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030/TL 03/01 50M, Copyright 2001, Anvil International

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Pipe Fitter Handbook


Another Anvil Advantage
Mini-catalog
Installation Procedures
Technical Data

Copyright 2001 by Anvil International, Inc. All Rights Reserved. No portion of this book may be reproduced
in any form by photostat, microfilm, xerography, or any other means, or incorporated into any information
retrieval system, electronic or mechanical, without the written permission of Anvil International, Inc.

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THE ANVIL ADVANTAGE


Anvil international is the largest and most complete manufacturer of fittings
and hangers in the world, with ISO 9000 manufacturing facilities in
Columbia, PA; Statesboro, GA; Henderson, TX; Longview, TX; Houston, TX;
and North Kingstown, RI. Together, they produce a package of quality flow
control products unmatched by any other single manufacturer.
With over 140 years of industry experience, you can rely on proven product
solutions to meet your specific needs. Just as important, Anvil sales
engineers help you get the job, and then help you get the job done. That
includes piping schematics - done by the experts in pipe support and strut
support engineering.
Plus, with five Regional Service Centers and various satellite offices located
strategically throughout North America, we can provide fast, local service,
yet we're big enough to offer the choices you need for a winning advantage.
Our focused product offerings include:
Malleable Iron Fittings and unions Forged Steel Fittings, Unions,
and Couplings
Gruvlok Fittings and Valves
Cast Iron Fittings and Flanges
Swage Nipples and Bull Plugs
Pipe Hangers and Supports
Catawissa Unions
Strut and Strut Fittings
Engineered Hangers
Welded and Seamless Pipe Nipples Mueller T-0ffs
Wrot Steel Couplings
Mueller UL-FM Valves
Fittings and Hangers Anvil is the largest manufacturer of fittings and
hangers in the world. Our foundries, equipped with current state-of-the-art
automated systems designed to maximize manufacturing efficiencies, produce a diverse line of malleable, forged steel, and cast iron fittings,
couplings, unions and steel nipples. The complete line includes a pipe
hanger or support of American manufacture for virtually any suspension
problem encountered in pipe installation work.
Gruvlok Universally utilized for joining pipe in a wide variety of piping
systems. The Gruvlok line has grown from a line of standard couplings and
fittings to a broad range of grooved product, plain end product, valves, pipe
preparation tools, and various accessories. The Gruvlok Copper Method employs the same procedures as those used for joining steel pipe, and offers a
simple and durable method of installing capper pipe without messy solder.
Power-Strut The Power-Strut metal framing system can be regarded as a
basic building material. An endless array of fittings provides freedom to
work at virtually any angle, along any surface, to shape a support system
that fits our customers exact needs.
History of Support Anvil International can trace its roots back to the mid
1800s. As we've evolved - first as Grinnell Supply Sales and Manufacturing,
then Supply Sales Company, and finally into Anvil - we've earned a global
reputation for producing quality, effective products you can trust. We will
build on the solid foundation of our past by continuing to provide the highest level of critical service and support, R&D, and the most complete
package of fittings, couplings, hangers, and supports in the world.
Anvil International. Our products have earned your trust. Our company will
keep it. Visit us on the web at: www.anvilintl.com

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TABLE OF CONTENTS
MINI CATALOG ............................................... 5 - 103
GRUVLOK COUPLINGS FOR GROOVED-END PIPE ............................................. 7
COUPLING DATA CHART NOTES .................................................................. 8
FIGURE 7001 STANDARD COUPLING .................................................... 9 - 10
FIGURE 7011 STANDARD COUPLING ......................................................... 11
FIGURE 7401 RIGIDLOK COUPLING .............................................. 12 - 13
FIGURE 7000 LIGHTWEIGHT COUPLING .................................................. 14
FIGURE 7400 RIGIDLITE COUPLING ..................................................... 15
FIGURE 7003 HINGELOK COUPLING ..................................................... 16
FIGURE 7010 REDUCING COUPLING ......................................................... 17
FIGURE 7012 FLANGE ................................................................ 18 - 20
FIGURE 7013 300# FLANGE ................................................. 18 - 19, 21
FIGURE 7042 OUTLET COUPLING ..................................................... 22 - 24
FIGURE 7044 BRANCH OUTLET ............................................................... 25
FIGURE 7045-FPT BRANCH ........................................................... 26 - 30
FIGURE 7046-GR BRANCH ............................................................ 26 - 30
FIGURE 7047, 7048, 7049 CLAMP-T CROSS .......................................... 30
GRUVLOK FITTINGS FOR GROOVED-END PIPE ....................................... 31 - 60
FLOW DATA FRICTIONAL RESISTANCE ............................................. 32
FITTING SIZE .............................................................................. 33
FIGURE 7050 - 90 ELBOW ......................................................... 33
FIGURE 7051 - 45 ELBOW ......................................................... 33
FIGURE 7052 - 2212 ELBOW .................................................... 33
FIGURE 7053 - 1112 ELBOW .................................................... 34
FIG. 7050 LR - 90 LR ELBOW .................................................. 34
FIG. 7051 LR - 45 LR ELBOW .................................................. 34
FIGURE 7060 TEE ................................................................... 35
FIG. 7061 REDUCING TEE STANDARD ....................................... 36 - 37
FIGURE 7063 TEE W/THREADED BRANCH ...................................... 38
FIGURE 7064 REDUCING TEE WITH THREADED BRANCH ..................... 39
FIG.URE 7072 GR X GR CONCENTRIC REDUCERS .......................... 40
FIGURE 7076 CONCENTRIC REDUCER GROOVE BY THREAD ................. 41
FIGURE 7076 GR X THD CONCENTRIC REDUCERS ...................... 41
FIGURES 7073 & 7097 ECCENTRIC REDUCERS .............................. 42
FIGURE 7069 45 LATERAL ...................................................... 43
FIGURE 7069 LATERALS ............................................................... 43
FIGURE 7070 45 REDUCING LATERAL ....................................... 44
FIGURES 7077, 7078 & 7079 SWAGED NIPPLES ......................... 45
FIGURE 7067 REDUCING TEE WYE .............................................. 46
FIGURE 7066 TEE WYE ............................................................ 47
FIGURE 7071 TRUE WYE .......................................................... 48
FIGURE 7084 - GROOVE X CLASS 150 FLANGE ................................. 49
FIGURE 7085 - GROOVE X CLASS 300 FLANGE ................................. 49
FIGURE 7055 GR X MPT - 90 ADAPTER ELBOW ......................... 50
FIGURE 7056 GR X MPT - 45 ADAPTER ELBOW ......................... 50
FIGURE 7087 GR X FPT ......................................................... 51
FIGURE 7050 RF REDUCING BASE SUPPORT ELBOWS ......................... 51
FIGURE 7087 FEMALE THREAD ADAPTER .......................................... 51
FIGURE 7074 CAP .................................................................... 52
FIGURE 7068 CROSS ............................................................... 52
FIGURE 7062 BULLHEAD TEE (GR X GR X FPT) ............................. 53
FIGURE 7065 STANDPIPE TEE (GR X GR X FPT) ............................. 53
FIGURE 7075 BULL PLUG ......................................................... 53
FIGURE 7050-3D - 90 ELBOW ................................................... 54
FIGURE 7057-3D - 60 ELBOW ................................................... 54
FIGURE 7051-3D - 45 ELBOW ................................................... 54

