Runner of Francis Turbine The shape of the blades of a Francis runner is complex.

The exact shape depends on its specific speed. It is obvious from the equation of specific speed (Eq.15.18) that higher specific speed means lower head. This requires that the runner should admit a comparatively large quantity of water for a given power output and at the same time the velocity of discharge at runner outlet should be small to avoid cavitation. In a purely radial flow runner, as developed by James B. Francis, the bulk flow is in the radial direction. To be more clear, the flow is tangential and radial at the inlet but is entirely radial with a negligible tangential component at the outlet. The flow, under the situation, has to make a 90o turn after passing through the rotor for its inlet to the draft tube. Since the flow area (area perpendicular to the radial direction) is small, there is a limit to the capacity of this type of runner in keeping a low exit velocity. This leads to the design of a mixed flow runner where water is turned from a radial to an axial direction in the rotor itself. At the outlet of this type of runner, the flow is mostly axial with negligible radial and tangential components. Because of a large discharge area (area perpendicular to the axial direction), this type of runner can pass a large amount of water with a low exit velocity from the runner. The blades for a reaction turbine are always so shaped that the tangential or whirling component of velocity at the outlet becomes zero (Vw2 = 0) . This is made to keep the kinetic energy at outlet a minimum. Figure 15.10 shows the velocity triangles at inlet and outlet of a typical blade of a Francis turbine. Usually the flow velocity (velocity perpendicular to the tangential direction) remains constant throughout, i.e. V f1 = V f 2 and is equal to that at the inlet to the draft tube. The Eulers equation for turbine [Eq.(15.2)] in this case reduces to
E / m = e = Vw1 U1

(15.27)

Where, e is the energy transfer to the rotor per unit mass of the fluid. From the inlet velocity triangle shown in Fig. 15.10.
Vw1 = V f1 cot 1

(15.28a) (15.28b)

and

U1 = V f ( cot 1 + cot 1 ) 1

Substituting the values of Vw1 and U 1 from Eqs. (15.28a) and (15.28b) respectively into Eq. (15.27), we have
2 e =V f cot (cot + cot ) 1 1 1
1

(15.29)

The loss of kinetic energy per unit mass becomes equal to friction, the blade efficiency becomes
b =
e e + (V 2 / 2)
f2

2 Vf /2.
2

Therefore neglecting

2V f2 cot 1 (cot 1 + cot 1 ) 1 V f2 + 2V f21 cot 1 (cot 1 + cot 1 )

2

since

V f1 = V f 2 , b can be written as
b =1 1 1 + 2 cot 1 (cot 1 + cot 1 )

The change in pressure energy of the fluid in the rotor can be found out by subtracting the change in its kinetic energy from the total energy released. Therefore, we can write for the degree of reaction. e 1 2 1 2 V1 V f2 V cot 2 1 2 2 2 f1 = 1 e e

R=

2 2 2 2 2 2 [since V1 V f = V1 V f = V f cot ] 1 2 1 1

using the expression of e from Eq. (15.29), we have R = 1 cot 1 2(cot 1 + cot 1 ) (15.30)

The inlet blade angle of a Francis runner varies 45 120 o and the guide 1 from 10 40 o . The ratio of blade width to the diameter of runner vane angle angle 1 B/D, at blade inlet, depends upon the required specific speed and varies from 1/20 to 2/3. Expression for specific speed. The dimensional specific speed of a turbine, as given by Eq. (15.18), can be written as

N sT =

NP1 / 2 H 5/ 4

Power generated P for a turbine can be expressed in terms of available head H and hydraulic efficiency h as
P = Q g H h

Hence, it becomes
N sT = N (Q g h )1 / 2 H 3 / 4

(15.31)

Again, N = U1 / D1 , Substituting U 1 from Eq. (15.28b),

N= V f1 (cot 1 + cot 1 ) D1

(15.32)

