Projection TV: Service Manual

Projection TV
Service Manual
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MODEL: PTV-43H08
Model No.: PTV-43H08 Version: 1.0
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CONTENTS
SAFE NOTICE......................................................................................................................................... 4 SPECIFICATION..................................................................................................................................... 7 TV SET OVERVIEW............................................................................................................................... 8 MAINTENANCE ADJUSTEMENT ....................................................................................................... 9 NOTICE FOR MAINTENANCE .......................................................................................................... 21 CIRCUIT DIAGRAM ............................................................................................................................ 35
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SAFETY NOTICE
Use an insolating transformer during maintenance.
In this manual and the parts list of its annexed tables as well as the schematic circuit diagram, those components with special safety functions are marked with ! need paying special attention upon maintenance. Maintainers shall carefully read the Safety Notices and Safety Precautions in the manual before maintaining the TV set core. Important: In case the projection tube is replaced, only the same model or an equivalent model certified by CB shall be used to ensure the protection function to the X-ray. The maintenance of this product is only applicable to the qualified maintenance technicians, which means that unauthorized maintenances are forbidden. The qualified technicians shall have necessary test equipment and special tools, and shall have been trained with those complicated products said in this manual to have the ability to maintain safely such complicated products as the projection TV set said in this manual. Improper maintenance may affect the safety and reliability of the product. If you are not qualified to maintain the product, never take a risk trying to maintain it, find a qualified maintainer to maintain it instead. Warning When maintain or handles the circuit plank to imply with the other a piece that soldering lead feet, should avoid the soldering getting in touch with skin directly. At the same time, notice and do not inhale welding a creation any smoke or airs.
Safety Precautions
1 Check and test the complete TV set maintained for safety before handing it to the costumer. The items to be checked and tested are as follows: a. Make sure that the safeguard devices and parts are in good condition, and not removed during the maintenance. i. The safeguard devices and parts of this TV set core for protecting the technicians and costumers shall be all reinstalled properly, including those removed for maintenance convenience. ii. iii. Always operate the TV set with all the safeguard devices and parts reinstalled properly after the reassembly of the TV set core and other assemblies. Any maintenance negligent of the safety precautions or without safety check and test may cause dangers.
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b.
Make sure there are no gaps with the shell so as to prevent adults and children from putting fingers inside and touching the dangerous voltage. The gaps include but not limited in: i. ii. Gaps with the front frame are too large. The back cover is not installed properly or correctly.
c.
Test of antenna cold junction: Connect the two pins of the TV set plug with a piece of conductor, with the TV set switched on. Connect one end of the ohmmeter to the pin of the plug, and the other end to the antenna input terminal of the tuner or the bare screw. Connect to the coaxial cable if possible. If the resistance is less than 8 ohms or greater than 11 ohms, abnormalities must exist, which shall be removed before the TV set is submitted to the costumer. Repeat the above test with the TV set switched off.
d.
Leakage current test: After the reassembly, insert the mains plug of the TV set into a 40Vsocket (Do not use an insolating transformer during the test. The test connection is shown in Fig.1.). Test with a leakage current meter or test system first with the switch on, then with the switch off. Test the leakage current of the known groundings (metal pipes) to each of the bare metal parts (the antenna, the knob supports, the metal front frames, the screw ends, the metal covers, the control buttons, etc.) of the TV set, especially the bare metal parts connected to the core. None of the currents shall be more than 0.7mA. Repeat the same tests with the polarity of the plug exchanged. Any leakage current values beyond the limits may cause electric shocks, which shall be tackled before returning the TV set to the costumer or connecting antenna or accessories to it.
e.
A high voltage limiting circuit (HVLC)is equipped with the TV set to control the high voltage under the set value. Upon maintenance, do as specified in all the notes of the maintenance manual, and the HVLC will function properly.
f.
Maintenance warnings: At the largest contrast ratio, the high voltage of the TV set is lower than 31.0kV. In case parts affecting the high voltage are replaced, verify whether the high voltage of the TV set is lower than 31.0kV at the largest contrast ratio. Use a voltage meter with a large resistance and anti high voltage, to measure the high voltage. Connect the negative pole to the grounding of the TV set core, and the positive pole to the high voltage connector. the connection of the high voltage meter is shown in Fig. 2.
Note: Always turn off the powers of the TV set and the high voltage meter before connecting the positive pole. g. The X-rays (projection tube): The X-rays generated by the TV set are mainly from the projection tube. Therefore the TV set takes use of the above said functions to reduce the radiation hazard of the X-rays. In case the projection tube is replaced, only the same model or an equivalent model certified by CB shall be used to ensure the protection function to the X-ray. While troubleshooting or testing the TV set, avoid getting close to the projection tube and the high voltage parts. Never run the TV set core for a very long time when troubleshooting the causes of over high voltage.
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2 3
Carefully read and follow the warnings and safety precautions on the receiver shell, the core and the projection tube. Warnings on design modification: Never modify or supplement the mechanical or circuit design of the TV set. Circuit modification and suc h supplement as the assistant audio/video output adapter may alter the safety performance of the TV set and injure the users.
Warnings on anti-explosion of the projection tube: the projection tube of the TV set uses a complete explosion protection design; use the same model of projection tube upon replacement. Always wear a pair of goggles when moving, installing or handling the projection tube. While handling the projection tube, keep persons without goggles away from it. Put the projection tube at a place away from people. Never handle the projection tube by the tube neck.