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TABLE OF CONTENTS
FIGURE 7058-3D - 30 ELBOW ................................................... 55
FIGURE 7052-3D - 2212ELBOW ................................................ 55
FIGURE 7053-3D - 1114ELBOW ................................................ 55
FIGURE 7050-5D - 90 ELBOW ................................................... 56
FIGURE 7057-5D - 60ELBOW .................................................... 56
FIGURE 7051-5D- 45ELBOW ..................................................... 56
FIGURE 7058-5D - 30ELBOW .................................................... 57
FIGURE 7052-5D - 2212ELBOW ................................................ 57
FIGURE 7053-5D - 1114ELBOW ................................................ 57
FIGURE 7050-6D - 90ELBOW .................................................... 58
FIG. 7057-6D - 60ELBOW ........................................................ 58
FIG. 7051-6D - 45ELBOW ........................................................ 58
FIG. 7058-6D - 30ELBOW ........................................................ 59
FIG. 7052-6D - 2212ELBOW ................................................... 59
FIG. 7053-6D - 1114ELBOW ................................................... 59
FIGURE 7080, 7081 & 7082 - ADAPTER NIPPLES .......................... 60
FIGURE 7086 - HOSE NIPPLES ...................................................... 60
SERIES 7700 GRUVLOK BUTTERFLY VALVE ...................................... 61 - 65
SERIES 7600 - BUTTERFLY VALVE .................................................... 66 - 67
SERIES 8000 GR - BUTTERFLY VALVE .............................................. 68 - 71
SERIES 7800 - GRUVLOK CHECK VALVE ............................................ 72 - 74
SERIES 7500 - GRUVLOK BALL-VALVES ............................................ 75 - 76
FLOW CONTROL COMPONENTS ............................................................... 77 GBV-S, GBV-T GLOBE VLAVES ................................................... 77
GBV-G, GBV-A BALANCING VALVES ...................................... 78 - 79
FIGURE 722FTV - TRI-SERVICE VALVE .................................... 80 - 81
FIGURE 7250 SUCTION DIFFUSER ............................................ 82 - 83
COPPER METHOD .......................................................................... 84 - 90
FIGURE 7400 RIGIDLITE COUPLING ................................................. 85
FIGURE 7012 GRUVLOK FLANGE ................................................ 86
FIGURE 7550 - 90 ELBOW ......................................................... 87
FIGURE 7551 - 45 ELBOW ........................................................ 87
FIGURE 7560 - TEES .................................................................. 87
FIGURE 7572 (GR X GR) - CONCENTRIC REDUCER ............................ 88
FIGURE 7574 - END CAPS ........................................................... 88
FIGURE 7582 - TRANSITION FITTING ............................................... 88
FIGURE 7575 (GR X CUP) - REDUCING ADAPTER .............................. 88
FIGURE 7561A - REDUCING TEE - (GR X GR X GR) .......................... 89
FIGURE 7564A - REDUCING TEE - (GR X GR X CUP) ......................... 89
FIGURE 7500C GROOVED-END COPPER BALL VALVE .......................... 90
FIGURE 7088, 7089 & 7090 DI-LOK DI-ELECTRIC NIPPLES ........... 91 - 92
HIGH PRESSURE COUPLINGS ............................................................ 93 - 94
FIGURE 7004 HPR COUPLING ................................................. 93
FIGURE 7004 EG END-GUARD COUPLING ................................... 94
GRUVLOK SOCK-IT PIPING METHOD ................................................. 95 - 98
FIGURE 7100 90 ELBOW (SOCK-IT X SOCK-IT) ........................... 95
FIGURE 7101 90 REDUCING ELBOW (SOCK-IT X NPT) .................. 96
FIGURE 7103 STRAIGHT TEE ...................................................... 96
FIGURE 7105 SOCK-IT TEE ....................................................... 97
FIGURE 7107 SOCK-IT COUPLING (S X S) ..................................... 98
FIGURE 7106 SOCK-IT REDUCING TEE (S X S X NPT) .................... 98
GRUVLOK GASKETS ..................................................................... 99 - 101
GRUVLOK LUBRICANTS ............................................................... 102 - 103

INSTALLATION ............................................. 104 - 125


TECHNICAL INFORMATION ................................... 126 - 183
ANVIL DESIGN SERVICES ................................... 184 - 185
6
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GRUVLOK COUPLINGS FOR GROOVED-END PIPE


Gruvlok couplings for
grooved-end pipe are available in nominal pipe sizes 1"
thru 30" and metric sizes.
The variety of coupling designs provides a universal
means for the connection
for pipe, fittings, and pipe
system components. The
wide assortment of Gruvlok couplings and gaskets permit selection
of the most suitable combination for a specific application, thus
providing the most versatile and economical pipe
system installation.

