Unit Kompetensi 1 Laporan Rotating P-01 Review Dok

DATA OF PUMP
Size (Suction x Discharge) 0 101.6 mm (suet) x 0 76.2 mm (disch)

Capacity 35 Sm 3 /h
Suction Pressure 2.00 Kg/cm 2 g I 28.45 Psi
Discharge Pressure 13.50 Kg/cm 2 g I 192.00 Psi
Max. Allowable Working Pressure 17.58 Kg/cm 2 g I 250.00 Psi

Pump Speed 1460 Rpm
Driver Type Electric Motor
Driver Manufacturer SIEMENS

Driver Model 1LG4A180L
Driver Serial No. E0107/068787710
Driver Speed 1460 Rpm

Power 30 Hp I 22 kW
Bearing Temperature Test Pump. I Driver 36 oc I 48 oc

Vibration Test Pump. I Driver 2.8 mm/s I 3.6 mm/s
Speed Test Pump. I Driver 1482 Rpm I 1482 Rpm
Noise Level Test 84.5 dB
Grounding Test 0.15 0
Service LPG
Fluida Gas
Code or Standard API Std 610
~
INSPECTION AND TEST PLAN
FOR EXISTING OF ROTATING EQUIPMENT
F~:
Project : Inspection 5 Unit Peralatan Putar AR Approval Required TP : Third Party
User : PT Aji Gamita R Review Document v : Verify
Third Party : PT Farrald Teknlndo w Witness H : Hold Point
Location : lnstalasl SPPBE, JI. Raya Banyumas Km. 11 , p Provide
Selokromo Wonosobo - Jawa Tenaah
Reference Verified Acceptance SurveHlance Inspection
No . Activity
Document Document Criteria User TP Mii:ias
1 Review Document
- Manufacture data report - Application code/ - Manufacturer Report - Application code/ p R
- Operating and Maintenance Manual standard - Inspection Report standard p R
- Previous Inspection Report - User/owner spec. - Maintenance Report - User/owner spec. p R
- Drawing - O&M Manual p R
- History card - Drawing p R
- P& ID
2 Visual Inspection
- Condition rotating equipment & driver - Application code/ - Manufacturer Report - Application code/ p w \)..,;
- Condition of foundation standard - Inspection Report standard p w
- Condition of drain system - User/owner spec. - Maintenance Report - User/owner spec. p w
- Levelling check - O&M Manual p w
- Leaking - Drawing p w
- Piping system - P & ID p w
- Instrument & Electrical p w
- Pressure/temperature gauge p w
- Safety device p w
3 Name plate verification - Application code/ - Manufacturer Report - Application code/ p v
standard standard
Page 1 of 2
l
~
INSPECTION AND TEST PLAN
Project : Inspection 5 Unil Peralatan Putar

FOR EXISTING OF ROTATING EQUIPMENT
AR Approval Required TP : Third Party

A:
User : PT Aji Gamita R Review Document v : Verify
Third Party : PT Farrald Teknindo w Witness H : Hold Point
Location : lnstalasl SPPBE, JI. Raya Banyumas Km. 11, p Provide
Selokromo, Wonosobo - Jawa Tengah
Reference Verified Acceptance Surveillance Inspection
No. Activity
Document Document Criteria User TP Mlaas
4 Function test
- Vibration measurement - Application code/ - Manufacturer Report - Application code/ p v
- Temperature measurement standard - Inspection Report standard p v
- Sound measurement - User/owner spec. - Maintenance Report - Usor/owner spec. p v
- Rotation (RPM) measurement - O&M Manual p v
- Earthing measurement test - Drawing p v
5 Report
- Final inspection repOft AR p
- Certificate of lnspectron - p
Owner I User Approved by,

PT Aji Gamita MIGAS
~.- ~ - ~
<."
H. Agung Karnadi
Dlreklur r Teknlk dan Oper~si " :/[l~
,r
I
~1 ~1 ~""' 1.b,l ?I ro.n•u 3 u"d: p11~l l /or, /Y~ /u~/

r .t IH-l'rrrrn/~~
Page 2 of 2 .
\'fl•n<\o
Q
I '). un~ ~
Date March, 2018
Ii DATA OF INSPECTION
ROTATING EQUIPMENT
Report No.
Owner I User
Pump Name
DESCRIPTION
J B270/PM P-FT/01/2018
PT Aji Gamita
LPG Pump
Name of Process LPG Pump

Year Built I Used 2008/2010
-·-
Tag I Serial No. P-01/TR 1347843-06
lnstalasi SPPBE, JI. Raya Banyumas Km. 11, Selokromo, Wonosobo - Jawa
Location
Tengah
PUMP DATA
Type Centrifugal
Model CEHA 5108/ 5AAAFUOAO
Service LPG
Capacity 35 m3/h
Suction Pressure 2,00 kg/cm2g
Discharge Pressure 13,5 kg/cm2g
Max. Operation Press. 17,6 kg/cm2g
Speed 1460 RPM
Size (Suction x Discharge) 0 101.6 mm (suet) x 0 76.2 mm (disch)
Manufacturer Sterling SIHI
DRIVER
Type Electric Motor
Manufacturer SIEMENS
Output Power {rated) 22 kW
Speed 1460 RPM
Drawing No.
Construction Code API Std 610
SITE INSPECTION REPORT
NO. DESCRIPTION ACTUAL MEASUREMENT
1 Speed Measurement 1482 RPM
Vibration Measurement Maximum (mm/s)
2 - Pump 2,8
- Driver 3,6
3 Temperature Measurement 48,0 1·q
4 Sound Level Measurement 84,5 dB approx. distance of 0.5 m
5 Insulation Resistance Test MO
The Last Previous Permite (SKPP) No Expired Date :

301 /55-245/P M/SKPP /18. 01 /DJ M/2015 March 24, 2018
Inspection By Inspector Name Rizka Putra Sofa
PT Farrald Teknindo Licenct No 148/IRE/MJGAS/2015
RECOM M ENOATIONS
After careful visual examination, inspection and test which were conducted to the best of our
knowledge and ability in a conscientious manner, this rotating equipment can be safety operated and
satisfactory results.
KeMENTERl~N
-.;~·
- ·~
...
.ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
M • • • •••
OlRE~TO,RAT JENDERAL MINYAK DAN GAS BUMI

SERTIFIKAT KELAYAKAN PENGGUNAAN PERALATAN
Nomor : 301/55-245/PM/SKPP/18.01/DJM.T/2015
Direktur Jenderal Minyak dan Gas Bumi berdasarkan:

1. Undang-undang Nomor 22 Tahun 2001 ;
2. Mijn Politie Reglement Sb. 1930 No. 341 ;
3. Peraturan Pemerintah Nomor 19 Tahun 1973;
6. Peraturan Menteri Pertambangan dan Energi Nomor 06P/0746/M.PE/1991;
7. Keputusan Menteri Energi dan Sumber Daya Mineral Nomor 0458 K/70/MEM/2015;
8. Keputusan Direktur Jenderal Minyak dan Gas Bumi No. 84.K/38/DJM/1998; dan
9. Hasil pemeriksaan teknis o/eh Perusahaan Jasa lnspeks1 Teknis PT Farrald Teknindo
dengan nomor laporan JB069/PMP-FT/01/2015 tanggal 24 Maret 2015.
Menyatakan bahwa:
dengan keterangan:
1. Pemilik - Pi Aj( G$plita .
2 . Lokasi digunakan : SPRBE JI. Raya 'Banyumas Km 11, Sel.okromo, Wonosobo - Jateng
3. Nomor Item/ No. Seri : P-01 / TR-1.365762'-04
4. Pabrik Pembuat ! Sterlin~ SIHI ' ··"" ·
5. Tipe/Model/Size ! Ce'ntrifugal"/ CH61 0~/5AAAFWpAO 14" (Su.ch) x 3" (Disch)
6. Tenaga Penggerak : Mo.for LtstftK
7. T ahun dibuat I mulfil : 2()(59l/2010
digunakan
8. Digunakan untuk ~ lRG Bunip
layak dan memenuhi perayaratan keamanan dan keselamatan kerJa sehingga dapat digunakan,
dengan ketentuan:
1. Tekanan kerja tidak bolel't lebih besar dari t 8 Kglcm2g;
2. Putaran tidak boleh lebih;l>esardari 14~ RPM;
3. Daya penggerak tidak bol~h lebih besar dari 30 kW;
4. Vibrasi tidak boleh lebih darl 3,mm/s;
5. PT Aji Gamita bertangguiig ·jawab ~epenunnya atas ·keseramatan pengoperasian peralatan
unit pompa tersebut di atas; dan
6. Apabila terjadi hal-hal yang menyebabkan peralatan tersebut tidak layak dan tidak aman
untuk dioperasikan maka· Sertifikat Kelayakan Penggunaan Peralatan (SKPP) ini dapat
ditinjau kembali.
Sertifikat ini berlaku sejak tanggal diterbitkan dan berakhir sampai dengan tanggal
24 Maret 2018.
KEMENTERIAN ENERGi DAN SUMBER DAYA MINERAL REPUBUK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI
SERTIFIKAT KELAYAKAN PENGGUNAAN PERALATAN
Nomor :22~2155-245/PM/SKPP/18.01/DJM/ 2010
Direktur Jenderal Minyak dan Gas Bumi berdasarkan :

1. Undang Undang Republik Indonesia Nomor 22 Tahun 2001
2. Mijn Politie Reglement Sb. 1930 No. 341;
3. Peraturan Pemerfntah Nomor 19 Tahun 1973 ;
4. Peraturan Pemerfntah Nomor 17 Tahun 1974;
5. Peraturan Pemerintah Nomor 11Tahun1979;
6. Peraturan Menteri Pertambangan dan Energi Nomor 06P/0746/M.PE/1991 ;
7. Keputusan Direktur Jenderal Minyak dan Gas Bumi No. 84.K/38/DJM/1998;
8. Hasil Pemeriksaan Teknls keselama1~!t~r~?f~i~s peralatan putar oleh lnspektur Migas pada
tanggal 15 September 201 O; t;«~~;,"~~!;~.,:;~;1;"'~:"' .
~:r!l,.,..~
.·:-:;.:r"
•I"t·~~'f••-l-r.
!l ~ .\4(. ~°1Al,
;J 7~·~.•
~- ...:..~.
•
menyatakan bahwa : ··~ ···'.~ •
·-r -: <"
.{"';."-;,:"-: ~~: ...
·• ·•' ' '
~. -·
. ·~~~~·· ·-~~~~~
dengan keterangan .•
{I
··~
~:. ..
~·iJt~··· ,..~.....
;1;.··
JI?:·
., ,;u:. ~~._.'
-z..
~""" ··' . "l
:1··{")':"!•,
- • ~
.. ...... ,(/ : ''·~- .,.~·~~
~ ·"'="· ~
· .~ ~~--
,. . • ~-7:-,
•.-..:·.-. " I '
·\~~~~r.....~·~·~ ~,.· :· .~:~. \ ;. . :v~~~:
1. Digunakan oJeh ':~~~tJf$,f Ajl"G§.fnlt~:: ..~2'.¥,:J~t ~· ·~~;·
2. Lokasl dlgunakan ~~::~-:~~PPBE}l11,. Bariyu't:flas~i<ffi~ 9, Se~ . onosobo
3. No. Item/No. Seri :·;;:'::~ ~·ixf>. 011ti"'R~~Jss5Z~Qfl" '~s "~
1
.:
4. Pabrik pembuat ·;-~:~sterfinWsihf~l'i..1ti~,,i,..,. ...~... ····7~~· ;)
5. Tipe I Modet I Size ·1:;)\i:~ntrifugalL~-~~~~FUOAt:~1r1~ct) x 3" (Disch)

