KEp 2011 Tender) SECTION 13920 FIRE PUMPS

October 9th Rev.0 (For

PART 1 1.1

GENERAL SUMMARY A. B. Section includes fire pump package, fire pump, motor, electric jockey pump, controllers. Related Sections: 1. Section 13910 Basic Fire Suppression Materials and Methods: Product requirements for Fire piping placement by this section. 2. Section 15070 Mechanical Sound, Vibration, and Seismic Control: Product requirements for pump isolators for placement by this section. 3. Section 15080 Mechanical Insulation: Product requirements for pipe and equipment insulation for placement by this section. 4. Section 15190 Fuel Piping: Product requirements for diesel engine fuel piping for placement by this section. 5. Section 16150 Wiring Connections: Execution requirements for pumps specified by this section. 6. Section 16225 Motors: Product requirements for fire pump motors for placement by this section.

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REFERENCES A. B. C. D. E. F. G. H. I. J. FM (Factory Mutual System) - Approval Guide. NEMA MG-1 (National Electrical Manufacturers Association) - Motors and Generators. NEMA 250 (National Electrical Manufacturers Association) - Enclosures for Electrical Equipment (1000 Volt Maximum). NFPA 13 (National Fire Protection Association) - Installation of Sprinkler Systems. NFPA 20 (National Fire Protection Association) - Installation of Centrifugal Fire Pumps. NFPA 37 (National Fire Protection Association) - Installation and Use of Stationary Combustion Engines and Gas Turbines. UL (Underwriters Laboratories, Inc.) - Fire Protection Equipment Directory. UL 448 (Underwriters Laboratories, Inc.) - Pumps for Fire Protection Service. UL 778 (Underwriters Laboratories, Inc.) - Motor Operated Water Pumps. UL 1247 (Underwriters Laboratories, Inc.) - Diesel Engines for Driving Centrifugal Fire Pumps. Fire Pumps 13920 - 1

KEp 2011 Tender) K. 1.3 UL 1478 (Underwriters Laboratories, Inc.) - Fire Pump Relief Valves.

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DESIGN REQUIREMENTS A. Conform to NFPA 20.

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PERFORMANCE REQUIREMENTS A. Conform to NFPA 20 and NFPA.

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SUBMITTALS A. B. C. Submittal Procedures: Submittal procedures. Shop Drawings: Indicate layout, general assembly, components, dimensions, weights, clearances, and methods of assembly. Product Data: Submit manufacturers literature including general assembly, pump curves showing performance characteristics with pump and system, operating point indicated, NPSH curve, controls, wiring diagrams, and service connections. Field Test Reports: Indicate results of hydrostatic test and field acceptance tests. Manufacturer's Installation Instructions: Submit support details, connection requirements, for fire pump system. Manufacturer's Certificate: Certify products meet or exceed specified requirements.

D. E. F. 1.6

CLOSEOUT SUBMITTALS A. B. C. Execution Requirements: Closeout procedures. Project Record Documents: Record actual locations of components and accessories. Operation and Maintenance Data: Submit manufacturers literature, cleaning procedures, replacement parts lists, and repair data for pumps, drivers and controllers.

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QUALITY ASSURANCE A. B. Perform Work in accordance with UL Fire Protection Equipment Directory.] [FM Approval Guide.] Warnock Hersey. State Municipality of Highways standard. Maintain one copy of each document on site.

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QUALIFICATIONS A. Manufacturer: Company specializing in manufacturing products specified in this section with minimum three years documented experience, and with service facilities within 100 miles of Project. Fire Pumps 13920 - 2

KEp 2011 Tender) B. C. 1.9

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Installer: Company specializing in performing Work of this section with minimum three years documented experience approved by manufacturer. Design fire pump system under direct supervision of Professional Engineer experienced in design of this Work and licensed at Project location.

PRE-INSTALLATION MEETING A. B. Administrative Requirements: Pre-installation meeting. Convene minimum one week prior to commencing Work of this section.

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DELIVERY, STORAGE, AND HANDLING A. B. C. D. Product Requirements: Product storage and handling requirements. Accept fire pumps and components on site in factory packing. Inspect for damage. Comply with manufacturers rigging and installation instructions. Protect fire pumps and components from physical damage including effects of weather, water, and construction debris. Furnish temporary, inlet and outlet caps and maintain in place until installation.

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FIELD MEASUREMENTS A. Verify field measurements prior to fabrication.

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WARRANTY A. B. Execution Requirements: Product warranties and product bonds. Furnish five year manufacturer warranty for fire pumps.

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MAINTENANCE SERVICE A. B. Execution Requirements: Maintenance service. Furnish service and maintenance of fire pump, driver, and controller for five year from Date of Substantial Completion.

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EXTRA MATERIALS A. B. Execution Requirements: Spare parts and maintenance products. Furnish one set of gaskets screens seals for each pump type and model supplied.

