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TRAINING MANUAL CFM56-5A

COMPONENT IDENTIFICATION ANSWERBOOK


APRIL 2000
CTC-048

EFG

CFM56-5A

TRAINING MANUAL

COMPONENT IDENTIFICATION ANSWERBOOK

Published by CFMI
CFMI Customer Training Center Snecma Direction de lAprs-Vente Civile MELUN-MONTEREAU Arodrome de Villaroche B.P. 1936 77019 - MELUN-MONTEREAU Cedex FRANCE CFMI Customer Training Services GE Aircraft Engines Customer Technical Education Center 123 Merchant Street Mail Drop Y2 Cincinnati, Ohio 45246 USA

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GENERAL

Page 1 Apr 00

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TRAINING MANUAL

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CFM56-5A

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This CFMI publication is for Training Purposes Only. The information is accurate at the time of compilation; however, no update service will be furnished to maintain accuracy. For authorized maintenance practices and specifications, consult pertinent maintenance publications. The information (including technical data) contained in this document is the property of CFM International (GE and SNECMA). It is disclosed in confidence, and the technical data therein is exported under a U.S. Government license. Therefore, None of the information may be disclosed to other than the recipient. In addition, the technical data therein and the direct product of those data, may not be diverted, transferred, re-exported or disclosed in any manner not provided for by the license without prior written approval of both the U.S. Government and CFM International.
COPYRIGHT 1998 CFM INTERNATIONAL

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SECTION 1. 2. Topic Table of contents Component identification exercice

CFM56-5A

TRAINING MANUAL

Page Numbers 5 7-42 7 8-9 10-42 43-46

Objectives Component identification exercise instructions Component identification exercise 3. Index

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TRAINING MANUAL

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Page 6 Apr 00

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CFM56-5A

TRAINING MANUAL

ENGINE CONFIGURATION EXERCISE OBJECTIVES Given an Engine Configuration Exercise, the student will identify and match the purpose of :

... selected components of the Engine Buildup Unit ... selected borescope ports or plugs ... selected components of the Fan Module ... selected components of the Core Module ... selected components of the HPT Module ... selected components of the LPT Module ... selected components of the AGB Module ... selected components of the TGB Module ... selected components of the IDG Cooling system ... selected components of the Fuel and Control system ... selected components of the Ignition system ... selected components of the Air system ... selected components of the Indicating system ... selected components of the Oil system ... selected components of the Start system

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Page 7 Apr 00

ENGINE CONFIGURATION EXERCISE General Enter the item number in the left hand column that corresponds with the identification of the line, accessory or component shown in the picture. Then enter the item number in the right hand column that corresponds with the purpose for the line, accessory, or component shown in the picture.

EFG

CFM56-5A

TRAINING MANUAL

VIEWING POINT KEY :


VIEWED FROM ABOVE SIDE VIEW VIEWED FROM ABOVE SIDE VIEW

AFT LOOKING FWD (ALF)

FWD LOOKING AFT (FLA)

AFT LOOKING FWD (ALF)

VIEWED FROM BELOW

VIEWED FROM BELOW

ENGINE RH SIDE

ENGINE LH SIDE

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Page 8 Apr 00

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CFM56-5A

TRAINING MANUAL

MATCH THE NAME OF THE COMPONENT TO THE CORRECT ANSWER.

ENTER NUMBER HERE

ENTER NUMBER HERE

ITEM NO.

IDENTIFY THE LINE, ACCESSORY OR COMPONENT Fuel flow transmitter Fuel pump

ITEM SELECT THE PURPOSE THAT MATCHES THE NO. LINE, ACCESSORY OR COMPONENT 1 Supplies clean fuel to the combustion chamber Provides a cockpit indication Cools the engine oil A 2-stage unit that pressurizes supply fuel

Fuel nozzle filter Main oil/fuel heat exchanger

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Page 9 Apr 00

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CFM56-5A

TRAINING MANUAL

1 6

5 3

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Page 10 Apr 00

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ITEM NO. 1 4 6 5 3 2 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Acoustical panel Abradable liner Balancing screws Spinner rear cone Spinner front cone Fan blades

CFM56-5A
ITEM NO. 2 5 1 4 3 6

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Form the first rotor stage of the primary airflow and accelerate the secondary airflow Retains the fan blade spacers and accomodates the balancing screws Provides sound attenuation Provides a rub land for the fan blades Prevents the formation of ice Restore LP rotor balance

