Mud Gas Separator Calculation

DELBA III
Mud Gas Separator

Calculation
NOV Brandt
Manufacturer
Built to the Requirements of ASME Sec VIII, Div I, 2007 Edition, 2009 Addenda
Shell Tag Nos:
Shell Type: SA-216 Gr.WCB Max Working Pressure: 200 psi
Prepared by: Erwin Gomop-as Checked by: Jeffrey Macasero
A) Minimum Required Shell Thickness per UG-27 Design parameters: Material Vessel inside diameter (Di) Tangent to tangent Length (Ls) Corrosion Allowance (CA) Shell nominal thickness (tact) Longitudinal Efficiency for Circular Stress (El) Circular Efficiency for Longitudinal Stress (Ec) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Internal Design pressure at top vessel (Pi) External Pressure (choose Yes for FV) (Pe) Shell Outside Diameter Shell Inside Corroded Radius Shell Inside Radius Shell Corroded Thickness (Do) = Di + (2 x tn) (Ri) (tc) = (Di / 2) + CA = tn - CA (Rn) = Di / 2
SA-216 Gr.WCB 48 in 192 0.125 0.512 1 1 200 18300 200 NA 48 24.125 24 0.387 in in in in F psi psi
o
in in in
(a) The minimum required thickness of shells under internal pressure shall not be less than that computed by the following equations. (c) Cylindrical Shells. The minimum thickness or maximum allowable working pressure of cylindrical shells shall be the greater thickness or lesser pressure as given by (1) & (2) below. (1) Circumferential Stress (Longitudinal Joints) When the thickness (t) does not exceed one-half of the inside radius (Ri), or S does not exceed 0.385 SE , equation (1) shall apply: t < .5Ri 0.5 < 12.063 S = 18300 psi from ASME Section II- Part D- Table IA (As per UG-24 a casting quality factor of 80% it to be applied to the allowable stress) S = 18300 x 0.8 = 14640 psi P < 0.385SE 200 < 5636.4 Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed 0.385 SE. Therefore, Equation 1 is applicable.
(Fig. 1)
ASME Section VIII, Division 1 2007 Edition, 2009 Addenda
Page 2 of 16
Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.332 in MAWP = [(S x E x t)/(Ri+ 0.6t)] = 232 psi (2) Longitudinal Stress (Circumferential Joints) When the thickness (t) does not exceed one-half of the inside radius (R i ) , or S does not exceed 1.25 SE , formula (2) shall apply: t < .5Ri 0.5 < 12.063 S = 14640 psi P < 1.25SE 200 < 18300 Since, the thickness (t) does not exceed one-half of the inside radius (Ri), and S does not exceed 1.25 SE. Therefore, formula 2 is applicable. Solve for treq t = {(P x Ri) / (2S x E) + (0.4P)} = 0.165 in Eq. 1
Eq. 2
MAWP = [(2 x S x E x t)/(Ri+ 0.2t)] = 468 psi
(Fig. 2) Conclusion: Since, the minimum required shell thickness of shells computed by formula (1) & (2) is less the actual thickness. Therefore, the design is satifactory. (c ) When necessary, vessels shall be provided with stiffeners or other additional means of support to prevent overstress or large distortions under the external loadings. Comment: Not Necessary. (g) Any reduction in thickness within a shell course or spherical shell shall be in accordance with UW-9 to prevent overstress or large distortions under the external loadings. Comment: Not Applicable.
Page 3 of 16
B) Minimum Required Ellipsoidal Head Thickness per UG-32 Design parameters: Material Vessel inside diameter (Di) Corrosion Allowance (CA) Head thickness (tact) Joint Efficiency (E) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Internal Design pressure at top vessel (Pi) External Pressure (choose Yes for FV) (Pe) Shell Outside Diameter Shell Inside Corroded Radius Shell Inside Radius Head Corroded Thickness (Do) (Ri) (Rn) (tc) = = = = Di + (2 x tn) (Di / 2) + CA Di / 2 tn - CA
SA-516 Gr.70 48 in 0.125 in 0.394 in 1 in o 200 F 20000 psi 200 psi NA 48 24.125 24 0.269 in in in in
(a) Ellipsoidal Heads with t s /L 0.002. The minimum thickness of a dished head of semiellipsoidal form, in which half the minor axis (inside depth of the head minus the skirt) equals one-fourth of the inside diameter of the head skirt, shall be determined by: t = {(P x Di) / (2SE) - (0.2P)} = 0.241 in MAWP = [(2 x S x E x t)/(Di+ 0.2t)] = 223 psi Conclusion: Since, the minimum required shell thickness of shells computed by equation (3) is less the actual thickness. Therefore, the design is satifactory. Eq. 3
(Fig. 3)
Page 4 of 16
C) Minimum Nozzle Wall Thickness per UG-45 The minimum wall thickness of the nozzle necks shall be the larger of the thickness determined by (a) or (b) below. Shear stressed caused by loadings shall not exceed the allowable stress in ( c) below.
SCHEDULE OF NOZZLE
A B C D E F G H I J K L 3000# 3000# 300# 150# 150# 150# 300# 300# 300# 300# 150# 150# Coupling Female 1 " Coupling Female 6" Flange 4" Flange 6" 10" 20" 20" 12" 6" 12" 10" Flange Flange Flange Flange Flange Flange Flange Flange 6" Hydrotest Pressure Sensor Feed (Inlet) Low Pressure Mud Supply Inspection Port Discharge (Outlet) Inspection Door Inspection Door Diverter (Inlet) Feed (Inlet) Vent (Secondary) Vent (Primary)
(Fig. 4) (C1) Nozzle 3" required thickness Design parameters: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)
SA-352 LCB 3.068 in 0.216 0.125 200 200 18600 1 in in psi F psi
o
Page 5 of 16
18600 psi from ASME Section II- Part D- Table IA (SA-995 @ 190 F) (As per UG-24 a casting quality factor of 80% it to be applied to the allowable stress) S = 18600 x 0.8 = 14880 psi S = (tact) = = 0.216 x 0.125 0.091 in
in corroded condition
Ri = (Di / 2) + Ca Ri = 1.659 in in corroded condition
(C1.1) Circumferential Stress (Longitudinal Joints) Solve for treq treq = {(P x Ri) / (S x E) - (0.6P)} = 0.022 in Eq. 4
(C1.2) Longitudinal Stress (Circumferential Joints) Solve for treq treq = {(P x Ri) / (2S x E) + (0.4P)} = 0.011 in Eq. 5
Conclusion: Since, the minimum required shell thickness of shells computed by equation (4) & (5) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from Equation 4 trn = 0.022 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.080 in Since 0.080 inch is larger than than 0.022 inch, therefore satifactory.
UG-45 (b) requires requires determining the one applicable wall thickness from (b)(1), (b)(2), or (b)(3), comparing that with the thickness from (b)(4) and then choosing the smaller of those two values. UG-45 (b)(1) requires minimum nozzle wall thickness to be not less than the thickness required for internal pressure of the head or shell where the nozzle is located but in no case less than that thickness required by UG-16(b). tr = 0.332 in
1
from Eq. 1 0.332 inch thickness governs. Page 6 of 16
and in UG-16(b) minimum is /16 in. Therefore,

UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (C2) Nozzle 4" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E) (tact) = = 0.337 - 0.125 0.212 in
SA-672 Gr-B60 3.826 in 0.337 0.125 200 200 17100 1 in in psi F psi
o
Conclusion: Since, the minimum required shell thickness of shells computed by formula (6) & (7) is less the actual thickness. Therefore, the design is satisfactory.
Page 7 of 16
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from Eq. 6 trn = 0.024 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.186 in Since 0.186 inch is larger than than 0.024 inch, therefore satifactory.
1
from Eq. 1 0.332 inch thickness governs.
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (C3) Nozzle 6" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)
SA-524 Gr-I 6.065 in 0.280 0.125 200 200 17100 1 in in psi F psi
o
Page 8 of 16
(tact) = =
0.280 - 0.125 0.155 in
Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.037 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x Since tact = 0.136 in 0.037 inch, therefore satifactory.
0.136 inch is larger than than
1
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable.
Page 9 of 16
UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (C3) Nozzle 10" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E) (tact) = = 0.365 x 0.125 0.24 in
SA-524 Gr-I 10.020 in 0.365 0.125 200 200 17100 1 in in psi F psi
o
Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory.
Page 10 of 16
UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.060 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.210 in Since 0.210 inch is larger than than 0.060 inch, therefore satifactory.
1
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable. UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. (C3) Nozzle 20" required thickness Dimensions: Material Nozzle inside diameter (Di) Nominal thickness (tn) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Design Temperature (T) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Joint Effeciency (E)
SA-106 Gr-A 18.814 in 0.593 0.125 200 200 13700 1 in in psi F psi
o
Page 11 of 16
(tact) = =
0.593 x 0.125 0.468 in
Conclusion: Since, the minimum required shell thickness of shells computed by formula (3) & (4) is less the actual thickness. Therefore, the design is satisfactory. UG-45 (a) requires minimum nozzle wall thickness to be not less than that computed for the applicable loading plus corrosion allowance. from formula 5 trn = 0.140 in this thickness is compared with the minimum thickness provided which for pipe material would include a 12.5% undertolerance. 0.875 x tact = 0.410 in Since 0.410 inch is larger than than 0.140 inch, therefore satifactory.
1
from formula 1 0.332 inch thickness governs.
UG-45 (b)(2) applies to vessels designed for external pressure only and therefore not applicable. UG-45 (b)(3) applies to vessels designed for both external and internal pressure and therefore not applicable.
Page 12 of 16
UG-45 (b)(4) requires minimum nozzle wall thickness of standard wall pipe accounting for undertolerance plus the thickness added for corrosion allowance. Undertolerance for pipe manufactured in accordance with ASME B36.10M is 12.5% is 0.375 inch. Thus, the minimum wall thickness is 0.375 x (1.0 - 0.125) = 0.328 in Therefore, the minimum nozzle wall thickness required by UG-45(b) is the smaller of (b)(1) or (b)(4), or 0.328 inch. D) 12" Class 150 Effective gasket seating & Total required bolt area. Dimensions: 12" ASME B16.5 Blind Flange 150 lbs Raised face outside diameter (Do) Gasket outside diameter (God) Gasket inside diameter (Gid) Flange allowable stress @ ambient (Sa) Flange allowable stress @ operating (So) Gasket factor (m) Minimum design seating stress (y) Bolt material Bolt allowable stress @ ambient (Sa) Bolt allowable stress @ operating (So) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Joint Effeciency (E) (D1) Effective gasket seating bo = N/2 from ASME Section-VIII Div-I Table 2-5.1 N= 1 = 0.5 in b = 0.5 bo = 0.354 in G = God - 2b = 13.293 in
SA-516 Gr-70 in 15 14 12 20000 in in psi
psi 12000 2.500 psi 10000 SA-193Gr-B7 psi 25000 21000 13700 0.125 200 1 psi psi in psi
effective gasket seating
(D2) Total bolt area required 2 H = 0.785 x G x P = 27742 in H p = 2 x b x x G x m x Pi = 14765 lbs (Fig. 4)
Page 13 of 16
Wm1 = H + Hp = 42507 lbs Wm2 = x b x G x y = 147647 lbs (c) Calculate the total bolt area and determine the number and size of bolts. Am1 = Wm1 / So = 2.0241 in Am2 = Wm2 / Sa = 7.3823 in
2
2 The largest required area Am = 7.38 in .
Use 12 - M24 bolts, Ab= 8.414 in2. (d) Determine gasket seating design load. A = .5 (Am + Ab) =
2 7.90 in
Wa = A x Sa = 197460 lbs ( e)Determine the minimum thickness using Equation 2 in UG-34. c = 0.3 d = G C = flange O.D. = 17.00 in
hg = 0.5 (C-G) = 1.85 in (f) For gasket seating only, P=0 and W=W a therefore.
3 t = d( (1.9Whg/SEd ) t = 1.6173 in
(g) For operating conditions.

