COURSE DESIGN

COURSE TITLE NOMINAL DURATION QUALIFICATION : : : AUTOMOTIVE SERVICING NC II 360 hours NC II

COURSE DESCRIPTION : This course is designed to enhance the knowledge, skills and attitudes of an individual in the field of automotive servicing in accordance with industry standards. It covers basic, common and core competencies such as: service charging and starting system, service engine mechanical system, service clutch system, service differential and front axle, service steering system, overhaul manual transmission, service brake system and service suspension system. SUMMARY OF LEARNING OUTCOMES: Upon completion of the course, the trainees/students must be able to: 1. Service starting system 2. Service charging system 3. Service engine mechanical system 4. Service clutch system 5. Service differential and front axle 6. Service steering system 7. Overhaul manual transmission 8. Service brake system 9. Service suspension system ENTRY REQUIREMENTS: Trainees or students should posses the following requirements: Can communicate in both oral and written form; Physically and mentally fit; With good moral character; and Can perform basic mathematical computations.

Course Design Automotive Servicing NC II

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COURSE STRUCTURE
Unit of Competency BASIC
1.

Module Title

Module Contents

No. of Hours 4 hrs.

Participate in workplace communication

1.1

Participating in workplace communication

2. Work in a team

environment 3. Practice career professionalism

2.1 Working in a team environment 3.1 Practicing career professionalism

4. Practice occupational hand safety procedures.

4.1 Practicing occupational health and safety procedure

1.1.1 Obtain and convey workplace information 1.1.2 Participate in workplace meeting and discussion 1.1.3 Complete relevant work-related document 2.1.1 Describe and identify team role and responsibility 2.1.2 Describe work as a team member 3.1.1 Integrate personal objectives with organizational goals. 3.1.2 Set and meet work priorities. 3.1.3 Maintain professional growth and development. 4.1.1 Identify hazards and risks. 4.1.2 Evaluate hazards and risks. 4.1.3 Control hazards and risks. 4.1.4 Maintain occupational health and safety awareness. 1.1.1 Identify appropriate sealant/adhesive 1.1.2 Prepare surface for sealant/adhesive application 1.1.3 Store unused and dispose used sealant/adhesive 2.1.1 Prepare vehicle for driving 2.1.2 Move and position vehicle 2.1.3 Check the vehicle 3.1.1 Select measuring instrument and carry out measurement and calculations 3.1.2 Maintain measuring instrument 4.1.1 Identify/access manuals and interpret data and specification 4.1.2 Apply information accessed in manual 4.1.3 Store manual 5.1.1 Identify the type of lubricant/coolant

4 hrs.

4 hrs.

6 hrs.

COMMON
1. Apply appropriate

sealant/adhesive

1.1 Applying appropriate sealant/adhesive

4 hrs.

2. Move and position vehicle 3. Perform mensuration and calculation 4. Read, interpret and apply specifications and manual
5.

2.1 Moving and positioning vehicle 3.1 Performing mensuration and calculation 4.1 Reading, interpreting and applying specifications and manual 5.1 Using and applying lubricant/coolant

4 hrs. 4 hrs.

4 hrs.

Use and apply lubricant/coolant

4 hrs.
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Course Design Automotive Servicing NC II

Unit of Competency
6

Module Title 6.1 Performing shop maintenance

Module Contents 5.1.2 Use and apply lubricant/coolant 6.1.1 Inspect/clean tools and shop equipment 6.1.2 Store/arrange tools and shop equipment 6.1.3 Dispose waste/used lubricant 6.1.4 Report damaged tools/equipment Test starting system components and identify faults 1.1.2 Disassemble starter 1.1.3 Repair/replace and assemble starter components/parts 2.1.1 Test charging system components and identify faults 2.1.2 Disassemble alternator 2.1.3 Repair/replace and assemble alternator components/parts 3.1.1 Explain coolant circulation within cooling system 3.1.2 Check thermostat condition 3.1.3 Perform leakage test on cooling system 3.1.4 Repair/replace water pump 3.1.5 Apply coolant additives 3.1.6 Explain oil cycle within the engine 3.1.7 Identify types, classification and application of engine oil 3.1.8 Overhaul oil pump replace oil filter and change oil 3.1.9 Explain fuel octane rating 3.1.10 Identify fuel pump types and classification 3.1.11 Perform carburetor adjustment 3.1.12 Overhaul carburetor 3.1.13 Overhaul turbo charger 3.1.14 Check turbo charger operation 3.1.15 Overhaul fuel diesel injector 3.1.16 Calibrate/install injector 4.1.1 Diagnosing clutch failure/problem 4.1.2 Pulling out and mounting clutch component parts 4.1.3 Dismantling/installing clutch mechanism 4.1.4 Overhauling hydraulic clutch mechanism 4.1.5 Performing clutch failure 1.1.1

No. of Hours 4 hrs.

Perform shop maintenance

CORE 1. Service starting system 1.1 Servicing starting system 24 hrs.

2.

Service charging system

2.1 Servicing charging system

24 hrs.

