2 t/h 14,6% 75,0

Vapor 0,7 bar 13,4 t/h

CPE 465,9 t/h 23,0% 115,0 Water

Mixed Juice Mixed Juice 853 t/h 14,1% 74,4 Vinasse 518,4 t/h 75,0 Regen. 1 Mixed Juice 853 t/h 14,1% 77,7

Filtrate 110,0 t/h 11,0% 70,0

CPE 465,9 t/h 23,0% 95,0

Dilution 0,0 Must 465,9 t/h 23,0% 95,0 Must. Cooler Must 465,9 t/h 23,0% 32,0

Vinasse 518,4 t/h 80,0

Water 1.223 t/h 31,0

Water 1.223 t/h 55,0

CO2 Regen.02 Mixed Juice 597 t/h 14,1% 92,4 Regen.03 Mixed Juice 256 t/h 14,1% 104,3 Cond. of vapor 173,4 t/h 115,9 44 t/h

Fermentation Fermented wine

T. yeast cream 30,00% Preparation Water Yeast cream 60,00%

Mixed Juice 853 t/h 14,1% 95,9

Cond. of vapor 173,4 t/h 80,0 Vapor 0,7 bar 99,9 t/h Vapor 0,7 bar 13,6 t/h Vapor 0,7 bar 24,2 t/h

Centrifugal

De-yeasted wine 527 t/h

Heater

Distillation

Vapor 11,4 t/h

Mixed Juice 853 t/h 14,1% 105,0

Dehydration

Extration steam 29,2 t/h

Flash Imbibicion 42,3 t/h Dosed Juice 855 t/h 14,3% 100,0 Vinasse 518,4 t/h 80,0

Superh. steam 2,3 t/h

Filter Vinasse Biodigestion Mud 91,7 t/h Cake 28,2 t/h Anhidrous alcool
1.400 m3/d

Hydrous alcool -

58 Clarificator Biogas 4.755 kg/h 75% CH4

m3/h

Clarific. juice 750 t/h 14,3% 93,0 Heater Clarific. juice 750 t/h 14,3% 110,0 Heater Clarific. Juice 750 t/h 14,3% 120,0

Vapor 1,1 bar 22,3 t/h Mass balance Subtitles and considerations
FBE 02-11 - FORBES ENERGY DOMINICANA

Extraction steam 13,2 t/h 0.000 0.000 0.000 Product Flow (ton/h) Concentration (Brix / GL) Temperature C Production figures Extraction Industrial efficiency Hydrous alcool = Anhydrous alcool = Steam specific consumption File 705 ton/hour 86 % liters/day 1.400.187 liters/day 321 kg/ton. Cane Rev. Date

FBE.B.000.P8.02-11.001

18/2/2011

TREATED WATER

WASTEWATER

10,6 t/h 29,0

TREATED WATER

HUMAN USE

8,5 t/h 29,0

WATER OF WASHING

WASTEWATER TREATMENT STATION

30,0 t/h 29,0

CO2 SCRUBBING

30,0 t/h 30,0

EVAPORATION CONDENSATE

HEATER CM -0,7 bar

HEATER CC - 1,1 bar

HEATER CC-VE

EVAPORATION

DISTTILARY

CONDENSATOR

DEHIDRATION

TREATED WATER

96,3 t/h 29,0

YEAST TREATMENT

CDV - 0,7 bar 124,3 t/h 115,0

CDV - 0,7 bar 13,6 t/h 115,0

CD-1,1 bar 22,3 t/h 115,0

CDVE 13,2 t/h 127,0

CDVE 160,0 t/h 127,0

CDVE 29,2 t/h 100,0

CONDENSATE 152,2 t/h 55,0

CDVD 2,3 t/h 100,0

TREATED WATER

0,0

MUST DILUTION

STEAM CONDENS.

TREATED WATER

TREATED WATER

DESMI. W.

173,4 t/h 115,9

CDVE 191,53 121,3

809,5 t/h 30,0

47,3 t/h 29,0

DEMINERALIZATION STATION

41,1 t/h 29,0

DISCHARGES

REGENERATOR

WATER TREATMENT STATION

TREATED WATER

24,1 t/h 29,0

6,2 t/h 0,0

STEAM CONDENS.

Raw water 809,5 t/h 30,0

173,4 t/h 80,0

INDUSTRIAL WATER INDUSTRIAL WATER LOSSES

406,0 t/h 29,0

HIDRAULIC SYSTEM/HVAC/ CANE PREPARATION

406,0 t/h 37,0

COOLING WATER TOWER

19,0 t/h BOILER'S MAKE-UP

DISCHARGES

5,1 t/h
INDUSTRIAL WATER INDUSTRIAL WATER

6.697,6 t/h
29,0
INDUSTRIAL WATER

FERMENTATORS COOLERS

6.697,6 t/h
31,0
INDUSTRIAL WATER LOSSES

DESMI. W.