Warnings on the hot core: usually maintain a hot core with an isolating transformer connected to assure safety. The energized end of the mains circuit of a cold core is connected to the AC mains, therefore maintenance shall also be made with an isolating transformer connected for better safety.
Pay attention to the original lead covers, especially those in the following areas, to assure proper lead covers: a. b. c. d. e. The area near to sharp edges. The area near to hot parts. Make sure that the leads do not touch the hot parts. The AC mains. The high voltage. The antenna cable.
Check all the areas for the pressed, pulled or injured cables; don not alter the space between every two components and printed circuits; check the AC mains cable for damage. 7 Replace over heated or damaged components, parts or cables with new ones of the original specifications. In addition, find the causes to be over heated or damaged, and if necessary, take proper measures to eliminate any hidden dangers. 8 Safety precautions to the parts: many electronic and mechanical parts of the TV set have special safety functions, some of which cannot be observed from their appearances. Although other parts with high voltages or greater power can be used instead, the safety performances of those parts still cannot be assured. The components marked with ! have special safety functions. Always Replace these parts with those recommended in the replacement part list to avoid such dangers as electric shocks and fires.
Fig.1
Fig.2
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SPECIFICATION
Screen size Projection tube Lens Anode high voltage Mains voltage Power consumption Receiving system Frequency ranges Antenna input Number of channels Audio output Comb filter Digital convergence NICAM receiving Teletext BBE SRS S-VIDEO input terminals Video input terminals Chromatic deviation input (YprPb/YcrCb) Audio (L/R) input terminal Earphone output jack Video output terminal Weight Dimension W x H x D Screen shielding One site set and two back sets One on side One back set 57kg 1055mm x 1380mm x 745mm Yes 43 7 (P16LXL00 / P16LSG03) D250 (R/G/B) 30.2kV 175 250VAC; 50/60Hz 250W PAL D/K, B/G, I; SECAM D/K, B/G, L/L E2 E9, S10 S41, S38 DS57 75 imbalanced input 200 12WX2 3D digital comb filter; PAL/NTSC system Yes Yes Yes Yes Yes One side set and one back set One side set and two back sets One back set
Protector
Protector F908 FP01 F902 Specification RT1-20-4A RT1-20-3. 15A RT1-20-3. 15A Circuit protected AC mains circuit Primary mains circuit Secondary mains circuit Chassis with the protector Secondary mains board Mains deflexion board Secondary mains board
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TV SET OVERVIEW
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MAINTENANCE ADJUSTMENT
Adjustment Methods
1 How to enter the M status: with the MENU key pressed, press keys MUTE and TXT on the remote controller successively How to leave the M status: press the channel plus key on the front panel. 2 How to enter the aging status: At the M status, press Key Recall on the remote controller to enter the aging status; now the M sign shows red. How to leave the aging status: press Key Recall on the remote controller for more than two seconds to leave the aging status; now the M sign shows green again. 3 How to enter the status of a bright line: At the M status, press Key Still on the remote controller to enter the status of a bright line, and press Key Still on the remote controller once more to leave the status of a bright line. 4 How to enter the status of geometry linearity adjustment: In the TV mode, with Key SK01 pressed, press Key MUTE on the remote controller to enter the status of geometry linearity adjustment; press Key SK01 to leave the status of geometry linearity adjustment. 5 How to enter the status of under convergence adjustment: Turn on the TV set with Key SK01 pressed to enter the status of under convergence adjustment, now the three-color squares displayed on the screen. Press SK01 or Key CONV on the side panel to exit. 6 How to enter the status of convergence adjustment: Method One: In the TV mode, press SK01 to enter the status of convergence adjustment. Method Two: In the TV mode, press Key CONV on the side panel together with Key TV/AV on the remote controller to enter the status of convergence adjustment. Press Key SK01 or CONV to exit. 7 How to select the color in the status of convergence adjustment: In the status of convergence adjustment, press Key picture on the remote controller to switch between colors. The switching order is: Single green (adjust the green), red + green (adjust the red) and red + blue + green (adjust the blue); press Key Audio to select the display color. 8 9 How to select the mode of convergence adjustment: In the status of convergence adjustment, press Key TXT on the remote controller to select between Modes 13X16 and 5X5. How to move the cursor during the convergence adjustment: Press digital Keys 2 , 4 , 5 , 6 and 8 , and the cursor moves as follows: Digital Key 2-------- cursor up Digital Key 8--------cursor down Digital Key 4--------cursor left Digital Key 6--------cursor right Digital Key 5--------cursor back to the original center
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10 Data adjustment is the status of convergence adjustment: Remote controller: Key Channel Plus -------- Data increasing (up) Key Channel Minus -------- Data reducing (down) Key Sound Plus >--------- Data increasing (right) Key sound Minus <---------Data Reducing left 11 Switch between the fine adjustment and the coarse adjustment: In the status of convergence adjustment, press Key i on the remote controller to switch between the fine adjustment and the coarse adjustment, with the default mode being the coarse adjustment, and with additional line adjustment function in the 13X16 mode. 12 How to write the data of convergence adjustment: In the status of convergence adjustment, press Key Write and confirm the action (press Key Sound to confirm, and Key Mix to quit) to write the data of the current system into the E2PROM, which will not be lost after power off. 13 How to read the data of convergence adjustment: In the status of convergence adjustment, press Key Read and confirm the action (press Key Sound to confirm, and Key Mix to quit) to read out the data of the current system. 14 How to clear the data of convergence adjustment: In the status of convergence adjustment, press Key Reset and confirm the action (press Key Sound to confirm, and Key Mix to quit) to clear the current system and the convergence data. 15 Diagram of Adjustment Spots a. Projection Tube
4 4 1
1.Central Magnetic Sheet of Red Tube 3.Central Magnetic Sheet of Blue Tube
2. Central Magnetic Sheet of Green Tube 4. Four Magnetic Sheets for Beam Shape Adjustment
5. Magnetic Sheet for Beam Alignment Adjustment
6. Focusing Case Assembly
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b.
The Focusing Case
Focusing Case cut-off G
cut-off R
cut-off B
Focus
Focus
Focus
Adjustment procedure Screen Control (CUT OFF) Adjustment (I2 BUS)

