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Rare-earth roll magnetic separators

A combination of the most recent advances in rare-earth magnet technology and years of industrial experience make Outotec rare-earth roll separators the industry standard. Advanced features and options make Outotecs line of rare-earth roll separators extremely operator friendly. Units include a thin belt tracking system and a patented belt guidance system to both aid in operation control and dramatically improve belt life. Outotecs removable cassette and/or cantilever design means easy servicing for maintenance personnel.

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Applications
Andalusite Manganese Alumina Magnesite Bauxite Micaceous hematite Borate Mullite Bone flour Monazite Barite Nepheline syenite Bentonite Nickel laterite Calcined bauxite Phosphate ore Calcium carbonate Perlite Chromite ore Pigments Chamotte Potash Clay Pyrophyllite Cullets Quartz/Quartzite Ditomaceous earth Quartz Diamonds Rare-earth ores Dunite Rutile Feldspar Rock salt Fluorspar Radionuclides Garnet Silica Gold Scandium ore Graphite Sodium sulphate Ilmenite Spodumene Iron ore Talc Kaolin Trona Kyanite Vermiculite Leucoxene Wollastonite Limestone Zircon

Separation is optimized with proper selection of magnetic roll design, belt thickness, roll speed, splitter position, number of stages of separation and depth of the feed material on the belt, i.e. unit capacity.

Operating principle Material is fed evenly onto the separator belt and is transported over a magnetic roll of unique design. As the feed material moves through the magnetic field all magnetic (including weakly magnetic) particles are attracted to the roll. Depending on the magnetic susceptibility of the particle it either: 1. Becomes attached to the surface of the belt and is subsequently released as it travels away from the magnetic field; or 2. Is drawn toward the belt and its trajectory is altered from that of the nonmagnetic particles as they are thrown from the rotating roll.

Magnetic rolls tailored for your needs Standard Outotec rolls are offered in 150mm (6), and 100mm (4) diameters with designed ratios between magnet disk and steel disk thickness. Each roll is tailored for the optimum magnetic strength needed for your process. You can select magnetic zone widths from 100mm (4) to 1,500mm (59). Several neodymium magnet qualities are offered, and they can handle feed temperatures up to 120C. Additionally, a newly developed high-strength magnet material is now available for lower temperature applications. This advanced material has improved magnetic strength and depth of field, but only at lower ambient temperatures. In addition to our tried and true standard designs, high efficiency models are also available for finer feeds, i.e. <75m. Enquire about our HE models to learn more. Laboratory to commercial scale Outotec laboratory magnetic roll separator performance can be directly scaled for your feed to commercial machines. All commercial units can be stacked in one, two, three or more roll modules. Each unit is modified to achieve your particular product specifications.

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DIRECT COUPLED DC ELECTRIC MOTOR/GEARBOX W/CONSTANT SPEED DC CONTROLLER

NOTE: ONLY ONE INLET CENTERED ON DUSTCOVER FOR HS10-64

SINGLE HS-10 MODELS


D MODEL HS10-164
1.5M WIDE

HS10-114
1.0M WIDE

0.5M WIDE

HS10-64

OPTIONAL TOP COVER

A B C D
Dead Load Maximum Operating Load Power

86.1" (219cm) 46.6" (119cm) 70.4" (179cm) 26.7" (68cm) 912 lbs (414kg) 1976 lbs (900kg) .5kw (2/3HP)

86.1" (219cm) 46.6" (119cm) 50.7" (129cm) 26.7" (68cm) 604 lbs (274kg) 1312 lbs (596kg) .5kw (2/3HP)

86.1" (219cm) 46.6" (119cm) 31.0" (79cm) 26.7" (68cm) 384 lbs (176kg) 832 lbs (380kg) .5kw (2/3HP)

OPTIONAL EXTRACTION CHUTES

DIRECT COUPLED DC ELECTRIC MOTOR W/CONSTANT SPEED DC CONTROLLER

OUTLET 1 NON-MAGS OUTLET 2 MAGS

DIRECT COUPLED DC ELECTRIC MOTOR/GEARBOX W/CONSTANT SPEED DC CONTROLLER

DOUBLE HS-10 MODELS


MODEL HS10-164
1.5M WIDE

NOTE: ONLY ONE INLET CENTERED ON DUSTCOVER FOR HS10-64 OPTIONAL TOP COVER

HS10-114
1.0M WIDE

0.5M WIDE

HS10-64

A B C D
Dead Load Maximum Operating Load Power

109.3" (278cm) 69.7" (177cm) 70.4" (179cm) 41.5" (106cm) 1380 lbs (627kg) 3000 lbs (1362kg) .75kw (1HP)

109.3" (278cm) 69.7" (177cm) 50.7" (129cm) 41.5" (106cm) 912 lbs (414kg) 2000 lbs (908kg) .75kw (1HP)

109.3" (278cm) 69.7" (177cm) B A 31.0" (79cm) 41.5" (106cm) 600 lbs (272kg) 1300 lbs (590kg) .75kw (1HP)
OPTIONAL EXTRACTION CHUTES

DIRECT COUPLED DC ELECTRIC MOTOR W/CONSTANT SPEED DC CONTROLLER

OUTLET 1 NON-MAGS OUTLET 2 MAGS

DIRECT COUPLED DC ELECTRIC MOTOR/GEARBOX W/CONSTANT SPEED DC CONTROLLER

NOTE: ONLY ONE INLET CENTERED ON DUSTCOVER FOR HS10-64

D
OPTIONAL TOP COVER

TRIPLE HS-10 MODELS


MODEL HS10-164
1.5M WIDE

HS10-114
1.0M WIDE

0.5M WIDE

HS10-64

A B C
B A

132.4" (336cm) 92.9" (236cm) 70.4" (179cm) 56.5" (143cm) 1840 lbs (835kg) 4000 lbs (1816kg) 1.0kw (1-1/3HP)

132.4" (336cm) 92.9" (236cm) 50.7" (129cm) 56.5" (143cm) 1220 lbs (554kg) 2800 lbs (1271kg) 1.0kw (1-1/3HP)

132.4" (336cm) 92.9" (236cm) 31.0" (79cm) 56.5" (143cm) 808 lbs (367kg) 1852 lbs (841kg) 1.0kw (1-1/3HP)

D
Dead Load Maximum Operating Load Power
OPTIONAL EXTRACTION CHUTES

DIRECT COUPLED DC ELECTRIC MOTOR W/CONSTANT SPEED DC CONTROLLER

OUTLET 1 NON-MAGS OUTLET 2 MAGS

Outotec is a worldwide technology leader in minerals and metals processing, providing innovative and environmentally sound solutions for a wide variety of customers in minerals processing, iron and steel, aluminum and non-ferrous metals industries. Outotec Oyj is listed on the OMX Nordic Exchange Helsinki.

Outotec (USA) Inc. Minerals Processing, Physical Separation 6100 Philips Highway Jacksonville, FL 32216 USA tel. +1 904 353 3681 psdsales@outotec.com www.outotec.com

Copyright 2007 Outotec Oyj. All rights reserved. Outotec and More out of ore! are registered trademarks of Outotec Oyj.