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KEp 2011 Tender) PART 2 2.1 PRODUCTS FIRE PUMPS A.

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Manufacturers: 1. [______________________________] Model [________]. 2. [______________________________] Model [________]. 3. [______________________________] Model [________]. 4. Substitutions: [Section 01600 - Product Requirements] [Not Permitted]. Furnish materials in accordance with State Municipality of Highways Public Work's standards.

B.

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VERTICAL IN-LINE PUMPS A. B. C. D. E. Type: UL 448 and UL 778, vertical, single stage, close coupled, radial or horizontally split casing, for in-line mounting, for 250 psi (1 720 kPa). Casting: Cast or ductile iron, with suction and discharge gage port, casing wear ring, seal flush connection, drain plug, flanged suction and discharge. Impeller: Bronze, fully enclosed, keyed directly to motor shaft. Shaft: Solid alloy steel with bronze sleeve. Seal: Packing gland with minimum four rings graphite impregnated packing and bronze lantern rings, 230 degrees F (110 degrees C) maximum continuous operating temperature. Seal: Carbon rotating against stationary ceramic seat Viton fitted, 225 degrees F (107 degrees C maximum continuous operating temperature.

F. 2.3

HORIZONTAL BASE MOUNTED PUMPS A. B. C. D. E. F. Type: UL 448 and UL 778, horizontal shaft, single stage, double suction, direct connected, horizontally split casing, for 250 psi (1 720 kPa) maximum working pressure. Casing: Cast iron, with suction and discharge gage ports, renewable bronze casing wearing rings, seal flush connection, drain plug, flanged suction and discharge. Impeller: Bronze double suction fully enclosed, balanced and keyed to shaft. Bearings: Grease lubricated ball bearings, replaceable without opening casing. Shaft: Alloy steel with replaceable bronze shaft sleeve. Seal: Packing gland with minimum four rings graphite impregnated packing and bronze lantern rings, 230 degrees F (110 degrees C) maximum continuous operating temperature. Fire Pumps 13920 - 4

KEp 2011 Tender) G. H. 2.4 Drive: Flexible coupling with coupling guard. Base plate: Cast iron or fabricated steel with integral drain rim.

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VERTICAL TURBINE PUMPS A. B. Type: UL 448 and UL 778 vertical, centrifugal, turbine. Casing: Cast iron, rated for 250 psi (1 720 kPa) or 1.20 times actual discharge working pressure discharge gage, air vent, wear rings, seal flush connection, drain plug, and flanged discharge. Impellers: Bronze, fully enclosed, keyed to shaft or secured with lock nut. Shaft: Stainless steel or carbon steel with bronze or stainless steel sleeve through seal chamber. Seals: Packing gland with minimum four rings graphite impregnated packing and bronze lantern rings.

C. D. E. 2.5

FIRE PUMP ACCESSORIES A. B. C. D. E. F. G. H. I. J. Eccentric suction reducer and OS&Y gate or butterfly valve on suction side of pump. Concentric increaser and check valve in pump discharge and OS&Y gate or butterfly valve on system side of check valve. Fire pump bypass fitted with OS&Y gate or butterfly valves and check valve. Main relief-valve, UL 1478, and enclosed open type waste cone. Suction pressure gage, 4-1/2 inch (110 mm) diameter dial with snubber, valve cock and lever handle. Discharge pressure gage mounted on board attached to pump, with snubber, valve cock and lever handle. Casing 3/4 inch (20 mm) relief valve. Float operated 3/4 inch (20 mm )automatic air release valve. Hose valve manifold with 2-1/2 inch (65 mm) hose gate valves with caps and chains. Flow metering system for closed loop testing.

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ELECTRIC MOTOR DRIVE A. Motor: Squirrel cage induction type; in open drip proof NEMA MG-1 enclosure, 1750rpm. Refer to Section 16225.

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KEp 2011 Tender) B.

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Controller: Limited service type with auto-transformer, primary resistor, reduced voltage, part winding or across-the-line starter, in NEMA 250 enclosure, including the following: 1. Disconnect Switch: Externally operable, quick break type. 2. Circuit Breaker: Size to NFPA 20, minimum 65,000 amperes interrupting capacity. 3. Motor Starter: Energized automatically through pressure switch or manually by externally operable handle. 4. Running Period Timer: Keeps motor in operation when started automatically, for minimum of seven minutes. 5. Pilot Lamp: Indicates circuit breaker closed and power available. 6. Test Accessories: Ammeter test link and voltmeter test studs. 7. Alarm Relay: Energizes alarm to indicate circuit breaker open or power failure. 8. Switch Relay: For remote start. 9. Manual Selector Station: On enclosure marked "Automatic" and "NonAutomatic."