Preparation of Adjustment: 1 2 The pre-aging has been finished. Turn shield grid potentiometers R, G and B respectively counterclockwise slowly to the status with a dark picture. (Avoiding the burn of projection tube) Adjustment Procedure: 1 2 Enter the M status with the remote controller: press Key Still on the remote controller to enter the status of a bright line. Adjust Clockwise slowly the red, green and blue screen control potentiometers on the focusing assembly respectively until corresponding bright red, green and blue lines are emerging slightly on the screen. 3 4 Press Still to exit the status of a bright line. Press the channel plus key on the front panel to exit the M status.
Adjustment on Raster Inclination

Preparation of Adjustment: 1 2 3 4 Place the TV set with its face to the east or west. Let the TV set receive the pane signal of PAL system. Set the contrast to maximum with others medium. Turn on the TV set with Key SK01 pressed to enter the status of under convergence and display the convergence mesh.
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Adjustment Procedure: 1 2 3 4 5 Cover the red and the blue projection tubes with the lens covers of the projection tubes to remain only the green raster on the screen. Adjust the deflecting coil of the green projection tube to let the raster inclination degree on the screen as shown in Fig. (1: L 2mm). Remove the lens cover of the red projection tube or the blue one to make the screen to display both the red and the green raster or the blue and the green raster. Adjust the deflecting coils of the red and the blue projection tubes on the TV set to make the red and the blue raster inclination degrees as shown in Fig 2.: (L1, L2 2mm). After the adjustment, fix the deflecting coils of red, green and blue projection tubes with a screw driver. The torque exerted is 1.18N. m.
Fig.1
Fig.2
L1
L Green Red or Blue
L2
Rough adjustment of the raster position

At first, adjust and fix the position of green raster and make it as a bench. Revolve respectively the central adjustment magnetic sheets of the red and the blue projection tubes. Move the center of the red square or the blue one to make the center of the red raster or the blue one as shown in the following figure.
Red
Blue
Geometry center of the screen Green L1 L2
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DCU Phase Data Setting

Preparation of Adjustment: 1 2 The screen control CUT OFF adjustment has been finished. Receive the PAL signal 100I, the NTSC signal 60P and the YPRPB component signal.
Adjustment Procedure: 1 2 3 4 Press Key SK01 on the focus and convergence plate to enter the status of convergence adjustment. Press Key L-CH on the remote controller to enter the status of phase determination mode, see Annexed tables 1, 2 and 3. Alter the phase data according to those in the tables. (Annexed tables 1, 2 and 3). Press Key L-CH to exit the status of phase determining mode.
Adjustment of Beam Alignment

Preparation of Adjustment: 1 2 3 4 1 2 Turn on the TV set and age for more than 30 minutes. The adjustment of raster inclination being finished, adjust the lens focusing roughly. The contrast is set to maximum, and others to medium. Receive the PAL video dot signal or the square signal. Cover the red and the blue projection tubes with lens covers to display the green raster only on the screen. Revolve the magnetic sheet of green projection tube for aligning the electric beam to the invalid position as shown below.
Adjustment Procedure:
4-pole magnetic shee for electric beam shap 2-pole magnetic for electron beams
t e
Projection tube screen side
a
3
Specification:
0.9 a/b 1.1
Projection tube electron gun side
Return the focusing potentiometer of the green projection tube on the focusing case counterclockwise to the end, and confirm the central position of the defocused dot raster or the square crossing dot raster on the screen as a standard position.
4 5 6 7 8
Turn the focusing potentiometer clockwise to maximum. Revolve the two magnetic sheets for electric beam alignment to make the crossing center coincident with the standard position confirmed in step (3). Turn the focusing potentiometer counterclockwise to check if the center of the picture moves. Repeat Steps 3 6 until the picture center does not move in step (6). Adjust the electric beam alignment of the red tube and the blue tube with the same method as above.
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Adjust the Shape of Electron beam