6. Tenaga Penggerak ·:<.;~:11~otor ~K...::;•~. ,~ . ;:-...,-:;:r;•,,.,..:.....
7. Tahun dibuat I mulai \t:~~~~Jt2o~"O~;~~.;J..... ~i:~="~:::~.,. .~~r:~~.
digunakan
8. Digunakan untuk
.;;;ta~.-.-:.1·.:~~
•..J:~.... -~~~· ~ ' '~·· -:f':;...... 4:-... --~
....:~~t'\!:l~p'"'.,_,_____,,,,.. .,..,,,__,..,.
~~~
... · · ~· .,......y;,·.:-.-~.-..'»;~~7-'I('\
-~~"b.~ ..,.·.~
., .
.... '"-,... ..- . ;.'~~~:.. . . . ... . . ..~~~ - ~J'
~~[{:;. .. .:-:.~~ - ·. ,(,1j~~ ' .
layak dan memenuhi persya~~1.Re~~~aJ.i:~~~~~~i(wi ~'R kerja sehlngga dapat digunakan.
dengan ketentuan : :;'~-:t~~~~i r, :,.. :;-;'..t~~~-;.;:::_::#'
1. tekanan kerja tJdak boteh lebih besar ~l~7cm g;·
2. putaral"I tidak boleh Jebih besardarf 1460 RPM:
3. vibrasi tidak boleh lebih besar dari 3 mm/sec;
4. PT Aji Gamfta bertanggung Jawab sepenuhnya atas keselamatan pengoperasian peralatan unit
pompa tersebut di atas; dan
5. apabila terjadi hat.fiat yang dapat menyebabkan peralatan tersebut tldak layak dan tidak aman
untuk dioperaslkan, maka Sertifikat KeJayakan Penggunaan Peralatan Jni dapat ditinjau kembali.
Sertffikat lni berlaku sampai dengan tanggal 15 September 2013.

Diterbitkan di : Jakarta
· Tanggat : 11 Oktober 2010
- Iii ·•
PT FARRALD TEKNINDO
OAFTAR PERJKSA RESERTIFIKASI POMPA
lCHECK LIST OF PUMP EQUIPMENT RECERTIFICATION\
DATA
Tag No. P-01 fTR 1347843-06
Owner/User PT Aii Gamita
Manufacture Sterling SIHI
Serial No. TR 1347843-06
Description LPG Pump
Type CentrifuQal
Model CE.HA 5108/ SAAAFUOAQ
Stasiun Pengisian dan Pengangkutan Bulk Elp111 (SPPBE), J I. Raya
Location to be Installation
Banvumas KM 10 Selokromo Wonosobo - Jawa Tenaah
Applicable Code AP! Std 610
Owner Specification -
Year Built 2008
DOCUMENT REVIEW
·.c;--::
1 Planning Specification •Yes 0No _.., D N/A

....... . ..• .. . ..... -·· . ·~ ~ --... - .
Finain9 Result :
2 Planning Drawing •Yes 0No D NIA

Finding Result :
3 Planning Calculation 0Yes 0No • N/A

Finding Result :
4 Does the planning Specification •Yes DNo D N/A

has cover to following items Finding Result :
4.1 Drawing, Design Calculation Does the manufacturer shall used a latest revision as
and specification required by the code&standard
•Yes 0No D NIA
Does the Design Calculation have comply to
Code/Standard and Owner Specification
0Yes 0No • NIA
Finding Result :
4.2 Material Control Have manufacturer system for receiving control

documentation an required certificates of complience
or material test report to satisfy code requirement
as ordered
0 Yes 0No • N/A
Finding Result :
4.3 Examination and Inspection Does fabrication operation, examination, sufficien11y

Program to permit the inspector, ASME Design, or ASME
Designated organization to determine at what stages
inspection to performed has describes
0 Yes 0No • N/A
Finding Result :
Ii
,_
PT FARRALD TEKNINDO
OAFTAR PERIKSA RESERTIFIKASI POMPA
{CHECK blST OF PU.MP EQUIPMENT RECERTIFICATIONl
4.4 Correction of Nonconformities Does the manufacturer shall prepare a noncomformity
report if any condition which does not comply with the
code
0Yes 0No • NIA
Finding Result :
4.5 Welding 1. Does the manufacturer shall conform to ASME IX

intending to pump fabrication
0Yes 0 N o . NIA
2. Does WPS to be approved by MIGAS
0Yes 0 N o . NIA
Finding Result :
4.6 Non Destructive Examination. 1. Does company from NOE Independent Company
have getted SKT (Licency Letter) by MIGAS
0Yes 0No • NIA
2. Does NDE Procedure approved by ASNT level Ill
lJYes 0No • NIA
3 . Does the manufacturer shall conform to NDE
requirement with provision of' nondestructive
Examination Procedure
• v es 0No D NIA
Finding Result :
4.7 Heat Treatment (IF ANY) Does the manufacturer shall prepare a heat treatment
procedure for insure that the heat treatment as
required by the rules are applied
0Yes •No D NIA
Finding Result :
4.8 Calibration of Measurement Does the manufacturer shall have procedure for
and Test Equ(pment the calibration of ~xarn inatioo. measuring and test
Equipment
Dves 0No • NJA
Finding Result :
4.9 Design Orifice Calculation for Does Design orifice area as per flow capacity from
Safety Valve Rotating Equipment
0Yes 0No • NIA
Finding Result :
Ii. PT FARRALD TEKNINDO
DAFTAR PERIKSA RESERTIFIKASI POMPA
(CHECK UST OF PUMP EQUIPMENT RECERTIFICATION\
FABRICATION, INSPECTION, AND TEST for
CENTRIFUGAL PUMP
1 Casing Marking ( serial no. ) •Yes 0No

API Std 610 Clause Number
5.13.3
2 Motors & Electrical Components
•Yes lJNo
Area Clasification
API Std 610 Clause Number Finding Result :
5.1.24
3 Casing Jackscrews
• Satisfy
Finding Result :
D Not Satisfy
5.3.13
4 Nozzle Type, Size & Rating

• Flanges D Screw Satisfy
5.4. 1.1 , 5.4.2 Finding Result :
5 Baseplate Requirements • Satisfy D Not Satisfy

6.3.1, 6.3.2, 6.3.3, 6.3.4, 6.3.7, 6.3.8, Finding Result :
6.3.9, 6.3.10, 6.3.11, 6.3.13, 6.3.14,
6.3.15, 6.3.17, 6.3.18
6 Certified Hydrotest 0Yes 0No • N/A

7.3.2.1
7 Perfonnance within tolerance • Satisfy D Not satisfy

(Certified) Finding Resu lt :
7.3.3.4c)
8 NPSHR within tolerance • Satisfy D Not Satisfy

(Certified.) finding Result :
7.3.4.2.3
9 Vibration within tolerance • Satisfy LJ Not Satisfy

7.3.3.4a}
10 Rotation Arrow • Yes 0No D NIA

AP! Std 610 Clause Number Finding Result :
5.13.4
tnsp~· ed By:
1 ·-
t'[)
Rizki P t!t ra Sofa
Ir soe Uur
\
"I PT. FARRALD TEKNINDO
DAFTAR PERIKSA SERTIFIKASI PERALATAN PUTAR

(CHECK LIST OF ROTATING EQUIPMENT CERT/FICA TION) Hal. 1 / 3
No. Item : P-01 j Kegunaan : Loading Pump (LPG)
(Taa No.) (Service)
I. Kondisi Pomp/Kompressor selama pemeriksaan

(Pump/Compressor condition during inspection)
o Sedang beroperasi
(On Stream)
o Sedang tidak beroperasi

(Off stream) D
II. Penelaahan Dokumen
(Review Document)
Telah dilakukan review terhadap:
(Have been reviewed for)
Ya Tidak Keterangan
(Yes) (No) (Remark)
1. Sertifikat Terdahulu
(Previous certificate) [I] D
2. Kartu riwayat
(History Card) [I] D
3. Garn bar
(Drawing)
[I] D
4. Salinan Papan Nama
(Nameplate Rubbing)
[I] D
5. Prosedur Pemeriksaan
(Inspection Procedure)
[I] D
Catatan (Note):
Ii PT. FARRALD TEKNINDO
DAFTAR PERIKSA SERTIFIKASI PERALATAN PUTAR

(CHECK LIST OF ROTATING EQUIPMENT CERTIFICATION) Hal. 2 I 3
No. Item : P-01 l Kegunaan : Loading Pump (LPG)
(Tag No.) , (Service)
IH. Pemeriksaan Fisi~

(Physic Inspection)
Telah dilakukan Pemeriksaan terhadap:
(Have been inspected for)
(Yes) (No) (Result)
1. Kondisi peralatan putar dan pengerakanya

(Condition ofrotating equipment and driver system) I -J ~ D I Satisfactory I
2. Kondisi Pondasi
(Condition of structure) OJ I I I Satisfactory I
3. Kondi si Saluran pembuangan
(Condition of drainage system) OJ I I I Satisfactorv I
4. Kondisi Kemiringan
(Condition of leveling) OJ D I Satisfactorv I
5. Kebocoran
(Leaking) OJ D I Satisfactory I
6. Kondisi system perpipaafl
(Condition of Piping System) OJ D I Satisfactorv I
7. Kondisi kelistrikan dan intrumentasi
(Condition of electrical and instrument) OJ D I Satisfactory
8. Kondisi peranti pengaman

(Condition of safety device) OJ D I Sarisfactorv
9. Pressure and Temperature Gauge I -.J I D I Satisfactory
10. Verifikasi papan nama

(Nameplate Verification) OJ D I Sarisfactorv
Catatan (Notel:
• PT. FARRALD TEKNINDO
DAFT AR PERJKSA SERTIFIKASI PERALATAN PUTAR

(CHECK LIST OF ROTATING EQUIPMENT CERT/FICA TION) Hal. 3 I 3
No. Item: P-01
(Tag No.)
i, (Service)
Kegunaan: Loading Pump (LPG)
IV. Test Fungsi

(Function Test)
Telah dilakukan Pengujian terhadap:
(Have been tested for)
Ya Tidak Hasil
(Yes) (No) (Result)
1. Pengukuran Getaran
(Vibration Measurement)
[IJ 2.8 mm/s
2. Pengukuran perputaran
(Rotation Measurement) [IJ I 1482 RPM
3. Pengukuran Tingkat Kebisingan

(Sound Level Measurement) I ../ I I I 84.4 dB
4. Pengukuran temperatur
(Temperature Measurement) [IJ D 35.s 0 c
Catatan (Note}:
PT FARRALD TEKNINDO

Name of Equipment LPG Pump
Tag No/Serial No P-01/TR 1347843-06
Owner PT Aji Gamita
Location lnstalasi SPPBE, JI. Raya Banyumas Km. 11,
Selokromo, Wonosobo - Jawa Tengah
DOCUMENT REVIEW
REVIEWED
NO. DESCRIPTION REMARKS
AV NA
1 Specification v
2 Outline Drawing ..J
3 Data Sheet ..J
4 Manufacturer Data Report ..J
5 Factory Acceptance Test ..J
7 Operation & Maintenance Book
8 Name Plate I Pencil Rubbing "'
-.J
VISUAL INSPECTION
VISUAL CONDITION
NO. DESCRIPTION REMARK
AV NA SA NS
1 F oundation: - -
- G r o u t i n g I Skid
- Base Plate ""
-.J
v
-
- ""
-.J
-.J
-
-
2 Suction Line - -
3 Discharge Line v - v -
4 Painting - -
"" -
""""
5 PSV (if any) -
6 Check Valve ""..J - -
-
7
8
9
Pressure Gauge I Switch
Temperature Indicator
Flowmeter
"
-
..J
-
""-
""-
..J
-
-
..;
10 Name Plate I Pencil Rubbing -
" -
INSTALATION & COMMISSIONING

NO DESCRIPTION REMARKS
1 Verrned Satisfactory
- Equipment & Component Satisfactory
- Electrical Satisfactory
- Integral Piping System Satisfactory
2 Alignment Check Satisfactory
3 Runninq Test/Funtion Check Satisfactory
4 Performance Test Satisfactory
Note :
AV = Available SA = Satisfactory
NA = Not Available NS "' Not Satisfactory
PT FARRALD TEKNINDO

( Rotating Equipment and Associated Assemblies )
GENERAL DATA

Owner PT Aji Gamita
Tag I Serial No. P-01ffR 1347843-06
Equipment Type Centrifugal
Manufacturer Sterling SIHI
Year of Built 2008
Year of used 2010
Specification API Std 610
lnstalasi SPPBE, JI. Raya Banyumas Km. 11 , Selokromo, Wonosobo
Location
- Jawa Tengah
Inspection date March, 2018
TECHNICAL DATA
Service LPG
Capacity 35,00 M3/h
Suction Pressure 2,00 Kg/Cm2g
Discharge Pressure 13,5 Kg/Cm2 g
Differensial Pressure 11 ,50 Kg/Cm2g
2
Max. Design Press. 17,6 Kg/Cm g
Speed 1460 Rpm
Size ( Suction x Discharge ) 0101 .6 mm (suet) X 0 76.2 mm (disch)
Driver
Type Electric Motor

Output Power 30 HP
Speed 1460 Rpm
PUMP RECERTIFICATION
Report No. JB270/PMP-FT/01/2018
SUMMARY
Based on the site Inspection result, related document review and maintenance record review,
it is considered that the Loadjng Pump with Tag no. : P-01 has been installed, operated,
maintened satisfactory for it is intended services.
It is recommended that the appropriate authorization required to this equipment be issued.
R~raSofa
lnspektur
SPPBE HISTORY CARD
ROTATING EQUIPMENT
User I Owner PT Aji Gamita

Equipment Name LPG Pump
Tag No./ Serial No. P-01!TR 1347843-06
lnstalasi SPPBE, JI. Raya Banyumas Km. 11 , Selokromo,
Location
Wonosobo - Jawa Tengah
Type of Pump Centrifugal
Manufacture Sterling SIHI
Service LPG
Capacity 35 m3/h
Suction Pressure 28,5 psi 2,0 kg/cm 2 g
Discharge Pressure 192,0 psi 13,5 kg/cm2g
Max. Design Pressure 250,1 psi 17,6 kg/cm2g
Speed 1460 RPM
Size ( Suction x Discharge ) : 0 101 .6 mm (suet) X 0 76.2 mm (disch)
Year Built 2008
Year Used 2010
Code of Standard API Std 610
DRIVER
Type Electric Motor
Output Power 22 kW
Speed 1460 RPM
No Date Activities
1 Mar 2015 Recertified by PT Farrald Teknindo Report No. J8069/PMP-FT/01/2015
Scope of inspection :
- Review Document
- Verify & Visual Mechanical Inspection
- Verify & Visual Safety Device
- Site Acceptance Test
2 Mar 2018 Recertified By PT Farrald Teknindo. Report No. JB270/PMP-FT/01/2018

Scope of inspection :
- Review Document
- Verify & Visual Mechanical Inspection
- Verify & Visual Safety Device
- Site Acceptance Test
Prepared,
PT Aji Gamita
By :
SITE INSPECTION
ROTATING EQUIPMENT
•
Project
Owner
J
Name of Equipment
PT FARRALD TEKNINDO
Recertification
PT Aji Gamita
LPG Pump
Sheet
Job. No.
: 1of1
: JB270/ PMP-FT/01/2018
Test Date : March, 2018
Tag No./ Serial No. : P-01/TR 1347843-06

Location lnsta lasi SPPBE, JI. Raya Banyumas Km. 11, Selokromo, Wonosobo -Jawa Tengah
VERIFICATION OF VIBRATION MEASUREMENT
LOCATION AT PUMP LOCATION AT DRIVER

AXES v v
(mm/s) (mm/s)
Horizontal ______________?:.!.________________ ----------~?_ ____________
Vertical _______________ ?:!.?. _______________ ---------------~!~--------------
Axial 1,9 3,3
Max. Value 3 mm/s 3 mm/s
Acceptance Criteria : API Std 610
Testing Equipment
Name Vibration Meter Electronic Stethoscope
Model / SN EXTECH/SDL800
Frequency 10 Hz - 1000 Hz
ACKNOWLEDGE BY VERIFIED BY
PT Aji Gamita PT Farra Id Teknindo
SPPB
&l
R~~Sofa
~ T )-Ji GAMITA
~
11oK.rnmo · W-0no•ooo
tw:c-k N-v- ~
lnspektur
SITE INSPECTION
Ii
ROTATI NG EQUIPMENT
PT FARRALD TEKNINDO Sheet : 1 of 1
Job. No. : JB270/PMP-FT/01/2018
Project Recertification
Owner PT Aji Gamita
Tag No./ Serial No. : P-01/TR 1347843-06
Location : l nstalasi SPPBE, JI. Raya Banyumas Km. 11, Selokromo, Wonosobo - Jawa Tengah
VERIFICATION OF TEMPERATURE MEASUREMENT

Location
Temperature ( •c ) Temperature ( °C)
At Bearing 35,8 48,0
Acceptance Crit eria : API Std 610 & Client Spesiflcation
Testing Equipment
Name SMART SENSOR
Model /SN EXTECH/SDL800
::~KJ
~
w ~~1.~GAMITA
!Lv~ ~:;r'Afr:'<mn ..1m
Rkka l~utra Sofa
lnspek\ur
SITE INSPECTION
Ii
ROTATING EQUIPMENT
PT FARRALD TEKNINDO Sheet

Job. No.
1of1
JB270/ PMP-FT/Ol/2018
Owner PT Aji Gamita
Tag No./ Serial No . P-01/TR 1347843-06
Location lnstalasi SPPBE, JI. Raya Banyumas Km . 11, Selokromo, Wonosobo - Jawa Tenga h
VERIFICATION OF SOUND LEVEL MEASUREMENT
SOUND LEVEL in dB
SITE TEST
Maximum level at 1 m
Distance (m) Sound (dB) Sound (dB)
Test 0,5 1 Min Max Safe Level (dB)
1 v ..............,...... ··-··-·········-
--------- 83,5 84,4 85
···-··············· ·················-·--·········-·········--···--···············-··
··--············"'
2
···-···········-··
v ·······-············ ....?.~L. ......~~?..... ............"-·-·····························-···--······-···
--------- 85
...-
3........... v
············-·-··· ---------- ·-..?.~~.~..... ......~~(:?...... ..................................................-·-·······-······..····
85
___ ____
···~-~.--
4
·····-·············· ·············-··...·
v _____?.9!.~..... ...._?.!.~~.... .....................- ..................................................
,.. 85
5
.................... ··················- · v
-~- ---- --
81,5
.....?.9.!.?..... ···--··-··..···· .............. _ ., ...-............85
.- ................ __ .....,_...
,, , ,.
6 '\/ 8 1,2 82,0 85
Acceptance Criteria : API Std 610 & Client Spesification
Testing Equipment
Name SOUND LEVEL
Model SMART SENSOR
Serial No. AR824
PT Aji Gamita PT Far aid Teknindo
r\
.'.)PP.ur.
-(~ 15 T \j GA MITA
r- 1] .. . J ii;l"!\0111 • , onoo,u\Jl\
c rf
~c;J,.. tJ . . . . . /\~~~
Ri!ka Pu ira Sofa
l nspe~tu r
SITE INSPECTION
Ii
ROTATING EQUIPMENT
PT FARRALD TEKNINDO Sheet : 1of1

Job. No. : J 82 70/PMP-FT/01/2018
Owner PT Aji Gamita
Tag No./ Serial No. P-01/TR 1347843-06
Location lnstalasi SPPBE, JI. Raya Banyumas Km. 11, Selokromo, Wonosobo - Jawa Tengah
VERIFICATION OF SPEED MEASUREMENT

CONDITION
AT DRIVER AT PUMP
Nameplate 1460 1460
Actual 1482 1482
Acceptance Criteria : API Std 610 & Client Spesification
Testing Equipment
Name TACHOMETER
Model/ SN SHIM PO
Serial PH-200L
... (\
·rri1 SP!11iE
fl f AJI GA1 11'f:A - I
~
1"
c,),.,' N''' rmr_h Wono.ol1n r'-
;vi.c. ~ ii~ (Jt a Sofa
~nspe ~ur
SITE INSPECTION
ROTATING EQUIPMENT
•
Project
Owner
Name of Equipment
PT FARRALD TEKNINDO
Recertification
PT Aji Gamita
LPG Pump
Sheet
Job. No.
: 1of1
: JB270/PMP· FT/01/2018
Tag No./ Serial No. P-01/TR 1347843-06

INSPECTION OF GROUNDING
TAHANAN (0) TANGGAL

No KON DIS I
PERIKSA
TERLEPAS TERPASANG
1 - 0,15 March, 2018 Baik
GROUNDING REQUIREMENT
Besar tahanan dari pompa ke bumi tidak boleh lebih dari 5 Ohm
(Reference: IEEE-STD-81-903)
CONCLUSION & RECOMMENDATION

1. Secara visua I semua titik grounding masih dalam keadaan terpasang dengan Baik
2. Berdasarkan hasil pengukuran tahanan grounding, semua titik masih dalam batas yang diizinkan
Testing Equipment
Name DIGITAL EARTH TESTER
Model KYORITSU
Serial No. PH-200L
~
PT Aji Ga mita
"' ~\Pf' L
PT F~\" rodo
'(\1
PT ltJI GAl\tl A
~ ~ -,8~"}Vr~~'ouosohn t~'"'K
R a FLtra Sofa
lnspek~r
NAMEPLATE RUBBING
ROTATING EQUIPMENT
PT FARRALD TEKNINDO Sheet : 1of1

Job. No. : JB270/ PMP-FT/ Ol /2018
Owner PT Aji Gamita
Tag No.I Serial No. P-01/TR 1347843-06
PT Aji Gamita
UL
JI GA'rtllT.
1•mo • WnnMoba
SERITA ACARA
PEMERIKSAAN TEKNlS BEJANA TEKAN PERALATAN PUTAR PERALATAN
LISTRIK DAN KATUP PENGAMAN PADA INSTALASI SPPBE PT AJI GAMITA
WONOSOBO - JAWA TENGAH
Pada hart Sabtu tanggal 21 April 2.018, t.el~h dilaksanakan pen:ieriksaan teknls terhadap 3 (tiga)
·unit beJan.a iekah, S Oirna) unit p.eralatah patar; 2 (di.la) unit peralatah Hstrik, dan 2 (dua) unit
katup .jle.ngama.n sebqgai "be:rikut ;
~ - ,or-
.·-
-J,
-- ' - -
No. N.amlit\lat. Tag Ne;>. Serial Number Manufaerure
j
- ~
- - -
B.eJana T~k~m
I
!
sto-.rage Tank Ofip. 50 T
1 T-01 g 11..01 D..-269. PT AweGo lnd0-steel Per:kasa !.
;
2 Skid Tank Ce!p, 211 ST-01 907.08C.144 PT Aweco lndosteet Perkasa J
--·-- . -
I
SJ4d Tank Cap. 20 T PT Meco Inoxprima. l
3 ST-02 LPT 200113-01 l
···-·--------~
!
Peralatan Putar iI
-- · ~-----· ·-·-·--·--·-····· --·---·-..··
LPG Pump Sterling SIHI
1 P-01 TR 1347843-06
2 LPGPump p:..02 TR 1449Q29-03 Sterltng SIHI

--
3
.Hydrant pump HP-01 TS: 0914GS6 T odshlma Pump
-·
'
-- I
f.PG compr!!JSSot I
4 G-01 81S08GC Cc.:ir:Ken
I'
5 . .Afr Compressor AC-01 1200-s10N Krisbow
i
Per;al~an Ustrik
l
-. - r
f Po.wer =~ener.ator
1 G- 01 X07L4833:18 Newag".e Stamford
2 Motc:>r Control Center MCC-01 - Schneider

-
Katu:p Pengaman
-- ··-
1
Pressure Safety Valve
I ~;~-01 l . Rego
Pressure Safeiy Valve
I2 PSV-02 . Rego
y~g bet:.ad'.a di lnstalasl Stasiun. Pengisian dan Pengan:gkutan B.ulk ElpiJi (SPPBE) mili.k
PT Ajl Gamita - JI. Raya Bany,um~s Km. 11, Setokromo, Wonosobo - Jawa Tengah.
Adapun hasil pemeriksaan teknis sebagai berikut :
1. Berdasarkan hasil pemeriksaan visual, kondisi peralatan yang terdiri dari 3 (tiga) unit
bejana tekan, 5 (Hrna) unit peralatan putar, 2 (dua) unit peralatan listrlk dan 2 (dua) unit
katup, pengaman berfungsi dengan baik.
2. Verifikasf pengujian yang dllakukan terhadap peralatan sebagai berikut :

Bejana Tekan : v.erlfikasi peng ujian ketesaran pada plat head dan shell~
Peralafan Puta't: verffit<asl penguJian V:ibrasi, l:<ebisinfjan, pu:taran, .tempetatu r·
dan grounding.
Power Generator: venlikasi pengµjian ilibrasi, keb1singan, putaran, terrrperatur
datt grounding.
Motor C,ontror Genter : v:erffikasi pengujlan temperatu r.cable dan grounding..
Katup Pen.9aman: Leak Test dan Popping Test
~~ Rekomene.asi dari hasit verifil<asi adalah sebagai berikut :
- Melakukan pengujian dan penyegelan terhadap pressure safety valve (PSV) yang
meHndungi bejana tekan (storage tank dan skid tank)
- Melakukan klarifikasi terhadap perbedaan serial number antara name plate dan data
d.alam manufacture data report storage tank tag no. T-01
- Memastikan tidak terdapat sangkar burung didalam pipa buang PSV mum port
sforage·tank
- MeJakuka·n re-painting pada bagian bejana tekan yar:ig terkelupas
- MelakuKa.n maintenance terhadap pompa LPG yang memiliki nilai vibras'i > 3 mm/s
dan· ·xompresoJ LP:G yang memiHkT nilai vfbrasi > 4,5 mmts.
- Melakal<an pemasangan tag no pada masing-maslng peralatan se:suat dengan
sertffikat s.eb:elumnya
~ M~mas:ang' saf~ty sign pemakaian earplug pada area·· Generator
- me:masti.kan: hu,us~keep1ng seluruh pe~alatan datam keaoaan bersih.

- Meta~sanaka_n program inspeksl dan pemeliharaan untuk menjaga ke.handalan dan
.keselamatan dari peralatan.
- Melakukan kalibrasi secara berkala terhadap indikator tekanan dan suhu. khususnya
yartg digunakan pada perhitungan stock opname.
:D~mi!datl J3efit~ .A~ra ini dlbuat ~gar dapat ditinJaklarijµt\ sebagah;nana rnestiny,a.
Wor.rosobo, 21 April 2018
INSTANSI NAMA TANDATANGAN I

· - - - - - - - - + - - - - - - - - - - - r -- - - - -- - - -····-.J
I- !
1 PT A.Jl GAMITA
fh.p·~fA. N~ ~JV..
"'
2 PT F.ARML:D TEKNJNDO
A:••'17 .
~-
3' DITJEN MIGAS

I I
____.__··---·-·--·-_!
BERITA ACARA
PEMERIKSAAN TEKNIS BEJANA TEKAN PERALATAN PUTAR QAN
PEALATANUSTRIK PADA INSTALASI SPPBE PT AJJ GA'MITA
WCNOSOBO - JAWA 1ENGAH
Pa.da· han kamis. tangg,al dua puluh dua maret tahun duaribu delapan betas telah
diJaksanakan 'petne-riksaah tektiis. terhadap 3. (trga) unit b'ejarta teka'n, 5 ·Uima} unit
peta.lata.n _p:Otar dan :2 (dua) .unit peralata·n Jistrik' sebagai betik·ut:
- . ~,. ' ...--.., ..-. - , ·;~,.,. ~~ ·;; ..

:.~
- - _,.._ - .. . .. ·" .,. ,

..
No.·' N~aAlat Tag No_ ·1. S~liaJ Number -Man¢acture
I
- - , ,. .. I ' - J<.>'l."o,t ..
:) ,. .- ~· ·
Bej;:ma Tekan
Storage Tank Cap. 50 T
---
1 T-01 811 .01 D.269 PT Awero lndosteel Perkasa
- ---------· -·--- -
Skid Tank Cap. 21 T
2 ST-01 907.08C.144 PT Aweco lndosteel Perkasa
-··--···
I Skid T.ank Cap. 20 T LPT 200113-01 PT Meco·lnoxprima
3 ST-02
l -
Petalatan Pu:tar
1
.:LPG Pump TR 1347843-00 Ster:fing SH-fl
P--01
2 LPG Pump P-02 TR 1449029-03' Sterling S!HI I

--
3 J Hydiarl~ Pump· · HP-01 TS 091·4 666 Torishima Pump
' ···
LPG Campressor I
4 t>o·1 81S08GC G,ork.en
5 I. A'ir Comp:ressor
" . AC-01 t206q1'0N Kr:isbow
·-
P~rala.tan Lis,trtk
: Power G·enerator 1
l
1
Motor Confrol Center
G-01
I X07L483318
-·--·- i
Newage Stamford
2 MCC-01
i - Schneider
·--- --
yang berada dr insta/asi Stasiun Pengisian dan Pengangkutan Bulk Elpiji (SPPBE) milik
PT Aji Garntta yang ber1okasi di JI. Raya Banyumas Km. 11, Selokromo, Wonosobo -
Jawa Tengah.. Pemeriksaan teknis dilakukan dalam kondisi beroperasi oleh PT Farr-aid
Teknfodo dan di damp'rngi oleh dhdsi operasiona! PT Aii Gamiia.
Adapun hasil pemeriksaan teknis sebagai berikut :
1. Berdasarkan hasil pemeriksaan visual, kondisi peralatan yang terdiri dari 3 (tiga)
unit bejana tekan, 5 (lima) unit pera!atan putar dan 2 (dua) unit peralatan listrik
berfungsi dengan baik.
2. Review dan verffikasi dokumen inspeksi sebelumnya terhadap bejana tekan,

peralatan putar, dan peralatan listrik yang terinstal pada instalasi SPPBE milik
PT Aji Gamita telah dilakukan oleh PT Farrald Teknindo.
3. Verifikasi pengujian yang dilakukan terhadap peralatan sebagai berikut :

Bejana Tekan : verifikasi pengujian ketebalan pada plat head dan shell.
Peralatan Putar : verifikasi pengujian vibrasi, kebisingan, putaran,
temperatur dan grounding.
Power Generator: verffikasi pengujian vibrasi, kebisingan, putaran,
temperatur dan grounding.
Motor Control Center: verifikasi pengujian temperatur cable dan grounding.
4." Rekomendasi PT Farrald Teknindo dari hasil verifikasi adalah sebagai berikut :
- Melakukan pengujian dan penyegelan terhadap pressure safety valve (PSV)
yang melindungi bejana tekan (storage tank dan skid tank)
- Melakukan kJarifikasi terhadap perbedaan serial number antara name plate dan
data dalam manufacture data report storage tank tag no. T-01
- Memastikan tidak terdapat sangkar burung didalam pipa buang PSV multi port
storage tank
- Melakukan re-painting pada bagian bejana tekan yang terkelupas
- Melakukan maintenance terhadap pompa LPG yang memiliki nHai vibrasi > 3
mmls.
- Melakukan maintenance terhadap kompresor LPG yang memiliki nilai vibrasi >
4,5 mmls.
- Melakukan pemasangan tag no pada masing-masing peralatan sesuai dengan
sertifikat sebelumnya
- Menggunakan ear plug pada saat berada diarea Generator
- Housekeeping diarea seluruh peralatan dipastikan dalam keadaan bersih
- Program inspeksi dan pemeliharaan agar selalu dijalankan dan direview secara
periodic untuk menjaga kehandalan dan keselamatan dari peralatan
Demikian berita acara ini dibuat agar dapat ditinjaklanjuti sebagaimana mestinya.
Wonosobo... ·za Maret 20f8
fNST:tiNSI NAMA TAND'ATANGAN
1 PT AJI GAMITA
.,.
t
411F ·.
1
J
2 · PT FARRAlD TEl<N1NOU
l ~·
1• ·,
fi PT. FARRALD TEKNINDO

Quality A.$surance, Cm!flcaliOfl, Quulty Contnll &: Asscss1rnml
~ng Fen Mmne. Yndustrbt md 0!1 & Gas Scmcet
REPORT OF INSPECTION
FOR ROTA TING EQUIPMENT CERTIFICATION
::TB069IPMP..ff/Ol/15
LPG Pump
Tag I Serial No. ~ P-01 / TRl347843-06
PT Aji Gamlta
2015
Prepared By Acknowtedged By
lNSPEKruR PT AJ1 Gamita
st
Gedung MTN Square 1 fJoor lS
Jin. MT.Hary<ino Kav. l!l,Jakarta limur 13330
Telp: 021-29575238, Fax: 021-29067291
Email: marketing@farrald·teknindo.com, Website: www.farrald-teknindo.com
0
PT. FARRALD TEKN IN DO

II
10. RESULT OF TEST RECORD
INSPECTION & CERTIFJCATION, CONSULTANT & ENGINEERING, N.O.T & LABORATORIES, INDEPENDENT SURVEYORS
Gedung MTH Squ&re 1st Floor Blok 15, JI. MT Haryono Kav. 10, Jakarta rimur 13330
Telp: 021-29575238, Fax: 021-20067291, emuil: rn11rketlng@r&ll'llld-teknln<10.com
Website: www.rarrald-t®ilndo.com
PT.FARRALD ·rEKNINDO
.
- VIBRATION RECORD
'el R••I-
I ~ Q
0 \11n11
Wt~»
~~·lJ/J/fl 1 Si~nft.,_
FARAALO TEKHINDO
-
'
INSPECTlON & CERTIFICA.TTON, CONSULTANr & ENGINEERING, N.D.T & LABORATORIES, INDEPENDENT SURVEYORS
Gedung Mlrt Squere 1st Floor Siok 15, JI. MT Heryono Kav. 10. Jakarta Timw 13330
Telp: 021-29575238. Far 021-29061291. email : merlceting@farrnld-teknindo.com
Website : www.f.!rrald-teknll'ldo.com
SITE INSPECTION
Ii:
:Profeet
PT FARRALD TEKNINDO
: Re-certlfleatlon Services
Sheet
ROTATING EQUIPMENT
Job. No.
Test Date
: 1of 1
: J8069IPMP.fT/01rt!5
: Januari 2015
Owner : PT Ali Gamita

Name of Equipment : LPGPump
Tag NoJ Serial No. : P-01 / TR1347843-06
Location : SPPBE JI. Raya Banyumas Km. 11 Wonosobo • Jawa TenQah
VERIFICATION OF VIBRATION MEASUREMENT

AXES v v
{mm/$} (mmls)
Horizontal 1.8 2.5
Vertical 2.1 3.0
Axfal 1.2 2.8
MAX. VALUE <3mm/s <3mm/s
Atteptance Crit~rra : A?I std 676
TESTING EQUIPMENT ;
Name
ModeVSN ..: Vibration Meter Electronic Stethoscope
EXTECH/SOLSOO
Frequency : 10 Hz - 1000 Hz
ACKNOWLEDGE BY VERIFIEOBY
PT Aji Gamita INSPsrnJR
Sl>PJU. ,,,-..
I:"
•" f'tt' /\.JI c;,.\;\ll'f
il!.."1!l Stln'<rrm111 • Wflf'" .!:t•
fili~ &.:t ..... 7 /
'1'!!i!f3/18 $lgfi./ /,.

FARAALD T£KNINOO
-
I Pr.FARRALD TEKNINDQ
- TEMPERATURE TEST RECORD
INSPECTION & CERTIFICATION, CONSUL.TANT & ENGIM:ERIN~. N.D.T & l.ASORATORIES. INOE?ENDENT SURVEYORS
Gedung MTH Squece 1at Floor Blok 15, JI, MT H2ryono Ksv. 10, Jakartll Timur 13330
Telp: 021·29575238. Fax: 021-29067291. email : marketing@fal'l'llid-teknfndo.ciom
Website : www.farrald-lekn"1do.com
SITE INSPECTION
ii1
.. - .r
1
I
PT FARRALD TEKNINDO Sheet
Job. No.
ROTATING EQUIPMENT
Test Date
: 1 of 1
: JB069JPMP..fl/01/15
: Januari 2015
Project .. Re-certification Services
Owner . PT Aji Gamlta
Name Of Equipment LPG Pump
Tag No./ Serial No. P-01 I TR1347843-06
Location . SPPBE JI. Raya Banyumas Km. 11 Wonosobo - Jawa Tengah
VERIFICATION OF TEMPERATURE MEASUREMENT

LOCATION 0
Temperarure ( c) Temperature C0 c)
AT BEARING 30.4 41.3
Acceptance Criteria : API Std 676 & Cllent Speslfkation
TESTING EQUIPMENT :
Name . SMART SENSOR
Model .. ARsno·
PT Aji Gamita INSPEKTUR
I, ;..;ppfu.
~
- \ lt . rf' A.JJ (;.-\i\l l'J
£1!..1J!J Sr!o!m11n11 • \\'011,1 1!:0
f cn ~~',; 0 WllllJ,U
I
'"Tult'fua s1;rs.f. _
IFARAAl.D 1EKNlND~
Pr.FARRALD TEKNINDO
- NOISE RECORD
INSPECTION & CERrlFJCATION, CONSULTANT&. ENGINEERING, N.o.r & l.ASORATORIES. INDEPENDENT SURVEYORS
GedUl'lil MTH Sq\lere 1st Floor Siok 15, JI. MT Haryono 1<8v. 10, Jakarta Timur 13330
Telp: 021·:295752 38, Fax: 021-29067291, email ; marti:ating@fsmild-teknindo.oom
Website : www.farrald-teknlndo.com
SITE INSPECTION
Ii:
Project
PT FARRALD TEKNINDO
Re-certlflcalion Services
Sheet
Job. No.
TestOate
ROTATING EQUIPMENT
:
:
;
1of1
JB0091PMP-FT~1/1 5
Januar!2015
OWner : PT AJI Gamlta

Name of Equipment : LPG PIIITl!l
Tag NoJ serial No, : P-01 I TR1347843-06
location SPPBE JI. Raya Banyumas Km. 11 Wonosobo • Jawa Tenoah
VERIFICATION OF SOUND LEVEL MEASUREMENT
SOUND LEVEL in dB
SITE TEST
Maximum level at 1 m
Distance ( m } Sound(dB) Recommended
TEST 0,5 1,D Min Max safe Level ( dB )
1 ../ 83 86 85
2 82.9 85.4 85
3 "' 82.7 83.5 SS
4 "" .J 81 .5 82.7 85
5
6 .J " 81 .5
80.4
82.S
82.8
85
M
Acceptance Criteria : API Std 675 & Client Spes!flcatlon
TESTING EQUIPMENT :
Name Sound Level
Model : Smart Sensor
Serial . AR824
ACKNO'NLEOOE BY VERIFIED BY
PT Aji Gamita
t\1' :-\PPHJ:.
'ff A.If c;,\~il I·
~'JU Sd11kr11mn . \\'1111" 11.o
a
INSPEKTUR
{
_. . ;:_ ~I ·B' R•vl-
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U<I
a \'arily
U WUIH}~
TDLi'/J./ jt 51~1'1- jJ.

r;.1 • 'U1 TF~'WJOO
PT.fARRALD TEKNINDO
II i
- SPEED RECORD
INSPECTION & CERTJFJCATION, CONSULTANT & ENGINE!mlNG, N.D.T & LASOAATORIES, INOEPENPENT SURVEYORS
G~ung MTI-t Squere 1st Roar Blolt 1S, JI. MT Haryono KaY. 10, Jaltarta Timur 13330
Te!p; 021-~575238, Fax: 021-29067291. email : marketing@famild-l~knincfo.com
Website : www.familcl-teknindo.com
SITE INSPECTJON
ROTATING EQUIPMENT
•'
. ..
Project
OWner
Name of Equlpme
.
.
PT FARRALD TEKNINDO
Re-certification Services
PT Ajl Gamita
LPG Pump
Sheer
Job. No.
Test Dale
:
:
1of1
JBOOS/PMP-FT/01115
Januart 2015
Tag NoJ Serial Nt P-01 /TR1347843-06

Location SPPBE JI. Raya Banvumas Km. 11 Wonosobo - Jawa Tengah
VERIFICATION OF SPEED MEASUREMENT
SPEED (rpm)
CONDfTION
AT DRIVER AT PUMP
NAMEPLATE 1460 1460
ACTUAL 1455 1455
Acceptance Crlterla : API Std 676 & Client Spesification
TESTING EQUJPMENT ;
Name . Tachomal9f
Model SHIMPO
Serial PH-200L
PT Ajl Gamita !NSPEKTUR
l', 1"1 \ ~"iPP l ff.
~ A.f! G,\Mn
~"Jtl ~do!<tnm o - \\'or•.• o!oo
~~=,
... ~
-~ ~
~
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[J V8nl'/
OWllll~
'iQi/5hJ/t 1 Slgn. !.
FAR'AAL.D T~KNINDO
PT.FARRALD TEKNINDO
- GROUDING TEST RECORD
i ~ ~•vl•w
@Q D Vw•r
OW•tll~
Tgl:-~/18 St;n./A,_
FAF ,;,..~·::- Tf.'.KNll 'DO
INSPECTION & CERTIFICATION, CONSULTANT a ENGINEERING, N.O.T & LABORATORIES, INDEPENDENi SURVEYORS
Gedung MTH Squere 1st Floor Blok 15, JI. MT Haryono ~. 10. Jmrta Tirnut 13330
Telp: 021-29575238, Fax: 021-29067291, emeil : m 111rkating@f8rr!lld-teknlndo.oorn
VV~bsite : "WWN.farrald-temlndo.etim
SITE INSPECTION
ROTATING EQUIPMENT
PT. FARRALD TEKNINDO Sheet : 1of1
Job. No. : JS0691PMP-FTJ01115
Test Date : JanU8ff 2015
Proj~ R&<Ortlfication SeNlces
OWner : PT AJ1 Gamita
Name of Equipment : LPG Pump
Tag Nol Serial No. : P-01 / TR1347843-06
Location : SPPBE JI. Raya Barwum8' Km.11 WonMobo -Jawa Tengah
INSPECTION OF GROUNDING
T~ (OHM) TANGGAL
NO t-----..,.....----i
TERl.£PAS TE!IPASANG
PEMERfKN•
............
UI KONDISI
l 1.5 Januart 201..S Baik
GROUNDING REQUIREMENT
Besar ta ha nan darf pompa ke bum! tldak boleh leblh dart S Ohm
(Refer1mce : IEEE-sro-81-903)
CONCLUSION & RECOMMENDATION

l. Secara vfsual semua tltllc grounding maslh dalam lceadaan terpasang dengan Baik
2. Berdasarkan hasll pengukuran tahanan grounding, semua tlt!k maslh datam batas yang dflzinlcan
Model : DIGITAL EARTH TESTER

Merk : ELCOMETER
Serial No: •
ACKNOWl..EOGE BY VERIFIED BY
PT Ajl Gamita iNSPEKTUR
(; .' iPPBE ,,-..,
~·' f'ff". \,ff <O :\:\II I
"' tll!..•!ll 1e .,/\ _
Srl11t.P"11zno. \\',,,.,. .1 .., < l I
PT.FARRALD TEKNINDO
11. NAME PLATE RUBBING
INSPECTION & CERTIFICAllON, CONSULTANT & ENGINEERING, N.O.l & LABORATORIES, INDEPENDENT SURVEYORS
Gedun9 MTH Squ~ 1st Floor Siok 15, JJ. MT ~1ry0no l<rl. 10, Jelunta Timur t3330
Ttt!p: 021·29575238, Ftoe 021-29087291, email : marktting@farrald-te!<nindo.com
Website; www.farrald-teknlndr>.eom
NAMEPLAT.E RUBBJNG
ROTATING EQUIPMENT
PT FARRALD TEKNINDO Sheet 1 of1
Job. No. JS069/PMP-FTI01115
TestDat& Januarl2015
Re-<:ertification Services
PTAIGamita
LPG Pum
VERIFIED BY
INSPEKTUR
PT.FARRALD TEKNINDO
12. BERITA ACARA PEMERIKSAAN
INSPECTION & CERTIFICATION. CONSULTANT & ENGINEERING, N .0 .T & LABORATORIES, INDEPENDENT SURVEYORS
Gedung MTH Sq11era 1st Floor Slo~ 15, JI. MT Hsryono Klrv. 10. Jallarta Timur 13330
Tefp: 021-29575238, Fax: 021-29067291, email; meri<eting@f8rr1111d-tekninda.ccm
Website : www.famll~eknindo.com
SERITA ACARA
PEMERJKSAAN TEKNIS PERALATAN DI lNSTALASI SPPBE MtUK PT AJI GAMITA
SELOKROMO, WONOSOBO -JAWA TENGAH
Pada harf Kamta tanggat 17 Februari 2015 tefah dltakukan pemertkaaan teknla temadap
peralatsn pads fnstalaal SPPBE mllB< PT All Gamlta1 di Setokrcmo, Wonosobo - Jawa
Tengah yang dlfakukan oleh dMsi opemslonaJ PT AJ1 Gamlta dan dJsakslkan oleh
PT Famtld Teknlndo serta lnapektur Mlgas.
Adapun peralatan yang dlJaJcsanaJcan pemerlksaan teknls daram rangka SKPP yettu:
No. ·NamaPeraratan Tag No. Serfal No. Manufacture

PT Awecolndosteel
1 Storage Tank T-01 811.010.289
PeriQJsa
PT Awecolndoateel
2 Skid Tank ST-01 907.080.144
Pedcasa
3 S~Tank ST-02 LPT 200113-01 PT Moco Jno>q:1rima
TR1347843-08 SIHI
4 - Pompa Loading P..01
; Pompa Loadtng TR1449029-03 StHJ
P--02
Komprassor 81908GC Colten
' K-01
Has11 Pemerlksaan TeJmls dan rekomendasfnya adateh sebagaJ berfkut :

1. Secara visual semua perafatan yang terdapat pads rnstalasl SPPBE daJam kondfsl
balk. Pengu~an dan pengukuran parameter performance derl setiap peralatan tidak
menunJukkan kondlsl abnormal.
2. Program fnspeksl dan pemelfhaman agar seJafu dijelankan dan dlreview secara
periodic untuk menjaga kehandalan dan kese!amatan dari peraTatan dan fnstatast
DemDdan berfta acara Int dlbuat agar temuan dan saran tersebut depat dltfnjakfanjutf oleh
PT ,AJJ Gamfta.
Selokromo. Wonosobo, 17 Februart 2015
Penrsahaan Nama TandaTangan
PT AJI GAMITA Moch Nur Mjik d"

=f. .•
1. SaffUI Rl?.al 1.
PT. FARRALO TEKN1NDO
2. JntsnRahmlna
PT.FARRALD ·rEKNINDO
12. PREVERIOUS INSPECTION & MANUFACTURING RECORD
INSPECTION & CERTIFICATION, CONSULTANT & ENGINEERING, N.D.T & LABORATORIES. INDEPENDENT SURVEYORS
Gedung MTH Squere 1st Floor Blok 15, JI. MT Haryono Kav. 10, Jakarta Timur 13330
Telp: 021-29575238. Fax 021·29007291, email: marketing@farrstd-telcnindo.oom
Website ; www.farrald-teknindo.com
REPO RT NO. : 364/S QJPM Nill/l OJO
EQU IPME NT : LPG Pump
USER : PT Aji Garn its
LOC ATIO N : JJ. Banyumas KM lO Seiokromo Wonosobo
TITL E : LPG Pump

TAG NO. : P- 01
YEAR BUIL T : 2009
ORIGINAL I
TABLE OF CONTENT
MIGAS Appointment Letter

Certificate of Inspection
Inspection Executive Summary
Inspection Test Plan (!TP)
Site Inspection Report
1. Visual Check List
2. Document Check list
Datasheet Of Pump
Result Of The Test record
1. Vibration Record
2. Temperature Test Record
3. Noise Record
4. Speed Record
5. Grounding Test Record
Copy Name Plate
Serita Acara Pemeriksaan
Manufacturer Repert
Drawing
Documentation
·. MIGAS Appointment Letter
KEME~TRIAN ENERGl DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI
Gedung Pl~ Centtts, JI. H.R. Rasuna Said Kav. B-5, Jakarta Selatan
TROMOL POS: 1296fJkt100.12 TELEPON: (021) 5268910 (HUNTING} FAKSIMILE; (021) 5269114 e-mail :mlgas@mlgas.esdm.go.id
Nomor : 20197 /18.01/DMT/2010 12 Agustus 2010

Lampl ran : Satu berkas
Hal : Persetujuan Penunjukan Pelaksana
Pemeriksaan Teknis Peralatan dan lnstalasl
Yang terhormat
Dlrektur Utama PT Aji Gamita
JI Raya Banyumas Km 11 Selokromo
Wonosobo
Sesuai dengan surat Saudara No. 01/AGN\1112010 tanggal 03 Agustus 2010

perihal peITTiohonan Persetujuan PJIT atas Peralatan dan lnstalasi Fasilitas SPPBE,
bersama ini kami beritahukan bahwa pada dasarnya kami dapat menyetujui
pelaksanaan pemeriksaan teknis satu unit generator (G-01), Satu unit motor control
center (MCC~01), dua unit pompa (P-01 dan P-02), satu unit kompressor (C-01) dan
instalasi SPPBE milik PT Aji Gamita dTiakukan oleh lnspektur Migas.
lnspektur Migas akan melaksanakan pemeriksaan teknis sesuai dengan

Inspection and Test Plan (ITP) terlampir, dan semua biaya yang dibutuhkan dalam
pemerlksaan teknis instalasi tennaksud ditanggung oleh PT Aji Gamita
Atas perhatian Saudara, kami ucapkan terima kasih.
DOJ
Tembusan:
Sekretaris Ditjen Migas
Certificate of Inspection
CERTIFICATE OF INSPECTION
No. 364/SQ/PMNlll/201 O
THlS IS TO REPORT that the PUMP has been inspected and found satisfactorily in
compliance with the applicable Code I Standard, Specification, Drawing and Government
Requirements:
GENERAL DATA
OWNER PT Aji Gamita
TAG NO. p -01
NAME OF EQUIPMENT LPG Pump
LOCATlON JI. Banyumas KM 10 Selokromo
Wonosobo
MANUFACTURER Sterling Sthi
MANUFACTURE SERIAL NO. TR 1365762~04
SERVICE liquid Gas
TYPE/MODEL Horizontal Centrifugal I CH61 OS/5AAAFUGAO
CAPACITY 35 m3/hr
2
OPERATING PRESSURE 18 Kg/cm
SlZE (SUCTION x DISCHARGE) 4" {Suet) x 3° {Disch)
MAWP
RATED POWER 30 HP
SPEED 1460 RPM
YEAR OF BUilT 2009
YEAR OF USED 2010
ACCEPTED DATE 15 September 2010
DRIVER I PRIME MOVER

NAME OF EQUIPMENT Electric Motor
MANUFACTURER Siemens
RATED POWER 30KW
SPEED 1460 RPM
VOLTAGE I PHASE 380 Volt
FREQUENCY/CURRENT 50 Hzl 41 Amp
1ssued at : Jakarta
Date : 15 September 2010
Inspection Executive Summary
i:.:{
I WW
r1 '••nit
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1-::~~/tl Sig~l.
rm . . ·~ _£_QJ
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Executive Summary
.,
Pemeriksaan Teknis Peralatan Putar
LPG PUMP (P - 01)
Milil<
PT Aji Gamita
Pad a
SPPBE JI. Banyumas KM 10 Selokromo Wonosobo

1. PENDAHULUAN
Pada SPPBE Pertamina yang beroperasi di Kabupaten Kuning~ Jawa Barat

milik PT Aji Gamita terdapat Peralatan Putar antara lain 2 unit LPG Pump
dengan Tag Number P - 01 dan P - 02.
Dengan mengacu pada peraturan dan ketentuan pernerintah yang berlaku,
maka peralatan ini akan disertifikasi oleh Direktorat Jenderal MIGAS dengan
cara melakukan pemeriksaan teknis. Pemeriksaan dilakukan untuk
menerbitkan Sertifikasi Kelayakan Penggunaan Peralatan (SKPP) Peralatan
Putar.
Data teknis peralatan unit pompa adalah:
PUMP TAG No. P-1

Owner/ End-User PT Aji Gamita
Tag No. P-01
Jl. Banyumas KM 10 Selokromo
Location Wonosobo
Item Description LPG Pump
Horizontal Centrifugal I
Type/Model CH6108/5AAAFUOAO
Manufacture Sterling Sihi
Manufacture SN TR 1365762-04
Service Liquid Gas
Capacity Rating 35 m3/h
Size 0 (Suet) x 0 (Disch) 4" (Suet) x 3" (Disch)
Speed 1460rpm
Temperature oC
Phase 3¢ ---- -1-···-~:--
Ampere 41 Ampere --- v
Volts 380Volt
Frekuensi 50Hz
Years of Built/ Used 2009 J 2010 --
Secara um.um ruang Ungkup pe.meriksaan teknis dilakukan dengan ccua
penelaahan dokwnen dan pemeriksaan fisik di lapangan dengan
menempatkan inspekturnya di lapangan.
• I
2. LINGKUP PEMERIKSAAN TEKNIS
Hal-ha! yang menjadi subyek dalam melal<sanakan inspeksi SKPP peralatan

putar khususnya Unit LPG Pump PT Aji Gamita yang dioperasikan pada
SPPBE Jl. Banyumas KM 10 Selokromo Wonosobo telah memenuhi syarat-
syarat:
Peralatan sudah dimanufaktur dengan baik dan sudah diuji sesuai
dengan spesifikasi yang diajukan oleh pemilik.
Peralatan sudah dipasang sesuai dengan prosedur dan spesifikasi yang
telah disetujui oleh pemilik.
Pera!atan secara keseluruhan sudah diuji dengan hasil sesuai yang
dipersyaratkan baik secara prosedur maupun hasil uji termasuk
pengujian perangkat pengaman.
Peralatan aman untuk dioperasikan dan mempunyai suatu prosedur
operasi yang baku. Selain itu pera!atan juga harus dilakukan
perawatan dan pemeliharaan secara berkala guna tetap memelihara
unjuk kinerja baik sehingga harus memiliki suatu prosedur
pemeliharaan.
Pekerjaan Inspeksi Sertifikasi Kelayakan Penggunaan Peralatan untuk Pompa

meliputi:
I. Penelaahan (Review)
Obyek Penelahaan dokumen perencanaan adalah dengan tujuan untuk
memeriksa ketentuan-ketentuan persyaratan minimum sesuai dengan
code/standard maupun spesifikasi pemilik (owner specification) yang harus
dipenuhi.
Adapun dokumen-dokumen yang ditelaah adalah sebagai berik;:!:--··J -·, -.--:-~:

1. Spesifikasi pemilik/ pengguna dan data sheet. \ . .. . · ·. .' ··.., ·.
2. Prosedur/pedornan pengoperasian dan pemeliharaan P~_~p_:.. ·~ --~
3. Gambar sistem perpipaan dan instrument Pump ~-"'"~~ ·__. · ·
L:-- ---
ll. Pemeriksaan fisikjteknik.

Pemeriksaan dilaksanakan di Japangan, dengan pengertian Inspektur ( ~
ahli inspeksi) secara visual melaksanakan pemeriksaan kebenaran ~~~:=---r-1
penggunaan spesifikasi serta rnengawasi kualitas perawatan i.:.F~~
pemeliharaan sesuai dengan perencanaannya.
Pemeriksaan fisik dan teknik dilaksanakan dengan mengidentifikasikan,
memverifikasikan dan melakukan pemeriksaan visual.
Ada pun pemeriksaan fisik yang dilakukan adalah sebagai berikut:

1. Pemeriksaan kondisi fisik.
2. Pemeriksaan name plate data.
3. Pemeriksaan struktur dan pondasi.
4. Pemeriksaan kondisi fisik grounding dan penetralan.
5. Pemeriksaan kondisi fisik kabel utama dan wiring terminasinya.
6. Electrical dan mechanical run-out.
7. Pemeriksaan terhadap safety personel untuk operasional, fasilitas
inspeksi dan perawatan.
ill. V erifikasi Hasil Pengujian

Selain melakukan verifikasi basil pengujian, . juga dilakukan penyaksian
pengujian tersebut di lapangan.
Adapun hasil-hasil pengujian yang verifikasi terhadap hasil pengujian adalah
sebagai berikut: ··
1. Mechanical running test.
2. Performance test.
3. RINGKASAN HASIL PEMERIKSAAN TEKNIS
Berdasarkan pemeriksaan teknis yakni penelaahan dokumen dan pemeriksaan

fisik, berikut disampaikan ringkasan hasil pemeriksaan tersebut.
3.1. Penelaahan dokumen
Pelaksanaan pemeriksaan keselamatan kerja instalasi denga cara

melaksanakan penelaahan dokumen. Pemeriksaan dengan melakukart
penelaahan dokumen ini, meliputi:
1. Spesifikasi pemilik/pengguna dan data sheet.

2. Prosedur/pedoman pengoperasian dan pemeliharaan Pu
3. Gambar sistem perpipaan dan instrument Pump
Berdasarkan hasil penelaahan doku.men yang dilakukan dapat disampaikan
hal-hal sebagai berikut:
1. Peralatan yang dipasang sudah sesuai dengan spesifikasi pengguna.

2. Gambar lay out sesuai dengan kondisi di lapangan dan spesifikasi
pemilik/ pengguna.
3. Pada saat pengujian dilaksanakan, tahap-tahap dan lingkup
pengujiannya sudah sesuai dengan prosedur pengujian.
4. Peralatan ini juga telah dilengkapi dengan pedoman atau pemeliharaan
tahunan. t
3.2. Pemeriksaan Teknis
Pemeriksaan fisik dan teknis terhadap pompa untuk lebih memastikan

kesesuaian peralatan yang akan disertifikasi memenuhi perencanaan dan
mutu standard prosedur yang ditentuan oleh manufacture maupun pemilik
sehingga peralatan ini layak untuk beroperasi.
1. Kondisi Fisik Peralatan

Secara keseluruhan berdasarkan pemeriksaan fisik dilapangan,
kondisi fisik peralatan seperti casing, control panet kebersihan
peralatan, filter, gauge dan name plate daJam kondisi baik dan tidak
terdapat kerusakan atau hal-hal yang dapat menyebabkan peralatan
menurun kemampuannya maupun tidak aman untuk dioperasikan>
,.,~ v · .. .
~ ~- ·,
2. Struktur dan Pondasi ·(-~ . · · ·. ' .

Berdasarkan hasil pemeriksaan fisik, struktur dan. p~I)cfasi· ~
peralatan ini dalam kondisi baik tidak ada keretak~i sekitar
peralatan, baut~baut dalam kondisi kencang. JiJ· ·· .
3. Control Panel
Control panel yang berfungsi sebagai aJat control untuk
pengoperasian peraJatan monitor dan relay dalam kondisi bail<,
koneksi kabel di dalam panel tersebut dalam kondisi baik, dan di
dalam control panel dalam kondisi bersih tidak terdapat benda-
benda asing yang dapat mengakibatkan malfunction · trum~ ·~·;·;;w
a tau bahaya hubungan singkat. J Cl \ · •
Ir;i~. 'Ji/~ s ;,.n ,
T
4. Pressure & Temperature Gauge
Pressure gauge yang terpasang di unit pompa berfungsi memonitor
kondisi pressure dan di sisi discharge. Berdasarkan hasil
pemerlksaan di lapangan, semua instrument yang terpasang dalam
kondisi dan berfungsi dengan baik.
5. Warning Sign & Safety Equipment

Tanda keselamatan seperti rambu, kode wama dan petunjuk
pemakaian peralatan keselamatan sudah dipasang dan ditempatkan
sesuaf dengan peruntukannya dan dalam kondisi terpelihara.
6. Kondisi pengoperasian Pompa

Pemeriksaan operasi Pompa dilakukan untuk melihat secara actual
kondisi peralatan keseluruhan dalam kondisi beroperasi atau
berbeban khususnya beberapa parameter-parameter penting yang
menunjukkan bahwa unit tersebut Jayak untuk beroperasi. Adapun
parameter-parameter tersebut adalah:
a. Grounding .--·· ...·7--..--i
b. Bearing·temperature . .. '. ~.
I • 0 ~ •.
c. Rotation speed
d. Noise level
e. Vibration
Berdasarkan hasil pemeriksaan langsung kondisi LPG Pump baru pada

kondisi beroperasi dan berbeban, diperoleh bahwa data-data parameter-
parameter diatas sudah sesuai dengan code/standard dan spesifikasi.
3.3. VERIFIKASI HASil. PENGUJIAN
Verifikasi dilakukan dengan melakukan witness/penyaksian terhadap

pengujian yang dilakukan mulai dari visual insp~ction sampai dengan
pengujian berbeban. Data-data hasil pengujian semuanya dibuat dalam
bentuk laporan untuk dilakukan verifikasi terhadap data..data tersebut.
Dengan demikian secara actual dapat dilihat kinerja dari peralatan 111-....i,..,..
· f51....,,.....R-n-1..,.--,
D v r1ry
u\~f_
Adapun hasil pengujian yang diverifikasi adalah sebagai beril<ut:
1. Running Test
Pengujian ini dilakukan untuk menunjukkan kondisi operasi dari pompa.
Berdasarkan hasil pengamatan di lapangan diperoleh bahwa semua joint dan
connection sudah kuat, protective dan control device sudah berfungsi dengan
baik, serta tidak ada kebocoran (leak).
2. Performance Test
Adapun parameter-parameter yang diamati pada pengujian yang dilakukan
adalah:
a. Grounding
b. Bearing temperature
c. Rotation speed
d. Noise level
e. Vibration
Berdasarkan hasil pemeriksaan langsung kondisi pompa pada kondisi

beroperasi dan berbeban, diperoleh bahwa data-data parameter-parameter
diatas masih dalam nilai·nilai penerimaan (acceptance criteria) dan sudah
sesuai dengan code/ standard dan spesifi.kasi. _..- ./ ·:-:.-- ..
.---
--
-·"Ct'
4. KESIMPULAN
Berdasarkan penelahaan dokumen dan pemeriksaan fisik di Japangan seperti

yang diuraikan sebelurnnya dapat disim.pulkan bahwa peralatan pompa ini
sebagai berikut:
4.1. Peralatan tersebu t telah didesain, dipasang dan diuji sesuai dengan
spesifikasi, code/ standard dan prosedur pengujian.
4.2. Peralatan tersebut telah memenuhi aspek keandalan dan keamanan,
sehingga layak dioperasi.kan.
4.3. Sebagai dasar rekomendasi kepada Direktorat Jenderal Minyak dan
Gas Bumi untuk rnenerbitkan Sertiiikat Kelayakan Penggunaan
Peralatan (SKPP) 1 unit LPG Pump dengan Tag Number P - 01 milik PT
Aji Gamita yang dipasang pada SPPBE JI. Banyumas KM 10 Selcmro
J
Wonosobo.
Inspection Test Plan {ITP)
rt -it..,,•.,
D 11.,,.,
... D \111!:.1 f1S
!Tgdi'J}Je ,;; ~ft.!<

I F'\ Rfl • ._1 .·~ '- ~~
INSPECTION AND TEST PLAN ROTATING EQUIPMENT
Project Mi gas O:rtifie11oog

User PT ,\jl Gilllllta
loc:aUon Jl Pcm11d3 No 73 Kcbumca
PJrT .. A : Approv;iJ Required R : Review ofDocwneni

Client . . Al : Aclual Inspection T/C : icst Ccitfieation Required
'NemNo ; e-01/Pjn w : Wilti1:$5 Inspccllon H : HoldPoint
COM--01 s : Opct3t:iOn M : Monitoring
survcil.ID.na!/ provide v : Vcrlfify
ilevellDS ctlcin
1
tfo.
Rovlow Documont
JlcUvlty Roforoneo
Documenl
Voriflod
Oocumont I ll~lanco
Criteria
Ownor Ml_gas
• Quanty syst0111 • Applicablo codo/ • ManufactUtet Report • .Applicable a>dcl s R

• Doslgn speciflcaUon standard. - 1nspedfori Report siandal'lf. s R
- Ma\Oflat spcdllcaflon • UserlCMnOr spec. - Calcu1Btlon • user/owner 5')ee. s v
• Wcldlng, boHlno and cooriodlng spac. - Chart &diagram s v
• Main component 6pedficatlon • We!dlng&NDT ?rooed. s v
- Awol lary and safety dllVlco spec. • Tost Procodure s v
• Or.iwlng
• O&M Manual
2 IFabftcaUon lriSl'loi:Uon
- Malena! ldell!ln~tlon - Appbblo codot • Manufadurer Repar1 - Applicable codol S&A1 v
Piping and ln5Wmentatlon slandard. - lnspodlon Report standard. S&A1 v
llWCllog chotk. • Uso:/ownor spl!C. • P&lD • User/owner spec. S&A1 v
Main component lest • Calculallon S&A1 R
Balarico lest • Wctkllng&NOT Proced. S&A1 R
Allgnmont - Tcsl Proooduro S&A1 R
lns\l'Urncnt & E1adrlcnl Flllldloo Tosc • Dra\IW!ng S&A1 v
S)'$1om Fondlon Tosl • O&M Manual S&A1 v
Oliver I Primo Movor Tosl S&A1 v
3 Factoiy Accvptam:o Tosl - Appftcablo code/ • Manufilclurer Report • Applicable code/ w I I R'
INpcdlon Report
'I...t...---··---,
' .
$111ndard.
.. Usor/owno1 spec.
•
• P&IO
s\aodntd.
• User/OYmer spec.
'ki • Calcolatlon
:~;9~
~'. . · • WcldlllQ&NDT Proocd.
.. . • Tes\ Proce<!uro
I . ", · ·~ • Drawing
·-.:
-,
~. :. .. ;~ • O&MManu111
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'
5' ;?' ..:
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l-=i, 1 I
INSPECTION AND TEST PLAN ROTATING EQUIPMENT
Prolect Migns CertlRCltioq

User YT Aji Grunit:i
Locauon JI. Pcmuda No73 Kcbunu:11
PJIT A : Approval Required R : Rcviow of Oocumcnt

..
: J
Cllant Al : Actw:il lnspccllon T/C : Test Cert6ca"°" Required

llamNo ! P-0 t I P.01 w ; Wh:nC$$ wpcdion H : HoldPolnt
~ s : Opcwtion M : Monitoring
SUtVcillllnre/ provide v : Verlfify
Levot lnspcctfon
No. Activity Roforonu Voriflod Ac:c:optanco
OW!lor Mlgas
Docul11Clf'lt Documont Criteria
4 Ftofd trispocUon
-Identify devl'co and cximponent - Appl/cable code/ . Manufacitn!f Report - ApPUcab!e code/ S&A1 w
•FoundaUon slruclurn standatd. .. Inspection Report standard. S&A1 w
•Mel.edng Equipment - Uscdowner spec. Pfol p~n drllw1ngs - Usur/owner spec. S&A1 w
•General lnslall.ilUon wtiokt unl <OleUng . FAT document S&A1 w
Equipment. . We~fll)&NOT Pfoced. S&A1 w
- Electiical ancf fns!nlmcntaUon tosl - Test Proceduro S&A1 w
• Safoty & protealon cqufpmonl te&t
- Pro-Comml$slonlng /Running tcist
-. Drawfng
O&MManual
S&A1
S&A1
w
H
• Com111 lsslonT119 IPerformanco lest S&A1 H
6 Documontat!on
- Complete RopOft SIA RIA
- Issued SKPP - f$Sued
f'REPAREA~~VEO DY:
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Site Inspection Report
16R••I•..
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-' ~ T t ~'' )C
1.. Visual Inspection Record
IS' R••l•W
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Q\'.'1111~
Tg1'f1 jp, Sign-;Z

F.\Rr.'.L-. I ~rllNDO
CHECK LIST FOR LPG PUMP
Owner/Company PT All Gamila Tan No/ Serial No. P-01 J TR 1365762·04
Location JI. B<lnyumas l<M 10 Serokromo Wonosobo Holizontal
ModeVType Centrifugal I Cen\ritugal Punp
Service LPG Gas Year Built/Used 2009 I 2010

Fabricator Slertin11 SIHI Ooerating i:iressure 18 Kafcm,G
Sl:te Dia (mm) . SKPP MIGAS No. -
Conditions
No. Descriptions Remarks
YES NO s NS
1 Name Plate ~ CJ GLJ D
2 Painting Iv- I 11 I'-"" I D Actual Data :
3 lnstaUation lvl D ~ D
4 Bolt & Nut ~ CJ I v-1 C::::J
5 Grot1ling D [S2J D D
6 Lightning Arrestor CJ ~ CJ CJ
7 Safety lnst<ument c::::::J 0 i:=J D
8 Pressure Indicator Installed CJ ~ l=:=J D
9 Temperal\Jre Indicator Installed D ~ CJ D
10 Grounding System ~ 11 ~ CJ
11 Vibration Indicator Installed CJ I \,-"I 1==1 D
lnspecte~ Acknowledge By
Gloss~iy: \ ~ 7 Note : Date
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: Satlsfa ctory \·.
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2. Document Check List
PUMP DOCUMENT CHECK LIST
Proiect Descriollon LPG PlJMP Cettlfic<illon
Client I End User PT A'/t Gamita IManufacture IS\er1lng Slhl
Item l.PGPllMP lTaq No. [P-01
External Document ldentlficatfon Document Status

No. Result Remark
Description Document Number Rev. Comp Date Ncom Date NIA
1 Design Specification ~ CJ D
2 Data Sheet IV" I D CJ
3 Drawings D ca D
4 Test Procedure CJ LlLJ D
5 Prime Mover Manufacturer Report ; ~ CJ CJ
6 Pump Manufaclurar Report ~ CJ D
7 Factory Acceptance Test Report CJ !v-1 D
8 Operating & Maintenance Manual ~ L_J CJ
9 Name Plate Rubbing [0 D D
10 Field I Site Test Report, Such As : L:1 CJ CJ
6
Safety Devices Function Report CJ ua c:::=i
- Instrument Callbra\lon G2J D CJ
~ Alignment & leveling Report CJ CVI CJ
- Vibration Test Report ~ CJ D
D D D
No Transmittal No. Receiving Date Recorded by Reviewed by Overall C9lfiJ;>lete Date :
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Surveyor:
Glossary : ~
ti;JV., Noto : Receiving Date by Client :
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omplelo
DtJ ~Not Conrplete
£ ~or Appic:able
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Datasheet Of Pump
PT PERTAMINA (PERSERO)
......
Dlrektorat Pemasaran dan Nlaga INIPERTAMINA
III.3. Pompa dan Kompresor LPG

• Spesifikasi
No Ura Ian Material wama Spesltlkasi Vendor
1 I PompaLPG Cast Steel Design : ANSI 873.1 or API 610 SIHI, CORKEN,
Type : Ceotrlfugal SUZLER, KSB DAN
Mh1lmum Flow : 10 m3/jam Vendor List
Maximum Flow : 15 ml/Jam. PERTAMINA
I I I Maximum Working Pressure : 21 Bar.
Speed: 900 ,... 1450 rpm.
Temperab.Jre Range : -25 C to ao c
NPSH Req. : 0,4 "* 3,5 m
Motor Llstrlk. B .., 16 kW, 3-phase AC, 50 Hz, 38Q V ABB, SIEMENS
Exp!oston proof {Ex II 2 G c TI-TS) Dan Vendor List
PERTAMINA
z l<ompresor LPG cast Steel Design : ANSI or API 618 CORKENdan

1YJ>e : Reciprocating Piston Vendor List
Maximum Flow : 20 "" 40 m3/jam. PERTAMINA
Maximum Worldng Pressure : 24 Bar.
Speed : 400 ,... 800 rpm.
Temperature Range : -25 C to SO C
Motorllsbik ,~ --,------\
... ,«\
11 kW, 3--phase AC, SO Hz, 380 V. ABB, SIEMENS
Explosion proof {Ex n 2 G c T1-T5) vendor Ust
\ ·J4 ;,-.._ .\ PERTAMINA
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Result Of The Test record
- ,
1. Vibration Record
PUMP INSPECTION
VIBRATION MEASUREMENT
Project Description : Mlgas SKPP Certification
Owner/ End User ..
PT AJl Gamita
Name of Equipment . LF'G Pump
Tag No/serial No. P-01 /
Tesiing Equipment Vibration level Meter

Name : Time Technologles
Model ; TV-300
Frequency 10 Hz - 1000 H2
Testing Date

DRIVE ENO DRIVE END
AXES d v a Cm/s2} d v a (m/s2)
<mm) {cm/s) peak rms (mm} Ccm/s) peak rms
Horizontal 0.0021 0.255 14.45 9.31 0.0036 0.091 3.66 2.75
Vertical 0.0046 0.157 6.88 4 .89 0.0085 0.067 1.64 0.76
Axial 0.0064 0.133 5.58 4.15 0.0019 0.063 3 .79 2.82
MAA.VALUE
LOCATION AT PUMP LOCATJON AT DRIVER

NON DRIVE END NON DRIVE END
AXES
d v a (m/s2) d v a (m/sZ)
(mm} (ants) peak rms (mm) Canis) peak rms
Horkontal 0.0034 0.22 6.16 4.32 0.0045 0.046 2.57 1.62
Vertical 0.0021 0.054 6.65 4.58 0.0027 0.076 2.69 1.49
-: / \
Axial 0.0024 0.043 3.56 2.39 0.0013 0 .043 2..7 1.47
MAX VALUE , ........
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Remarks :
.
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PREgEDBV VERIFY BY AKCNOV1 rt.'

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2. Temperature Test Record
- - ... - ------·- ... - .- .. . - --
PUMP INSPECTION
TEMPERATURE MEASUREMENT
ProJect Description : Migas SKPP Certification

Owner/ End User : PT Ajl Gamlta
Name or Equipment : LPG Pump
Taq No/serial No. : P-01 /
Testing Equipmel'lt ; Infrared Thermometer

Name .. Krisbow
:
Model
Range . KW-06-304
750• c
~s o.o .
Testing Dtite :

LOCATION
Temoerarure tel Temperature c·c)
DRIVE END 33.9 41.3
NON DRIVE END 32.3 42.6
Remarks :
A
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P~¥EO~ VERIFY SY ACKNOWLEDGE BY
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3. Noise Record
PUMP INSPECTION
SOUND LEVEL MEASUREMENT
Project Oescription : Mfgas SKPl=l Certification
Owner/End User : PT Aji Gamita
Name of Equipment ; Lf'G Pump
Ta No/serial No. : P·01 I
Testing Equipment : Sound Level Meter

Name : l<rtsbow
MOdel : KW06·290 I SIN : 10030052
Range : 35-130 dB
Testing date ~
SOUND LEVEL In dB
SITE TEST
Distance(m Sound (dB) Recommended
TEST 0.5 1 Min Max Safe Level (dB)
1 v 75.2 69.2 <70
""
2 75.3 69.3 <70
3 75.3 89.1 <70
4 ..J 73.7 87.5 <70
5 ..J 73.4 87.6 <70
6 73.7 87.7 <70 A
"'
Remarks :
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PREPARED BY VERIFY BY ACKNOWLEDGE BY
--
4.. Speed Record
.·
PUMP INSPECTION
ROTATIONAL SPEED MEASUREMENT
Project Desaiption : Migas SKPP Certification
Owner/ End User : PT AJI Gamita
Name of Equipment : LPG Pump
Ta No/serial No. : P-01 I
Testing Equipment : Tachometer

Name : Krisbow
Mode[ : KV\'06-563
Serial : 10047768
Testing date
LOCATION AT ORNER
CONDmON
SPcED(Rpm)
Specification
Ach.lal 1566
Remarks:
. .. ... ...
...
PREPARED BY VERIFY BY ACKNOWLEDGE BY
~
---
S. Grounding Test Record
GROUNDING MEASUREMENT
Project Description Mlgas SKPP Certification

Owner/ End User PT Ajl Gamita
Testing Equipment : Tachometer

Name Krisbow Clamp Meter
Modal KW06-491
Serial 1001 1/539
No Description Tag Result Cohml

1 Storage Tank 0.45
2 Pump-1 0.52
3 Pump-2 0.21
4 Compressor 0.44
5 Generator 0.53
6 MCC 0.67
0 • 7
Remarks:
~~~~~~~~~~~~-~~
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VERIFY BY ACKNOWLEDGE BY
Copy Name plate
DITJEN MIGAS
OYmer PT Aji Gamlta
Equipment LPG Pump
Ta No./serlal No. P- 01 I TR 1365762·04
Berita Acara Pemeriksaan
r •- - • ~,I -~
Manufacturer Report
v'
Pt\EGAMEKINKAPRATAMA
.Ji11~~nJLyiW11 IO. ~l 9 //o. 7 .IWrll lOI).)
ite;)!t·tiOlll 6'5 lH~. US H75; !t!-Ju; Q} 2107, &~ 1&st
.,,
CEHA SIDE CHANNEL PUMP