3.

Service engine mechanical system

3.1 Servicing engine mechanical system

72 hrs.

4.

Service clutch system

4.1 Servicing clutch system

24 hrs.

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Unit of Competency

Module Title

Module Contents analysis 4.1.6 Setting/Adjusting clutch system components 4.1.7 Bleeding clutch hydraulic system 5.1.1 Inspect drive shaft and joint 5.1.2 Dismount and mount differential assembly 5.1.3 Dismantle and assemble differential parts 5.1.4 Diagnose differential parts failure 5.1.5 Set/adjust differential components 5.1.6 Overhaul rear/front wheel hub 5.1.7 Analyze king pin condition 5.1.8 Inspect/replace I-beam 6.1.1 Service steering system 6.1.2 Diagnose power steering system failure 6.1.3 Adjust/align tie-rod end to wheel 6.1.4 Dismantle/install steering components 6.1.5 Conduct wheel alignment 7.1.1 Identify types of transmission and components 7.1.2 Testing transmission 7.1.3 Pull out and dismount manual transmission and associate component 7.1.4 Disassemble manual transmission 7.1.5 Inspect and check transmission component 7.1.6 Assemble manual transmission component 7.1.7 Install, mount manual transmission and associated components 7.1.8 Test manual transmission performance 8.1.1 Identify the types of hydraulic brake (hydraulic ABS) and its corresponding components and function 8.1.2 Explain the operating principle of ABS equip brake 8.1.3 Interpret schematic diagrams and circuitry 8.1.4 Performed brake system preventive maintenance

No. of Hours

5.

Service differential and front axle

5.1 Servicing differential and front axle

24 hrs.

6.

Service manual steering system

6.1 Servicing manual steering system

24 hrs.

7.

Overhaul manual transmission

7.1 Overhauling manual transmission

40 hrs.

8.

Service brake system

8.1 Servicing brake system

48 hrs.

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Unit of Competency

Module Title 8.1.5

Module Contents

No. of Hours

9.

Service suspension system

Diagnose brake system failure 8.1.6 Performed ABS component testing 8.1.7 Pull-out and disassemble hydraulic brake component 8.1.8 Check, assemble and mount hydraulic brake component 8.1.9 Use appropriate tools and instrument 9.1 Servicing 9.1.1 Identify the type of suspension suspension system system, component and its operating rinciple(conventional and air suspension) 9.1.2 Diagnose suspension system failure 9.1.3 Disassemble and assemble suspension system (conventional type) 9.1.4 Inspect and replace suspension system component (conventional type) 9.1.5 Service air suspension system

38 hrs.

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COMPETENCY ANALYSIS Units of Competency BASIC 1. Participate in workplace communication 2. Work in a team environment 3. Practice career professionalism 4. Practice occupational health and safety procedures COMMON 1. Apply appropriate sealant/adhesive 2. Move and position vehicle 3. Perform mensuration and calculation 4. Read, interpret and apply specifications and manuals 5. Use and apply lubricant/coolant 6. Perform shop maintenance CORE 1. Service starting system 2. Service charging system 3. Service engine mechanical system 4. Service clutch system 5. Service differential and front axle 6. Service steering system 7. Overhaul manual transmission 8. Service brake system 9. Service suspension system No. of Modules Developed 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 2 1 1 Total TOTAL 1 1 1 1 4 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 14 24

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TRAINERS QUALIFICATIONS AUTOMOTIVE/LAND TRANSPORT SECTOR AUTOMOTIVE SERVICING- NC II Must be a holder of BS Mechanical Engineer or Industrial Education major in Automotive Technology Must be a holder of Automotive Servicing NC III or equivalent qualification Must have undergone training on TTMC II (for non-Education graduate) Must have at least one year job/industry experience or any automotive related works and teaching experience Must pass the required government examination such as licensure examination for teachers or board examination for mechanical engineers. Must be computer literate. Physically and mentally fit. ASSESSMENT METHODS: 1. 2. 3. 4. Written examination Demonstration of practical skills Direct observation Interview

COURSE DELIVERY: 1. 2. 3. 4. 5. 6. Modular Demonstration Lecture Discussion Dual training Distance learning

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RESOURCES: QTY. 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets 20 pcs 20 pcs 20pcs 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets 4 sets TOOLS ITEM Box wrench Socket wrench Pliers Screw driver Wire stripper Mechanics hammer Apron Goggle Gloves Torque wrench Feeler gauge Battery tester Hydrometer Dial gauge Bore gauge Micrometer caliper EQUIPMENT QTY. ITEM 2 units 2 units 2 units 4 units 4 units 4 units 4 units 4 units Vehicle Engine Hydraulic jack/lift Growler tester Ignition timing light Tachnometer Differential and front axle Multimeter QTY. 50L 10L 10L 50L 50L 10 pcs 10 pcs MATERIALS ITEM Engine oil Grease Sealant/adhesive Hydraulic oils/gear oil Automatic transmission fluid Wheel wedges Test lamp

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