Preparation of adjustment: 1. 2. 3. Press Key SK01 on the convergence plate once to exit the convergence mesh. Output the video dot signal from the signal generator to AV3, and set the TV set in AV3 status, the scanning mode to 60P. Cover the lenses of the red and the blue projection tubes to allow the green light only to project to the screen. Adjustment Procedure: 1. 2. Turn the green static focusing potentiometer on the focusing case clockwise to maximum. Adjust the 4-pole magnetic sheet of the green tube to make the circle round, as shown in the following figure. Adjust mainly the screen center and meanwhile give attention to the whole screen so as to make the beam shape of the whole screen best. 3. 4. Adjust the electron beam shape of the red and the blue tubes with the same method as above. After finishing the adjustment, turn the red, green and the blue static focusing potentiometers to make the focusing optimum.
Fine adjustment of the Raster Position

Preparation of Adjustment: Turn on the TV set with Key SK01 pressed to enter the under convergence status, the under convergence mesh displayed on the screen. Adjustment Procedure: 1. Revolve the center adjustment magnetic sheets of the red, the green and the blue tubes respectively to move the centers of the squares as specified below:
Red
Blue
Geometric Center of the Screen Green
L1
L2
2.
Requirement in the horizontal direction: Screen Size (feet) 43 50 L1 25mm 25mm L2 30mm 25mm
Red: L1 is the deviation distance of the screen center to the left, L1 2mm. Blue: L2 is the deviation distance of the screen center to the right, L2 2mm. Green: Coincident with the geometric center of the screen.
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3.
Exit the status of under convergence. Press the convergence key conv on the side panel to exit the convergence mesh.
Adjustment of Geometric Linearity

Adjustment of Geometric Linearity for Scanning Mode 60P Preparation of Adjustment: 1. 2. 3. 4. Set the scanning mode to 60P. Set the picture contrast to maximum, other controlling items to medium. Press Key SK01 on the convergence plate together with Key MUTE on the remote controller and confirm to display the green convergence mesh signal. Press Key MENU on the front panel together with Keys MUTE and TXT on the remoter controller in sequence to enter the M status. Adjustment procedure: Adjust the field breadth HIT, the row breadth WID, the pincushion DPC, the echelon KEY, the upper corner UCNR and the lower corner so as to make the side lines of the convergence mesh straight and parallel to each other, the distance between the centers of the upper and the lower edges of the convergence mesh is: L1=550 5mm(43 ) / L1=640 5mm(50 ), and the distance between the centers of the left and the right edges of the Geometric Center of the Screen Blue convergence mesh is: L2=850 5mm (43 )/ L2=990 5mm(50 ).
L1
L2
Adjustment of Geometric Linearity for Scanning Modes 100I and 1250I Receive PAL 100I and YPRPB 1250I signals. Adjust the geometric linearity of 100I and1250I with the same method as that of the 60P.
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Optical Adjustment
Adjustment of the Electronic Focusing Preparation of Adjustment: 1. 2. 1. 2. Receive the PAL dot square signal with the scanning mode of 60P. Set the contrast to maximum, and the brightness to medium. Adjust the red, the green and the blue lens separately (in any order). Cover the other two lenses while adjusting one of the three to allow the light of single color to project to the screen. Adjust the red, the green and the blue convergence potentiometer separately to get an optimum convergence. Adjustment of Lens Focusing Preparation of Adjustment: 1. 2. 3. Receive the PAL dot square signal with the scanning mode of 60P. Set the contrast to medium, and the brightness to minimum. Loosen the bolt or the butterfly nut on the lens support to allow the lens support to turn (Note: do not over loosen). The torque to screw the bolt or the butterfly screw is 1.18Nm (12kgfcm) 1.67Nm (17kgfcm). 4. 5. Adjust the red, the green and the blue lens separately (in any order). Cover the other two lenses while adjusting one of the three to allow the light of single color to project to the screen. Observe the screen. When turning the knob clockwise, the color distortion will change as follows: Change of Color Distortion Lens Short Focus Red Green Blue Orange Blue Purple Long Focus Dark red Red Green
Adjustment Procedure:
Lens
Mesh
Aberrant color
Adjustment Procedure: 1. Adjust the focusing of the green lens. While adjusting the position of the color distortion from blue to red, if the color distortion of the whole screen is different, observe and adjust the focusing of the straight bright line according to the specifications in the following figure and table. If the red distortions of the straight lines at both sides are different, observe and adjust the side with larger distortion.
L1
L2
I
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2.
Focusing of the red Lens While adjusting the position of the color distortion from orange to dark red, observe and adjust the focusing of the straight bright line according to the following figure. The inner and the exterior distortion of orange or dark red tally with the specifications in the following table: (reference value:1~ 3mm)
I
Lens Screen size Square Color distortion At the edge I (inner side) O (external side) Note: * slight orange or colorless ** slight dark red or colorless 3. Focusing of the Blue Lens Specification 43 5.0 * * (max 2mm) ** (max 2mm) 50 3.0 *
O
Unit Feet Square of the mesh Note
* (max 2mm) ** (max 2mm)
While adjusting the position of the color distortion from purple to green, observe and adjust the focusing of the straight bright line according to the following figure. The inner and the exterior distortion of purple or green tally with the specifications in the following table: (reference value:1~ 3mm)
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Lens Screen size Square Color distortion At the edge I (inner side) O (exterior side) Note: * slight purple or colorless ** slight green or colorless
Specification 43 5.0 * * (max 2mm) ** (max 2mm) 50 3.0 * * (max 2mm) ** (max 2mm)
Unit Feet Square of the mesh Note
Overall Check of Focusing