Available head H equals the head delivered by the turbine plus the head lost at the exit. Thus,
2 gH = e + (V f / 2)
2

since

V f1 = V f 2
2 gH = e +(V f / 2)
1

with the help of Eq. (15.29), it becomes

2 Vf 2 gH = V f cot 1 (cot 1 + cot 1 ) + 1 1 2
2 Vf

or

H =

2g

[1 + 2 cot 1 (cot 1 + cot 1 )]

(15.33)

Substituting the values of H and N from Eqs (15.33) and (15.32) respectively into the expression N sT given by Eq. (15.31), we get,

N sT = 2

3/ 4

5/ 4

( h Q)

1/ 2

V f1 / 2
1

D1

(cot 1 + cot 1 )[1 + 2 cot 1 (cot 1 + cot 1 ) 3 / 4

Flow velocity at inlet V f 1 can be substituted from the equation of continuity as

V f1 = Q D1 B

Where B is the width of the runner at its inlet Finally, the expression for N sT becomes,
N sT = 2 3 / 4 g 5 / 4 ( )1 / 2 ( h B 1/ 2 ) (cot 1 + cot 1 ) D1

[1 + 2 cot (cot + cot )) 3 / 4 1 1 1

(15.34)

For a Francis turbine, the variations of geometrical parameters like 1 , 1 B / D have been described earlier. These variations cover a range of specific speed between 50 and 400. Higher specific speed corresponds to a lower head. This requires that runner should admit a comparatively large quantity of water. For a runner of given diameter, the maximum flow rate is achieved when the flow is parallel to the axis. Such a machine is known as axial flow reaction turbine. Such a turbine was first designed by an Austrian Engineer, Viktor Kaplan and is therefore named after him as Kaplan turbine. EXERCISES 15.5 A Francis turbine has a wheel diameter of 1.2 m at the entrance and 0.6 m at the exit. The blade angle at the entrance is 90 o and the guide vane angle is 15 o . The water at the exit leaves the blades without any tangential velocity. The available head is 30 m and the radial component of flow velocity is constant. What would be the speed of wheel in rpm and blade angle at exit? Neglect friction. (Ans.268 rpm, 28 .2 o ) 15.6 In a vertical shaft inwardflow reaction turbine, the sum of the pressure and kinetic head at entrance to the spiral casing is 120m and the vertical distance between this section and the tail race level is 3 m. The peripheral velocity of the runner at entry is 30m/s, the radial velocity of water is constant at 9 m/s and discharge from the runner is without swirl. The estimated hydraulic losses are (a) between turbine entrance and exit from the guide vanes 4.8 m (b) in the runner 8.8 m (c) in the draft tube 0.79 m (d) kinetic head rejected to the tail race 0.46 m. Calculate the guide vane angle and the runner blade angle at inlet and the pressure heads at entry to and exit from the runner.

4 8 (Ans. 1 .2 o , 59 .22 o ,47.34m,-5.88m)

15.8 The following data refer to an elbow type draft tube: Area of circular inlet = 25 m 2 Area of rectangular outlet = 116 m 2 Velocity of water at inlet to draft tube. =10m/s The frictional head loss in the draft tube equals to 10% of the inlet velocity head. Elevation of inlet plane above tail race level = 0.6m Determine: (a) Vacuum or negative head at inlet (b) Power thrown away in tail race (Ans.4.95m vac,578 KW) 15.9 Show that when vane angle at inlet of a Francis turbine is 90o and the velocity of flow is constant, the hydraulic efficiency is given by 2/ (2 + tan 2 ), where is the guide blade angle. 15.11 A conical type draft tube attached to a Francis turbine has an inlet diameter of 3 m 0 and its area at outlet is 2 m 2 . The velocity of water at inlet, which is 5 above tail race level, is 5 m/s. Assuming the loss in draft tube equals to 50% of velocity head at outlet, find (a) the pressure head at the top of the draft tube (b) the total head at the top of the draft tube taking tail race level as datum (c) power lost in draft tube. (Ans.6.03m vac, 0.24m, 0.08m)