Received 29 May 2000; received in revised form 4 January 2001; accepted 6 April 2001
Abstract
A mathematical model of biomass gasication kinetics in bubbling ,uidized beds has been developed. It is one-dimensional,
as it is capable of predicting temperature and concentration gradients along the reactor axis, and considers two phases, a
bubble and a dense phase. In addition to the reaction kinetics in the dense phase, mass transfer between the two phases
and a quantitative estimation of local bubble and particle properties are included in the model. A theoretical optimization
with respect to ER, pressure, bed height and gas velocity has also been performed. Finally, a comparison with experimental
data from the literature was done, which showed a largely satisfactory agreement, though further validation is still required.
c 2001 Elsevier Science Ltd. All rights reserved.
0961-9534/01/$ - see front matter c 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 6 1 - 9 5 3 4 ( 0 1 ) 0 0 0 1 8 - 6
122 D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132
Nomenclature
T local gasier temperature (K)
A reactor cross sectional area (m2 )
tdis time bound between dominating mass trans-
Ab bubble surface area (m2 )
fer and kinetics e9ects (s)
Cb reactant species molar concentration into the
vb bubble phase velocity (m=s)
bubble phase
Vb bubble volume (m3 )
Cd reactant species molar concentration into the
vikin reaction kinetics speed (mol=s)
dense phase
vit mass transfer speed (mol=s)
D di9usion coeCcient
vmf minimum ,uidization velocity (m=s)
Db bubbles diameter (m)
v0 inlet oxidizer velocity (m=s)
Dg gasier diameter (m)
vg ,uidizing gas velocity (m=s)
dp char particle diameter (mm)
vt solid particles entrainment velocity (m=s)
dp0 initial char particle diameter (mm)
w total moles of H2 O added (biomass wetness
dp0 average particle size after the primary frag-
+ eventual steam=water additions)
mentation (mm)
xdi fraction of solid particles of di size at the
h specic enthalpy of the chemical species
generic time t
(kJ=kg)
xib ith species molar fraction in the bubble phase
H overall reactor height (not including free-
xid ith species molar fraction in the dense phase
board)
y moles of oxidizing O2 per mole of biomass
hf enthalpy of devaluation of the chemical
ztot total moles of N2 added with the oxidizer (air
species (kJ=kg)
+ other)
j particle shrinking rate exponent
kbd bubble—dense phase mass transfer coeC-
Greek letters
cient
moles of H2 per mole of C in the biomass
kc mass transfer coeCcient
∗ formula
Ki∞ elutriation rate (kg=m2 s)
moles of O2 per mole of C in the biomass
Mb mass of solid particles in the ,uidized bed
formula
(kg)
coeCcient accounting the in,uence of Dg on
n1 coeCcient accounting the primary fragmen-
vb
tation at the reactor inlet
b bubble phase fraction
n2 number of char particles coming through the
initial molar ratio H2 Ovapour =CO2 produced
burn-o9
in the pyrolysis=combustion process
ns number of species involved in reactions
local char particle density (kg=m3 )
P gasier pressure (bars)
ql local external heat transfer (kJ=kg)
Subscript
r dense phase overall reaction velocity (mol=s)
tot total amount from bubbles and dense phases
t generic instant of the gasication process (s)
into vertical elemental cylinders (with dense and bub- (1) input of the biomass composition and the oxidizer
ble phases) up to the freeboard zone: the reactions type, ER, moisture;
occurring in this volume have been neglected (the frac- (2) input of the general reactor design parameters:
tion of char particles where the surface reactions take length, diameter, thickness and wall materials;
place and the residence time of these particles in this (3) calculation of the bottom temperature;
reactor’s zone are very low). (4) iterative process for each cylindrical element
The main steps of the calculation procedures are into which the ,uidized bed has been divided,
summarized as follows: involving bed hydrodynamics, heat and mass
D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132 123
transfer and gasication kinetics, up to the bed The gas ,ow entering the reactor at v0 speed
top; (Fig. 1), is split into two phases: the dense phase,
(5) comparison of the results with experimental data. (characterized by the minimum ,uidization velocity
vmf ), and the bubble phase (the velocity is v0 − vmf ).
