Anda di halaman 1dari 39

BZU TEXTILE ENGINEERS

PROCESS IN WHICH LINT IS


SEPERATED FROM SEED COTON BY
MECHANICAL MEANS.

BZU TEXTILE ENGINEERS


GINNING HISTORY
• CHURKHA ROLLER
GINNING

BZU TEXTILE ENGINEERS


• INVENTION OF ELI WHITNY

BZU TEXTILE ENGINEERS


• CONDITIONING
• LINT SEPERATION
• CLEANING

BZU TEXTILE ENGINEERS


• LINT:-
LINTS ARE LONG COTTON FIBRES
SEPARATED FROM SEED COTTON

• LINTER:-
THESE ARE VERY SHORT COTTON FIBRES
THAT REMAINED WITH SEED AFTER GINNING

BZU TEXTILE ENGINEERS


•GINNING OUT TURN(G.O.T):-

IT IS THE RATIO OF THE LINT BY WEIGHT


TO THE WEIGHT OF SEED COTTON
LINTS ARE LONG COTTON FIBRES SEPARATED FROM SEED COTTON

WEIGHT OF LINT
WEIGHT OF SEED COTTON

WEIGHT OF LINT
WEIGHT OF SEED COTTON

BZU TEXTILE ENGINEERS


• GIN CUT COTTON
COTTON FIBRES WHICH HAVE BEEN CUT, BROKEN,

TWISTED BY THE SAWS OF THE GIN WHEN THE COTTON

IS TOO DAMP.

BZU TEXTILE ENGINEERS


TYPES OF GINNING

 ROLLER GINNING
 SAW GINNING

BZU TEXTILE ENGINEERS


ROLLER GINNING

SEPERATION OF LINT BY MEANS OF


ROLLER AND KNIFE.
IT IS USED FOR LONG AND EXTRA
LONG FIBRES

BZU TEXTILE ENGINEERS


TYPES OF ROLLER GINNING

1.CHURKHA ROLLER GIN:


FIRST MECHANICAL
APPROACH HAVING CAPACITY OF 5
POUNDS PER DAY

BZU TEXTILE ENGINEERS


2. RECIPROCATING KNIFE ROLLER GIN:

DEVELOPED IN
USA IN 1840 HAVING CAPACITY OF
50-80 POUNDS OF LINT PER HOUR

BZU TEXTILE ENGINEERS


3. ROTARY KNIFE ROLLER GIN:

DEVELOPED BY USDA IN 1950s.


ITS CAPACITY IS 600-750 POUNDS
OF LINT /HOUR

BZU TEXTILE ENGINEERS


WORKING PRINCIPLE
• COTTON SLIDES
DOWN THE FEEDER
• ENTERS THE GIN B/W
GINNING ROLLER &
ROTARY KNIFE
• REVOLVING ROLLERS
HELD AGAINST KNIFE
PULLS THE LINT

BZU TEXTILE ENGINEERS


SAW GINNING

• FOR MEDIUM AND SHORT STAPLE


VARIETIES
• INVENTED BY ELI WHITNEY IN
1793s.
• IT HAS CAPACITY OF 13-15 BALES
PER HOUR

BZU TEXTILE ENGINEERS


WORKING PRINCIPLE
• ENTERANCE IN GIN
STAND
• SAWS GRASPS THE
COTTON AND DRAW
IT THROGH WIDELY
SPACED RIBS
• SPACES ARE
SUFFICIENT FOR
FIBRE PASSING
WHILE SEEDS
REMAIN THERE

BZU TEXTILE ENGINEERS


COMPARISON
• ROLLER GINNING • SAW GINNING
• SLOW PROCESS • FAST PROCESS
• LESS FIBRE DEMAGE • MORE FIBRE DEMAGE
• FOR LONG STAPLE • FOR SHORT STAPLE
FIBRES FIBRES
• FOR PIMA COTTON • FOR UPLAND
COTTON
• CAPACITY 600-750 • CAPACITY 13-15 BALES
POUNDS OF LINT PER OF LINT PER HOUR
HOUR

BZU TEXTILE ENGINEERS


GINNING PROCESS

BZU TEXTILE ENGINEERS


GINNING PROCESS FLOW

• DRYER
• CYLINDER CLEANER
• STICK MACHINE
• EXTRACTOR FEEDER
• GIN STAND
• LINT CLEANER
• BALE PRESS
BZU TEXTILE ENGINEERS
OVERVIEW OF PROCESS

BZU TEXTILE ENGINEERS


BZU TEXTILE ENGINEERS
DRYER

WORKING PRINCIPLE
• HEATED AIR
OPTIMUM CONDITIONS
• TEMPERATURE(350 F)
• MOISTURE (7-8%)
• DURATUION OF DRYING(5-10SEC)

BZU TEXTILE ENGINEERS


PURPOSES OF DRYING

• SMOOTH OPERATION OF PROCESS


MACHINERY
• SEPERATION INTO SINGLE FLOCKS
• CONTROL MOISTURE IN SEED
COTTON

BZU TEXTILE ENGINEERS


PICTURE OF DRY TOWER

BZU TEXTILE ENGINEERS


CYLINDER CLEANER
PURPOSE
• TO REMOVE FINE
IMPURITIES(LEAF,TRASH,DIRT)
• OPENING OF FLOCKS
MACHINE SPECIFICATION
• NO. OF SPIKED ROLLERS(6-7)
• REVOLUTION PER MINUTE(400-500)

BZU TEXTILE ENGINEERS


PIC. OF CYLINDER CLEANER

BZU TEXTILE ENGINEERS


STICK MACHINE

PURPOSE
• REMOVAL OF LARGER FOREIGN
MATTER (STICKS)
PRINCIPLE
• CENTRIFUGAL FORCE
• RPM OF SAW CYLINDER (300-400)

BZU TEXTILE ENGINEERS


PIC. OF STICK MACHINE

BZU TEXTILE ENGINEERS


EXTRACTOR FEEDER

PURPOSE
• PRIMARY FUNCTION
EVEN FEEDING TO THE GIN
STAND
• SECONDARY FUNCTION
EXTRACTION OF SMALL
AMOUNT OF IMPURITIES
BZU TEXTILE ENGINEERS
PIC. OF EXTRACT FEEDER

BZU TEXTILE ENGINEERS


GIN STAND

PURPOSE
• SEPARATION OF LINT FROM SEED
COTTON
WORKING PRINCIPLE
BY THE ACTION OF SET OF ROTATING
SAWS

BZU TEXTILE ENGINEERS


PIC. OF GIN STAND

BZU TEXTILE ENGINEERS


LINT CLEANER

PURPOSE
REMOVAL OF IMPURITIES FROM LINT
PROCESS
• FEEDING OF BATT(COMPACT SHEET
OF COTTON)
• EVENNESS OF BATT THICKNESS
• CLEANING ACTION
BZU TEXTILE ENGINEERS
PIC. OF LINT CLEANER

BZU TEXTILE ENGINEERS


BALE PRESSER

PURPOSE

TO PRESS GINNED COTTON IN FORM


OF COMPACT BALE .

BZU TEXTILE ENGINEERS


PIC. OF BALE PRESSER

BZU TEXTILE ENGINEERS


BZU TEXTILE ENGINEERS
INFLUENCES OF GINNING
ON FIBRE

• UNIFORMITY YES
• TRASH CONTENTS YES
• MICRONAIRE NO
• STRENGTH NO

BZU TEXTILE ENGINEERS


THANK YOU

BZU TEXTILE ENGINEERS

Anda mungkin juga menyukai