3 t = d(cP/SE) + (1.9Whg/SEd ) = 1.3498 in
treq = t + CA = 1.7423 in Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion allowance is 1.7423 inches.
Page 14 of 16
D) 20" Class 150 Effective gasket seating & Total required bolt area. Dimensions: 12" ASME B16.5 Blind Flange 150 lbs Raised face outside diameter (Do) Gasket outside diameter (God) Gasket inside diameter (Gid) Flange allowable stress @ ambient (Sa) Flange allowable stress @ operating (So) Gasket factor (m) Minimum design seating stress (y) Bolt material Bolt allowable stress @ ambient (Sa) Bolt allowable stress @ operating (So) Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) Corrosion Allowance (Ca) Internal Design pressure at top vessel (Pi) Joint Effeciency (E) (D1) Effective gasket seating bo = N/2 from ASME Section-VIII Div-I Table 2-5.1 N= 1 = 0.5 in b = 0.5 bo = 0.354 in G = God - 2b = 21.293 in
SA-516 Gr-70 23 in 22 20 20000 in in psi
12000 psi 2.5 10000 psi SA-193Gr-B7 25000 psi 21000 13700 0.125 200 1 psi psi in psi
effective gasket seating
(D2) Total bolt area required 2 H = 0.785 x G x P = 71182 in H p = 2 x b x x G x m x Pi = 23650 lbs Wm1 = H + Hp = 94832 lbs Wm2 = x b x G x y = 236505 lbs (c) Calculate the total bolt area and determine the number and size of bolts. Am1 = Wm1 / So
2 = 4.5158 in
Page 15 of 16
Am2 = Wm2 / Sa
2 = 11.825 in 2 The largest required area Am = 11.8 in .
Use 20 - M30 bolts, Ab= 21.91 in . (d) Determine gasket seating design load. A = .5 (Am + Ab) = 16.87 in
2
Wa = A x Sa = 337352 lbs ( e)Determine the minimum thickness using Equation 2 in UG-34. c = 0.3 d = G C = flange O.D. = 25.00 in
hg = 0.5 (C-G) = 1.85 in (f) For gasket seating only, P=0 and W=W a therefore.
3 t = d( (1.9Whg/SEd ) t = 1.6703 in
(g) For operating conditions.

