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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

Doosans Plastic Mold Steel HP


DOOSAN Heavy Industries & Construction Co., Ltd. (DOOSAN) has been producing various types of casting & forging products for the many years ranging from power generator, chemical vessel, steel mill, ship building to cement industries. Since being founded, DOOSAN has also supplied plastic mold steels and tool steels to the high technology sectors such as electric, electromagnetic, optical, telecommunication industries as well as the fields of semiconductors, precision machinery, construction machinery, automobile, etc. DOOSAN is very pleased to be given the chance to supply its products to the world. As mentioned above, its products are well known for their excellence in quality. Doosan is proud to inform you that it has patents for plastic mold steels in Korea as well as acquired certificate of ISO 9001 (ANSI / ASQC Q91). DOOSAN will continuously do its very best in improving the quality of plastic mold steels to its limit. We will promise satisfaction to all of our customers. New types of high-quality free-cutting steel for plastic moldings, HP series plastic mold steels, have been developed under a strict quality assurance system with DOOSANmodern facilities. s Compared with the conventional steel materials of other companies, the machining time for our new products can be reduced by a maximum of 40%. Because of special alloy elements in our HP series plastic mold steels, one can obtain better etching workability, polishing workability and weldability than in many other products. As a result, not only is the efficiency of metal mold work improved and the service life of the cutting tools greatly extended, but one can also make excellent plastic products. HP steels and HEMS1A are high performance and high-precision plastic mold steel. Use of our newly developed HP steels and HEMS1A can make a major contribution to the improvement productivity and rationalization of production.

DOOSANs Plastic Mold Steels


DOOSAN BRAND D/N
HP1A

REFERENCE SPECIFICATION DIN


1.1210 Improved 1.2311 Improved 1.2738 Improved

AISI
1050 Improved 4140 Improved P20 Improved

JIS
S55C Improved SCM44O Improved SNCM Improved

ASSAB
618 Improved 718 Improved

SUPPLIED CONDITION
Prehardened

APPLICATIONS
General purpose large size mold base

T/chuan Korea

HP4A(D1)

Core & Cavity Prehardened General purpose mold for Mass-production Higher hardness mold Bumper mold Prehardened General purpose mold for Mass-production Prehardened High grade mold base for mirror surface & EDM requirement Corrosion resistant precision plastic mold Glass mold & TV braun tube mold

HP4MA(D2)

HP70

P21 Improved

Daido s NAK80

HEMS1A

1.2083 Improved

420 Improved

SUS420J2 Improved

STAVAX Improved

Annealed

05

PLASTIC MOLD STEELS

HP1A / HP4A(D1) / HP4MA(D2)


Material Characteristics
HP1A
General Purpose for Plastic Molding Outstanding Machinability Less Residual Stress and Distortion

HP4A(D1)
Excellent Machinability Superior Cleanliness, Weldability and Photo-etching Better Hardness Distribution

HP4MA(D2)
Better Machinability Outstanding Hardness Distribution and Wear Resistance Superior Cleanliness and Photoetching

Manufacturing Characteristics
MELTING
Superior Cleanliness due to High Vacuum Degassing Process

FORGING
No Solidification Defect by Using 130MN & 42MN Press

HEAT TREATMENT
Excellent Mechanical Properties by Optimal Heat Treatment

Main Concepts of Developing HP4A(D1) & HP4MA(D2)


Adopting new concept in alloy design to make up for weak points with maintaining strong points Optimizing quality heat treatments to get mechanical properties.

Quality Properties

Thep 718

Chemical Compositions
(Unit :wt%)

Mechanical Properties
Material Surface Hardness Yield Strength (N/mm2) Tensile Strength (N/mm2) HP1A HS 28~33 HP4A(D1) HRc 28~32 HP4MA(D2) HRc 31~34

Material C Ni Cr Mo Special Alloy

HP1A >0.50 <0.50 -

HP4A(D1) 0.25 ~ 0.35 0.20~0.50 1.00 ~ 1.50 0.20~0.40 Added

HP4MA(D2) 0.25 ~ 0.35 0.20~0.50 1.50 ~ 2.00 0.30~0.60 Added

350 ~ 450

650 ~ 800

750 ~ 900

700 ~ 800

800 ~ 900

900 ~ 1100