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DIESEL ENGINE DRIVE A. Diesel Engine: Conform to NFPA 1247, arranged for automatic operation and include overspeed /overcrank switch and drive, two contactor switches, low oil pressure and high water temperature warning switches, and fuel shut-off solenoid, with wiring terminating in junction box. Include following engine accessories: 1. Stub shaft. 2. Oil bath air cleaner. 3. Water-cooled exhaust manifold. 4. Heat exchanger. 5. Mechanical speed governor. 6. Fuel filter. 7. Lube oil filter and by-pass valve. 8. Lube oil cooler and relief valve. 9. Fuel pump. 10. Instrument panel with tachometer, hour meter, oil pressure gauge, watertemperature gauge, ammeter, hand speed control and start switch. 11. Starting system including generator/alternator, starting-motor and voltage regulator. 12. Exhaust silencer, residential type. Cooling water system: Closed system with cooling water supply to heat exchanger from fire pump discharge. Include four (4) manual shut-off valves (including by-pass line), two strainers, pressure regulating valve, automatic solenoid valve and pressure gauge. Storage batteries: Dual lead acid batteries with cables and battery racks. Fuel system: above ground storage tank, fill pipe and cap, manual shut-off valve, flamearrestor, oil level gauge, braided bronze flexible connectors, seamless type L copper tubing with flared joints. Fill tank at completion.

B.

C.

D. E.

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KEp 2011 Tender) F.

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Automatic diesel engine controller: Enclosed in floor mounted steel housing, UL listed and labeled. 1. Controller: Function to automatically start fire pump from water pressure control switch or test switch. 2. Stop push button: To manually stop engine. 3. Automatic conditions: Controller alternates batteries automatically on each 15 second cranking cycle. Alarm when engine not started after six attempts. 4. Battery charger: Dual, built-in, to recharge batteries within 24-hour period, with automatic overload protection (current limiting), individual voltmeters and ammeters for each battery. 5. Individual pilot lights and common alarm bell for: a. Charger 1 Failure. b. Charger 2 Failure. c. Battery 1 Failure. d. Battery 2 Failure. e. AC Power On. f. Exercise Cycle. g. High Engine Jacket Water Temperature. h. Low Engine Oil Pressure. i. Engine Failure to Start Automatically. j. Overspeed Shutdown. k. Engine Run. l. Main Switch in Auto. m. Low Fuel Level. n. Low Water Reservoir Level. o. Water Reservoir Empty. p. Low Pump Room Temperature. q. Low Suction Temperature. r. Flow Meter On. s. Relief Valve Open.

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PRESSURE BOOSTER (JOCKEY) PUMP A. Manufacturers: 1. [______________________________] Model [________]. 2. [______________________________] Model [________]. 3. [______________________________] Model [________]. 4. Substitutions: Section 01600 - Product Requirements Furnish materials in accordance with State Municipality of Highways standards. Fire Pumps 13920 - 7

B.

KEp 2011 Tender)

October 9th Rev.0 (For

C.

Control by automatic jockey pump controller with full voltage starter and minimum run timer] to start pump on pressure drop in system and stay in operation for minimum period of time. Fire pump starts automatically on further pressure drop or on jockey pump failure.

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ELECTRICAL CHARACTERISTICS AND COMPONENTS A. B. C. Wiring Connections: Requirements for electrical characteristics. Motors: Requirements for motors. Disconnect Switch: Factory mount in control panel on equipment. EXECUTION INSTALLATION A. B. C. D. Install Fire Pump in accordance with NFPA 20 and Diesel Engine Drive in accordance with NFPA 37 Install Work in accordance with State Municipality of Highways standards. Install pumps with space for service access; no less than minimum recommended by manufacturer. Install fire suppression piping in accordance with Section 13910. Decrease from line size with long radius reducing elbows or reducers. Support piping adjacent to pump independently from pump casing. For base mounted pumps, install supports under elbows on pump suction and discharge. Install drains for bases and seals. Install piping to and discharging into floor drains. Install pump on vibration isolators. Refer to Section 15070. Install piping for fuel supply and return. Connect to motor. Install piping to and from exhaust silencer with thimble at wall or roof penetrations. Refer to Section 15190. Insulate piping associated with pump, pump casing and exhaust silencer. Refer to Section 15105 and Section 15130. Connect to electrical service. Refer to Section 16150. Lubricate pumps before start-up. Check, align, and certify base mounted pumps by qualified millwright prior to start-up.

PART 3 3.1

E. F. G. H. I. J. K.

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KEp 2011 Tender) 3.2 FIELD QUALITY CONTROL A. B. C. 3.3

October 9th Rev.0 (For

Section 01400 - Quality Requirements: Testing and Inspection Services Execution Requirements: Testing, adjusting, and balancing. Perform flow test on entire system in accordance with NFPA 20. Schedule test to be witnessed by Fire Marshall, authority having jurisdiction, Owner's insurance underwriter, Architect/Engineer

DEMONSTRATION AND TRAINING A. Demonstrate automatic operation of system including verification of pressure switch set points. END OF SECTION

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