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Page 11 Apr 00

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CFM56-5A

TRAINING MANUAL

3 2 6

CTC-048-002-00

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Page 12 Apr 00

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ITEM NO. 2 5 6 1 3 4 IDENTIFY THE LINE, ACCESSORY OR COMPONENT AGB/TGB oil supply line Control alternator Handcranking drive pad Rear sump oil supply line Scavenge lines IDG (Integrated Drive Generator) oil cooler

CFM56-5A
ITEM NO. 1 3 5 6 4 2

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Provides lubrication oil to No.4 and No.5 bearings Return oil from gearboxes and sumps Powers the ECU after engine start Allows manual driving or locking of the HP rotor Uses cold fuel by-passed by the HMU Provides lubrication oil shared by the AGB & TGB

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Page 13 Apr 00

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8 5

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7 5

6 2 3

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ITEM NO. 3 6 4 1 8 2 5 7 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Cooling air outlet Forward sump drain port Electrical connectors Ignition exciters Ignition leads ECU (Electronic Control Unit) N1 speed sensor Pressure connectors

CFM56-5A
ITEM NO. 1 3 7 2 5 8 4 6

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Store and discharge high voltage pulses to the igniters Exits through a port in the fan compartment Interface between pneumatic lines and ECU pressure sub-system FADEC system computer Provides LP rotor speed parameters to the ECU and EVMU Route high voltage pulses to the igniters Interface for ECU/engine and ECU/aircraft electrical systems Lets out oil leaks from the fwd sump labyrinth seals

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Page 15 Apr 00

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3 5 4

6
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ITEM NO. 5 4 1 6 2 3 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Oil drain port Oil overflow port Air starter TGB (Transfer GearBox) Oil filling port AGB (Accessory GearBox)

CFM56-5A
ITEM NO. 1 3 2 5 4 6

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Gives N2 rotation during start, using air pressure Supports and drives engine & aircraft accessories For oil replenishment For oil drainage or contamination check For drainage of excess oil Transmits torque from radial drive shaft to horizontal drive shaft

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Page 17 Apr 00

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5 1 5 3

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Page 18 Apr 00

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ITEM NO. 1 2 5 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Borescope ports OGV's (Outlet Guide Vanes) VBV (Variable Bleed Valve) door

CFM56-5A
ITEM NO. 2 1 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Vanes that direct and smooth secondary airflow Unplugged holes for booster inspection 1 of 11, that keep all VBV's synchronized during their stroke Provides access to the VBV's and by-passes primary airflow into secondary when VBV's are open 1 of 12, that regulate the amount of air discharged into the HPC inlet

Flexible drive shaft

Fan duct panel

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Page 19 Apr 00

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1 2 3

5 4

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Page 20 Apr 00

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ITEM NO. 3 1 5 7 2 4 6 IDENTIFY THE LINE, ACCESSORY OR COMPONENT VSV's (Variable Stator Vane) stages 1, 2 & 3 VSV position indicator

CFM56-5A
ITEM NO. 1 5 2 6 3 7 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Transmits data to the ECU for closed loop control Optimizes LPT clearances and provides LPT case cooling For the simultaneous action of the VSV's Transmits data to the ECU for closed loop control Optimize HPC efficiency and improve stall margin during start Mixes and delivers 5th and 9th stage compressor air for HPT clearance optimization Air inlet for the LPTCC valve

LPTCC valve (Low Pressure Turbine Clearance Control) HPTCC valve (High Pressure Turbine Clearance Control) RH bellcrank assembly Air scoop LPTCC position sensor

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2
1

4 3

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Page 22 Apr 00

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ITEM NO. 2 1 4 3 5 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Borescope ports S1-S3 Borescope ports S7-S9 Fuel line to unstaged manifold BSV (Burner Staging Valve) Fuel line to staged manifold

CFM56-5A

TRAINING MANUAL

ITEM NO. 5 2 1 5 3

SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Supplies the other 10 fuel nozzles depending on the BSV position For inspection of the HPC front section For inspection of the HPC rear section Always supplies 10 fuel nozzles Interrupts fuel supply to 10 fuel nozzles

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5 3

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ITEM NO. 1 5 2 4 3 6 IDENTIFY THE LINE, ACCESSORY OR COMPONENT HPTCC air manifold T5 sensor T-case sensor RH igniter plug LPTCC air manifold LPT case cooling tubes

CFM56-5A
ITEM NO. 2 1 3 5 6 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Provides HPT shroud support temperature data to the ECU Distributes HPC 5th and 9th stage bleed air onto the HPT shroud support Delivers fan discharge air to the cooling tubes Provides LPT discharge temperature data to the ECU Blow cooling air on the LPT case for rotor clearance control Generates sparks inside the combustion chamber for fuel ignition