Multicellular, self-priming, Jow NPSH .
·Shaft sealing by mechanical seal with or without cooling
Flg.O.B.1
..
..
Operating instructfons
Security Chapter1
Safety'tnstrue.tJons. gumantee
Description and aP,pllcation:> . Chapter2
Operattng concfJtfons, pump descripUon. penormance data
Plannfng the Jnstallatlon . . Chapter3
Plptng system, electric connectk>ns, accessories • -
Unpacking, handling, storage Chapter4
Checks, stcrage conditions arid safet'/ instructlons
·tnstamns. the pump . • Chapters ;.
JnstalratJon c:cnditfons. plpfng connactio.ns, checks
Commlsslonlng. . ...
and decommlsslonJng Chap~er6
CondlHons. safety tnstructfons. checks
·. Maintenance. Chapter7
.Marntenance, dlsassembfy, ~assembly
Help In case of trouble . Chapter a·
Anafysfs and ~bteshootrng of operatrng defects
Appendices Chapters
Codlng, dlmenstons, cross sectionaf drawings. data sheet
• CautJon:
. Thfs .pump or this electrfc motor I pump assembly may be fnstallec:i and comrnlsSfoned by qualified
and authori::ed parso_n.nel onl~. ThesG petso11.nel have ta obseNe stric:UiJ th~ operating lnstruc\k)!ts ln this
.. manual and the Jaws and regutatrons In force related to the' safety.
yeu
If do not pay ettentJon to these operating tnstructlons, •
·
• danger may be caused lo the vanoua persons working on the equrpment and its users.
.. the pump or the electrlc rriotor 1 pump assembly maybe damaged,
• th$ manufacturer rs not Jf~Je for damage resull1ng rrorrt thfs no!Klbservancel
•
. t c;, \
. - ·: TE
•
Please be ~r& of your resp°:\!slblllty for rieJghbourtog personnel when working on the pump or the
electric motor I pump assembly\t
,. · •
•.
..
.. '
safety L Page 1 of4 Chapter1
1.0 Safety Authorized personnel .for the use, maTntenance.