Material Specifications:
Housing:
Ductile Iron conforming to ASTM A536, Grade 65-45-12 or
Malleable Iron conforming to ASTM A47, Grade 32510.

Coatings:
Rust inhibiting lead-free paint
Color:
ORANGE (standard)
RED (optional)
Hot Dipped Zinc Galvanized (optional)
For other requirements contact your Gruvlok Sales Office.

Gaskets:
Elastomers with properties as designated in accordance with
ASTM D2000 for each gasket grade. Refer to the Gruvlok Gasket Selection Guide for details.

ANSI Bolts and Heavy Hex Nuts:


Heat treated, oval neck track head bolts conforming to ASTM
A183 Grade 2 with a minimum tensile strength of 110,000 psi
and heavy hex nuts of carbon steel conforming to ASTM A563.
Bolts and nuts are provided zinc electroplated as standard.

Metric Bolts and Heavy Hex Nuts:


Heat treated, zinc electroplated oval neck track head bolts
made of carbon steel with mechanical properties per ISO 8981 Class 8.8 or 9.8. Hex nuts are zinc electroplated followed by
a yellow chromate dip.
Stainless Steel Bolts and Nuts are also available.
Contact your Gruvlok Sales Office for details.

Gruvlok Couplings for Grooved-End Pipe


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COUPLING DATA CHART NOTES


1

Gruvlok Couplings are identified by either the nominal ANSI


pipe size in inches or pipe O.D. in millimeters (see column 2).

Nominal Outside Diameter of Pipe.

Maximum line pressure, including surge, to which a joint can


be subjected. Working pressure ratings are based on standard
wall steel pipe with standard cut or roll grooves in accordance with
Gruvlok specifications. For Performance Data on other than
standard wall pipe, refer to Technical data section.
Note: For one time field test only the maximum joint working
pressure may be increased to 11/2 times the figure shown.

Maximum end load from all interior and/or exterior forces to


which the joint can be subjected are based on standard wall
steel pipe with standard cut or roll grooves in accordance with
Gruvlok specifications.

Range of pipe end separation is the gap between the pipe


ends due to assembly.

Maximum allowable deflection of pipe from centerline when


using standard cut grooved steel pipe. For details see design
factors in Gruvlok Technical data section.

6
7

X, Y, and Z are external dimensions for reference


purposes only.

The quantity of bolts equals the number of housing segments


per coupling.

When applicable, nuts must be tightened alternating and


evenly to the recommended bolt torque.

10

Approximate weight for a fully assembled coupling with


gasket, bolts, and nuts.

COUPLING DATA CHART NOTES


Nom. Size

Pipe OD

Max. Wk.
Pressure

In/mm

In/mm

PSI/bar

Max. End
Load

Range of
Pipe End
Separation

Lbs./KN

In/mm

Deflection from CL
Degrees Per
Coupling
in./ft.
mm/m

COUPLING DATA CHART NOTES (CONT.)


X

Coupling Dimensions
Y

In/mm

In/mm

7
8
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Coupling Bolts
Qty
Size

In/mm

In/mm

Bolt
Torque

Approx.
Wt. Ea.

Ft.-Lbs./N-M

Lbs./Kg

10

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7001 STANDARD COUPLING


The Fig. 7001 is designed for a wide range of applications, including
Commercial/Industrial Construction, Mining, Process piping, and many
others.
The housing design allows for optimum strength without excessive casting
weight. The Fig. 7001 coupling has a working pressure rating up to 1000
psi (69 bar).
Working Pressure, End Load, Pipe End Separation and Deflection values
are based on standard wall steel pipe with cut grooves in accordance with
Gruvlok specifications.
For standard Roll Groove steel pipe reduce the values for deflection from CL
by 50%.
FM
For fire protection service
contact your Gruvlok representative

Z
Y

X
SIZES 1" - 14"

Gruvlok Couplings for Grooved-End Pipe


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SIZES 16" - 24"

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FIGURE 7001 STANDARD COUPLING


FIGURE 7001 STANDARD COUPLING
Max. Max.
Nom. Pipe Wk.
End
Size OD Press. Load

Range
Deflection
of Pipe
from CL
End
Per
Per
Sep. Coupling in./ft.

In/mm In/mm PSI/bar Lbs./KN

In/mm

Degrees

-18

Coupling Dim. Coupling Bolts*Approx.


X
Y
Z
Size Wt. Ea.

mm/m In/mmIn/mm In/mm Qty.