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Page 25 Apr 00

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7 1

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Page 26 Apr 00

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ITEM NO. 2 1 5 4 7 6 3 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Rear sump drain Flame arrestor (location) Rear sump oil supply line LPT case drain Studs Turbine rear flange Rear sump oil scavenge line

CFM56-5A
ITEM NO. 1 2 3 6 5 4 7

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Prevents the ignition of air and oil vapors in the exhaust system Drains oil leaks from rear sump labyrinth seals Returns oil to the lube unit Provides attachment for the exhaust nozzle Provides lubrication oil to the No.4 and 5 bearings Drains oil and water from the LPT Provide attachment for the exhaust plug

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Page 27 Apr 00

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2 4

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Page 28 Apr 00

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ITEM NO. 4 1 6 2 5 3 IDENTIFY THE LINE, ACCESSORY OR COMPONENT PS3 pickup T49.5 sensor T3 sensor connector EGT harness main junction box Fuel nozzle HPC 4th stage bleed air tube

CFM56-5A
ITEM NO. 3 2 5 6 1 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT 1 of 4, delivers cooling air to LPT stage 1 nozzles Collects all temperature signals and sends them to the ECU 1 of 20, injects fuel inside the combustion chamber Collects and transmits compressor discharge temperature data to the ECU 1 of 9, measures exhaust gas temperature Sends HPC discharge pressure data to the ECU

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Page 29 Apr 00

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Page 30 Apr 00

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ITEM NO. 1 4 2 3 5 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Inlet guide vanes Master VBV door VBV position indicator VBV fuel gear motor VBV feedback rod

CFM56-5A
ITEM NO. 3 2 1 5 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Fuel-powered by the HMU, drives the VBV doors Sends a feedback signal to the ECU for closed loop control Optimize booster airflow into HPC rotor stage 1 Connects the master VBV to the position indicator Driven by the fuel gear motor, drives in turn all other VBV doors

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Page 31 Apr 00

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2
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Page 32 Apr 00

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ITEM NO. 4 1 2 3 5 IDENTIFY THE LINE, ACCESSORY OR COMPONENT VSV feedback sensor VBV fuel gear motor drain line VSV actuation ring VSV actuator LH bellcrank assembly

CFM56-5A
ITEM NO. 1 3 5 4 2

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Collects fuel leaks within the gear motor 1 of 2, drives a bellcrank assembly 1 of 2, drives the VSV actuation rings 1 of 2, transmits VSV position data to the ECU for closed loop control 1 of 4, changes the angular position of the VSV's

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Page 33 Apr 00

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Page 34 Apr 00

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ITEM NO. 1 10 2 7 3 11 4 12 5 8 6 9 IDENTIFY THE LINE, ACCESSORY OR COMPONENT TEO sensor FRV (Fuel Return Valve) Oil return hose Oil tank Vent hose Anti-siphon device Gravity filler cap Forward sump oil supply line Overflow port Hot fuel line Remote filling port Cold fuel line

CFM56-5A
ITEM NO. 5 8 6 1 9 7 10 2 11 3 12 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Lets out oil overflow during remote filling Brings in fuel from the IDG oil cooler Used to replenish the tank with the engine on-wing Provides a temperature value used for the IDG oil cooling system and the FRV Brings in fuel from the LP stage of the fuel pump Stores engine lubrication oil Returns part of the hot fuel to the A/C tanks for recirculation Returns oil from lube unit / heat exchangers Depressurizes the lube unit oil supply hose at engine shut-down Connected to TGB for oil pressure balance Lubricates the No.1, 2 and 3 bearings Used during engine servicing to replenish the tank

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Page 35 Apr 00

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5 2

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Page 36 Apr 00

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ITEM NO. 2 4 1 3 5 6 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Fuel flow transmitter Fuel pump Fuel nozzle filter HMU (Hydro-Mechanical Unit) Servo fuel heater Main oil/fuel heat exchanger

CFM56-5A
ITEM NO. 1 2 6 5 3 4

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Supplies clean fuel to the combustion chamber Provides a cockpit indication Cools the engine oil Prevents ice particles from entering servomechanisms Fuel metering/servo-fuel regulator A 2-stage unit that pressurizes supply fuel

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Page 37 Apr 00

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CFM56-5A

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4 2

CTC-048-015-00

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Page 38 Apr 00

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ITEM NO. 2 3 4 5 1 IDENTIFY THE LINE, ACCESSORY OR COMPONENT TGB sump scavenge line N2 speed sensor Fuel filter drain Fuel filter cover Rear sump scavenge line