ThJs operatJng manual gives basfc Instructions inspection and assembly ·must have the
which are to be pbservedl during Installation, quallficatfons needed for thfs work. Scope of
operat!on and malntenartce of the pump. tt Ts responslbitlty, skills and more ltoring of the
therefore tmpemtfve that this manual rs read ·by personnel must be strictly controlled by the
tha fitter, personneVcpera\or tn charge af set-up purchaser of tne equTpment If the' staff do not
and commlssrohlng, as well as by ttie user. Thfs have the necessaiy knowledge, they must be
manual fs 'to ~e kept always avaJTahle at the tralned. The manufacturer or the supp!Ier can
lnSiallalion stte of the pump or electric motor" CSITJ' out this haloing. tn add!Uon. the purchaser
pump assembly. !s to make sure that the competent personnel
"""I I • • · ' •,,'.;
read and fully understood the. content$ of thTs
1.1 Meanlng of safety symboJs used manual.
tn this manual
s8fety fnstructJons to be observed to avoJd any
danger to persons are shown by the symbol: · 1.3 Non-compUance wfth safety
. & .. tnstructtons
Non-compliance with safety
. !nstructlons may
cause danger to personnel, as well as to the
.
envfronment and the machlne.
Electrtcal power risks are sh0wn by the symbol: The manufacturer Is such cases will not.be held
.~ . responslbfa.
Non-obsef\'.ance Df these sa~ 1nstructlons may

cause-fn partrcular. .
lnstructtons where non-observance could cause • FaUura of Important functions of the machine .·
damage to the·machlne. are shown hy the word: or the tiistallatton,
CautTori e Fa.OUl'eof specr~ed procedures for se!vrclng.
and maintenance.
lnstruc:tJons where non-observance could cause • .eq,osure of peopre to elect~car, mech~l)i~f'\
s\lpplemen\ary risks when the pump ls used ln and.chemical hazards, .., / . . \
"exp!oslble atmosph~res" are shown by the • RJsks of ponutron of the enVir~.rTt'e~ ~ng to
haiardou~ substances being ~l~E~sed-. , ~...
symbol:
... ·\' ; "
1.4 Accident preventJor;t ~

~:::·.· · . ·
The customer undertakes to respeet: the ·safety ,.
friStructions shown Tn thJs manual, the national
Signs affixed directly on the machine, such a!fthe atcldent pravenHon regulattons. as well a:_.s th&
arrow lndlcaUng the dlrectfon of rotatlon or the· tntemal reguJajlons ·retaifng to th& w0rking
arf9WS lndlcating fluTd suctron and dfscharge eondruons, the e~mpment operatlon and ~afety.
eonnectlons must be observed and kept Jeg!ble.
,
..
-.{·
1.2 ..lluallflcatton and tratntng of

pe~onnel
1
tnf~rma.tlon ~ubject&d to technical ster)lfig FM~ ~ii\$ iF~flceL .•
P,::.:Tr.;-~i-"-.:...,,.:;~~.:.;..,..:='"'."'.--:-""I fJ.lfr:tri;.tloJi~·dtli to .an9rM°~rJgt<te.v.ara,0me·of. :::..1~:~i;mliet-·9f'.s-Jl)~_c:,~~::-{\·. ··
.~te~Jng F.J1;1fd sysiems
. .... .. ..
'i-,.
..
'·
L-------~S~a~fe~ty~~~--...r....--~------P_a~g~e_2_o_f_4____~----"i........~--~C~h~ap~t_e~r_1__~____.J_
1.5 Safety instructions for users
.
Pumps and electrio motor-pump assemblies,
Thls. pump was desfgned In compllan~ with the whtch convey hazardoU$ flufds must be
standard relating to the safety of the pUfn?S. decontamlnated. .
lmmedla~ly after completion .of work all safety
• Parta subject to temperature variations and and protecifvi:t. facllrtfas must be re-Installed. and
those where contact with them can be made operative again.
dangerous mus.t be protected by $Ultable Mer a service or other Qperation, the lnstructfons
devices. to re-start the ~hins given tn paragraph 6 are to
• Safety' devices agafnst aCctclental contact with be observed.
moving parts (e.g. coupnng guards) must not
· · · be removed !\'cm the:.machlne ~hlle in
operation. • .~ • 1.7 Use fn Exploslple Atmospheres
The pump must never be.started without these
coupllng guards.
The Jnstrudtons for tnstallatfon, use · and

. :
matntenance given throughout ihe oWner's
. Manual supplled. With· the pump must 'be
The collpllng gUard ts a · safety component
scrup\:Jlousiy adhered to. Thls sectlon gives
designed for na fUnctfon; rn no casei It must never
addiUon'al tnfomiaUon relevant to equlpment u~e
be used as a step or other support point. fn expfoslbte atmOSptiOs. ·
.~
• ·In no case, ls thfs pump to operate without 1.7.1 CJasslflcatJon . . .