41,1 t/h 29,0

COOLING WATER TOWER

DEAERATOR

STEAM 17,5 t/h 127,0

CAPTATION

Raw water 874,7 t/h 29,0

1.222,9 t/h
55,0
INDUSTRIAL WATER

MUST COOLER

1.222,9 t/h
31,0
INDUSTRIAL WATER

199,4 t/h

DISCHARGES

5.474,7 t/h
TREATED WATER

CONDENSERS OF DISTTILATION/DEHIDRATION

5.474,7 t/h
31,0
INDUSTRIAL WATER

75,6 t/h

45,0

W. FOR BOILER 402,3 t/h

275,1 t/h 29,0

TREATED WATER

6.697,6 t/h
46,8 22,7 t/h 29,0
INDUSTRIAL WATER INDUSTRIAL WATER LOSSES

493,5 t/h 70,0

GASES OF BOILER WASHER

493,5 t/h 40,0

SEDIMENTATION TANK

22,7 t/h

BOILER

CONTINUOUS D.

19,9 t/h

ASHES TREATED WATER

230,7 t/h 29,0

INDUSTRIAL WATER INDUSTRIAL WATER LOSSES

8.672,8 t/h
29,0

CONDENSER OF GENERATOR

8.672,8 t/h
39,0

COOLING WATER TOWER

154,4 t/h
WASTEWATER DISCHARGES

234,5 t/h

76,3 t/h

TREATED WATER

TREATED WATER

TREATED WATER

5,1 t/h 29,0

POLYMER PREPARATION

6,0 t/h 29,0

SEALING OF PUMPS / VACUUM PUMPS

6,0 t/h 31,0

WASTEWATER TREATMENT STATION

TREATED WATER

STEAM CONDENS.

DISCHARGE

STEAM

8,5 t/h 29,0 -

MILK OF LIME PREPARATION

80,0
STEAM CONDENS.

254,3 t/h

173,4 t/h
TREATED WATER INDUSTRIAL WATER

80,0
EXTRACTION IMBIBICION

25,7 t/h 29,0

229,1 t/h 63,8

TREATED WATER

INDUSTRIAL WATER

STEAM CONDENS.

41,1 t/h 29,0

STEAM

42,3 t/h 45,9

INDUSTRIAL WATER

FILTER IMBIBICION

80,0
INDUSTRIAL WATER

WATER BALANCE Subtitles and considerations Legendas e Consideraes

1,2 t/h

FBE 02-11 - FORBES ENERGY DOMINICANA

30,0 t/h 29,0

SIEVES OF FILTER WASHING

30,0 t/h Product Flow (ton/h) Temperature C Producton figures ton/hour % liters/day liters/day kg/ton. Cane Rev.

INDUSTRIAL WATER

INDUSTRIAL WATER

0.000 0.000

35,3 t/h 29,0

FLOOR AND EQUIP. WASHING

35,3 t/h

29,0 Extracion 705 Industrial Efficience 86 Hydrous alcool = Anhydrous alcool = ######## Steam specific cons. = 321 File FBE.B.000.P8.02-11.001

Vinasse

Vinasse

518,4 t/h 80,0

REGENERATORS/TOWERS

518,4 t/h

AGRICULTURE

40,0

Date 18/2/2011

LEAVES CONSUMPTION Especific Total 28 19740

BAGASSE CONSUMPTION Specific

BAGASSE PRODUCTED Specific

EXCESS BAGASSE

kg/TC kg/h

Total

20,8 kg/TC 137.684 kg/h

Total

270.800 kg/TC 190.914 kg/h

BIOGAS CONSUMPTION

Bagasse Bagasse

26 49000
FILTERS

% kg/h

WOOD CHIP CONSUMPTION Total 0

[CH4] Total

75 4.755

kg/h BOILER kg/h Op. Pressure Steam Temp. Esp.Prod. Esp.Prod. Esp. Prod. Esp. Prod. 100 540 2,20 2,20 2,20 6,72 kg/cm C kgv/kgb kgv/kgc kgv/kgp kgv/kgm

% kg/h

Bagasse Bagasse

2 4230

% kg/h

Effective Milling Fiber (% de cane) Sugar production Hydrous alcool production Anhydrous alcool production Electric energy consumption Industrial electric energy consumption Fertigation electric energy consumption Maximun generation of electric energy Surplus for sale

705,00 13,00 0 58.341 28 19716 0 80994 61278

tch % scs/day liters/day liters/hour kw/tc

kwh kwh kwh kwh

Continuous discharge

Feed water

Flow

19860,6

Flow

397.212 kg/h

Superheater Steam

Specific cons. Flow

536,6
378297

kg/TC kg/h

Extraction 11 bar(g)