3 t = d(cP/SE) + (1.9Whg/SEd ) = 1.8905 in
treq = t + CA = 2.0155 in Therefore, the gasket seating condition controls and the minimum required thickness, including corrosion allowance is 2.0155 inches.
Page 16 of 16

Mud Gas Separator Calculation

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Mud Gas Separator Calculation

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DELBA III

Mud Gas Separator

Shell Tag Nos:

Shell Type: SA-216 Gr.WCB Max Working Pressure: 200 psi

Prepared by: Erwin Gomop-as Checked by: Jeffrey Macasero

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

MAWP = [(2 x S x E x t)/(Ri+ 0.2t)] = 468 psi

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

Ri = (Di / 2) + Ca Ri = 1.659 in in corroded condition

from Eq. 1 0.332 inch thickness governs. Page 6 of 16

and in UG-16(b) minimum is /16 in. Therefore,

Ri = (Di / 2) + Ca Ri = 2.038 in in corroded condition

from Eq. 1 0.332 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

0.280 - 0.125 0.155 in

Ri = (Di / 2) + Ca Ri = 3.1575 in in corroded condition

0.136 inch is larger than than

from Eq. 1 0.332 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

Ri = (Di / 2) + Ca Ri = 5.135 in in corroded condition

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

from Eq. 1 0.332 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

0.593 x 0.125 0.468 in

Ri = (Di / 2) + Ca Ri = 9.532 in in corroded condition

from formula 1 0.332 inch thickness governs.

and in UG-16(b) minimum is /16 in. Therefore,

SA-516 Gr-70 in 15 14 12 20000 in in psi

effective gasket seating

2 The largest required area Am = 7.38 in .

(g) For operating conditions.

SA-516 Gr-70 23 in 22 20 20000 in in psi

effective gasket seating

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

(g) For operating conditions.

ASME Section VIII, Division 1 2007 Edition, 2009 Addenda

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