flufd. • Tl'le destn:ldfon of th~ shaft ouUet · C!asslfteatlon. cf th~ Sterlihg stde channel p~mps
sealing which could result· from such use
would cau~ flutd leakage endangering the
as pet ~G Oireetive 9419
~~~~~I&~ \
atmospheres~
safety of p~ons and the environment.· • ·/.J
I
Group
• •
: rt /
•.. / -. .. ,::> .•
. -:· . '.
• Ensure that proleetfon ts prb\lfded against any
.
Category :2 \ .. ·' .:.,) ,,,_,./ .
hazard . f~m ere~oaJ power (ref.er to :G
. \ • .. · ·L · L;l-: - ,,.
r'. "IT ,,
regulations Jn force).
Gas /\~ ,· -· •
Build. safety ·: c • <t.,.O ·"' -:
7 .. ,,., ,6'
•. •
•
\;,
.. .
1.:6 Safety Instructions for 1.7.2 Marking
maintenance, disassembly and The. nameplate of a· Sterling side channel pump
assembly . suitable ft:>r operaUon ln exptQsib?e atmospheres
· Jt rs the customers resp0rl$1biltty to ensure that all earrfes ~following lndlca~ons:
maintenance, inspection and TnstaO~tion woric ls
performed by qualified and authorized .personnel Sterftng's name. and·address,
who have studied thls manuaJ•. • the ce approval l~o. ..•
Any work on the machlna. shan .onty be perfonned
• the serfal number, 1 1. fiL!!l-~f-:---:--:=:
When It ts at a standsfill. It Js 1\-nperaUVe. that ihe ~ th!S yea~ of man~cfure. \__
prceedure for shultlng down • the machine • o • the classfficatloli, e.g.: G> ll 2 G. c.
described Jn thts manual Is to be ~ollowed. ... . .
• • • •O • • : • '"'• • • • • • - :, ....... · . , , , . . :
·:-.. ::~.. -~~.-: : ~;. ~- .fnfmrilat!M.-5 bjetitad to taeHi;l · . ~ ...rln, : }.'~· ~ ·~:. ~~~c,a). · .. · ....... ~ ...
~~~~~~-rr:f-~~":71 alterations due to engtneerfng-devetopmant •. . .~~!Jll_*r ~~P;. · ·
·.StprJ ng·FJ!Jl.d..$YStern$
..
·..,.,.,.,,,.
·~ -· ·
·'
S~t.y [ Paae3 of4 Chapter1
- 1.7 .3 lntegratJon 1.7.5 Rtsks of Spark Production by

The pump may only be inteQraled Jnto an External Shocks
assembly rntended for operation Jn exploslble 01.1rlng ~e ln "explosible atmospheres, the
atmospheres. Jn accordance with EC DJrectlve
·.
operator shall see to It that extemat sh~s on th&
94/9 "~cslbt\~. abno5pheres'\ if Its nameplate pump or pump ~et components. whrch could
Includes 'th9 Jntormatkin defined tn pfila.1.7.2. prodube spaiks, are' not llkery to occur, otherwise,
(pump markJng). the necessary guards shall be tns~led•.
if the pump ls.lnte9rated roto a compret9 system. •
wtth other mechanlcal or eteetrtc: components, thts.
complete system may only be varrctated lf all Jts 1.7a6 Technical Parameter Monitoring
components comply with EG orrective. :94.19::.· ··• • Ttle fnstrucHons for lnstallatton, ·:use and
"ExplosJ.bla atmospheres''. On~ If thts requtrarnent ma1ntenarice given throughout th~ · owner's
Is met will the use of the pump r.n an e.xploslbte Manual suppUed with the pump · ·must be
• atmosphere (Group U, category 2) be auth.orized. scrupiJ1ously adhered to under all clrcumsta.nces.
NOTE: . HO'Nevere when the pump has to· be used In an
PartJculsr attention shall be pard In checl<!ng that exptoslva atmosphere, the m<>nltorlng of 11\e
these requirements are compiled with for every following parameters has to be reinforced
component_lt.em of the ccmpfete sys\em. • slgnlflcantty:
The use of a smgrlit component ~ot meeUng the
requTrements of EC Directive . 9419 "Explosibf& • presence $nd correct
. operation of an .
atm0spberes;.i enta\ls ~at the pump cannot be emergency shutdown system, J'rovfdetl with
used Jn expJosJb1e almospheres. even thdugh Its an · tnterloek preventtng non-cOnfroUed ·
nameplate Tncludes th9 ad~u.aie symbols: untlmary restartso .
<W1l2Gc. e copform!ty of tha transmrssTon coupJjp.g• .
• presence and c0nformlty of lhe c0upllng-
. . gw~ .
1 .7!~ ~opf~)Imlty of the Pump Set • conformtty of, the .drrectton of rotation ~nd
. 6ouoiinq . . .. imposslbi\lty·oftnadvertent reversal thereof. ..
T.he iransmJssJon coupling shall ba p~vided With . e sufficient flufd· level·ln the pump et startup and
a system whlch·prevents the !we harf~uplrngs to adequate supply during operation;
come intocontactln caseofabnormalwearofthe .. use of.the pump only Within the.autho~
flexll::>Je transmlssfon components. op~tlng range (tfowrate, water head, p~,' . \
Coupling guard • speed, NPSH, operation at zero ~ovf'w~~~ >£./
Tha coupUng guard used tn explosible bypa5s Is absolutely prohibited). \ ,.,.~<· /"'. ·.
atmosphere~ shall meet the fo1Jowfng criteria:
0
.. compliance with the supplles's' /SeNIC& · ,.

a. lt shall be made of a non;Spar1dng..rnatedd , : Instructions· (camed flutd. · tem~"-1lure, ..
(e.g. bron%e, brass. atUM\num. etc.), specific gravify', viscosJty, startup Interval~). ,,
• Jts i:ns~h!3Jlfeal dasTgn sllall be such that it Is • confonnlty of :the · beerfim cperatin9
Strong e·nough tc ~sfst any dlstortfons likely tempemttJra (mOl')itorlhg and Tubr1oatlon
to result In t1. contact with a rotaltng pan. even provtded),
Jo case of Illegal use of the guard (e.g. use of .• absence ofvlbratlons andlor ove;:tleats due to
poor drfva coupnng aHgnment o~~ • ki.S$S..W::t5nir;::;r--~.
1
the coupling guard as a step}.
~ the pump flanges, ·.. · 't 0 " rit1
Ths drive motor shaJI meet th~ requlrements of e adjustment and oontro\ of. 1he • '. L · D ·
.the CE Ofrective i•exproslble atmospheres'' lt rs teal(S, . · ''l'~'· JI 3 ·•
subJected \O. _, conformity cf ~he sf1aft seal temperatb~ ~, . .- . ' ~
D~~~.~m~~.P.L e !L .. ,.i•.~·~·.. • . lf1fo~z'~.HC?Q s~M~~~d Jc).JsijnOl~aj,, . ·~J~rl~ri~.f.?J!~'f--~~.'H~~~~~ . . ..
.......--• -r· ·
• ·~··. d;..~:;
.. • .. • • J~V ••. •. I
·:"':r.~-
•
··\..... ,;"'• ....,.....:
•
•alteratron~i:011~-:kringfffie·eno11".-favef0t..m8iii:
~· ,..
~;~;:J.i{im~~~ii;.;_;;
• .. • r..;...... • > • • .. • ~·.
• -. ;;-,\':_.~ •.:,......
Dafe:: 1101$1~0 ~...: ·: : .·:·: . • ~$.teriln .FJ~l~ §y~Jam9· . ~~.
t-
...'
.." ·~
.
• check of seating (sha~ seal. body, plug,
piping).
. . ..
1.8 Alteratlon of the machine
and of spare parts
No alteratron or modification may be undertaken
without prior agreement of ttie manlJfaciurer.
Genulne spare parts and accessones speclfled b'j
lha manutacturer contribute to safety. The
manufacturer of the machTne cannot be 'held
responslble tn \he event d accSdem m1ated to ·the .· .
use of parts otherthan genuJne parts.
Durlng the guarantee period. any repaTrs or
modffica\lons can be made only by our fitters or
wlth our agreement.
1 a9 .Nqn-;0bservance of safety ..
Instructions
Safety rel<ited to the correct operatfora of the
machJna can be guaranteed only lf the
lnstruet!ons ~n W~ manua! are respected, as well
as the condlUons and operatronal limits mentioned·~- ·- : .<'_
In tha data sheet attached.
....
1.10 Warranty I guarantee

The Sterllng sn·n guarantee. fs ·SatiSfied cnfy
under th9 foUowfng cond!Hons;
• The pump ts fns\al1ed end pperated in perfect

;.·
compnance with the tnsb'.Vdiof\S end under
eondlttons.approved by sterJTng SJHJ.
• All .rnocfifJ~ons will be submitted for Sterlfng ~.
... .
SIH\'s 1:i:ppto'1al 'before trnplemenlatlcn. ..
...
I.
•o
I Description and applJcatlons I i of3
-
Page Ch.apter2
2.0 Equipment app?rcatlon
The pump rs to be used only for the operating
. .
re(iU{red NPSH, so that this .pllmp can. 'be used
under very difflc:.u!t suction c0nditl'one.
condltlons stated by the purchaser and conftrmed Haatlng and cooling chambers for the pump hous- ·~
by the suppJJer. The guarantee conditions are Ing can be Inserted In place of hydraulic stages.
deflned as per our general conditrons of sale. It rs possl~Je to add a relaJnlng stage at the suer
The concfitfons of use are deffne<l in the attached t1on end of the pump. '.
data sheet. The sh.a~ outJe~ s~~irng can o~ adapted to suit the
majority of operaun·g condrtrons.. •
' ...
The t:onstrudlon speetflee\tons
. .·
ere defined In
2.1 Safety Instructions .
chaptar9.
. ··
.. .... .._
. . \ .
~®
2.4 Perfonna·nca data ·.
Q(m3/h)- H(m) .:: ·P (kW} ~.. NPSH
(See folloWtng pages) · · · · .: ·
You may use the pump only for the applrcatron
111
stated ln the data sheet as otherwJse accJCSents

to people and the envrronment may o~r.
• Do not exceed the density and vJscostty stated The pump must not operate ou'l: of' the output
1n the data sheet. Otherwise there Is danger ~f range define~ by the ml~lmum and m~mum flow
damage to the pumo. for.each-size.
. .. . . .. .
.2._2 Accessories
The accessories.delfveredwith the pump or the
etedridal pum? unit ate lndk:at~ ln \he dala
sheet. The corresponding operatrng anct rnstalla-:
lion ln~ons can a?so be found In the appen- .. ..'
. . ..
.. .
df>c. . .· .'
The tnstarrauon of additfonal accessories may be
ea~ed QUt on'ly after receMng approval trom the
manufacturer of t1"1!=l machfne.
. ...
2.3 Construction and operatlon ..

·ceHA pumps are srde channe1, multJ~nurar• .s~rr4
P.rilnlng pumps deatgn~ wtth up tg 8 stages. hew-
ing a horizontal eonflgurat!on and offarlng numer-
ous metsRurgTcaf variants. >r
They allow for the simultaneous pumping of gas

aTld lfquJd. ;_
t;
ihe use of pre.com~resslon turbine at the su<>
<!
tron end makes It poss161~. to ublafn a very small
•.
l
":'"t:..
~
':;.
f
-t, ..
....
4
..•
I Description and apPJlcattons I ·. Pase2of3 Chapter2 ,...
Perfonnance data
CEH-Pumps
n·1~ipin De.sign tolerances: Outptrt !t 6%
0 ltllslty Og 1)(g/I . Oel!V~ helg1'1U 6%
VJscoslty"' 1mnWs Ptfflef +10%
NPSH 1 e~ 51.don of a non gas-ft'ea llqu!d - · NPSH 2 ~Ing under load Measurtr'!1. tolensnoe:s: DIN 1944
.
. 0:{~/hl
Serfes 0.4 (1) 0.6 . 1.0 1.5 2.5 (%)
Sizes H p -. H p H p :. H . p H' p
fm] {kW\ . rm1 . ~ · tml tkWl. ~ tml lkWT rml tk\NI
CEH1201 : 32 . ~.42 " 30 . 0.4 .
0.29 . t1,5 0.22
26 0.35 '20
CeH1202 57 ·0.78 53 0.72 46 35· . 0.53 1~.5 0.35 0.64
CEH1203 63 ·1.1 . 77 . 1.04. . 65 . o:sa ·5z. o.rr · . .28 . 0.53
CEH12C54 ·1oa 1.44· 100 · 1.38 . 85 1.2. : 68 1.•02 · . 38· . 0.69
Ct:H 1205 133 . 1.78 1Z.3 1.6& 105 1.5 ~ 1.26 44. 0.84
CEH1206 159 2.1 .147 2 125 .1,78 . 99 1.5 . 52 1
CEH 1207 184 2.45 170 2.3 144 2.05 115 1.74.. 60 1.14
193 2.65 164 2.35 13.0 1.98 68 1.3
CEH 1208
NPSH 1rm1
209
1.3
2.S
:,_3 .
1.35, 1.4 1:ss
NPSH2rm1 0_11 0.11 . 0.11 0.11 0.48
. . .
NF>SH 1 etrecUva sucfon of a non~ llquld-NPSH 2pumplng under 1oait or a high. vapor~ llqufd
"' .
..
1.0 (.ll 1.5 2.5 3.S 4.5V1

CEH3101 48.1.14 44 1.00 34 0.86 0.57
25 P.68 1·1
CEH3102 . 87 2.1 79 . 1-.94 81 ·t .66 44_ •. 1'.22'. . ~9 o.ss
CEH3103 126 3.1 : 114 ·2a ss· 2.25 63 . 1.76 41 . 1.4
CE.ti 3104
CEH3105
CEH3106.
165 4.05 . 149
: 204
243
5
6
·1~ . 4:55
3.7 . ·115 2.95• 82 . 2.3
21.9 . s:s
·v.~ . 3:M· · 101 · . 2.85
169 4.35. 120 . .3.4
. 52· 1.82
'M
76
2.25-;· ·": ·
2.65
.
CeH3107 282· 7 254 G.i 1'96 5.1 ' 139 3.9 . 8.8 3.t
CEH3108 321 7.9· 289. · 7.2 222 5.8 159 4.45 100 3.5 .
.
NPSH 1rm1
NPSH2rm1
1.35
0.17
1~
Ct.17'
1.1
o.17
0.95
0.17
0.95
0.18 ,.//
- ./ ·
\
· NPSH 1 erredlve Ne11on ofa non gas-free ~ukt-NPSH 2 pump?og unit~ road ct ll llfgt't vspor pn!S3\lt& Jrqurd ·-~
. __.. . ..,.,./A,
. .. ;:,O
3,5 VI • ~.5 6.0. ·1.5~ --:..-C ·' . ,..,.- .:·Y
CeH3601 35 12 28 . :o.99 i9 . ·0.78 9.5 . o.ss ..:,rf
,
;,.../
CEl'i3602. 63 2.2 . . 5~ 1.82 33 1.4 16 1.02·.
CEH"36o3. : 91 3.15 72 2.65 4S 2 22. · 1.48
CSH3604 . 119 4.15 ·~ 3.45 60 2.6. . 2S 1.9 .
.. GeH3605 147 5.1 117 4.25 74 3.25 :34 2.35
Cai3606 ·175 6.1 139 5.1 88 3.85 41 . ·2.75 .
CEH3607 203 1~1 161 5.9 102 4.45 4't 32
CEH3608
NPSH 1fml
NPSH2lml
231·
0.95-
0.11
8.1 184
0.95
0.18'
S,7 115
f.1
0.19
5.1 53
1.4
0.21
3.65
..
--
-..·
.. )
-
t::1 Ir
LI
~ ••"-J i'
' ·-
NPSH 1 errec:ttve auctfon ora oon ga$-fh)e rTqlJd-NPSfl 2 pumping under!oad of a Ngh vapor preuu:a llqufd
<1>: MJnlm1.1m operating flow • - P/Jht ~ ...ri. j(
1 I --
. .. . . . .
..: ....
~"!.~~~-::;. ... ·- - ____,:
·.
..( .
.·
I O&scrreuon and ~pplfcatlons I Page3of3 Chapter2
Performance data
- )
~
CEH-Pumps
n•14SOrpm Design tolerances: Oulp\Jt :t 6%
Oamit)',. 1~ De'Rvefy tiaigt>t :t: G"
VlsoosH1 .. 1~''· Power+10%
NPSri1 e~ IKICtson of a non ga,_free lquld - NPSH 2 pumpTng under load Measurlng tot~: DIN 1944
. .
Q[m,.lhJ •
Serlas, a.o C1> 7.5 . 9.0 10.5 12.0~
p· p .. H p p H p
.
Sfzes
rm1
H
fl<Wl
H
fml TI<Wl tml tkWI
H
rml lkW1 fml rk.WI
CEH410:t 37 . 2.05 31 1.82 26 . 1.58 19.5 1.36 13.5 1.2
CEH4102 ·57 . '3.85 66. 3.2. . .4$ 2.75 33 2.3 20. 1.98
98 6.3 4.6 65 3.95 46 3.3 Z1 2.T5
CEli4103
CeH 4104 . 128 6.9
82.
107 a.o . ·84 5.1 eo 4.25 33 3.56 : .
.
·CEH 4105· 169 B.6 132 TA 104 . e:3 73 5.2· 40 4.3
CEH4108 • I 169 10.2 167 . 8.8 123 7.5 86 6.2 47 5.1
Cc;H4101 220 11:s 162 10.2 143 8.7 99 7.1· 54 5.9
CEH4108 260 . 13.4 208 11.6 182 9.8 113 8.1 60 6.7
NPSH1rml 0.85 0,9 . . 0.95 1.05 1.15
.
NPSH2rml· 0.22 ~ . .0.24. 0.28 0.35 0.45
.
NPSH 1 e1fedlYe sueUon.of a non gas-free nquld - NPSH 2 puJT1pTng under to11d of a high vapor p~l'e llqtll~ •
. 10;6 '-''· . 12..t) 14.0 . 16.0 18.0 ' 2~0 \2)
CEH5101 . 45 4.2 42 4.1 37 3.75 32 3.4 26 3.05 . 19 2.7

82 7.9 76 7.6. 61 6.8 56 6.1 45 · 5:4 33 . . 4.65 .
CEH.5102
.. 120 111 . 11 9'.9 81 8.3 S4 1.7 47 a.s -
CEH5103 .
:,
11.6
·15_4, 145
96
14.4 126 13 ' 106 ·11.s · · a'4 10 60 8.6
..
CEH 5'1'04 ·157
CEH5105 . 195 19.2 1·7 9 17.8 . 166 . 16 1-30 14.2 1oa 12.4 74 . 10.6 -
CEH5106 232 23 214 21.5 166 19.2 165 17 123· ' 14.8 88 .. 1~6 ~
C5H5107· · 270 26.5 248 '"24.5 . 21'6 22 ·1ao 1s.6 142 17 . 102 14:6
CeH5108 307 30.5 2aa 28° 245 . 25 205 22.5 161 19.4 118 18.4
NPSH 1rm1 . 0.95 1.0 1.05 1.15 1.25 1.35
NPSH2fm1 0,$5 0.4 0.45 o.s· 0.55 . 0.65 ·
NPSH 1 elfectti.>trsue1lon ofa non gaa-fi'ett lrqufd -NPSH 2 pt.1T1Plng lll)der load of a high wpor pres8UT& liquid . ..
.Y .
~
16.0 ~l} • 18.Q . 20;0 25.0 30~0 . .·.
• ,....35.0·\;"·
.CEHS10.1 ·.. 53 8 50 7.6 48. 7.3 36 6.2' . 25 4.9 13 · : ....4 . . . .
cerre102· ·14.z- ·-ar·· 13:4" 23 ..- 1("7.1 • · .. /
CEl-16100
.96 '
139
14.8
2.1.5'
90
130 2.0.5 120 19.4
64
92
11.2
18.4
43
61
8.8
12.8 32. .'( 10.2
,
.-
CEH6104 182 28.5 170 27 157 25.5 120 21.5 79 16.6 4'1 13. 3
CEH6105 225 35 2.10 33.5 19.4 31.5 148 2e.s 97 20:5 ·51 16.4 ~
CEH6106 26.B 42 251 40 231 ···ss 176 3.1.5 ' 115 24.5 . 60 19.5 ..
CEH6107
Cei6108
. 311-
3.54
49
56
291 . 48.5
3.31 . 53
268 · 44
305 50
·204 36.5 133 28.5 . 69
232 41.5 ·151 32.5 78
22. 6
·26.7
.
NPSH 11m1 1.3 1.3 1.3 1.3 1.5 1.65
NPSH21m1 0.35 o.~ 0.4 0.55 0.65 I U.~~- f';j ~< N
I . ::i fl~;
N'PSH 1 e~Qlva suction of a non gas-free llqtlld- NPSH 2 pumping tinder load of a hSgh vapor p11!$$ut'S llquld
a .. . ~;:,
(tl: Mfnfm1pn operating flovt . .J
<2> : Maximum operatJng flow - /{f)/18 '•1ln.fc '{~

.. .
:c ,,_ - l Tl:K1" ·~c
, ·" • 1 • , .......... '! ·· C• 4 .,/la- *
PrannJng the fnstallatfon

I
.PagEt 1of4 Chapter3
· 3.0 Planning of the Jnstaflation 3.1.1 Installation diagra.m
·3.1 .Piping system
Caution@
'
• Respect the dlrectJon of f'lcN of the fluid
(arrows on the pump flanges}.
0
• The diameters of the p?pes must· not be

smaJler thaQ the dl~rs of the
correspondfng pump orifices (see data shee't). Fig. 3.1
• Check that cleanlng or alJ plpes has been
1 - Gal~valve et the .disetJarge
,\ carrfed out prior to i.nstallatron of the pump.
2-.amJn-dfaphragm or re!lef valve
• AdjU$t the ptping posllionlng to ensure It does
• not cause any stress on the pWllp ortfioes_.
3 -amax-diaphragm .·
4- Pressure gauge
· • Avoid abrupt changes of plplng drameter and
5 - Pressure gauge
short radius plpe elbow$.
6 -Gate-valve at the sucUon end ' .
• In case of change of diameter, use
asymmetrical (eccentric) convergent transltJon'
......
·.;~
p~ in Oflfer to avoid the formation of arr
3.1.2· .suction Un~ ·.·: ..
pocl<ets fn the pJpes.
ln case of effeCt[ye SuCtron II~ opemtfon:, ..· .• •
• lnsta)I a flow stabillstng length before the a ' ' • • I • - ·: • • •
suctfori branch of the pump; tt should have the

· .., · . · .
same d!ametar as the pump and a length 1o to .~· . .... ...
•
. -
• ,. ' J ~,, ('
<
I
20 t{mes the dlameter of the pump.