The solid particles were supposed to be present only
2. Mathematical one-dimensional model for the in the dense phase; both phases follow a piston mo-
uidized bed reactor tion (compact ,ow without any mass transfer along
the z direction). No heat exchange occurs along the
The mathematical models for ,uidized bed reactors axial direction.
can be divided into three main groups, characterized The mass balance in the starting bubble phase has
by the number of phases accounted in the reactor: the following expression:
single-, double- and three-phase model [8]. dCb
The double-phase model has been the basis for the (v0 − vmf ) = kbd b (Cb − Cd ):
dz
present study, with a dense phase (gas plus solid par-
ticles) and a bubble phase (mainly gaseous with much Similarly, the overall mass balance for bubble and
lower solid matter) [8]. dense phases is
The two-phase reactor (Fig. 1) is modeled as the dCb dCd
sum of several elemental reactors of d z thickness. The (v0 − vmf ) + vmf + r(1 − b ) = 0:
dz dz
related di9erential equations are solved versus the tem-
perature and the syngas composition, along the gasi- The molar concentration of the ith component in the
er axis, for both dense and bubble phases. The model two phases has been expressed in terms of molar
is one-dimensional, and then it is particularly suitable fraction:
for bubble and circulating beds, where a high mixing xid nb xib nb
degree is present. The reactor is supposed to be down- Cid = ; Cib = ;
(1 − b )Vtot b Vtot
draft, both for the oxidant and biomass feeding. At a
model level, the freeboard area has been considered then, the mass balance in the bubble phase referred to
to be chemically inert. one mole of biomass is as follows:
vb1 d xib xid xib
= kbd − :
b2 d z (1 − b ) b
as the sum of two terms (convective and di9usive) while the equivalent diameter
through the bubble surface Ab :
De = 0:2Hf0:8 P 0:06 (v0 − vmf )0:42
0:5 0:25
(N + Ab kc ) vmf D g
kbd = = 4:5 + 5:85 : exp[ − 0:00014P 2 − 0:25(v0 − vmf )2
Vb Db Db1:25
− 0:1P(v0 − vmf )]:
The bubble volume fraction b is expressed as
b (h) = v0v−v mf
b (h)
[5], where vb (h) is the local rising
particle speed, depending both on bubble and √ bed 3. Abrasion and elutriation phenomena
diameters. In this study, the expression vb = $ gDb
has been adopted [5], where is a coeCcient re- The abrasion has been modeled considering both
lated to the gasier diameter Dg . The bed sand and primary and secondary fragmentations [12]: a multi-
the ,uidization mean in,uence these parameters (i.e. plying constant n accounts for the particle diameter re-
density and viscosity of the produced syngas). duction in the bed. The bed is supposed to be perfectly
The evaluation of bubbles diameter is one of mixed with uniform particle size, which reduction is
the topics for the proposed kinetic model. Several attributed to the following contributions (fragmenta-
theoretical–experimental investigations [9] lead to tion and spread of solids outside the reactor have been
many kinds of equations: however, they do not com- neglected):
pletely agree with each other, due to the in,uence of
the specic operating conditions on the several kinetic 1. chemical reaction kinetics, accounted by the j fac-
parameters. However, some general behaviors can tor (j is the exponent of the particle shrinking rate
be considered to relate the bubbles size, the reactor expression −d(dp )=dt = kdjp ) is related to the lim-
pressure and the gas velocity: iting reactions mechanisms (for example, j = 0 if
the reactions are kinetically limited);
• at a constant pressure, increasing the gas speed leads 2. abrasion, accounted by two multiplying constants
to an increase in the bubbles size for boiling bed n1 (primary fragmentation e9ect at the reactor inlet)
regime and a decrease at turbulent regime; and n2 (number of char fragments generated by the
• at xed v0 (or v0 − vmf ), the bubble size decreases burn-o9 of one char particle). The real number of
with increasing pressure for both turbulent and char fragments is assumed to be the mean between
boiling regimes (except for extremely low speed n2 and 1).
values).