1 1.315 1000
25 33.4 68.9

1,358 0
5 26'
6.04 0 - 3.2

1.14
94.7

212

412

178

64 114

48

114 1.660 1000


32 42.2 68.9

2,164 0 -18 4 19'


9.63 0 - 3.2

0.90
75.3

234 412
70 114

112 1.900 1000


40 48.3 68.9

2,835 0 -18 3 46'


12.61 0 - 3.2

0.79
65.7

2
50

4,430 0 -18
19.71 0 - 3.2

3 1'

212 2.875 1000


65 73.0 68.9
3 OD 2.996 1000
65 76.1 68.9

In/mm
38

214

Lbs./Kg

x
M10 x 57

1.3
0.6

178
48

38

x 214
M10 x 57

1.4
0.6

3 458
76 117

178
48

38 x 214
M10 x 57

1.5
0.7

0.63
52.6

358 618
92 156

178
48

6,492 0 -18 2 29'


28.88 0 - 3.2

0.52
43.3

414 612
108 165

178
48

7,050 0 -18 2 23'


31.36 0 - 3.2

0.50
41.6

414 634
108 171

178
48

9,621 0 -18
42.80 0 - 3.2

2 3'

0.43
35.8

478 718
124 181

178
48

x3
M12 x 76

4.3
2.0

312 4.000 1000 12,566 0 -18 1 48'


90 101.6 68.9 55.90 0 - 3.2

0.38
31.4

514 814
133 210

178
48

58 x 312
M16 x 89

5.1
2.3

4 4.500 1000 15,904 0 -14 3 11'


100 114.3 68.9 70.75 0 - 6.4

0.67
55.5

614 834
159 222

2
51

58 x 312
M16 x 89

6.8
3.1

5 5.563 1000 24,306 0 -14 2 35'


125 141.3 68.9 108.12 0 - 6.4

0.54
45.1

714 1114
184 286

2
51

34

x 412
M20 x 110

9.6
4.4

6 6.625 1000 34,472 0 -14 2 10'


150 168.3 68.9 153.34 0 - 6.4

0.45
37.8

858 1134
219 298

2
51

34 x 412 11.8
M20 x 110 5.4

612 OD6.500 1000 33,183 0 -14 2 12'


150 165.1 68.9 147.61 0 - 6.4

0.46
38.4

814 1134
210 298

2
51

800
55.2

46,741 0 -14 1 40'


207.91 0 - 6.4

0.35
29.1

11 1438 238
279 365 60

x5
21.7
M22 x 140 9.8

10 10.750 800
250 273.0 55.2

72,610 0 -14 1 20'


322.99 0 - 6.4

0.28
23.3

1318 1658 258


333 422 67

78 x 5
27.0
M22 x 140 12.2

3
80

2.375 1000
60.3 68.9

3.500 1000
88.9 68.9

8 8.625
200 219.1

12

3.1
1.4

12

x3
M12 x 76

3.7
1.7

12 x 3
M12 x 76

4.3
2.0

x3
M12 x 76

12

34

x 412 11.8
M20 x 110 5.4
78

12 12.750 800 102,141 0 -14


300 323.9 55.2 454.35 0 - 6.4

1 7'

0.23
19.5

1512 1858 258


394 473 67

14 14.000 300
350 355.6 20.7

46,181 0 -14
205.43 0 - 6.4

1 2'

0.22
18.0

1618 2012
410 521

3
76

16 16.000 300
400 406.4 20.7

60,319 0 -14 0 54'


268.31 0 - 6.4

0.19
15.7

1818 2278
460 581

3
76

1 x 512

50.0
22.7

18 18.000 300
450 457.2 20.7

76,341 0 -14 0 48'


339.58 0 - 6.4

0.17
14.0

2118 2538 318


537 645 79

1 x 512

72.0
32.7

20 20.000 300
500 508.0 20.7

94,248 0 -14 0 43'


419.23 0 - 6.4

0.15
12.5

23 2814 318
584 718 79

1 x 512

82.0
37.2

24 24.000 300 135,717 0 -14 0 36'


600 609.6 20.7 603.70 0 - 6.4

0.13
10.5

27 3238 318
686 822 79

4 118 x 512 90.0

40.8

98,226 0 -14 0 33'


436.93 0 - 6.4

0.12
9.6

3312 3512 318


851 902 79

6 118 x 512 105

47.6

30 ID 31.000 150 113,215 0 -14 0 28'


750 787.4 10.3 503.61 0 - 6.4

0.10
8.1

3334 3814 358


857 972 92

28 ID 28.875 150
700 733.4 10.3

78

x5
35.0
M22 x 140 15.9
78

x5
37.0
M22 x 140 16.8

1 x 512

137
62.1

* Available in ANSI or metric bolt sizes only as indicated.


For additional details see coupling data chart notes

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Gruvlok Couplings for Grooved-End Pipe


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FIG. 7011 STANDARD COUPLING


The Gruvlok Figure 7011 Standard
Z
Y
Coupling is a flexible coupling designed
to join roll grooved or cut grooved
30" OD pipe for a wide range of
X
applications, including Commercial/
Industrial Construction, Mining, Process
Piping and many others. This coupling's
operating temperature ranges from
+40F to 230F (-40C to 110C) with the Grade E EPDM gasket and
+20F to 180F (-29C to 82C) with the Grade T Nitrile gasket. The
operating pressure ranges 15" of Hg. vacuum to 300 psig on standard wall
steel pipe.
Housing Design: This six-segment coupling's housing is cast in ductile iron
per ASTM A536 Grade 65-45-12. Each housing segment is machined to assure a close dimensional fit with pipe ends that are prepared in accordance
with Gruvlok "Roll and Cut Groove Specifications" shown in the installation
section of this handbook.
Gasket Design: The gasket design is a "C" Style cross section and features a
larger cross section to provide optimal sealing throughout the range of pipe
dimensional variations and operating conditions. The gasket is available in
EPDM and Nitrile, to facilitate use in a wide range of applications. For
Gruvlok gasket material recommendations see the Gruvlok catalog.
Bolts and Heavy Hex Nuts: Heat treated, oval neck track bolts of carbon
steel conforming to ASTM A183 Grade 2 and heavy hex nuts of carbon steel
conforming to ASTM A563. Bolts and nuts are zinc plated per ASTM B633
as standard.
Pipe End Preparation: Pipe grooving is simple, easy and quick. It is critical
that the pipe ends be prepared in accordance with the Gruvlok "Roll and Cut
Groove Specifications" shown in the installation section of this handbook.
For roll grooved pipe, grinding the weld seam on the interior and exterior of
the pipe may be required. Not performing this operation may result in improper assembly of the coupling, gasket leakage and damage to the roll
grooving machine.

