RAM Methodology Review Presentation

Field Development FEED
RAM Review Methodology Presentation
Date: 12-September-2011
Akram M. Suliman, Ph.D.
Field Development FEED RAM Review Methodology Presentation
akramsuliman@yahoo.com
Contents
Scopeandobjectives Scope and objectives Introduction Assumptions Methodology RAMModel RAMBasedDecisions References
3October2011
Contents
ScopeandObjectives
Toreviewtheoverallavailabilityoffacilitiesand y confirmthattheoverallsystemavailabilitytarget fromwellheadstoexportpointfromtheterminal shallbeatleast95%(347dayproductionperyearat shall be at least 95% (347 day production per year at thedesignproductionrate)whichincludesany plannedorunplannedinterruptions. Thestudyshouldconfirm/challengethetarget availabilityandprovideabasisforadjustingthis targetifitisdrivingcomplexityintothedesign. g g p y g
Outofscope
Pipelineandpigtraps p pg p
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Contents
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Contents
Reliability
Reliabilityisdefinedastheprobabilitythata specifieditemwillperformaspecifiedfunction withinadefinedenvironment,foraspecifiedlength oftime. Thereliabilityrequirementisnormallyspecifiedin h l bl ll f d termsofthemeantimebetweenfailures(MTBF)or asafailurerate,forexamplefailurespermillion as a failure rate for example failures per million operatinghours.
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Introduction
RELIABILITYTERMINOLOGY
FailureRate
Failurerate=Lambda==f/n
Wheref =thetotalfailuresduringagiventimeintervalandn =the numberofunitsoritemsplacedontest.
Mean Time between Failures MeanTimebetweenFailures

MTBF=Theta==1/
Reliability Formula ReliabilityFormula

Reliabilityofasingledevice=R=et
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Introduction
Maintainability
Maintainability is expressed as the Probability that an MaintainabilityisexpressedastheProbabilitythatan itemwillberestoredtooperatingcondition,withina givenperiodoftime,usingprescribedproceduresand resources. Themostcommonlyusedmeasureofmaintainabilityis themeantimetorepair(MTTR). th ti t i (MTTR) Wherethelogisticaldelaysarentconsidered maintainabilitycanbemeasuredasmeanactiverepair maintainability can be measured as mean active repair time(MART).
3October2011
Introduction
Maintainabilitydesignrequirements
safeaccess safe access accessibility interchangeability selfdiagnosticfeatures(builtintest)/condition monitoring handlingprovisions adjustment and alignment adjustmentandalignment logisticsrecommendations
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Availability
Availability is the measure of the percentage of time Availabilityisthemeasureofthepercentageoftime thatanitemorsystemisavailabletoperformits designatedfunctionundergivenconditions,ata g g , giveninstantintimeoroveratimeinterval, assumingthatgivenexternalresourcesareprovided.
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Introduction
Contents
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10
Assumptions
1. 100%Availabilitycorrespondsto110%DCQ 2. Plannedshutdownsandplannedmaintenancedown townisnotconsideredinmissiontime(Conservative approachinlinewithBOD). approach in line with BOD). 3. Inclusionorexclusionofindirectsubsystemslikethe F&Gorfirefightingshallbedecidedaccordingtothe operationphilosophyandCOMPANYadvise. operation philosophy and COMPANY advise 4. Subsystemsofnoconsequenceontheplantavailability shallnotbeconsidered. 5. MissiontimeForequipmentknown/expectedtobe usedotherthan8760hrs/yearshallbetheknown/ expectedworkinghours.
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Assumptions(Contd)
6. ResponsetimeshallbeassumedtobeZERO(because responseteamsareavailableatsite)unlessadvised l bl ) l d d otherwisebyCOMPANY. 7. MaintainabilityisasubsetofAvailability. 8. Repairandmaintenancerestoreequipmenttooriginal condition. 9. Sensitivityanalysis(ifrequired)shallbebasedon multiplicationsofannualoperatingtimesonly(i.e.no equipmentdeteriorationordepreciationshallbeconsidered) foramaximumperiodoftheleastoftheintervalbetween plannedmaintenancefortheconcernedequipmentorfive l d i t f th d i t fi years. 10. Criticalityrankingshallbebasedonavailabilityvaluesonly.
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Contents
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Contents
13
RBD Reliabilityblockdiagram ThepurposeoftheRBDtechniqueistorepresent The purpose of the RBD technique is to represent failureandsuccesscriteriagraphicallyandtouse theresultinglogicdiagramtoevaluatesystem g g g y reliabilityparameters. Individualunitsarerepresentedbyblocksthatare consideredtoexistinoneofonlytwopossible states,operatingorfailed.
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Methodology
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SimpleReliabilityBlockDiagram p y g
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Methodology
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Systemreliability Systemreliabilityisthereliabilityofagroupof System reliability is the reliability of a group of severalcomponents. System reliability dependents on component Systemreliabilitydependentsoncomponent reliabilityandhowcomponentsareconfiguredasa logicalstructure. Thebasicsystemreliabilitystructuresare:
Seriesstructure(NooN) Parallelstructure(1ooN) K outofNstructure(KooN)
3October2011 Methodology 16
ExamplefromOREDA
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Methodology
17
Contents
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Contents
18
SerialorSubSysID.
Subsystem Wellsite Reception Separation Condensate stablization etc.
NumbersOff(N* X%)
KOON
Overallsubsystem Reliability
Overallsubsystem availability
OverallSystemReliabilityandavailability: Overall System Reliability and availability:

3October2011 RAMModel 19
Serialor Equipmen Numbers Annual Equipmen t/ Off(N* operating KOON t/ Compone Compone X%) time (hrs) X%) time(hrs) nt ntID. Slug catcher K.O.Drum Pump
CriticalFailureRate (Per10^6hrs)
Lower
Mean
Upper
Timeto Overall Overall Repair Equipmen Equipmen Failures t/ Active Response t/ (Active Compone Repair Time(hrs) Compone Timehrs Time hrs repair+ repair + nt nt nt Response availabilit Reliability time) y
OverallsubsystemReliabilityandavailability: Overall subsystem Reliability and availability:

3October2011 RAMModel 20
Contents
3October2011
Contents
21
RAMBasedDecision
EquipmentSparing(Redundancy) Usingbinominaldistributionformula(KOON)forthetwo proposedphilosophiesof2x100%vs.3x50%.
RS (t ) = n Ci ( Pi )(1 Pi ) n i
i =k
Assumption:componentreliability=98% R[(2003)x50%]=0.998816=99.88% R[(1002)x100%]=0.9996=99.96% R[(1002) 100% ] 0 9996 99 96% Decision:Thesparingphilosophyofchoiceshallbe2x 100%

RAMBasedDecisions 22
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Contents
3October2011
Contents
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References
Disouq Field Development FEED, Basis of Design FieldDevelopmentFEED,BasisofDesign Document Akrma M.Suliman,QualityControlEngineeringin NaturalGasProduction LectureNotes,2011. l d NORSOKStandard Z016RegularityManagement& ReliabilityTechnology,1998. Reliability Technology, 1998. Oreda OffshoreReliabilityDatabook,PreparedbySINTEF, 4thEdition 2002,and2"Edition 1992 Centerforchemicalprocesssafety,GuidelinesforProcess EquipmentReliabilityDatawithDataTables,AIChE 1989
3October2011 Refrences 24

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Field Development FEED

RAM Review Methodology Presentation

Akram M. Suliman, Ph.D.

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Mean Time between Failures MeanTimebetweenFailures

Reliability Formula ReliabilityFormula

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Subsystem Wellsite Reception Separation Condensate stablization etc.

OverallSystemReliabilityandavailability: Overall System Reliability and availability:

Field Development FEED RAM Review Methodology Presentation

OverallsubsystemReliabilityandavailability: Overall subsystem Reliability and availability:

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

Assumption:componentreliability=98% R[(2003)x50%]=0.998816=99.88% R[(1002)x100%]=0.9996=99.96% R[(1002) 100% ] 0 9996 99 96% Decision:Thesparingphilosophyofchoiceshallbe2x 100%

Field Development FEED RAM Review Methodology Presentation

Field Development FEED RAM Review Methodology Presentation

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