M . .!.
. \:Jo :~ · ·-..:..--
• The fJow veJoclty Jn the ~n Una must not ~
' .
\
... .. :. \ :. t;,
-,~, ~-
\,..,.,
.. ..-.:J
exceed 1m/s. I \~\~';.. -: .·~ ·:_i.';. . -
• The pJpe holders and anchoring must be _,#- " __,~
:.:.--
designed Jn such a way that thermal expansion '
Jn the pipe system does not hav& any effect on
the pwnp flanges.
Flg.3.2 .
• · Frcvlde for connectfons for pressure gauges
and for filling of pump with llqufd. • ·
11 The suction lltie Js to be · verUeaf and then
must s!Jghtly ascend to the pump.
• Tn crftJcel app!Jcatlons, Ofqulds with tmpurftfes)
.the system must be protected by a fine.-
• a
If foot valve ls 'used, It must be tnstaJled at
least 0.50 m below the lowest pumping. level.
meshed stratner. I j
: "f.
'\•
e.
<t-'I
~.
'..I,
.
•1 "4 . •
.~!"/ • • ••
"..
..
.[ Plannln_g the i~staITatton Pcige2of4 Chapter3 l
ln cese of Rumplng under load: flow
normatzer
..
--i t-----~~ ..
FJg.3.4
•
3~1 .3 Discharge line

. FJg,3.3 . ~·:
~ The ptpSng must sUghtty descend lo ·the
pump. caution~
. /80
• The liquid level must be kept at least 0.50 m
• abcva the axls of the suction Jine. Adjustment to tha operating pornt of the pump ts
• Jn case of pumping in a vacuum tank, we to ba earned out by the means of a gate valve
recommend the rnstaJlatlon or balance piping tnstal!ed at. the pumµ discharge nne.
of 0 25 to 5b mm {1" to 2") returning to the If ·there fs a rlsk o( exceedfng the .Y'Q.(klng
·- · 1ank. . pr~ssure, a protective device rnust be Jnstalled,
such as a bypass ltne with diaphragm . or a
\n both cases o1 pUTQP~ns; pres~ur& reRefvafve. . . ·
·
. =
working prassura pressure at pump dJscharge.
rc;:\ wtth zero flow+ suction pressure
Caution ~ 1nstatnng a slcw-croslng non:rerum .check vatv~
wm prevent hammering In hlQh p~essure
" The gate valve In thi:J sucifon line must be fnstanatrons with tong ptptng. ·
kept completely. bpen when starting-, as well Use constant dfaqleter: piping.
as dunng the op~cn of \he pump.
• ..
The suction . , must be pJt>teeted and
..lfne . .
Jnsulated against hool 3.1.4 Jnstall!ng a diaphragm'
• A, fitter must be tnstpned tn tha plpSng \n case
of pumping of cont~!nated Ifquids. Its ~
section ·must have at ieast three tJm~s the Caution~-
·diameter of the pipe se~on with a meSh sl2.e ...
equalto 0.1 mm. . .· - Q.max,.Qlaphragm
• . Arrange a,Jength of flow s1abfltslng lfne: Just Jn order to avoid exceeding the permitted flow. a
before· the pump. tn ~ase of <:hange$ In diaphragm shoukl b~ fitted into the pump
•"
dfameler, us~ an asymrnetrfcal convergent · dlscharg~ fule (see lns1allatlori dJagram).

trans1tJon pleca to avoid the formaUon of ~as •
This wilt prevent any danger of .operating V1ilh
pocJ<ets.
,. cavftatfon. ------·-r.~-:-:::--i
~..
- Q.mfn..cilaphragm. reUef valve
t....
t
.:•.: a·
.."..
-~
Planning the Installation Page3of4 Chapter3 : I
. ,,
- Th& lnstaUation of a relief valve ot a The~e aeces$ones ~ke \\: possible lo check, for
.. dlaphragm rn the by-pa~s pfpTng will ensure
that the required mtnJmum flow for tha pump
example:
•
.
The pcmer a'oso?Ped 't!Y the motor.
Is present {see tnstaRation dlagram). Thts. wm A foad detector measures the power
.. pro~a for sufficient cootms of the pump and absolbed by the motor. lf this power Is too
avoid mechanical overloads. hlgh. the motoris switched-off.
• The flu1d temperatl.lre {PT100).
3.1.5 Pressure checking ThtJ PT100 probe Is a resistance thermometer
Pressura checks wnt be can1ed o\l\ by means of tntanded for checi<Ing the temperatUre of
pressure gauges Installed on -the sucHon llne and bearings or pumped liquid. ~ threaded pfpa
on the discharge Una of the pump {sea lnmnatlon connectfon rs essentra11or:. it t<? ,be Installed.
The switch-o.ff ~emperatui1' h~ tq·be .adjusted
.
diagram).
.
10-C htgher than the operating . temperature.
.
3.1.6 Double envelope of cooling a The . level of the pumped liquid.
or reheating caslngs a
To protect the pump ~ possJb!eJack of
Ifquld in the course of operatrorr, it ls. poi-slbre ·
to use a level detector. ··
• iha grad~al starting of the mptor.
Cauuon@
3.4 Pumping of Jrquefled gases and
.• The coonng or heating piping for the shaft searing conde~sa~ ·
system will be connected fo the ports provfded ~r F.or the pump to handle nquetfed gases arul
that purpose. contfensates
. .
. ·It fs espeeratly. bnportant'':'that
,.. the
desTgn· and lnslanatlon ts ~med ·out by
speclalJsts. J~correc,t·operatronS during ~ng·~
. causing •dr{' opEmt,tlon- lead to damage to p~p
parts.'. ·~· . .. '. ::·.. ... .
Ptease fot~w the .ms\ruc&Os befu....r. . ·
Fig.3.5
• Th& loss of pres9ure must· be ~·~.Iced to ~
mtntmum tnthe.$ud5c?n·l!ne. ~·-- . __,...
·v-r-.-----,
.• The suction nfust not b~ disturbed: bi ·: .:
*: Port rn tha doubte envefope of the case for · ·j
bends, 1i\ter, 9at&valve or ctianges in ~~e1 . i~
cooUng or heatlng fluld. • A length of stablltzer pipe. must ~installed · ... ·- .• ,
Shut-off.valves ere to be Installed in the tnlet and wltll a length 1o..2o 'tJmes- the diameter of the · - · · ·:. ~ ·
outlet pipes. · ·· suctron flange (see JnstallatJon dJ~gram}. ·
• The avaJlable NPSH (net positJve'Joad at the
suctfon flange) scheduled for the project must
. . .3;2 . ElectiicaJ connections anow for a safety factor 'ComP,tued to the
The connecilons and tha prctectlon system ror the requJ~ NPSH.
electrfc mot9r w!IS b& made In accordance with the
• The by.pass pfplng '' to return to ,YlliLiitl~~--1
requtrements end regulaltons currently in force.· and not to the pump Inlet. , o v. ,.,
• The supply Jrne must be as short as ~ - 1 ~"""
3.3 Accessories With longer llnas. which may be ~/# :; .~fo
Various accessories can be Installed to contribute strong sunllght, correct lnstJlaUon ~ - _eL-+,-~=-'.
·l?e
..~.\ ro the safety of the equipment.
,~
provJo'ed•
~~~~~~~~=::::~~~~~~iltl~~~~~~~~~~~!@i~~~~~·;r~'~7 ·
,/
' .. . ··.
'....·
PlannfJ1s the lnstallatJon I
Page4 of4 Chaptar3·
• As Uqueff8d gases m;iy give off oxides,

sultabla f11ters must be provfded to prevent
oxides from entering the pump. These must be
cleaned at regular Intervals. ·
• Degasstng pfpfng must be Installed between
the flow stabllizer piping and the gas phase of
the tank at the suctJon end (see Jnstallatron
dJagram). ThTs piping must be 25 to 50 mm {1" ..
to 2") In diameter .:i
. I
• If the pump ts to be used for severa1 tanks
wlth various mtxtures of trquefied gases and
different vapour pressures, hlgh perfc:S~hee·:··'· ....-:.
non-return va1ve9 . must be mounted on the
pump d!soharge end. Thts Is to prevent the
Uqutd whtch Is befng pumped from retuml'ng to
the suction end when gate-valves ara
\ ..
actuated.·
• When draining several tanks wlth only one
..
pllm~. a device allowing for lsofation of the ~
efTlpty tank must be rnsta1ted, to prevent any
• gas from ~nterlng the othertanki · ..
.•
•· Before each start1.1p.. make surrflhat the pump
rs 1i1ted with Jtqurd; It is feO?mmended to fit a
deg.Sing lever vaiVe. below the outlet.:1vatve.
· Wh~ filltng tile. pump.thta·vatve Js kept:open ·
conttnu0usfy1 until the llqufd comes.out. •
• Jn orderto check.theliquf.c}level, a-tevet de'tec-
-tor mast be Jnstalled to prevent the pump'rrom
..
~ ..·.. .. - .: . ... . t •• ••
dry operation; ft: speCJat·aesTgtt ~ts whlch

make$ ·It posstble to' add a 'feteritlbn stage di-
rectly on the pLlmp (CEH:_.,m.
e 'Keep ths 'pres$ura 'baiance Jfne open at the
to
end 'whtch suppiJes the tank.· ·.
• When using ihe pump in explosfon hazard
. areas, make sure that the varJous ancmarte.s ..
are ·· 1n conformity with the cu~t .~safety
standard. •..........
" At pump start.Up. the ouUet gate-valva ts to
remain flatf open. Jf thrs valve Js fµ11y opened,
there ls the danger that the pump wUI operate
•
beyond Its speetfleatJon range and thts leads to
1)0
the formation of vapour 1n the pump. _ _, t
I uiiijckrna, handUng, itorase I PaQe1 of2 : ChaPter4
4.() Unpacking, handling, storage specific condnions}. Thrs protet:tlon fs designed

for s\orage duratlon of 3 months.
4.1 Safety measures

4.3.1 Short-tenn storage, fess than·
three months
If ttie pump or the electric pump Ul'llt rs not to be
installed Immediately after deltvery. tha equipment
wln have to be stored In a dry rocatro~ and free
• Never stay beJow the su$&ended road. from vibrations, for. a duration· not exceeding three
• Keep a sufflclent safety dJstance durjng trans- month:;. Moreover, lt)s ad\lls.ed to tum the pump
~rt ortM foad. • shaft' CNer manualtY and periodtcat\y to avotd any
risks of seizing of ~bne part$:
• Use o'nJy appropriate holsting slings which am ' . .
In·perfect condltfon.
• Adjust the Jengt?l of the hoJsting slings Jn such
·" a w~ that the pump or the eJectricaJ pump .4.3.2 Lcmci-tenn storage .
un!tls suspended hori%ontally·and stab!&. If the storag& duratJon exceeds three months. fn
• Do not usa the eyebotts on 1he pump compo- adcfitJon to the precautronaiy fl)easures specified
nents or on the motor for JlftJng the assembfed Jn 4.3.1 ~ It fs necessary" to wash the pump with
pump or the complete unit. They are tntended fresh water and to re-apply the· preservfllg fluid
only for handling spare parts durfng assem- every three rnortths. Make sure that the product
blJng or dJsmantlrng. used Is cornpab'bfe with the pump materials and ··: ..~·
• Do not separate the doeuments attached to compHes with the envlronmentar ·protectlon and .. ~ • I
the pump. ·."perso{lnel ~ely regutatioris cun:eQtly.Jn force.

. ' . ........ - .. . .·
• Do not remove the. protectron ~psfron;-:-tb1i · ...
pump flanges.
4.~.3 · Le~Sfhy fnsJaU~tr6nst~ppage · :~:·.>:
• Handle ihe· pump or the pump-motor-base
plate assembly with care and avord·impacts. In the eYent of 1nstallat1on stoppT~g/or rnora·than . .' '.. ---
3 weeks {thfs period could be much more.shorter
tn unfavorabf" cJimal1c conditions), drain · the
pump, wash it with ·fresh.water and spray'the cor~
4.2 Unpacking roslon-msrstant agent Tnside. Mal<e sure that the
Just aft~ taldng deilvery of the equipment 1md product used is compatible with th'e pump mat~- · .
before unpac:ldng, a vfsuat control of lhe pac:ktng als and O?mpll'es with the envfronme~J-~fec-
lJon and personnel saf~ty regufatfOJ'S~e:-urre~:lly fn . / : .
.. Js recommended. lf transport damage Is vfsible,
fon:e \ • . •.. ,..,. ·c-it' ,... ,
. ns exterit ts to be nOted on the receipt or on the
dellvery note. Possible claim~ are to be lodged
\
\ - ,..,.~- ( '
' ,, /' . . /
·- ';~.,. . ,,.- '
rmmedrataly with the earner. ~ ' · .
4.4 Handling \ ;.... -
.
1
4.3 Preservation and~orage

After ptal!rmn testJng~ every pump Is drained and
<m tntemal corroslon..resls\ant protecUon 1s sp~
plfed (except for pumps Jn staTnless material or
··• • - .#.• •I
.... .
-4 • " •
.....
t,
Jnstalling th& pump Pase4of5 Chapters 1
o - Axial mfsalfgnment the a!Cowabfe
difference between maximum and minimum
axial gap s bet\.veen the tv.ro couplfng halfes ls Operation:
' glvanTable 5.C.2. ·
o Angular misalignment this can
usefully be measured as the difference In the
gap d1menston bS :or. Sn1111c - Sm1n- The allowable
.&. If any lrregularilles are registered
during operation (vibratJons or noise) the pumpset ts
· varues ara gfven tn Table 5.C.2 dependfng on to be swi!ched off Immediately. PetermJne the cause
coupllng size and speed . of the fault using the fault list in Chapter S. Thts llst
o Radial misa\Jgnment is the radial contarns posslbTe faults, their reasons and
offset between tha shaft centers. succested actions.
Tha allowable vatues are the same .b.s vaJues lf the analysis ls not possTble th en contact the
!Ike for the angular mtsalfgnment given Jn Table Steriing Service.
5.G.2.." .
Maintenance:
• nie method to adjust the-alignment fs:
tlrst correct the angular mlsaltgnment..
then correct the axial gap
then correct the radial misallgnmenl • •
& regular contrcl of the torstonai
backlash ts nece$sary to prevent breekdOllVn:.
The usmul· toOI are a feeler gauge and a ru?er as The torstonal backlash Ts to be measured In tha
shown tn flgurn·s.c.2. · follow!'ng way: One coupl1ng part Is rotated agaJnst
to
the otherwlfh no torque a stop. Then thts posltton
Tab!&" 5.C.2 Afignment dfmenslons of the two coupling halfes ts ma~ed as shown rn the
left had pfcture of figure 5.C.l. Then the .coul).rtng
CD\ip1fng" AX!al ~rand radial algnment
lyp& gaps .11S?nJIXlnrrm parts are rotated· fhto the othet dtrectlon as far as
BOS atSMl!l possible wlthoiJt torque. ihe dfstance- between the·
mm 100Q .~500 2000 ~
750 two marks Is the backlash meastire defta- sb. ihe
1.hnfn Vm!D 1/mb 1/rrjl) 1JID!n maxfmum valtJes for this meaSW& are gJven jn tabJe
7f3 2-~ 0,25 0,2 0.2 0,16 015 5.C.4 by coupling size. If this measure Is .exceeded;
88 2-4 0.25 0.2 0,2 0,15 0,16 then the f!e~Ye elements need-to be exchan~®.
103 2-4. 0,25 D,26 0,2 o,i 0,16
118.. 2.--t 0,3 0,25" o~ 0,2· 0,16
135
152
'- 1.72
2-.4 o.~. 0,25 0,25 · a.i- 0;15
2-4· 0,35- . . 0,3, 0,25• . o~. 0.2
2-8 0,4 0.35. 0,3 . 0,25. 0.2.
fu
rep!s~·Jn· sel$.~ {all
the. ·flexible· •. elements--: must· be;·.. · . -
e!ements-·of" C/n&·couplJ_ng. at·
194 2.-6 0,'4 D,35 0,3 0,25 0,2.. ~ cinci!,.
ln'c!ep'ende'tit.. of· llie · iridivrdual· wear) . OnTy
2.18 2-'8 0,45 0,4 0,3 0,3 0,2 fdentJcally m~ed fle:d>te elements must ba- tJsect
245 2-8. .0.5 0,4 . 0,35 0,3 0.2.5 Only spareparts from th& original equipment
manufactUrer Is aUowed for replacement
FfxJng the coupttng on the ~haft. • .•
Table 5.C.4 Torsional Backlash measure
For "fixing the coup!Tng· parts on the shaft there are
set screws, which need. to be ·?ocked wfth the SIZe 76 aa ' 103 118 135' ·152 17:.Z
following. torque dependlng~on coupUng size: Delta 1.0 5,0 7,0 9,D 10.s 11,6 9,0
'• rnm
Size. 1A4 218 245
Table ~.C.3 Torque for set screws
I •• o detts 8.0 7.0 85
Size· 76 88 103 118 135 152

TOJ'Qu~Nm 4 4 4 4 B 8
218
Size
Torcn•e.Nm
172
15
19.4
25 25
245
25 . . -·
..
-3•
.
!J.,.
...
~
.
~:
.....
~·~~-~~~~~~~~~~
.,,;,,..,:,,, ......a.~·:~~~~~.nl~.............,.....,,.~
l.
•
l •
.
~
.•
- lnstalllng the pumJ>"
rJgures:
PageSofS Chapter5
F!gure 5.C.1 •Measures for checking atrgnment
s_ s_
.•
·s,. s_
<>S::: S..., - s..,.
..
..
Figure 5.C.2 Checldng of a\tqnmen'
t.
.. ( .
'" . 1!i•
ItUler
• • •
.. .
'
,~ ..·., .1-• • • •
;!:::::~·
. '.\~~ ~:·: .. . .
. ........·..
........ •• ..,• • •t. ..
....~·,. -r.;r.. -:n. ~:.
., .. =:·.?..e,i;~ ' " •. '
. !J':• • .,,,F~
.. . . : ·,
.
~. .
_,,
-- .·· .-....
1, ·; •· ·.
'
--. .....J
-:;;~-::_?-:~
-
:"
;~~ . v
C\:
a;9.'"'Y'~. .· . . .-·'"·
'~
·~
-,~
.
.. f[gure S,C.3 Measurement of Torstonal Bac!srash
'•
...
Jnstalllng the pump Page 6 of6 Chapter~
-
I•
5.9 "Pump mounting for operation at

high temperature 5.12 Hydrostatic pressure te~t
When subjecpng the plping system to a •
hydrostatTc pressure test. exclud& the pump. from
this test. Otherwlse make that no forefgn bodies
/o:\. can enter the pump. •
Caution "eY
• If thfa pump Is tntended to cort11ey a hot tlufd,

(with cooled shaft sea'ting), the retalnlhg
screws et the
•
pump drive1 ~nd are to be locked.
•
• The nuts and spling washers at the oppC?site
end must allow for pump dUatJon In the
The hydrostatic test preSl?ure for the pump mu;;t
not exceed 1.3 times the nominal pump
JongltudJna1 dlrectron.
· P.ressure. (Sea the data sheet In the ap~endix}.
After mounting the two spring washers in the

·~ppostng po.$1tlon shown, position the flat washer
and screw the self-Jocldng nut Into contact (the
washers must be able to be moved by band).
~Th~n tlghten the two self-locktng nuts half a tum.
ptl!Tlp foot
• Ffg.5.2
5o10 Monitoring and regulation .

The monltorlng I regulatfon accessczjes and
lns1ruments must be set up Jn accordance with _,,_...-
_ \
thefr lndMdual lnstructlons (see appendix),

. ..
/ ;/
. .. .·
.. -
. ..,
.. ·. . . _, -· .7. ,). .
. . _, .r .ti -·:'" -. ') \
• ._:. - ,... . _, .· · ~ <
5.11 Flnal ch eeks rr... -.~ _..~
11...
~r-- '
The fdltowfng final checks must be ca.nied out
.. Check ell tightening that "has been earned out .
durfng the mounting of the pump Jn the
...
. Installation, particularly th~ tJghte~ing of the
connecting flanges, .
:1: • Check that "the pump can be rotated eas!ly by
\. hand (tum .the moror fan fOr thfs).
i ~ Check the aUgnment.
~ Verify the presence and check thei fastening of
~~ . the coupling guard. •
~l
\ I ..
. ., . ..
~......;,.....-
•,.... I : ..
.
. .
..
·t
:.-
'
·~
Commlsslonlng and Page1 of3 Chapters
decommlssTonln
s.o Comf!1lssion,rm and

decommissioning
·B.1 Prec9ndltlons • As soon as the rated speed Is attained, the

The purr:ip. or the. electr:Jcal pump. untt must have flow adjustment wDI bf;l done by means of the
bean Tnstalled according to the directfons and gate-vatve placed at the dTsdtarge end of the
fnstructrons In chapter 5. pump. The gate-valve at the suction end must
always be open during operatfon to prevent
cavl'tatton, both durtng effe<:We suc\ion and
6.2 ·~ersonnel quaUflcatJ9n under road.
The work described tn thts chapter -must be
cartfed. oi:t by, quatrfl'ed and authorized personnel
only. :
6.4 Fnting the pump
6.3 Safety measures .

caution
'!
lo presel'\le the installation from polluUon by the
antkorrosfon product and to avoid . ar:iy
compatibllf!Y problem with the·pumped substm;ica.
the pump must be rinsed··out The antf-corroslon
• . All eCectrtcal connectlons are to. be carrle.d out
aceo~g to the rules of the trade, rn
product ls water..soluble. •
.·
ecoordance with current relevant
requJrements, raws and regulatrons. . .
.
./'.
• Only authorized and qualiffed personnel may . .

6.efore the first start, the pump and the suctfon
. . ~~. : ....
lt~e. must be completely 1itled with th~ pumping ..
cany out.1hls worl<.
liquid to prevent the pump . runnrng ·dry
and to
a~fd· the formation of air pockets and thermal
shod<.
• f:iir the pump correctly in order to' avoid any

damage due tc dry operaUon Ohe ~aft seallng $.5 Etectrl~al connectlon
or sleav~ bearlngs coµJd be destroyed and ihe- motor has to be connected according to !h;:..-- ,
movfng parts could seize). clrcoit diagram In U]e termfnal box. (S~~ .
• Check the· dlrectron rotatJon ~nly aft!r filling
or measures Jn 6.~. · :- · . : ·. ·
the pump and at the precise moment
. . •
\
• ·• • ·•
.. :. - .
c,..fl(
/ \
.......
deScn'becr"ln 6.7.
\........ .:-\ < .. .
• Flll the pump very slowly if hot pumpUig llquid 6.6 Accessorles ; ~?· . . --
........
Is used In order to avotd distortions or thermal The fnstallatJon and connections of ~e
shock: aocessories must be carrfed out In aCcotd e .1~.,.
• When pumpfng expJoslve, harmful, hot. wi1h their attached eommtssfonTn9 i_nsti::u~ry~ '
erystal!Jne or eorrcislve product~. ensure that ~anuall!. (See appendix). Jf3j~& 1 ~: J _ _
perso11s and tHe envfronmant are not

endangered. .
. .... - .i .
Commlsslontng and • Page2 of3 Chapters
decommlssfonln
6.7 Checking before switchfng-on lf the pumping pressure does not constantly
rise With' Tncteaslng speed, stop the motor ..
~Cauflon@.
egatn and bleed the p1.1mp caref\Jl!y agafn.
5. After reaehlng operating speed, adjust the
opera!Jng potnt of the pump. by means of the
..
Before switching.on the pump unit, el')sure that regulatfrlg gate-valve In the dlsctiarge line.
nobody can be endangered by starting t[le pump
uni.
lt ls rnandalory to check the followlng points:
C aution~
@.
1.. The pipelines are all connected and th~ unions
ara leak proof. · · 'Operatrng with the gate-valve closed at tha
2. The pump end pipes are correctty filled and air dtseharge end, even for short duratfons. is
has been bled• . posslbTe onty if ilia Jnstalratlon is equipped ~th a
3. The cooling system supply \If applJcable) Is by-pest? provtdlng for circulation of the minimum
open and Its system has been bled. flow necessary for. ths correct operation of the'
4. If the lnstalfatton Is protected by a relief vaJve pump. If not. operating with the gate-valve closed
make ·sure thhl its adjustment . fs correct, at the discharge end.qutckly causes destruction of
partlcularty In accordance with the pressure thesea~!ng and serafng of the moving parts.
rating of the p~mp- housing. •
. S. The fegulatJng· gate-valve at the discharge
• :enet rs fUllY opened. . . . . ·s-~9 Frequency of switching on/off
6. Th~ gate-valve at·Ui'e suctton e"nd ls ·~plelaly The CEHA pump may·be swltched on 'up to 15
open~ · • times pet hour. .
7. Th& coupling alignment has been checked and
,..-:..-~\
Js correct (see chapter 5}: · .. ; . .: ·..
a. The eotipfitig guimUs ln ptace. 6..10 c~ecks during operation _ ~- ~-·.; \
9. The motor Is reaey.for ope.tatlon.. . ~~\-\\ . ~- -:·:))
. 10.At thfs potnt 'check the dJrectJon of rotation
of ihe motor (short pressure on the switctl), the caution ~ . . ·---'--
rotatlon of the CEHA pump rs. aritk:lockwtse
when facfng ~the end of the pump drive shaft.
During operation, tba foU~ng p,olnts must be
.. checked:
G.B · Commls'slonlng • Constant rotation speed and pressure at the
dtscharge end.
For c:ommTssfonlng proceed as ronows:
1. Open the gate-valve.at the Stlcilon end fully. • The : pump runs regularty. smoolhty, and
without vibratron.
2. Open \he regulating gate.valve . .at the
e Check the Irqu!d revet·rn ihe tarik at the suction
d!scharg& end fully. When pumpfng
condensates, only half-open this· valve {see end. ,
• Check. ·the temperaturp of the pu p, btari
3.4). •.
3., SW1tch on the motor. {maxfmum temperature} so •c or 5~ o>.c a
.
thf!·Smblent temperatui:e)~,, •
.
·ri7-"iH::;~,711-
1~118.
\ci' • .~Z:...._J
4. Check the pressure on the pressure gauge ~
the discharge end, • • Check the temperature o{- the sr@tr - , , ,. .... J
cooJant ·J>.;?·... ' - ..!...E£
Commisslanlng and _ Pag93of3 Chapter 8
decommJssfonfn
4 , . , • • • • • •• 1
• If shalt seailng. Is pro~ded by a sMffng box. 1O S.11 Decommissloning
to 20 drops per mrnuta reakage is necessary \Nhen decommtssioning the unit. proc;eed as
and nonnal lo avold overheating of thesealfng follo~~
system. . • 1. Shut-<>ff tha motor power supply.
• If shaft ~nng ls pro'.11\ded by a . rota\lng 2. Close the regulating gate-valve at the
• m~anicai !leaL a slrght teak fs ROSS!bla at the. dl'scharge end.
ilrst ¢artup;.1'f tl1a cos:cfiJlons. E\i!ow It. !et -~ run 3. Close the gate-vafvt) at the suction elld
• for 30 min~
•
so. that
•J
tJie components.. take up 4. Close the shaft sealing eooW\t in1et.
their positrons. if the leak ~rsTsts, dismantle. Drain the pump ifthere is a risk offreezing..
..
Cautlo!l
.·.~
£\ ;
..
lf dralntng the ~ump ptoduces expfoslva, harmful,
ln tha event of'slgniflcant leakage, stop the pump
or crystalline products, take the necessary
as soon as posstble, and·check the shaft sealing.
. . . measures to protect persons and the
environment.
If the pomp has to be dJspatched .elsewhere, it
.must be fre& of any dangerous product. •
fn the event of protonged stoppage of the PWTlP> it
must tie rln~ed and then prot~ fntema~
a·suttapJe antf-corrosfon product. -
·.
• ..l.. • • • ~• • • f
i.
; .. . ..
..
------·. -
I
-------\.
~.
·..· .
~.. . .. .:... ·:_· ... •'\
.. '•
\- .-:.r
·~·\ , ..
.(Ap/ . -·-.
--· -
·r ;-::-·· - . - .
c
·-
' . . . . ,. . •·at'"
• · ~: .;,. ..... , ..".. ••• • - ...
.: ... . .
l.
Malntenanco, dfsassembJy, Pflge 1 of6 Chapter7
assemb ·.
7.0 Maintenance, disassembly, After 8 000 service hours, or at the latest 2 years
assembly after commlsslonTng, check the Inner sleeve bear-
Jng for wear. Change- It if necessary.
..
1a1 Preconditions
Tua pump or the elec:trlca1 pump unit must be put Shaft seallng . ..
out of operatfon in accordance with P,e Jn$truc- Durtng· pp~ra'tlori, the mechanJcal seal does not
t!ons Jn chapter 6. .'require any maln~nanoe. : As. a general rute. it
can b.e corislt!ereei that ·the inechan)cal seal has
7.2 Personnel,quallflcatlon th~ sarrte ~l~e· time: as the plain. bearfn~s of the
.. ..
The work deicn"bed fn thls chapter must be car- pump; ·
ried out by qualified and authorized personnel A shaft t?Bcenbi~ deVJat!on of 0.08 mm and the
only. . vlbrallons g~ne~ted by· cavlta.tJon cari catise rup-
Any work on electrical connections must -t)a ear: ture of the ff!ni·t.hat fubrlcates the friction surfaces
I
rT9d out by authorized skilled staff only. of the mechanTcal' seal and cause rntennittent dry
operatton. U~der th~a operating conditions~ the
7.3 Safety me~sures fjf~pan cf the rnechaniqal seal can be sJgnlfi-
'•
cantJy redueed.
. .
A slfght leak can appear during the first operating
hours·. Jf this persists, disasset'TIJ)fe and clean the
.. .frfctlon surfaces•
.. Replacement of the meohanrcal seal: see 7.7.4
;. 'If i!'le 'pump: has con~d flit explosTV9•.hot.. .
toXlc, crystatilne, etc. product, the necessary 7.5 Disassembly
measures .mu.st ba 'taken to 'ens4re ·that perl
.. sons anti the· envfrcnment are
not endangered.. 7 .5.1. Preparation for disassembly
•: ff'the pump'Js to be despatched eJsewherer lt . F'roeeedas roao\vs:
must be free from any trace of pumpsd'prod- 1. ensure. thet the power supply Js switched-off.
.'·~et: ·. . . . and cannot he switched-on lnadveitently
• SJn.ce the pump might still contain pumped during.the operation.
; . .· product, ft must be carefully rinsed prior t6 dis-. 2. Disconnect the motor Jn the temifnaf box.
. ·assembly. · 3. Shut·off-the lso!atron gate-vat~es at the suction
and· discharge ends. and care~Dy drain this
part of the !nstallatJ011.
7.4 · Malntenance and inspection 4. lf nece~I')'. disconnect ~nd dtsmantla ilia
measurJng and checldng Jnstru111ents. · .
5. Olsassembl"' the pump flanges and disassem-
ble the pump from the basa plate.
Caution@ s. crarn. and then rinse the pump. If necessary.
After commlsstonrng th!s l<Jnd of ptimp requires
only little niafntenance.
Forchec~:durlng operation referto 6.10.
Beertuss ~. ·
The ball bea~~g Is ·ufetfma Jubrieated and does
not require any ~lnfenance.
.4~~~9l~·~i"~'~b~~~:·~1n~fo~rma~t1~0~0~.sijub~·tetrt:ried-~tQ~,~tae~n~ru~cal~~
... ~.,_.,._~~' ~'-'..~~ ·d·P~~~~ern~n§·s~
·F.~1~~1~~S'J~~~.~~¥~.'~-,~~~·~~:·~~g
·1.o;-a.::Jtv-...-~,.oll(~~ ·:. -:-r~ ' ···-·:• ··:..
.,,,•.......,._,, · ·: ~ :i."":' ··~ Item on9'dlle-':lo'9itgbieeiTP1~eve1sjm1ent· .......- :t-femf>.11r Qf<;roup .-: ·?t-; ··
.Q.Ejte·. .O~ .. •~·, - · Sterling F.lu . Sy$.tem~ '. ·.
..· t
·1
.~
Maintenance, dJsassembly, Page~of6 Chapter7
- assembl
7 .5.2Spare parts CAUTION

\Nhen ordering sp~re parts, note tha lnfurmatJon
~hawn on the pump ldentlfic:atton plate, that Ts to .
The hexagonal nut 9220 has a Jeft~hend thread
.
say: '.
1. Th~ exact typ" of pumpt . .
2. Th~ c:ompteta pump fdeptifioatTon number. s. Disassemble successiv~Jy the impellor 2310,
Use ihe cro~s.sectTonal drawing attached to note the key 9402, the cenbif\Jgal body 1080 and
the Part Numbers of the items required. . tha shaft sleeve 5240 (only sizes 4100 - ·
The spare parts mu~ meet .the m~ufacturar 6100) 1 then the retaf11tng stage 1081 (for
t~chnTcal ~utremei;its. ai,d ,the guaran~ rs onfy pu.mP,s with tl:il~ feature).
va1Jd.when gemulne·orlginat·parts are.used. 6. Then dTSS$Semb!e the. 11"\Jet pody 1090. the
Sferllng SlHl wnl not held nabJe Jn .the event of vane rmpeller 2350. the key 9411 (9401) and
·fatlure or accl$:1ent reta~ to-th.Fi' u~e.ot parts qt.her the dlseharge be>dy 1140. Repsat this p~
than genuine parts. dura as many trmes as th~re are stages,· {the
last dlscharge body bears the number 1141).
7: Remove the screws 9011 and the bearing cap
I • • •
7o5.:} Olsassem~ly of.th.e pump 3600. then remove the clrctfp 9320, and the
· See llle set*ional draw1ng attached.: spacer sos~.
The worldng surface must be cle~m. tree 1rom dirt, a:· SepM!te the bearing casing 3500 fro_m the
.. • fllfngs etc. and be perfectly.cfea!i dTsc~arge flange 1070 and from the stuffing
1: To facllltate tater assMtlb't/ ma~ a mam
over box caslng 451 O by removing .
.. the screws.
the entire Jength of the pump bOdy and num- • 9012. ~ I
~
- ·...
~er the parl9. 9. Use a hub puner to extract ~~ bearing caslng ..... ""
2. Otsassembly ~ atthe suction end. ' 3500wi\h tha ball.bearing ~1& and the spacer ·:!:; \·~
3. Remove the nuts.9201, the ffat washer$ 5500, 5050. :!~ ~~
the ·.spnff~fwashers 9512 (onfY TQr~mooel with 10.Remove the comprete cover4"l.10. after havfng .:t..
..-:--·4
1-;
co<>llng castng), lt\e U&.~ 9050·an~J~~,pff removed \ha screws 901 o. de.tract the meo 'l'
u,;, suet?on trange 1060. chsnfeal seat casing 4410.
1.1.Measure and' note the p~sitlon of t11e meehanf..
...:a\ seal on th& shaft (f'or use dunng ~
ass~mb?y}, then dlsassembfe lt.
___ ,../ ___ _
.-- ..[
The pump can stnleontaTn a restdua of p~mped
fluld or rfnstng product. Tak~ preeautJons to con- . ·--,; \
- ~( Ii
<.,,v\.. .--,
. )
tatn any leakage. • IV ___ ____.;---
4. Release the 10Ck Washer 9310 end toosen \he

hexagonal nut 9220 whUa ·holding t~e shaft
' with a strap wrench or grfpping Jt Jn a soft jaw
vlee.
Maintenance, dlsassembry, Page3 of6 ·chapter:7
a.sSemb1
with unsuitable equipment can cause an accl-

7~6 Work aft~r disassembly dent folrowlng on a leak.
sterlfng SIH1 reserves the exctusive rfght to carry
out service operatJons on these vomponen~.
7..6.1 Ctaanlng instructlons 4. :Shatt 2j 00
Any strong marking on the shaff, 'at the meohanf-
. cal seal, at the lip sea1!n9_ rtr:g or'
at the shell ;
bearing p0sltfons ·requires the shaft to be
changed. · · ... ·:
5. shall beating 0241ajld ·515z ·· ~
• • • ·- '1 . '
The usa of some solvents requires spe.ctal pre- In the event of·severe' wear of the shell bearing
caut\ons. Refert1:> the suppUets recommendaUons 02.41 (play·>o.2mm) ~d~5~·csfulnl~s steel
and to current regi.JlatJons. pumps), changa'it'as.foilo\.vs: · ·
• Emmet the wom shell Searing. .. .
• Degrease the bora usfng ·a ·solvent co.it the
Clean.all parts us1ng an approprlafe ~olvent. A parts wlth adheslve Jn aceord~nce with the rn..
scraper~ be used tO remove the adhesive resi- struciions ·of the adhesil/Q m~nufactur~r {Lcc--
due from tint"' tnatJn'g faces of .the _bodfes; when b1e 640 ·or equtvatem)~ • -"' - ·
canylng out th\s o]:iera\lon, take care not to dam- ,. Cold·pres:s the shell bearing. ·.
age the surfac.e fJnlshes. For the shall beating 2.~1, pay anentlon to the
angular orientation of the fubrication groove {Fig
7.S.Z .R.ep1ltt.lnstruct1ons · 1.1)ln·the body 1os·o.. "·
. .
. ··@·
. ex.·
·caution .. ·
The fotlowl.1;'9 parts.mt1it be checked carefully:

1. Bari beartng 3210 • . --~··.
Since bearing Is tubriccited for life, it does not --- . -f.·. '..
.require an'J ma,ntenanca. Check lt· for wear
and e~ng~ ~If necessary.
\
--·. ~~:......qr·
. ·V·'t-
Ot...
;;:,~-
. .\
...· ... ---- -:i \
_.-:--~·---
2-. ,blp §ealTng_rfng 4210
\f \he. shaft ls mar'i<ed at the ccirrespo11dtng loca- FJg 7~J: dnv~ end view
.. Uong change the np seallng rtng; pay a~enUcn
to th~ correct mounting posftton to prevent the 6. 8ody 1Q9G, '1140, 1141 .
grease from escapfng snd to prevent dirt en· The body surfaces in contact with the wheel may
taring. · · be re-machined to max. 0.5 mm with a devfa..
3. MechgtnTeal seal 43$0 Uon Of p1ane parallelism of 10 µm fn refaUon to
Change defectrve 0-rlngs, check fu9 frlctron sur~ the mating surfaces. The max. a~mtss\b!e
faces. If necessafY, change \he complete me- ro<Jglmess he£ght of the ra-;nachfneq:.s a' R0 ,.,0 .,.
chanfcaf seat and· observe ·the dimension · • wlll be Rt;: 6 jJm. The matfng surfac~ f' the j o \'_,..,
noted during disassembly (see 7.7.4). body 1090 has to ba re-machined.al~o.~lii_$~~ :J '"# :;
Som& cornponen\.S are machined wlth!n a tofer- a way that the depth of the body Ts greai~ 1~.lJr I::. - 'f_.-
· _ __
: ance ss low as 0.2 micron. Any re-machtn!ng min. 0.1 O mm to max. 0.13 mm (sfzes
. ,.-.~ ..
. • 'Do·:·~. .:r. ·
.. ""- :.r:... _ o··~=. ···:::. ·
··!:··
>-!-!'lllf'-~~
,.. lofnrme.tion$ubt~1=>tWuA"""'nlca•-
~~~~~
.. •.··
:l:,G"O;X."'\!~ ~~"'..uJ... _>:... .
~ni_it1:5.l'!1J.~'~m~Fnn~J"'.
. • _,._,.~,,,-~~~~ :"1)1'
:· - . ·
.-:':1-'1.: • <."··· :··alterat1on§'fll'.Jli-toer@ti~ttrih"trd~~er6f>'(tl!ffl
-
.. ·• 'Rev1r~ . • ...":'1<"'-·:~emoetot"~1~.:f:" · ·.,.. · ···
Pal~~!~ .o~~o~~ · .. · ·..~. '. :·: · :r
Starn,, P.lif .S.Y~t.em;1 '"·
Maintenance, drsassembfy,
assembt -
Page4·of6 Chapter7
1200/3100/3600) and by min. 0.15 mm to max. • It Is mandatory to 'make sure that bodfes are
0.20 mm {sizes 4100/510016100) In r~latlon to correctly orientated to ensure correct operation
the thickness of the vane Impeller. .•• , .. of the pump {use the body assembly dlagram
SJnce hydt'aunc performanca·ts t!nl<ed to the depili attached). The reference marks traced before .
of th~ bodies, do not re;-mac~ine more than disassembly sJmpli(y thJs work.
necessary•. • For pumps which requlre -adhesive; immedi-
N.B.: For multi-stage pumps and for- a complete ately coal Uia maUng faces of the bodfes 1140.
overhaul. lt Js preferable to mtx new stage9 1141, 1OSO, and 1090 oo as to aJJow·the adhe-
and old re-machined stages._to avotd out-<Jf 4
sive to cure sTlghtly before assembly.
JJi.ie ~eyfng. losses of efflol'ency or pump
moun\lng brackets out.of-lfne wlth bas!) plate • i1.2 Tightening torque
mounUng holes. Nuts and bolts "'!Ill be Ughtened using a torque
7. Vane bnpe\ler 2350.· wrencl't. The fonowfng tJghtenlng torilues must be
Re-machlntng of the wheel tnvolves uncontrolled ~pplTed:
chatlges lrr spec~ns and Interchang~-ebll..
lty rs.no tonger guaranteed. ' Rated '5 MS lMa MB · M10 M12 M16 M20
s. Socf.t shell bearing 024~ · TomusNm 4.s 16.5 12 25 40 90 175
(Sizes4100 to 5100~s from
s· stsge models,
for cast Iron pumps and all statntess steel
pumps). Jn tha event ofsevere wear, change 7.7.~ Assembli ng the pump
the bearlng. Tlfey have to.be coid-pressed and 1. Insert th~ lip seaUng ring 4210 Cnto~the ~earlng
coated with a product like Loctite ~O or casfng 3500, pl~ into position the spacer
.• - - -equJValent 5050 and the ball bearing 3210•. PosltJon th&
9. Shaft sleeys 6240 bearing cap' ?600. .
(Sizes 4100 to 61 oa only) , 2. Press the stationary seaJfng rfng with its 0-ring
..
·- . ..• ,. ~- 16.tn1l\'8·~ofsewra:we'Olr, etran~6'ft.. Into the cover4710. ·
3. Take care not to damage 'the mechanical seal;
posltton and secure lhe mechanfcal seal C?fl
1.1 Ass-ernbly the shmt 2100 ln accordance With the drrrien-
slon noted during the dlsassembly. .
·. · 4. Positron~ shaft equipped with its mechantcal
1;r..1 lnstruotlo ns before ·assembl;v seal; the cover 471 o. then pass 1hls ·assembl)'
• Make sure fhat. all . the parts have been tnto the bearln~ casing 3500, the spacer 5050 .. · / \
checked and • are perfsctly clean (mating and th~ ball b~aring 3210. // \ .
faces. body faces). :
• C9at all slfdtng surfaces with molybdenum
5. Remove th" bearing cover 3600. posit109 ..t!j9__.· ..
spacer 5051 and the cfrcrip 932<L ../ ' · · ·:._ ·.· ··"-°/.
A'
,,, -· / {f\ir/ . :
dlsutfide paste, ~~catbon'sutfaces. a. Secure lhe bearing cap 3600 using the screws . · '· . /
• sea!Tng of hydrauflo part body mating sur- • • J .4 /
ao11. . . 0 .-.: --
faces Is by: 7. Assemb~s the mecl:lanlcal seal castng""'4410
~ EPPLE 33 adhesive or equlvafent for ca.~ .------.,.- -----.
. ~-
and the discharge flange 1070 on ... rt ""• •w
--sha
Iron pumps. . I ~ 'l ' •• I
\ and bearing cas!n~ El$Sembty prevt ,usly as- .J ~.i.. ,
.. Soft Teflon cord for stafnless steel pumps (0" ~.. . ·sembled, then secure with tha screws ~l&T.} ~•;;" l---
0.75 mm for sizes 1200. 3100, 3600 / 0 1 mm t 8. Posil!on the assembly vertically on th~-·f _
for s~es 41 oo, 5100, 6100}. .)~t (drive shaft end downwards), wedg'a ir or '
. ·"'.-t-: - • . •. ·-·· . .. .
·~-.~;:i;4..<-. ·.o --· o7{•.o.1:.J1-. ··~ ....-.· t.·f;: ·. • ~
·1nierffiiiti~~~~·~~~1·~:::·.~.;· fti:·"...;;.:.: ~ ~~t!Q~ .·~~~~1:.:ir.,,;i-;,~ ";.~lfn.~~1
R~v.:,t ,1~'!ti..~:.:.:.:.;· • =: .... alteratrons d~etoengineerTngdliv.efopment ·: ~:}N-'.~~r¥~f~}li>. ·
;;v..,t1n·A120"'~ : .. · • ."1' • ~ : ~cl.!te 'U,.;:. !l!]tJ.,!i. · i ·
,·"'~- ·~
·
rjl.~ ·
"-"' • ..
..... ,_ ·Y. r. . . 1µ s.e~
.. . .
•'V ~ "
'·
Ma~ntenanoe, d1sa'S$em'b'ly, Pago5of6 Chapter7
aS$embt
clamp the shaft end Jn an opening