FIGURE 7011 STANDARD COUPLING


Nom.
Size

Max. Max. Range of Deflection from CL


Pipe Wk. End Pipe End Per
Coupling Dim. Coupling Bolts* Approx.
OD Press. Load
Sep. Coupling in./ft. X
Y
Z
Size
Wt. Ea.

In/mm

In/mm PSI/bar Lbs./KN

In/mm

Degrees

30 O.D. 30.000 300 212,058 0- 316 040'


750

762.0 20.7

943.2

0-4.8

mm/m In/mm

In/mm In/mm Qty.

0.14

34

3912 5

11.5

864

1003 127

In/mm

Lbs./Kg

6 114 x 438 200

90.9

Working pressure and end load values are for standard wall pipe.

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7401 RIGIDLOK COUPLING


The Fig. 7401 Rigidlok Coupling from Gruvlok provides a rigid,
locked in pipe connection. Rigidity is attained simply; it is designed in.
The Fig. 7401 Rigidlok coupling is based on a technologically advanced
housing design that conforms to and grips the pipe. With the Fig. 7401
there emerges a new generation of rigid couplings.
Coupling installation is fast and easy, remove only one nut and swing the
housing over the gasket and into the grooves. The exclusive Guidelok
feature automatically separates the grooved pipe ends and guides the
coupling into position as the bolts are tightened. Precisely sized and
oriented tines in the housing key section firmly grip the pipe. The
combination of these designed in features produce a secure, rigid pipe joint
connection.
This coupling is an ideal connector for pumps, valves and most other
applications that require a rigid connection.
The Fig. 7401 Rigidlok Coupling is designed for use with roll grooved or cut
grooved standard weight and roll grooved lightweight pipe, as well as with
grooved-end fittings and valves. The Rigidlok Coupling maintains a rigid
connection with support and hanging in conformance with applicable ANSI
B31.1 Power Piping Code, ANSI B31.9 Building Service Pipe Code as well as
NFPA 13 sprinkler systems.
The Fig. 7401 Rigidlok Coupling allows for working pressure ratings to 750
psi (51.7 bar) when used on standard wall roll or cut grooved pipe.
Z

112 - 12
Y

14 - 18
Z

FM

For fire protection service


contact your Gruvlok representative

20 - 24

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FIGURE 7401 RIGIDLOK COUPLING


FIGURE 7401 RIGIDLOK COUPLING
Nom.
Size

Pipe
OD

Max.
Wk.
Pressure

In/mm

In/mm

PSI/bar

112

40
2
50
212
65
3 OD
65
3
80
4
100
5
125
512 OD
125
6
150
612 OD
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

1.900
48.3
2.375
60.3
2.875
73.0
2.996
76.1
3.500
88.9
4.500
114.3
5.563
141.3
5.500
139.7
6.625
168.3
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
750
51.7
600
41.4
500
34.5
400
27.6
300
20.7
300
20.7
300
20.7
300
20.7
250
17.2

Max.
End
Load

Range
of Pipe
End
Sep.

Lbs./KN

In/mm

2,126
9.46
3,323
14.78
4,869
21.66
5,287
23.52
7,216
32.10
11,928
53.06
18,229
81.09
17,819
79.26
25,854
115.00
24,887
110.70
35,056
155.94
45,381
201.87
51,070
227.17
46,181
205.43
60,319
268.31
76,341
339.58
94,248
419.23
113,097
503.08

-18

0
0 - 3.2
0 -18
0 - 3.2
0 -18
0 - 3.2
0 -18
0 - 3.2
0 -18
0 - 3.2
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4

Coupling Dim.
Y
Z

In/mm In/mm In/mm

3
76
312
89
4
102
418
105
434
121
578
149
7
178
7
178
818
206
8
203
1012
267
1278
327
15
381
1614
413
1818
460
2012
521
23
581
2718
689

518

178

130
558
143
618
156
618
156
714
184
838
213
10
254
934
248
1118
283
11
279
1418
359
1712
445
1912
495
1934
502
2214
565
2438
619
2678
683
3078
784

48
178
48
178
48
178
48
178
48
218
54
218
54
218
54
218
54
218
54
258
67
258
67
258
67
3
76
3
76
318
79
318
79
318
79

Coupling Bolts*
Size
Qty.

2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
4
4

In/mm

38

214

x
M10 x 57
38 x 212
M10 x 70
38 x 212
M10 x 70
38 x 212
M10 x 70
12 x 3
M12 x 76
12 x 3
M12 x 76
58 x 312
M16 x 89
58 x 312
M16 x 89
58 x 312
M16 x 89
58 x 312
M16 x 89
34 x 412
M20 x 110
1x6

1x6

78 x 512

78 x 512

78 x 512

1x6

1x6

Approx.
Wt. Ea.
Lbs./Kg

1.8
0.8
2.4
1.1
2.9
1.3
3.4
1.5
3.6
1.6
5.0
2.3
6.9
3.1
6.9
3.1
7.9
3.6
7.6
3.4
15.9
7.2
25.6
11.6
30.5
13.8
36.1
16.4
40.8
18.5
51.6
23.4
68.3
31.0
89.3
40.5

* Available in ANSI or metric bolt sizes only as indicated.