Receive the signals of the digital card and confirm the normality of the overall focusing.
Manual Adjustment of digital convergence.

Preparation of Adjustment: 1. 2. Receive the PH graphic card signal of the PAL system, and make the following adjustment in the scanning modes of 60P, 100I and 1250I YPRPB signal respectively. Press Key SK01 on the convergence plate and confirm to enter the status of digital convergence. (In addition, press Key CONV on the side panel together with Key TV/AV on the remote controller to enter the status of digital convergence.) 3. 208 adjustment dots 1613 in total. Change the dot (cursor) position with Keys 2, 4, 5, 6 and 8 on the remote controller.
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Adjustment Procedure: 1. 2. 3. Select the mesh to be adjusted with key picture on the remote controller, and select the mesh to be displayed with key sound on the remote controller. Adjust the deviations of blue and red based on green to make it less than 1mm. Write: Press Key Write on the remote controller and confirm the write with Key Sound (press Key Mix to cancel the write). Return to the adjustment status after the write. Readjust if the convergence deviation exceeds 1mm. 4. 5. Press Key SK01 on the convergence plate, Key CONV on the front panel or Key Exit on the remote controller to exit the convergence status. Adjustment on Blue Defocusing a. b. c. Receive the PAL dot square signal. Turn the blue focusing potentiometer clockwise to maximum. Turn the blue focusing potentiometer counterclockwise to protrude the blue focusing in the screen center a distance of less than 1 mm, as shown in the following figure.
Blue protrusion
Nine-dot Convergence Adjustment for Users: adjust with three scanning modes of 60P, 100I and 1250I YPRPB signal respectively.
1 Enter Nine-dot Convergence Adjustment for Users: In the TV mode, press Key CONV on the side panel to enter the adjustment status, and the nine dots distributed on the screen. 2 Exit Nine-dot Convergence Adjustment for Users: i. ii. iii. 3 4 5 Wait for 60 seconds with no adjustment to automatically exit the adjustment status. At the nine-dot convergence status, press Key ESC on the remote controller to exit without saving data; press Key CONV on the side panel to exit with data saved. Press Key CONV on the side panel to exit with data saved. Position Selecting in Nine-dot Convergence Adjustment for Users: Press Keys 1 to 9 on the remote controller to move the cursor onto the position to be adjusted. Color Selecting in Nine-dot Convergence Adjustment for Users: Press Key i on the remote controller to alter the color. Data Resetting in Nine-dot Convergence Adjustment for Users: Method one: In the status of Nine-dot Convergence Adjustment for Users, press Key Reset on the remote controller. Method two: Power up the TV set with Key CONV on the side panel being pressed.
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Adjustment of High Voltage

Adjustment Procedure 1. 2. 3. 4. 5. 6. 7. Power off the TV set, pull the high voltage cable of the blue tube out of the high voltage distribution box and put it aside, with its pin away from the TV set core. Connect the ground wire of the high voltage meter to the ground of the green tube, and insert the probe into the high voltage distribution box with a good touch. Power up the TV set, and regulate the high voltage potentiometer RH17 to get a voltage of 30.2 0.2kV indicated on the high voltage meter. Power off and remove the probe and the ground wire of the high voltage meter. Insert the high voltage cable of the blue tube back into the high voltage distribution box and make sure to be well inserted and sealed. Drop 0.1gram of silica gel 708 onto RH17. Try not to change the value of the potentiometer. Power up and switch on the TV set and check if there is any abnormity.
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NOTICE FOR MAINTENANCE