-
In the 9201
bench.
9. Mount the drscharge body 1141 (1140 for the
-.
foJJowlng stages), tha key 9411 (9401), the
vane Impeller .2350 and the suctlon body 1090. ..
(for pum~s with seal!ng by soft. Tefton cord. tn..
stall tha cord as assembly progresses, coating
it fTght!y on the mating surface with greass be-
fore positioning 1t, cross the two ends of the
• cord over. a dJstan'ce· of 1Omm rengih and 'flat~
0
5500 9050
ten the Junctton detrcately, usfng the flat of a Ag.7..2.
hammer. 'cOmpJele comp~s'slon wllt .come Locatl'on of Spring. washers at the suctlon end
· ~Ith the final t!ghtentrig of the pump, Repeat .
· this pro'cedure; as many ttmes B!\ thee~ are 12. Place ihe ·pump on · ~ surface ptate,
stages, until all stages ara fnstalled. Make sur&. stralghten the retaining rugs and gradually tlghten
that bodies are correctly ortentated tn accor· .
the tt~ bolt nuts 0210 two.by two diagonally, ob-
dance with. the rocatlrig drawing attacl)ed. R~
servfng the tightening torques specified In 7.7.2.
13. Insert the key 9400 and the coupling half-
assemble "the retalntng stage 1081 (for the.
pumps with this feature). Then reass~ble
sieeve, without hitting It; tieat ·1t if necessary.
the sreeve p240 (only sizes 4100 to 6100), the
~fugaJ body 1080 (do not.forget the posl-
tfontng :of the soft Teflon cord ·seanng for
7.7.4 Changing the·mechantcal
pumps whtch.ret1ulre it), the key 9402. and the . -seal
vane lmpeUer 231 O•. Changfng tlia mechanical seal can be done with--
out dl~assernbltng the pump entirety.
10.Pos!Uon the Jock washer 9310. Tighten the
wheet nut 9220- and secure It by bending th&
rock wasHer. . ., 1. R"emove-the.screws,9~H.-remov&the bearing,
cap 3600, the c!rcUp 9320, the .spacer 5051
·and. the screws 9012.
..2. ectract the bearing casing 35Qo· With Its ball
CAU"f.tON
bearing 3210 and the spacer 5050, then· re-
move the screws 901 o and the cover 4710.
The hexagonal nut 9220 has a left-hand thread
3. M&SStlr& and note the· positron of the mech·ar.t-
cal seQi then disassemble it.
4. Mount the s!atr~nary seaITng ring with Jts 0-rlng
11.Mou.nt the suctfon· flange 1000. the tte bolts
. In the cover 4710. '
9050 with· the spring ~shers 9512 (modeJS
_s. Take C?rB not to damage the mechanfcal seat
with 0091Jng casing)" and the ffal washer$ 5500.
when passfng over the shaft shoulders. ?osi- _.
Tlghten the nu~ 9201 s\tghUy. Grease the.tta
tion and secure the mechanical seal and ob::,/ \
bolt end8, lhe washers and nuts· for better
serve the cfimension noted during dfsassern-
tfghtentng torque dlstn"buUon.
., ,
•t:.
bly. ,,/~.. . , ~
.-/
,. , / . .·\·,, . ,·to-~ " .,
\, . .._.( '"'../
.
. ,' ,,'" / . /
"t]~ , ,,
., .• • It
.;
..
·"
Maintenance, dlsassembJy,
assemb - Page 6of6 Chapter7
s. PositJon tha mechanrcal seal casrng 4:410 and