Then, the following expression of mean Sauter particle
Being the main goal of this work, the evaluation of diameter comes out:
syngas composition versus residence time (i.e. along −1=3
gasier height), an expression of the bubble size 3−j n1 (n2 + 1)
dp = dp0 :
as a function of the above parameters and the bed 4−j 2
level is required. Starting from the time averaged
For circulating beds, the particles rising from the bot-
bubble diameter at a xed bed height, it is often
tom to the top of the reactor vary their size, with re-
convenient to evaluate the equivalent diameter De
spect to the initial value; the average particle size after
(mean bubble diameter along the whole ,uidized bed,
H the primary fragmentation is related to its initial value
De = H1f 0 f Dbh dH ). The Rowe equation [10] and
by the following expression:
some coeCcients tuned on experimental data, have
been adopted to have an expression Dbh used in the (dp0 )3 = (dp0 )3 =n1 :
model [11]:
The elutriation has been modeled following two dif-
Dbh = 0:38 × H 0:8 P 0:06 (vo − vmf )0:42 ferent approaches [12,13]:
exp[ − 0:00014P 2 − 0:25(vo − vmf )2
• the rst one has been introduced into the existing
− 0:1P(vo − vmf )] model by calculating the instantaneous diameter and
D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132 125
porosity of the particles and then the correspond- lated solid (carbon) and volatile products (CO2 , CH4 ,
ing entrainment velocity: if this is lower than the H2 O) are xed as the initial gasication species.
operating reactor speed, the corresponding elutri- Their amount depends on the composition and type of
ated mass at a xed height is subtracted from the biomass considered. The only hydrocarbon accounted
total mass of C. The elutriation rate is evaluated as in the syngas has been CH4 , while the other minor
in [13], for reactor levels higher than the Transport species Cn Hm have been neglected and eventually
Disengaging Height (TDH): included in the CH4 .
∗ With respect to the merely chemical models, the
Ri = d=dt(xbi Mb ) = Ki∞ Axdi ;
mass transfer contribution to the overall reaction speed
∗
Ki∞ = 33(1 − vt =vg )2 has been added:
evaluated with the Colakyan correlation [13]. 6
vit = kc xid :
The main inaccuracy of this procedure is due to the dp
supposed particle’s uniform diameter: this implies
Two serial e9ects then limit the gasication speed:
that, at a certain height, the elutriation phenomena
chemical kinetics and mass transfer. Then, the rate
starts suddenly, which is quite diCcult to observe
of the ith chemical species follows (electrical model
in real cases.
analogy):
• The second one considers abrasion and burn as in-
dependent phenomena, then the elutriation is mainly vit vikin
vi = :
due to the rst one and the elutriated ,ow rate de- vit + vikin
pends on the instantaneous particle diameter (v0 − The char particle diameter at the ith time, is given by
vmf ), by the amount of C present in the bed and, the sum of the chemical reaction and abrasion e9ects
nally, by the friction coeCcient [12]. Following
the elemental reactor approach, the mass of char at dp (ti−1 )(xi (ti )=xi (ti−1 ))1=3
dp (ti ) = :
a given height is obtained by subtracting from the 1 + (nf − 1)p(1 − xi (ti )=xi (ti−1 ))
initial mass of C the amount consummated by the If the chemical reaction kinetic is the slowest process,
chemical reactions and the elutriation. This second the char particle reduces its density by increasing its
calculation scheme leads to a more gradual depic- porosity and leaving its external diameter dp almost
tion of the elutriation phenomena. unchanged. If at tdis time the chemical kinetic becomes
the limiting e9ect, the expression of the density (ac-
counting for the char consumption) when t ¿ tdis is
4. Evaluation of the overall reaction kinetics
xi (tdis ) − xi (t)
(t) = (tdis ) 1 − :
The general biomass gasication reaction can be xi (tdis )
written as follows, starting from one mole of a generic
The mass transfer e9ects are predominant in the lowest
biomass CH O :
part of the reactor, where high temperature levels are
CH O + yO2 + ztot N2 + wH2 O = x1tot C + x2tot H2 +
present: then, tdis ¿ 0; obviously, tdis is a function of
x3tot CO + x4tot H2 O + x5tot CO2 + x6tot CH4 +
the temperature along the bed height.
ztot N2 = (x1d )C + (x2d + x2b ) H2 + (x3d + x3b )CO +
The temperature has been evaluated by a ther-
(x4d + x4b ) H2 O + (x5d + x5b ) CO2 + (x6d + x6b )
mal balance along each of the elemental reactors
CH4 + (zd + zb )N2 .