For additional details see coupling data chart notes

Gruvlok Couplings for Grooved-End Pipe


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FIG. 7000 LIGHTWEIGHT COUPLING


The Fig. 7000 Coupling is designed for applications requiring moderate internal pressures. The Fig. 7000 Coupling is approximately 30% lighter in
weight than the Fig. 7001 Coupling, and allows for working pressure ratings
up to 600 psi (41.4 bar). The Figure 7000 Lightweight Coupling with a
Grade E Type A C Style Gasket is intended for use in fire protection systems with a maximum ambient temperature of 150F. when installed in
accordance with NFPA Standard 13 Sprinkler
Z
Y
System
For standard Roll Groove steel pipe reduce
the values for deflection from CL by 50%.
FM
For fire protection service
contact your Gruvlok representative

For additional details see


coupling data chart notes

FIGURE 7000 COUPLING


Max. Max. Range of Deflection from CL
Nom. Pipe Wk. End Pipe End Per
Coupling Dim.
Size OD Press. Load
Sep. Coupling in./ft.
X
Y
Z
In/mm

1
25
114
32
112
40
2
50
212
65
3 OD
65
3
80
312
90
4
100
414 OD
100
5
125
514 OD
125
512 OD
125
6
150
614 OD
150
612 OD
150
8
200

In/mm PSI/bar Lbs./KN In/mm

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
2.996
76.1
3.500
88.9
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0
5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1

14
Previous

600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
600
41.4
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5

815 0 -18
3.62 0 - 3.2
1,299 0 -18
5.78 0 - 3.2
1,701 0 -18
7.57 0 - 3.2
2,658 0 -18
11.82 0 - 3.2
3,895 0 -18
17.33 0 - 3.2
4,230 0 -18
18.82 0 - 3.2
5,773 0 -18
25.68 0 - 3.2
7,540 0 -18
33.54 0 - 3.2
9,543 0 -14
42.45 0 - 6.4
8,512 0 -14
37.86 0 - 6.4
12,153 0 -14
54.06 0 - 6.4
10,766 0 -14
47.89 0 - 6.4
11,879 0 -14
52.84 0 - 6.4
17,236 0 -14
76.67 0 - 6.4
15,384 0 -14
68.43 0 - 6.4
16,592 0 -14
73.80 0 - 6.4
29,213 0 -14
129.950 - 6.4

Coupling Bolts* Approx.


Size
Wt. Ea.

Degrees

mm/m

In/mm In/mm In/mm Qty.

5 26'

1.14
94.7
0.90
75.3
0.79
65.7
0.63
52.6
0.52
43.3
0.50
41.6
0.43
35.8
0.38
31.4
0.67
55.5
0.70
58.7
0.54
45.1
0.57
47.7
0.54
45.4
0.45
37.8
0.48
39.8
0.46
38.4
0.35
29.1

238
60
234
70
3
76
312
89
4
102
4
102
458
117
518
130
578
149
512
140
7
178
612
165
634
171
8
203
712
191
734
197
10
264

4 19'
3 46'
3 1'
2 29'
2 23'
2 3'
1 48'
3 11'
3 22'
2 35'
2 44'
2 36'
2 10'
2 17'
2 12'
1 40'

414
108
438
111
458
117
512
140
534
146
618
156
634
171
758
194
818
206
734
197
958
244
918
232
938
238
11
279
1038
264
1034
273
1314
337

134
44
134
44
134
44
134
44
134
44
134
44
134
44
134
44
2
51
2
51
2
51
2
51
2
51
2
51
2
51
2
51
238
60

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

In/mm

Lbs./Kg

38 x 214
1.3
M10 x 57 0.6
38 x 214
1.4
M10 x 57 0.6
38 x 214
1.5
M10 x 57 0.7
38 x 214
3.1
M10 x 57 1.4
38 x 214
2.3
M10 x 57 1.0
38 x 214
2.3
M10 x 57 1.0
12 x 3
2.9
M12 x 76 1.3
12 x 3
3.1
M12 x 76 1.4
12 x 3
4.6
M12 x 76 2.1
12 x 3
4.0
M12 x 76 1.8
58 x 312
6.1
M16 x 89 2.8
58 x 312
5.7
M16 x 89 2.6
58 x 312
6
M16 x 89 2.7
58 x 312
8.1
M16 x 89 3.7
58 x 312
6.7
M16 x 89 3.0
58 x 312
7.0
M16 x 89 3.2
34 x 412
14.2
M20 x 110 6.4

Gruvlok Couplings for Grooved-End Pipe


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FIG. 7400 RIGIDLITE COUPLING


The Fig. 7400 Rigidlite Coupling from Gruvlok is specially designed to provide a rigid, locked-in pipe connection to meet the specific demands of rigid
design steel pipe and copper tube systems. Fast and easy swing-over installation of the rugged lightweight housing produces a secure, rigid pipe joint.
The Fig. 7400 Rigidlite Coupling is UL Listed and FM Approved for 300 psi
(20.7 bar) fire protection service in both wet and dry systems with roll
grooved or cut grooved steel pipe prepared in accordance with Gruvlok
grooving specifications. Figure 7400 Rigidlite Coupling is available with the
Grade E C style gasket intended for use with the Gruvlok Copper Method.
The Fig. 7400 Rigidlite Coupling with a Grade
E Type A C style gasket is intended for use
in ambient temperature fire protection systems installed in accordance with NFPA
Standard 13 Sprinkler Systems.