Circuit Description
1 Description of the Power Supply Diagram The TV set core has two set s of power supply. Normally the power supply is as follows: T901: 45KHz (Typical), 20KHz (Stand-by) TP01: 30-60kHz (Typical) 2 Secondary Power Supply: To supply power for STAND BY, signal circuits and the audio amplifier. Power supply is also available in STAND BY mode whenever AC power is connected. Meanwhile, the power is supplied to the signal circuit and the audio amplifier circuit. The following voltages are generated on the secondary power supply chassis: STBY+5V (Stand by +5V) : supply power for E2PRAM, OSD_R/G/B and CPU with a voltage stabilizer N802/N803 (output +2V5 and +3V3) STBY+7V Supply +5VA through IP71 to N812 (PI5V330), the decoding board and IY01 (HD74HC221FP). SW+11V Get SW+9V-1 (on the diagram: +9V) through IP73: ON/OFF of the fine sound board and IP71 and the VIDEO/MONO output of the tuner. Get SW+9V-2 through IP74: TA1316AN/19pin_45pin_55pin, RGB output /QC31_30_36_35_41_40, VM output/QC26, convergence signal input /QC22_23_24, the video playing board, TA1317AN and Q707_708 (protection). .FB+5V: decoding board. .+29V: supply for the audio amplifier circuit. 3 Primary Power Supply: Supply power for the circuits of deflexion, high voltage generating, convergence, video output and VM. This power supply will work only when the complete TV set is switched on. When receiving the switching on signal from the microprocessor, Relay S901 is closed, and the AC power passes through the zener diode DP01 to the circuits of deflexion, high voltage generating, convergence, video output and VM.
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Generating the following voltages: B+120V Being separated into two circuits. One passes through L715 to the line deflexion circuit, i.e. B+120V1 in the schematic diagram of the electric deflexion plate to supply power for the line deflexion output circuit Q777. The other one passes through L731 to the high voltage regulation circuit, i.e. B+120V2 in the schematic diagram of the electric deflexion plate to supply power for the high voltage regulating tube QH01 and the high voltage assembly TH01. +28V To the field output circuit I601(LA7846N); to Q709 via R74B\R730; to the convergence plate via Jumpers 5 and 6 of PDKP; and to the convergence plate via Jumpers 11 and 12 of T701 generating -28VP-P . SW-12V +12V +28V and -28V SW+8V +220V +220V and +28V To the convergence plate via Jumper 3 of PDK3 generating -7V for the digital convergence unit; to Q754 and IP06 generating 6.3V for filaments of projection tubes. be provided to the video output circuit be provided to the VM circuit To the convergence plate via Jumper 4 of PDK3. To the high voltage generating circuit IH01; the pincushion correction circuit Q657; to the convergence plate via Jumper 1 of PDK4. be provided to the convergence output circuit
There are some voltage stabilizers equipped on the signal chassis, which are the one for stabilizing SW+11V into two +9Vs and one 5V, the one for stabilizing STBY 7V into 5V and the one for stabilizing STANDBY+5V into +3.3V and +2.5V to supply power to CPU. Meanwhile there are two voltage stabilizers on the convergence plate, which are the one for stabilizing SW+8V to +5V and the one for stabilizing SW-7V to -5V.
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Power Supply Diagram
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Diagram of the Protection Circuit
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N801 Jumper Description

Table1 SDA555XFL Jumper Description Jumper Function 1/P0.0 2/P0.1 3P0.2 4/P0.3 5/P0.4 6/P0.5 7/P0.6 8/P0.7 9 10 11 12 13 14 15/P2.0 16/P2.1 AFC_M 17/P2.2 AFC_P 18 KEY_IN VDD2.5 VSS VDD3.3 CVBS_IN VDDA2.5 VSS SDA_1 SCL_1
2
Type IN/OUT IN/OUT
Specification SDA_1Bus, for control of tuner, sound effect board, AV board, etc. SCL_1 Bus, for control of tuner, sound effect board, AV board, etc. SDA_ E2PROM, SDA_E2PROM, dedicated bus for E2PROM SDA_0 Bus, for control of DPTV board, TA1316AN board, TA1317N board, etc. SDA_0 Bus, for control of DPTV board, TA1316AN board, TA1317N board, etc. Low level available, for automatic adjustment and test of white balance. NC
SDA_E PROM IN/OUT SCL_E2PROM SDA_0 SCL_0 F_SW IN/OUT IN/OUT IN/OUT Input IN/OUT
Power Supply Voltage of the power supply Power Supply Ground Power Supply Voltage of input and output ports Input Input of color composite television signal Power Supply Voltage of the power supply Power Supply Ground Input IN/OUT IN/OUT Input NC Automatic frequency control of the main channel NC Local keys for A/D input. Key center voltages: 0.9V program +, 1.5V program -, 2.1V volume +, 2.8V volume -, 3.5V TV/AV, 4.1V MENU. No key -- 5V
19 20 21/P3.0
HS/SSC VS
Input Input Input Output Input IN/OUT
Input of line synchronization/ sand fort pulse Input of vertical synchronization NC LED Level output, low level upon switching on. REMOTE input of remote controlling pulse INTER-PRO level output, temporarily for field frequency switching. Output low level at 100/120HZ; high level at 50/60HZ.
22/P3.2 LED_POWER 23/P3.3 REMOTE_IN 24/P3.3 INTER/PRO
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Jumper Function 25/P3.4 SYNC_DET 26/P3.5
Type IN/OUT IN/OUT
Specification Synchronization detection, pulse input, separation of synchronization from the AV board. NC Level input. High level input (via switching) when entering the protection status due to abnormal power supply or line/field board. CPU purges all settings and enter the stand-by status.
27/P3.6 PROTECT_DET IN/OUT
28/P3.7 VGA_SW 29 30 VSS VDD3.3
IN/OUT
VGA switch
Power Supply Ground Power Supply Voltage of input and output ports IN/OUT V_MUTE level output. Output the high level in such cases that need image blanking as channel changing, switching off, etc.
31/P4.2 V_MUTE
32/P4.3 A_MUTE
IN/OUT
AMUTE level output. Output the high level in such cases that need sound muting as channel changing, muting, switching off, etc.
33 34 35 36 37 38 39 40 41 42 43 44
RESET XIN XOUT VSSA VDD2.5 OSD-R OSD-G OSD-B BLANK/COR VDD2.5 VSS VDD3.3
Input Input Output
Enter the reset status: high level in order and low level reset. Clock input Clock output
Power Supply Ground Power Supply Voltage of the power supply Output Output Output Output OSD-R OSD-G OSD-B display. Power Supply Voltage of the power supply Power Supply Ground Power Supply Voltage of input and output ports IN/OUT IN/OUT PAL/NT PWM , analog voltage output, two levels output, represent two scanning modes. Input level. When the digital convergence module outputs the high level, the convergence mesh is displayed on the screen, with no convergence current output. Press a key to enter the factory menu of the TV CPU (to adjust the line/field amplitude and the geometric distortion). Low level available. OSD red displaying signal OSD green displaying signal OSD blue displaying signal
Controlling signals for character blanking and translucent
45/P1.0 PAL/NT 46/P1.1
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Jumper Function 47/P1.2 48/P1.3 49/P1.4 50/P1.5 BTSC_RST 51/P1.6 BUSY
Type IN/OUT IN/OUT Input Input Input
Specification Level output. RESET digital processing DPTV board. TV_ON/OFF TV on/off. Low level: on; high level: standby. NC BTSC_RST level output. RESET fine sound chip MSP3410G. BUSY convergence module detecting the level input. When the convergence module outputting a high level, the convergence mesh is displayed on the screen to enter the convergence adjustment status, with the main CPU ignoring the input from the remote controller.
52/P1.7
IN/OUT
NC
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Flowchart of Maintenance Troubles
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Schematic Circuit Diagram