'- secure wIDt the screws 9010; do not tock the
cover4710.
7. Mount the bearing casina 3500 with t.ha spacer
5050 and the ban bearing 321 O; pay attention
~
to lhe posftfon of the gufda pfn 5610, then sa-

cura wlth the screws 9012-. •
8. PositJon the s~acer 5051. the cfrcJ!p ?320, the
bearing cap 3SOO and tha screws 9011.
9, Place the t;iump on a surfac~ plate and alrgn it
if neeessmy, then check the tlghtenJng of the
nuts and bol~ and eompl~te tha tlghtenJng of
the screwsS010. . ·
..
..
.7.8 Checking after·assembty ..
. . @Ct .
·ox
,. Caution :.
;.
1. Checic tttat m~ 'pump rcta~s uee!y·by hand~
,....
0
. . if requtred, correct the tJghtenfng

2. Check and '.
tcrqu9- Of th'e .tfe bolt nuts. Leave the pump ,.~
severaJ hours. before operating it (to allow the ' ·"

--..!*~
. ae.elJng_~mpQUJ:?dlo.dcy).. • . .. . • . . .•:Y.
-.
-:.'·· : ..
3.. p~rfotni· a °hydrostatic test under maximum ~
pressuru ~ to 1.3
times the .rated pressure
(see the- datf sheet for the· deffnltJon of the
··ra'ted primllre). -choose ~lest ncturd 'compafi-
bfe with tpe pu_mped prod~cl
4. After the test. check the. tlgl\tentng to~ue of
the tre-.b911s, cori'eCt ifnecesssry.
I
.
..
7.9 l11$faJllng· In the .
. . plant
VVhen Jn~~mng Jn the pta"t. observe· \he notes
Shown fn chapter 6. I;, '
""~··
-.'!:l!:a
:: ..
.•
'I
'·
'•
I
·:'
.·-
l: Help ln ca$& of trouble Chapters
8.0 TroubJeshoot1ng
8.1 Personnel qualiflcatlons

..
irouble!hootJng must be earned out by qualffied. authori2:ed personnel onJy. --
,.
\
Pump runs rrregular or not~
Htgh pµmp-temporature
Motor prot$~1Ye cfrcult brea~er • Stresses on the pump or on !he electi1o

motor 1pump8S$&tnbl'f. .
opens
- lh9 specllled operating polot ls not
COtTed.
• ;AbSOrt>ed current higher U!an tl'Mt Cl'leclc th& mo!Ot' proledNa dmlll ~Jeer
specftl'ed mSX: rtmltvalue oflhe thermal
r •
and the etec:ftfcal c:oMettlons. ..
-stul!!ng boxtoo.!Jght.
• Foretgri ody lo Iha pump.
'J
,._..., ......
- - -····-·---------------
[ App&ndlces Page1 of12 ..... Chapter9.
· ~.o Appendices . . . . .
9.1 Cross sectional drawing - CEHA 'pump- shaftseallng· by singla mechanical seal
. "'only f0rs~es4100 ro 6100 as !rom 5-stage models (cast Tron pumps). on any size for statnless steet
I -
pumps. *"'only for sizes 4100 to 61·00. '
--rtat key (9401) for stzes 5100 and 6100. -onty stafnlass steel pumps.
Ffg.9.1b ..,,. : . ..
C>
Q
0 .,..
0
.... ~
C) N 0
N
~
0
Q) a
0 .....
0
~
(') ~
.,...
I/)
0
tO
0 0
IO OU) IO
..-o
t; ~ 0
0
~
In
(')
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.....
•N
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---. .,....
0
·~
g
·-
0
0
g;
.,..
0
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~
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~.,..
IO
IO
.,... ~
£ .~
..,...
.,...
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.
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o . ~
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.... .......... --"....
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(t)
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. ....:.. -1
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80
......
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:.
•
Appendicl!! Page20f12 Chapter9
•
9.1.1 Cross sectional drawing - CEHA pump-shaft sealing by single cool~d n:ie~hantc.al seal
•only for stzes 4100 to 6100 as from 5-stage models {cast Iron pumps)t «;in any size for statn\ess. steel
pumps. "°*only for sl4es 4100 to 61 oo. ·
,...flat key (9401) for sizes 6100 and 6100. -only sta!n!~ss steel p.umps.
Flg.9.2.b
....
\t)
....-
.....
m 0
0
N
;
0 0
0)
C>
~
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0
co
t")
....
0
0 ll') ~
~o
~:s 0
tQ
0
s
00
~ •O
0
C'> ....- \0
C> ..... C">
Cl "¢' 0
..-
~
0 0
~ T""
g
0>"
Ct
.......
tO
IC)
oo
a~
O> .qo
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0 . v .
s. £ "~·
in ..
........
T""
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0
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.....
,,_
0
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0
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Appendices I : Paie3of12 Chii?ter9
9,1.2 Cross sectf~nal draw.ing - CEHA p~mp- wlth reta~nJng stage, sh aft seaJJng by slngta
mechanJ~l seal · ' · . ·· · · .
*'only for sizes 4100 to 6100 as from 5-stage models (cast Iron pumps), 'on any' slze fur stainless steel
pumps. "'*only for sizes '4100 to 6100. · ·~.
fig.9.3.b frfn>fiat ~ey'(9401) for sitea-5106 aod 6'100:· -on1y stainless steel pumps.
d . .
•i::J
-----~--Q
.... i .. ~ o·· ..
b
0)
....
II)
0
0
CD
~
~-.:........-...:.---N
..
0
(') *·
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. . .0 tt~
·.. :. .....8 ...,..- :..
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.. .-~ .
er>
"<:" . .· ··c
.... ·.
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;---
0
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.,;z;,. .....- .... .

. ..... .
..£.:· :. ·~
~~
·.
~
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•a> ---·~--:-----:-- ~
~
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. ·~.
.. \ . ·. :. .
: 0
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g -... \
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18
0
·s
....
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~ · ~
•• .,.:.!.. •
AppeJ!#lces Paqe40f12 Chapter9 : I

9.2
• • I • '
m&chanlcarse'al and cooled mechanrcal seat ·
- .
-·
..
AppendJces PageSof12
,. Chapter9
>
9.3 Appendix - Dimension drawing - CEHA pump

'·
...
·n2
ue: draining hole - uk: Connection to the sealtng cooled casing

Dimensions: G1/4" for sizes 1200 a5100-G3/8 for size 6100
FT .9.3
s
.. t u .,, -
b c &1 172 f n1n2Q1 d ....
:·.'··.'
.:.. ...
. ..
~i·:~
_...,,.. ~
.• .:.!;... !
:.:..~·: ·~
-J i>~
. :~:..
··~·· .· -
..,v r \
:)\Ir
·l..
L
...
.. ..... ;.··- " .
... ...
r
9.4
Page &of 12
Appendix - CEHA pump .. Force~ and permisslhle m~ments on the flanges

-Chapter9
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If severat lndlvldua1 forees are developed, the cemponer.its of the resunanta of tliesa fo~ shouk,i
'not exceed th~ acceptable values In each ·dl~cn. ·. · ;
The pump brackets must be fixed on a plf!ne"base pJate ·w~~ o~tfbmi ~ghtening. .
If these condltlons are not met, It Js no longer posslbt~. t~ 9!:Ja~n~~ eJth.~t the .seali!19 or t~e g~rieral
m~antcal behavfo~r of the pump. ·· · ·· .. ·. · · . · • ·· ·· · ·
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Page7 of12 Chapter9
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Self•prlmfng, multi-cellular, side channel pump, with low NPSH.
A
1201-G1Q8 S~ ~ nuinb9r of stagll'S•
••JS Pump for·LPG•
•..rt'
A ·:· - · ·' · ~a g~iS"ball bearlng to DIM S25 and ona Uquld sum:>und&d
st99Ve'boarln :
001. • S1ufflng box nusfi&d. from tntemat aourca
. .
601 . Stuffln'!I box with JntenS:V" coollng. · •
AAE Unbalancpc:I standard mechantcal s!8l..flushed fnim.lntemat sourc&
Brand% SFS.-Type: fff - ~: EBJ'GG. .. •
AA1 Unbalanced standard meehanTeat seat, flushed from Internal source
Brand; SFS-'fype: FN- Mat.: GBVGG.
AF3 ·Balancod stam!ard m&ehanTc:al seat, flushed from tniemal source
.Brand: SrS-'fype: Sterftng GNz:'Mat.":Q1AE00: •
AFB .
Balanced standard mechanJeal 99al, fhlsbed
. from IM&mal sourco
Btand:·SfS-'fypo : ~ GNZ:.. Mat.:Q1BEGG.
Af4 · ·Bafancod ~ard machanJcat soal, flush IMS from !ntomal s_ource ·
Brand: SFS-~pe:·sterltng GNZ-Mat. :Q1Q1~
AFU . . .
Balanced standard mechanlcaJ sNJ, flusbed from. tnt.maJ source
. . . . .•..-
..
Brand: SFS-"fype: Stsrllng GHZ- Mat.:Q1AVGG:
' AJ=J BaJanced'standard mecl'lanlcal sear, ftUsh&d from tn1ema1 aourcu
.. .., • < -. . •• • .. #
· BrandiSP.t-''r.fpe : Sterftng GNZ-Mat.:Q1avGG..- •
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AFS ·Balanced standird m.ctuU1lca1 nit.I. flushed froni ~temal 8011T'C9

Brand:SFs-TypeiSbn'l~g G~-Mat.:Q1Q1VGG.;". ...
AFV· Balanc.d starufaid mechantcal """ flushed front tntemaJ soun:•
Brand: sFS-Type: St8rUng GNZ:-Mat..-C1AM1 GG.
AF.K Ba!ant:ed. a~dard.mechanlcat so;,f. flUShed front rntomat s1:1urea
Brand: SFS-'fypo: Sterjlng GN%- ~at.:Q1BM1GG.
AFT ~n~ stlndard mechanical soaf, flushed rrom Int.mat source /
... Bt:l!)d:..SFS-Type:°Sterftn s GNZ- Ma1..oQ1Q1M1G()•
c~otad, l>a.Ja~ standard mechanical seaJ, nushed from rntamal
AS3 .- ;'{{ -~ -~~~
•o~rce. Brand: SFS-°fyf)e: StarUng GNZ-Mat..~1AJ;OO. 'f--:: ".. ~
ASJ Cooftd, balanced mn~atd mochunJcal seat. nushed from Internal ·;. ---
sourc.. Brand: SFS- 1)tpe: st&rlJng GNZ-Mat.~Q1BV1GG
AST Coottd. balanced standard mechankal •"t. nuahed from lnlemal
sourc:o. Brand: SFS-Type: St&r!Trlg GtlZ-Mat.:Q1Q1 MiGG
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BF3 UnJ>:ilanc&d standard m&eh1mlcal seaJ, ft~hed from Internal sourco.
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BJa11d: Surgmann - "J'Ypo: Mnf- Met:Q1 AEGG
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' SFJ Unbalanced standard mKhanf~J sea?, 1lL1Shel1 ftt>_m Jntemal soun:•.
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...'• .Brand: Buromann- 'TYJ>Ot M7N .... l'.b~Q1BVGO
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Appendrces """Page 8of12
- 13·15 Shaft sealJng BFT

.
Chapter9
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Unllalanced standard mechanlcaJ s11al, nushed frolTI .Jntema1 sown.
Brand: Burgmann - "fype: M7N .. Mat.:Q1 Q1TGG •
BG3 Balanced standard mechanlcal seat. nushed from internal soun::e..
Brand: Sut9mann - "fype: Hm- Mat.:Q1AEGG
BGJ Salancod &tandard ml!tC?>llnTcal seat, flushed frOm i!'ltemal source.
'
.. Sntndt aurgmann - ~: Hnf- Mat.:Q1BVGG
BGT Balanced standard mechanlQ\1 seal, ftUshed from Internal source.
I
Brand: B~mann-iype: H7N-Jbl:Cl1Q1M1GO
CAK Unbalanced smndaud med>anlcat seal. floshed from IMJ)maJ soun:ie..
Brand: Crano - 't'yp9: CRSSB-: Mat.:BQ1TGG •
. CBK Balaneod standard m11ehanrce1~'!'-1'ush&d from Jntamal source•
. Brand: c:rana ...Type: CR59B - Mat.:BQtTOG
·oAJ . Brand:
Unblllanced standard mochanfc:al seal, nushod fromintoma! ~ourco.
Pacmc-Typ~: PAGOO-Mat.:Q1,BVGQ
OBJ Balanced standard mec:hanlcaJ Stal, ftU$hed from tntemal source.
Br.md:,Paclllc;-Typ.: PA610-Mat..-Q18VGO.
OAK Unbalaneod standard mechanlcat 889l, 11ushod fTom Jnt.ornal soqrce.
Brand~ PacHJc-'r,ipa: PA800-Mat.;~1BTGQ
,,
·osK Batancod aandard meeha.11tcaJ aoal, flushed from lntomal sourco.
,. Brand:. Pitcffic- 'r,ipo: PASfO-Mat.:Q1 BTGG
OBG Baranc.ad ~nda[d meehanfcaf aeaJ;flushed from fnt&mal souta..
. Braml!-l>ai:HJc- l'YPe: PA610 - Mat.:SAV~G
16-17 Material o~ Main P9rt:'t lri GO, tnipol?er Jft bra$S
. OB parb
- · ·Mafii iii·oo, tmpaner-tQ.statnless Sieef
. OF :Main.~ In OB; fmt>eUtr.fl\ PAEK
1A Main part!s,ln GQQ; ImpellerJn brass
"' ...... .. .. 1B.-. .•.. Mafn.paib ln GG~, lrilpeller rrt stainless steel
1F · MaJn part;s In GGt}, lmpelTorJn PAEK
4B ~parts In CrNJMCH1eciJ or cast .
4F Main carts In CTNJMCMteel <>r caSt.. lmD*lttr In PAEK
18 Casing seal 0 . Uqutd seaUng compound
4 SoftTeflon cord.:
.
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20 _,. ....
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; 9.6
Appendices
Appendix - CEHA pump-Assembling bodies

Paga9of12 Chapter9 I
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Groove Mark (extemal side)
'4
· Suction body 1090 . Dischargebody

. 114011141
• Flg.9.5
The sucUon bodies 1090, end discharge bodfes 1140and1141 togetherwith a vai:ie impe!Jorfonna' stage.
The foundry marb 1. n. m. IV. Br& visible on "the external sldes of the bodfes. Assembly ·JS carrfed out by
Juxtaposfng the marks' Wlth.
"the upper' generatfriS line as Indicated on the assembly drawing; for thts, use the
fd~ndJY groove Yis1bte oufside the. bodies. TIH, foundiy groove tn the body 1 oao is amaysilocated oppO'Slte . ~-
the foundry g~ In body 1090 whfch precedes.It. r.. · ·~::.-
~- i ~ i:..
· ·· • CAUTION • • .
tf the specified angular pesltlon·of the: stages, ·bs'ltefln&d: is not respacted, pumP' ~Jformance W!ll·be
adversely affected. •
.
CEHA pumps can eompnsa up to S-slage!i fn regular rnoders.
In models with a stage cooling chamber or a retatnfng stage, 'the letter tiike th& pface of a hydrauJJc stage, so
the PU!TIP wnl be able to take. only B or 7 hydraunc sta~es (depending on '¢.e ease): thfs fact ~ust be·taken
Into account when evaluating the desired charactertstfcs.
·- ./--- • -· ·:I
2-stage pump
Ag~9.S
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- : Appendices "°' 'I PaQe 10'0f 12 Chapters
9.~.1 Appendix - CEHA pump- Assembling bodies
·-
5-stage pum~
4-stage pump
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8-stage pUmJ?
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[ Aj>pendlces Page 11 of12 Chapter9
9.7 Appendices· Technical dat.a summary

When usfng CEHA pumps. th& following teclmfcat data must ba taken into accounl
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3600 8304
4100 83
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510li 63Da
6100 . 6301 '-• .. .
3100 31 33 4.0 . ., . ---- ..

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3600 31 33 3.5 4.0
4100 41 43 6.0 S.5
5100 60 63 10.0 11.0
6100 7..9 83 12.5 13.5
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Mtntmum I maxlmu·m, output:
Refer to Chapter 2 "''
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Temperature Umits
kii>&ndlce9
Mtnfmum temperature of pumped liquid

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Page 12 of12
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-40 °C.
Chapter9
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Msxlmum temperature of pumped liquld = 120 °c• -..
1BO&C for high temperatura execution •
. .
*These limits are not valid for all products or all lypes of con~ctlon. "For use in cohf~rmitY· and in.complete
saf&ly. taka Into account the exjsting requirements (stancJa~) concem~ng the type of sealing and cooling.
.•
MaxJn\um pennls:stbJa temperature of pumping Jlquid
.The hlghest"temperatures usually Occt.rr on the pump casing surface, on the bearlr)g housing in Iha area of I
the antt-frlctlon bearings and on the casing cover near the mechanical $E!af. A dry ro.nnlng must be prevent .
. .
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The temperature occurring on the pUmp easing rs armost tho safr1e as that of the liquid handled
0 • • • • ' • ' •
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A maximum temperature of ao·c, tf grease lubricated, can be expected tn the area of the ant~frictlon
bearings, provided th~ requirements for approprlate pump operation are met and regular
maintenance oh the bearings Js provided. tnsulatfon ofthe bearing houslng Is not permissible•.
. lf the pump Is adequately filled with Uquid. the temperature of the !!quid handled In the shaft seal area
should not Increase by more than 15~<::: for dead ena op~ratlon with a slngle acting mechanical" seaf.
With double--acttng mechanlcat seals. the temperature rlsa depends·rar9ety on the flushing 91' sealing
.
rfng (If there fs any doubt, please contact Sterling SIHI).
. ,. .
Thus, the following theoretlcal maximum temperature"of the tiqufd.handled as a functlon of tlietemperature
class- according to EN -13463-1 is obtafnedi.-rhe. maximum"C)perattng temperature of-tha·pump·~.wen.as the.
operating llmits of the·mechanical seat mu.st be obseNe4 (if there Is any d£?llbt, please contact sterling SIHl .. •
or the mechenfcal seal man\Jfacturer}.. ··
temperature class MaX. temperatute flf

acc. EN 13463--1 oumofna UciuJd
T5
. ss •c
T4 120.·o
T3 -1~·c .·
12' ·285•c
. 350.·c
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S.A. ster:Jlng Fluld Systems (France)
Zona lndustrteJJa da T.rappes-Elanco\lrt
1"'3, Avenua Geor9es Polttzer B.P.41 • 78193 Trappes Cedex, Franca
Tel6phone: +33 (O) 1 34 S2 39 oo Telecop!e: +33 (0)1 34 82 39 s1
.. ..
Declaration of Conformity
for bare shaft pump
In the sense of the EU Directive 98/37/EC, Appendrx 11 S
. •.
Herewith we decrare that the pump type:
• ... ! . .. . . ....;.
CEH
tn the v~rsion supplied by us compUes wlth the foltowfng relevant regulations:
.
And that fs destined for Installation in a machine I assembly with other machin.es to form
a slngra machlne and that it may not be commfssioned.untll'it has been ~etermlned t~at
the machine In whfch this pump fs to be installed · or with which thls pump ls fo be
assembled compiles w(th the clauses of the EU Machine Directive in the version of
98/37/EC and· 94/9/EC.
Hannonised standards used, in particular.
ENB09
. . .
EN 13463-.1
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EN292part1 'I orElH3463 .. 5 · ·

EN·292'oart2
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In the actuaJverslon.
National technfcai standards and specifications
. . used, in partfcu!ar. .
. . . . .
Unauthorised alterations of the pump unit and. any use not in accbrdanca with valld
a
regurattons and I or il'ltenCfed use re~.ult in loss of vaHdity of this· decJ~ration. , .r, /,
NotiflcationofPump: ( E@ ri 2 G..cT1-T5 / :. . --«{(~\
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Operation Manager Bustness l!nll.Manager
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Membres du grt1upe Sterling fllid Systems

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DOCUMENTATION
ROTATING EQUIPMENT
PT FARRALD TEKNINDO Sheet : 1 of1

Job. No. : JB270/PMP-FT/Ol/2018
Owner PT Aji Gamita
Tag No./ Serial No. P-01/fR 1347843-06
PT Aji Gamita
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p Aj 1 GAMI I \
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Unit Kompetensi 1 Laporan Rotating P-01 Review Dok

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

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Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Unit Kompetensi 1 Laporan Rotating P-01 Review Dok

Diunggah oleh

Hak Cipta:

Format Tersedia

DATA OF PUMP

Size (Suction x Discharge) 0 101.6 mm (suet) x 0 76.2 mm (disch)

Suction Pressure 2.00 Kg/cm 2 g I 28.45 Psi

Discharge Pressure 13.50 Kg/cm 2 g I 192.00 Psi

Max. Allowable Working Pressure 17.58 Kg/cm 2 g I 250.00 Psi

Driver Manufacturer SIEMENS

Driver Speed 1460 Rpm

Bearing Temperature Test Pump. I Driver 36 oc I 48 oc

Project : Inspection 5 Unil Peralatan Putar

AR Approval Required TP : Third Party

Owner I User Approved by,

~1 ~1 ~""' 1.b,l ?I ro.n•u 3 u"d: p11~l l /or, /Y~ /u~/

Name of Process LPG Pump

The Last Previous Permite (SKPP) No Expired Date :

OlRE~TO,RAT JENDERAL MINYAK DAN GAS BUMI

Direktur Jenderal Minyak dan Gas Bumi berdasarkan:

Direktur Jenderal Minyak dan Gas Bumi berdasarkan :

5. Tipe I Modet I Size ·1:;)\i:~ntrifugalL~-~~~~FUOAt:~1r1~ct) x 3" (Disch)

Sertffikat lni berlaku sampai dengan tanggal 15 September 2013.

1 Planning Specification •Yes 0No _.., D N/A

2 Planning Drawing •Yes 0No D NIA

3 Planning Calculation 0Yes 0No • N/A

4 Does the planning Specification •Yes DNo D N/A

4.2 Material Control Have manufacturer system for receiving control

4.3 Examination and Inspection Does fabrication operation, examination, sufficien11y

4.5 Welding 1. Does the manufacturer shall conform to ASME IX

1 Casing Marking ( serial no. ) •Yes 0No

4 Nozzle Type, Size & Rating

5.4. 1.1 , 5.4.2 Finding Result :

5 Baseplate Requirements • Satisfy D Not Satisfy

6 Certified Hydrotest 0Yes 0No • N/A

7 Perfonnance within tolerance • Satisfy D Not satisfy

8 NPSHR within tolerance • Satisfy D Not Satisfy

9 Vibration within tolerance • Satisfy LJ Not Satisfy

10 Rotation Arrow • Yes 0No D NIA

DAFTAR PERIKSA SERTIFIKASI PERALATAN PUTAR

I. Kondisi Pomp/Kompressor selama pemeriksaan

o Sedang tidak beroperasi

DAFTAR PERIKSA SERTIFIKASI PERALATAN PUTAR

IH. Pemeriksaan Fisi~

(Yes) (No) (Result)

1. Kondisi peralatan putar dan pengerakanya

8. Kondisi peranti pengaman

9. Pressure and Temperature Gauge I -.J I D I Satisfactory

10. Verifikasi papan nama

DAFT AR PERJKSA SERTIFIKASI PERALATAN PUTAR

IV. Test Fungsi

3. Pengukuran Tingkat Kebisingan

SITE INSPECTION REPORT

INSTALATION & COMMISSIONING

SITE INSPECTION REPORT

Name of Equipment LPG Pump

Type Electric Motor

maintened satisfactory for it is intended services.

It is recommended that the appropriate authorization required to this equipment be issued.

User I Owner PT Aji Gamita

2 Mar 2018 Recertified By PT Farrald Teknindo. Report No. JB270/PMP-FT/01/2018

Tag No./ Serial No. : P-01/TR 1347843-06

VERIFICATION OF VIBRATION MEASUREMENT

LOCATION AT PUMP LOCATION AT DRIVER

Acceptance Criteria : API Std 610

VERIFICATION OF TEMPERATURE MEASUREMENT

LOCATION AT PUMP LOCATION AT DRIVER