X
FM
For fire protection service
contact your Gruvlok representative

FIGURE 7400 RIGIDLITE COUPLING


Nom.
Size

Pipe
OD

Max.
Wk.
Pressure

In/mm

In/mm

PSI/bar

1
25
114
32
112
40
2
50
212
65
3 OD
65
3
80
4
100
5
125
512 OD
125
6
150
612 OD
150
8
200

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
2.996
76.1
3.500
88.9
4.500
114.3
5.563
141.3
5.500
139.7
6.625
168.3
6.500
165.1
8.625
219.1

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7

Max. Range of
End Pipe End
Load
Sep.
Lbs./KN

407
1.81
649
2.89
851
3.78
1,329
5.91
1,948
8.66
2,115
9.41
2,886
12.84
4,771
21.22
7,292
32.44
7,127
31.70
10,341
46.00
9,955
44.28
17,528
77.97

In/mm

-18

Coupling Dim.
X
Y
Z
In/mm In/mm In/mm

214

412

0
0 - 3.2 57 114
0 -18 258 434
0 - 3.2 67 121
0 -18 278 478
0 - 3.2 73 124
0 -18 314 512
0 - 3.2 83 140
0 -18 378 6
0 - 3.2 98 152
0 -18
4 578
0 - 3.2 102 149
0 -18 412 634
0 - 3.2 114 171
0 -14 558 734
0 - 6.4 143 197
0 -14 678 914
0 - 6.4 175 235
0 -14 634 914
0 - 6.4 171 235
0 -14 778 1038
0 - 6.4 200 264
0 -14 734 1038
0 - 6.4 197 264
0 -18 1014 1234
0 - 3.2 260 324

134

44
134
44
134
44
134
44
134
44
134
44
134
44
178
48
2
51
2
51
2
51
2
51
238
60

Coupling Bolts
Size
Qty.

2
2
2
2
2
2
2
2
2
2
2
2
2

In/mm

38

214

x
M10 x 57
38 x 214
M10 x 57
38 x 214
M10 x 57
38 x 214
M10 x 57
38 x 214
M10 x 57
38 x 214
M10 x 57
38 x 234
M10 x 70
38 x 234
M10 x 70
12 x 3
M12 x 76
12 x 3
M12 x 76
12 x 3
M12 x 76
12 x 3
M12 x 76
12 x 3
M12 x 76

Approx.
Wt. Ea.
Lbs./Kg

1.2
0.5
1.3
0.6
1.4
0.6
1.6
0.7
1.9
0.9
1.9
0.9
2.1
1.0
3.1
1.4
4.6
2.1
4.5
2.0
5.5
2.5
5.5
2.5
8.4
3.8

For additional detail see coupling data chart notes.

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7003 HINGELOK COUPLING


The Fig. 7003 Hingelok Coupling is specially designed for applications
requiring a quick connection and/or disconnection of a pipe joint. The two
coupling halves are hinged for ease of handling and are secured by a camaction handle. Sizes 1-1/2" to 4" use toggle link plates and sizes 5" to 8" use
a toggle bolt to attach the cam-action handle to the housings. A locking pin
through the handle prevents accidental opening of the coupling. Fig. 7003
Hingelok Coupling is a flexible coupling and allows working pressure ratings
up to 300 psi (20.7 bar).
Y

Special Note:
Fig. 7003 Hingelok Couplings are not
designed for eccentric loading and
therefore are not recommended for use at
the end of concrete pumping booms or
X
vertical risers above 30 feet (9.1 meters).
Shockload must be considered and is to
be included in the maximum working
pressure listed above. Coupling keys,
gasket cavity, and pipe grooves must be
kept free of all foreign matter. Proper anchoring practice must always be
exercised.

FIGURE 7003 HINGELOK COUPLING


Range of Deflection from CL
Pipe End per
Sep. Coupling in./ft.

Nom.
Size

Pipe
OD

Max.
Wk.
Pressure

Max.
End
Load

In./DN(mm)

In./mm

PSI/bar

Lbs./kN

Coupling

Dimensions
X
Y
Z

Approx.
Wt. Ea.

In./mm

degrees

mm/m

-18

3 46'

0.79

358

414

178

1.7

65.7

92

108

48

0.8

0.63

414

478

178

2.2

52.6

108

124

48

1.0

178

3.2

112

1.900

300

851

40

48.3

20.7

3.78

0 - 3.2
-18

In./mm In./mm In./mm Lbs./Kg

2
50

2.375

300
20.7

1,329

5.91

0
0 - 3.2

3 1'

60.3

212

2.875

300

1,948

0 -18

2 29'

0.52

514

578

65

73.0

20.7

8.66

0 - 3.2

43.3

133

149

48

1.5

3.500

300

2,886

0 -18

2 3'

0.43

558

612

178

3.6

80

88.9

20.7

12.84

0 - 3.2

35.8

143

165

48

1.6

4,771

-14

197

2
51

5.1

55.5

7
178

734

0.54

858

912

218

9.5

45.1

219

241

54

4.3

1078

218

11.2

4
100

4.500

114.3

300
20.7

21.22

0
0 - 6.4
-14

3 11'

0.67

2.3

5
125

5.563

300
20.7

7,292

32.44

0
0 - 6.4

2 35'

141.3

6.625

300

10,341

0 -14

2 10'

0.45

978

150

168.3

20.7

46.00

0 - 6.4

37.8

251

276

54

5.1

8.625

300

17,528

0 -14

1 40'

0.35

12

1318

212

18.1

200

219.1

20.7

77.97

0 - 6.4

29.1

305

333

64

8.2

For additional details see coupling Data Chart Notes

16
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Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7010 REDUCING COUPLING


The Fig. 7010 Reducing Coupling makes it possible to directly connect two
different pipe sizes, eliminating the need for two couplings and a reducing
fitting. The specially designed
Y
Z
reducing coupling gasket with a
center rib assures proper positioning
of the gasket and prevents the
X
smaller pipe from telescoping into
the larger during assembly. Fig.
7010 Reducing Coupling allows for
working pressure ratings up to 500 PSI
(34.5 bar).