Extraction 2,7 bar (a)

Condensing 0, 2 bar (g)

Prepare

Extration

T. pumps / IDF

Injection of steam

292

226.144

152154

Vapor Cons.

kg/h

Vapor Cons.

kg/h

Vapor Cons.

kg/h

0,0

kg/h

Extraction steam

Excess of steam

ELECTRIC ENERGY kg/h E. generated E. Cons. E. for sale

Spec. cons. Steam

321 226.144

kg/TC kg/h

Steam

0,0

80.994 19.716 61.278

kwh kwh kwh Feed water

LOSSES

Steam

11319,2

kg/h
Dessuperheater water

402.272 kg/h C 110 5059,6 kg/h

CDVD Flow Out Temp.

Qtde. 152.154 55,00

Unid. kg/h C

`` STEAM

Flow

17500,0 kg/h

DEAERATOR

CDVE Flow Out Temp.

Qtde. 191.526 121,34

Unid. kg/h C

SUPERHEATED STEAM

STEAM

Steam

2.334

kg/h

Steam

202.384

kg/h

Desmi Flow Temp.

Qtde. 41.092 30

Unid. kg/h C

Dehydration

Process

ENERGY BALANCE
Subtitles and considerations

FBE 02-11 - FORBES ENERGY DOMINICANA

0.000 0.000

Product Flow (kg/h) Temperature C Producton figures 705,00 ton/hour 85,56 % liters/day 1.400.186,84 liters/day 320,8 kg/ton. Cane

Extracion = Industrial Efficience Hydrous alcool = Anhydrous alcool = Steam specific cons. = File

FBE.B.000.P8.02-11.001

Rev.

Date

18/02/11

LEAVES CONSUMPTION Especific Total 0 0

BAGASSE CONSUMPTION Specific

BAGASSE PRODUCTED Specific

EXCESS BAGASSE

kg/TC kg/h

Total

20,8 kg/TC 127.000 kg/h

Total

0 0

kg/TC kg/h

Bagasse Bagasse

0 0
FILTERS

% kg/h

BIOGAS CONSUMPTION WOOD CHIP CONSUMPTION Total 0 [CH4] Total 75

kg/h BOILER kg/h Op. Pressure Steam Temp. Esp.Prod. Esp.Prod. Esp. Prod. Esp. Prod. 100 540 2,20 2,20 2,20 6,72 kg/cm C kgv/kgb kgv/kgc kgv/kgp kgv/kgm

% kg/h

Bagasse Bagasse

0 0

% kg/h

Effective Milling Fiber (% de cane) Sugar production Hydrous alcool production Anhydrous alcool production Electric energy consumption Industrial electric energy consumption Fertigation electric energy consumption Maximun generation of electric energy Surplus for sale

705,00 13,00 0 58.341 28 10799 0 71996 61197

tch % scs/day liters/day liters/hour kw/tc

kwh kwh kwh kwh

Continuous discharge

Feed water

Flow

14668,5

Flow

293.370 kg/h

Superheater Steam

Specific cons. Flow

396,3
279400

kg/TC kg/h

Extraction 11 bar(g)

Extraction 2,7 bar (a)

Condensing 0, 2 bar (g)

Prepare

Extration

T. pumps / IDF

Injection of steam

28.500

250900

Vapor Cons.

kg/h

Vapor Cons.

kg/h

Vapor Cons.

kg/h

0,0

kg/h

Extraction steam

Excess of steam

ELECTRIC ENERGY kg/h E. generated E. Cons. E. for sale

Spec. cons. Steam

40 28.500

kg/TC kg/h

Steam

0,0

71.996 10.799 61.197

kwh kwh kwh Feed water

LOSSES

Steam

1200,0

kg/h
Dessuperheater water

294.070 kg/h C 110 700,0 kg/h

CDVD Flow Out Temp.

Qtde. 250.900 55,00

Unid. kg/h C

`` STEAM

Flow

28000,0 kg/h

DEAERATOR

CDVE Flow Out Temp.

Qtde. 0 0,00

Unid. kg/h C

SUPERHEATED STEAM

STEAM

Steam

kg/h

Steam

kg/h

Desmi Flow Temp.

Qtde. 15.170 30

Unid. kg/h C

Dehydration

Process

OFF SEASON ENERGY BALANCE

Subtitles and considerations

FBE 02-11 - FORBES ENERGY DOMINICANA

0.000 0.000

Product Flow (kg/h) Temperature C Producton figures 705,00 ton/hour 85,56 % liters/day 1.400.186,84 liters/day 40,4 kg/ton. Cane

Extracion = Industrial Efficience Hydrous alcool = Anhydrous alcool = Steam specific cons. = File

FBE.B.000.P8.02-11.001

Rev.

Date

18/02/11