into which the ,uidized bed has been divided (time
The chemical gasication reactions considered in the
interval tj+1 − tj ):
present mathematical model are [1,7]:
ns
ns
C + CO2 = 2CO; C + H2 O = H2 + CO; xitot (tj )hitot + xitot (tj )hfitot
C + 2H2 = CH4 ; H2 O + CH4 = CO + 3H2 : itot =1 itot =1
ns
ns
The pyrolysis and partial combustion are supposed = xitot (tj+1 )hitot + xitot (tj+1 )hfitot + ql (tj ):
to be much faster than the gasication, then the re- itot =1 itot =1
126 D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132
The heat exchange between the gas and the inert lling b (Fig. 4): at high values, (b ¿ 0:3) the inter-phase
material (sand) has been neglected, considering the mass transfer is high, since a great amount of mass is
elemental virtual reactor as a homogeneous ,uid with present in the bubble phase. Successively, the gasi-
uniform temperature [14]. cation products such as H2 and CO are rapidly trans-
However, the model also has the possibility of ferred from the dense phase (where they originate) to
working at a xed value of temperature, constant the bubble phase. Moreover, the mass transfer coeC-
along the whole bed height, like the previous basic cient is high enough to allow a fast stabilization of the
models [1,7]. concentration gradients and the related mass transfer
between the two phases. When both the bubble phase
fraction and the chemical reactions speed are consis-
5. Basic model results tently lowered (approach to the equilibrium), a par-
tial bubble-dense phase transfer can be observed for
The composition of the product gas versus the bed the gasication products. Also, the pyrolysis products,
height in both dense and bubble phases is shown in such as CH4 , CO2 and H2 O, decay in the bubble phase;
Figs. 2(a) and (b); the related basic data are reported the dense phase, after the starting, increased due to
in Table 1. Fig. 3 shows the resulting overall gas com- the increase in its volume, moves toward the stabiliza-
position: the equilibrium composition is practically tion while approaching the equilibrium. Finally, Fig. 4
reached after half of the reactor height. shows the non-linear trend of the minimum ,uidiza-
It is interesting to remark the correlation between tion velocity versus the reactor height: this is due to
the bubble phase composition and the void fraction vmf , which depends on the di9erence between the ll-
ing sand and gas densities as well as on the inverse
of gas viscosity, the latter decreasing with lowering
temperature.
The temperature behavior along the reactor axis is
shown in Fig. 5: a rapid decay can be observed just
after the Flame Pyrolysis (FP) zone, where the en-
dothermic gasication reactions start and a large and
rapid consumption of the combustion heat takes place.
Along the remaining 85% of the reactor height, the
temperature gradient is much lower, with values rang-
◦ ◦
ing between 900 C and 750 C, which are on line
with those from commercial ,uidized bed gasiers.
The above thermal balance can be regarded also as a
rst principle verication of the model along the bed
height.
The temperature at the transition time tdis has been
◦
evaluated to be about 1610 C. Two di9erent char con-
sumption mechanisms can be drawn at model level:
char particle diameter reduction at the starting process,
due to the surface reaction and the abrasion mech-
anisms; subsequently, after tdis , the reaction kinetic
becomes dominant and the reacting char particles in-
crease their porosity, with low reduction of the exter-
nal diameter. It implies high values of dp at the reactor
exit, but the related particles density is strongly re-
Fig. 2. (a) Gas composition versus bed height in dense and bubble
duced, so they are characterized by a great amount of
phases (dense phase); (b) Gas composition versus bed height in voids, accounting for the e9ective char consumption
dense and bubble phases (bubble phase). (see Figs. 4 and 5). This mechanism is rather di9erent
D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132 127
Table 1
Basic data for the gasication model run
Fig. 3. Overall gas composition versus bed height. Fig. 5. Gasication temperature, char particle density and bubble-
dense mass transfer coeCcient versus bed height.
Table 2
Basic experimental test data conditions
Wood chips Wood chips Almond Grass straw Corn stalk Pelletized
1.1 3.1 shell RDF
Fig. 12. Model verication for RUN 1.1. Fig. 14. Model verication for RUN 2.
Fig. 13. Model verication for RUN 3.1. Fig. 15. Model verication for RUN 3.
132 D. Fiaschi, M. Michelini / Biomass and Bioenergy 21 (2001) 121–132
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