CFM56-5A
ITEM NO. 1 4 2 3 5

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT Returns oil to the lube unit To drain the fuel filter cavity Returns oil to the lube unit For HP rotor speed indication to the ECU & EVMU For easy access to fuel filter cartridge

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Page 39 Apr 00

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3 6 2

4
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Page 40 Apr 00

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ITEM NO. 2 1 3 5 4 6 IDENTIFY THE LINE, ACCESSORY OR COMPONENT Scavenge filter Clogging indicators Pressure relief valve Lubrication unit Magnetic chip detectors Supply filter

CFM56-5A
ITEM NO. 1 4 5 3 6 2

TRAINING MANUAL
SELECT THE PURPOSE THAT MATCHES THE LINE, ACCESSORY OR COMPONENT One per filter, "pop out" type Collect magnetic particles in the oil scavenged from sumps and gearboxes Provides lubrication oil to sumps and gearboxes Protects the supply pump from abnormal output pressure buildup Filtering capacity 15 microns Filtering capacity 25 to 32 microns

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Page 41 Apr 00

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PAGE 11. 11. 17. 13. 21. 17. 35. 11. 19. 23. 23. 41. 35. 13. 15. 15. 29. 15. 11. 19. 27. 19. 15. 35. COMPONENT Abradable liner Acoustical panel AGB (Accessory GearBox) AGB/TGB oil supply line Air scoop Air starter Anti-siphon device Balancing screws Borescope ports Borescope ports S7-S9 BSV (Burner Staging Valve) Clogging indicators Cold fuel line Control alternator Cooling air outlet ECU (Electronic Control Unit) EGT harness main junction box Electrical connectors Fan blades Fan duct panel Flame arrestor (location) Flexible drive shaft Forward sump drain port Forward sump oil supply line

CFM56-5A
INDEX

TRAINING MANUAL

PAGE 35. 39. 39. 37. 23. 23. 29. 37. 37. 35. 13. 37. 35. 29. 25. 21. 13. 15. 15. 31. 33. 25. 27.

COMPONENT FRV (Fuel Return Valve) Fuel filter cover Fuel filter drain Fuel flow transmitter Fuel line to staged manifold Fuel line to unstaged manifold Fuel nozzle Fuel nozzle filter Fuel pump Gravity filler cap Handcranking drive pad HMU (Hydro-Mechanical Unit) Hot fuel line HPC 4th stage bleed air tube HPTCC air manifold HPTCC valve (High Pressure Turbine Clearance Control) IDG (Integrated Drive Generator) oil cooler Ignition exciters Ignition leads Inlet guide vanes LH bellcrank assembly LPT case cooling tubes LPT case drain

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Page 43 Apr 00

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PAGE 25. 21. 21. 41. 41. 37. 31. 15. 39. 19. 17. 17. 17. 35. 35. 35. 15. 41. 29. 27. 27. 13. 27. 39. COMPONENT

CFM56-5A

TRAINING MANUAL

PAGE 35. 21. 25. 41. 13. 37. 11. 11. 27. 41. 29. 29. 25. 25. 35. 17. 39. 27. 19. 31. 31. 33. 31. 35. 33.

COMPONENT Remote filling port RH bellcrank assembly RH igniter plug Scavenge filter Scavenge lines Servo fuel heater Spinner front cone Spinner rear cone Studs Supply filter T3 sensor connector T49.5 sensor T5 sensor T-case sensor TEO sensor TGB (Transfer GearBox) TGB sump scavenge line Turbine rear flange VBV (Variable Bleed Valve) VBV feedback rod VBV fuel gear motor VBV fuel gear motor drain line VBV position indicator Vent hose VSV actuator

LPTCC air manifold LPTCC position sensor LPTCC valve (Low Pressure Turbine Clearance Control) Lubrication unit Magnetic chip detectors Main oil/fuel heat exchanger Master VBV door N1 speed sensor N2 speed sensor OGV's (Outlet Guide Vanes) Oil drain port Oil filling port Oil overflow port Oil return hose Oil tank Overflow port Pressure connectors Pressure relief valve PS3 pickup Rear sump drain Rear sump oil scavenge line Rear sump oil supply line Rear sump oil supply line Rear sump scavenge line

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Page 44 Apr 00

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PAGE 33. 33. 21. 21. COMPONENT VSV actuation ring VSV feedback sensor VSV position indicator VSV's (Variable Stator Vane) stages 1, 2 & 3

CFM56-5A

TRAINING MANUAL

EFFECTIVITY ALL CFM56-5A ENGINES FOR A319-A320


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GENERAL

Page 45 Apr 00

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Page 46 Apr 00