See REAR PROJECTION TV CIRCUIT DIAGRAM NO IET030813 for the circuit diagram. Annexed Table 1, 2 and 3 (The suggestion do not change) 1.100i PAGE 1/3 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 Name OSD H OSD V DAC H BORDER H BORDER V LINE GAIN R CENTER H R CENTER V Name G CENTER H G CENTER V B CENTER H B CENTER V R COARSE H R COARSE V B COARSE V B COARSE V Name HGD HRD OSD BRIG H OSD BRIG V OSD RETR H OSD RETR V DAC RETR H DAC RETR V Initial Data 18H 0AH 1BH 0EH 12H 18H 00H 00H Initial Data 00H 00H 00H 00H 06H 06H 06H 06H Initial Data 1CH 2FH 04H 07H 04H 0EH 04H 36H Data range 00H-7FH 00H-7FH 00H-7FH 00H-3FH 00H-3FH 00H-3FH 00H-FFH 00H-FFH Data range 00H-FFH 00H-FFH 00H-FFH 00H-FFH 00H-0FH 00H-0FH 00H-0FH 00H-0FH Data range 00H-0FH 00H-0FH 00H-0FH 00H-0FH 00H-3CH 00H-3CH 00H-FFH 00H-FFH Description OSD horizontal grid point position OSD vertical grid point position Horizontal phase movement Horizontal edge position Vertical edge position Line gain Red horizontal DC deflexion Red vertical DC deflexion Description Green horizontal DC deflexion Green vertical DC deflexion Blue horizontal DC deflexion Blue vertical DC deflexion Horizontal gain of red coarse adjustment Vertical gain of red coarse adjustment Horizontal gain of blue coarse adjustment Vertical gain of blue coarse adjustment Description Setting of vertical line gain Setting of vertical line gain OSD horizontal line brightness OSD vertical line brightness OSD horizontal return blanking OSD vertical return blanking DAC horizontal return blanking DAC vertical return blanking
PAGE 2/3
PAGE 3/3
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2.60P PAGE 1/3 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 Name OSD H OSD V DAC H BORDER H BORDER V LINE GAIN R CENTER H R CENTER V Name G CENTER H G CENTER V B CENTER H B CENTER V R COARSE H R COARSE V B COARSE V B COARSE V Name HGD HRD OSD BRIG H OSD BRIG V OSD RETR H OSD RETR V DAC RETR H DAC RETR V Initial Data 18 10H 1BH 0EH 20H 2AH 00H 00H Initial Data 00H 00H 00H 00H 06H 06H 06H 06H Initial Data 1CH 2FH 04H 07H 04H 0EH 04H 36H Data range 00H-7FH 00H-FFH 00H-7FH 00H-3FH 00H-3FH 00H-3FH 00H-FFH 00H-FFH Data range 00H-FFH 00H-FFH 00H-FFH 00H-FFH 00H-0FH 00H-0FH 00H-0FH 00H-0FH Data range 00H-0FH 00H-0FH 00H-0FH 00H-0FH 00H-3CH 00H-3CH 00H-FFH 00H-FFH Description OSD horizontal grid point position OSD vertical grid point position Horizontal phase movement Horizontal edge position Vertical edge position Line gain Red horizontal DC deflexion Red vertical DC deflexion Description Green horizontal DC deflexion Green vertical DC deflexion Blue horizontal DC deflexion Blue vertical DC deflexion Horizontal gain of red coarse adjustment Vertical gain of red coarse adjustment Horizontal gain of blue coarse adjustment Vertical gain of blue coarse adjustment Description Setting of vertical line gain Setting of vertical line gain OSD horizontal line brightness OSD vertical line brightness OSD horizontal return blanking OSD vertical return blanking DAC horizontal return blanking DAC vertical return blanking
PAGE 2/3
PAGE 3/3
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3.1250i PAGE 1/3 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 No. 1: 2 3 4 5 6 7 8 Name OSD H OSD V DAC H BORDER H BORDER V LINE GAIN R CENTER H R CENTER V Name G CENTER H G CENTER V B CENTER H B CENTER V R COARSE H R COARSE V B COARSE V B COARSE V Name HGD HRD OSD BRIG H OSD BRIG V OSD RETR H OSD RETR V DAC RETR H DAC RETR V Initial Data 18H 1EH 1BH 0EH 26H 32H 00H 00H Initial Data 00H 00H 00H 00H 06H 06H 06H 06H Initial Data 1CH 2FH 04H 07H 04H 0EH 04H 36H Data range 00H-7FH 00H-FFH 00H-7FH 00H-3FH 00H-3FH 00H-3FH 00H-FFH 00H-FFH Data range 00H-FFH 00H-FFH 00H-FFH 00H-FFH 00H-0FH 00H-0FH 00H-0FH 00H-0FH Data range 00H-0FH 00H-0FH 00H-0FH 00H-0FH 00H-3CH 00H-3CH 00H-FFH 00H-FFH Description OSD horizontal grid point position OSD vertical grid point position Setting of horizontal phase movement Horizontal edge position Vertical edge position Setting of line gain Red horizontal DC deflexion Red vertical DC deflexion Description Green horizontal DC deflexion Green vertical DC deflexion Blue horizontal DC deflexion Blue vertical DC deflexion Horizontal gain of red coarse adjustment Vertical gain of red coarse adjustment Horizontal gain of blue coarse adjustment Vertical gain of blue coarse adjustment Description Setting of vertical line gain Setting of vertical line gain OSD horizontal line brightness OSD vertical line brightness OSD horizontal return blanking OSD vertical return blanking DAC horizontal return blanking DAC vertical return blanking
PAGE 2/3
PAGE 3/3
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CIRCUIT DIAGRAM
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Projection TV: Service Manual

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Projection TV: Service Manual

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Projection TV

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

5. Magnetic Sheet for Beam Alignment Adjustment

6. Focusing Case Assembly

Model No.: PTV-43H08 Version: 1.0

The Focusing Case

Focusing Case cut-off G

Adjustment procedure Screen Control (CUT OFF) Adjustment (I2 BUS)

Adjustment on Raster Inclination

Model No.: PTV-43H08 Version: 1.0

L Green Red or Blue

Rough adjustment of the raster position

Geometry center of the screen Green L1 L2

Model No.: PTV-43H08 Version: 1.0

DCU Phase Data Setting

Adjustment of Beam Alignment

Projection tube screen side

Projection tube electron gun side

Model No.: PTV-43H08 Version: 1.0

Adjust the Shape of Electron beam

Fine adjustment of the Raster Position

Geometric Center of the Screen Green

Model No.: PTV-43H08 Version: 1.0

Adjustment of Geometric Linearity

Model No.: PTV-43H08 Version: 1.0

* (max 2mm) ** (max 2mm)

Model No.: PTV-43H08 Version: 1.0

Unit Feet Square of the mesh Note

Overall Check of Focusing

Manual Adjustment of digital convergence.

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Adjustment of High Voltage

Model No.: PTV-43H08 Version: 1.0

NOTICE FOR MAINTENANCE

Model No.: PTV-43H08 Version: 1.0

Model No.: PTV-43H08 Version: 1.0

Power Supply Diagram

Model No.: PTV-43H08 Version: 1.0

Diagram of the Protection Circuit

Model No.: PTV-43H08 Version: 1.0

N801 Jumper Description

Type IN/OUT IN/OUT

Input Input Input Output Input IN/OUT

22/P3.2 LED_POWER 23/P3.3 REMOTE_IN 24/P3.3 INTER/PRO

Model No.: PTV-43H08 Version: 1.0

Jumper Function 25/P3.4 SYNC_DET 26/P3.5

Type IN/OUT IN/OUT

27/P3.6 PROTECT_DET IN/OUT

28/P3.7 VGA_SW 29 30 VSS VDD3.3

Input Input Output

Controlling signals for character blanking and translucent

45/P1.0 PAL/NT 46/P1.1

Model No.: PTV-43H08 Version: 1.0

Jumper Function 47/P1.2 48/P1.3 49/P1.4 50/P1.5 BTSC_RST 51/P1.6 BUSY

Type IN/OUT IN/OUT Input Input Input