FM

Fig. 7010

For fire protection service


contact your Gruvlok representative

Coupling with Gasket

FIGURE 7010 REDUCING COUPLING


Nom.
Size

Larger Smaller Max. Max. Range of Deflection from CL


Coupling
Pipe Pipe Wk.
End Pipe End Per
Coupling Dim.
Bolts Approx.
OD
OD Press. Load
Sep. Coupling in./ft. X
Y
Z
Size Wt. Ea.

In/mm

In/mm

In/mm PSI/bar Lbs./KN

In/mm Degrees mm/m In/mm In/mm In/mm Qty.

2 x 112 2.375 1.900 500 2,215 0 -18 1 53' 0.39


50 x 40 60.3 48.3 34.5 9.85 0 - 3.2
32.9

In/mm

Lbs./Kg

358 578 178 2 12 x 234 2.0


92 149 48
M12 x 76 0.9

212 x 2 2.875 2.375 500 3,246 0 -18 1 33' 0.32 414 638 178 2 12 x 234 3.5
65 x 50 73.0 60.3 34.5 14.44 0 - 3.2
27.0 108 162 48
M12 x 76 1.6
3 x 2 3.500 2.375 500 4,811 0 -18 1 17' 0.27 478 718 178 2 12 x 234 4.4
80 x 50 88.9 60.3 34.5 21.40 0 - 3.2
22.4 124 181 48
M12 x 76 2.0
3 x 212 3.500 2.875 500 4,811 0 -18 1 17' 0.27 478 718 178 2 12 x 234 4.1
80 x 65 88.9 73.0 34.5 21.40 0 - 3.2
22.4 124 181 48
M12 x 76 1.9
4x2

4.500 2.375 500

7,952

0 -316 2 38' 0.55

100 x 50 114.3 60.3 34.5 35.37 0 - 4.8


4 x 212 4.500 2.875 500

7,952

4.500 3.500 500

7,952

0 -316 2 38' 0.55

100 x 80 114.3 88.9 34.5 35.37 0 - 4.8


5x4

5.563 4.500 500 12,153 0

125 x 100 141.3 114.3 34.5 54.06 0 - 6.4


6x4

6.625 4.500 500 17,236 0

-14

150 x 100 168.3 114.3 34.5 76.67 0 - 6.4


6x5
8x6

2 5'

8.9
M16 x 89 4.0

2 58 x 312

7.9

M16 x 89 3.6
2 34 x 412 6.7

45.9 159 225 51

M20 x 110 3.0

614 878

218

2 34 x 412 11.4

36.4 184 270 54

M20 x 110 5.2

0.44

1 44' 0.36

714
814

1058
1158

218

2 34 x 412 13.4

30.2 210 295 54

M20 x 110 6.1


812 1158 218 2 34 x 412 13.5

30.2 216 295 54

8.625 6.625 500 29,213 0 -14 1 15' 0.26 1012 14

200 x 150 219.1 168.3 34.5 129.95 0 - 6.4

2 58 x 312

6.625 5.562 500 17,236 0 -14 1 44' 0.36

150 x 125 168.3 141.3 34.5 76.67 0 - 6.4

614 878

45.9 159 225 51

0 -316 2 38' 0.55


-14

45.9 159 225 51

100 x 65 114.3 73.0 34.5 35.37 0 - 4.8


4x3

614 878

M20 x 110 6.1


214 2 34 x 414 17.7

21.8 267 356 57

8.0

For additional details see coupling Data Chart Notes

Gruvlok Couplings for Grooved-End Pipe


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FIGURES 7012 & 7013 GRUVLOK FLANGES


The Gruvlok Fig. 7012 Flange allows direct connection of Class 125 or Class
150 flanged components to a grooved piping system.
The Gruvlok Fig. 7013 300# Flange allows direct connection of Class 250 or
Class 300 flanged components to a Gruvlok piping system. The two halves
of the 2" thru 12" sizes of both Gruvlok Flanges are drawn together by a
latch bolt which eases assembly on the pipe. The 14" thru 24" sizes of the
Gruvlok Fig. 7012 Flange are cast in four segments. A specially designed
gasket provides a leak-tight seal on both the pipe and the mating flange
face.
Gruvlok Flanges have designed-in anti-rotation tangs which bite into and
grip the side of the pipe groove to provide a secure, rigid connection.

Fig. 7012 Flange


Y

2"-12" sizes

14"-24" sizes

Fig. 7013 300# Flange


Y

X
Bmin.
Amax.

Note A

Gruvlok Figure 7012


or 7013 Flange

Mating Flange
Component

Notes 1 and 2

Grooved Pipe
Gruvlok Flange Adapter Insert

18
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Rubber Surface

Gruvlok Couplings for Grooved-End Pipe


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FIGURES 7012 & 7013 GRUVLOK FLANGES


Gruvlok Figure 7012
or 7013 Flange

Serrated Face
Mating Flange

Notes 3 and 4

FM

Grooved Pipe
Gruvlok Flange Adapter Insert

Flange
Gasket

For fire protection service


contact your Gruvlok representative

A. The sealing surfaces A Max. to B. Min. of the mating flange must be


free from gouges, undulations and deformities of any type to ensure
proper sealing of the gasket.
B. Gruvlok Flanges are to be assembled on butterfly valves so as not to interfere with actuator or handle operation.
C. Do not use Gruvlok Flanges within 90 degrees of one another on standard fittings because the outside dimensions may cause interference.
D. Gruvlok Flanges should not be used as anchor points for tie-rods
across non-restrained joints.
E. Fig. 7012 and Fig. 7013 Gruvlok Flange sealing gaskets require a hard
flat surface for adequate sealing. The use of a metal adapter insert is required for applications against rubber faced valves or other equipment.
The adapter insert is installed between the Gruvlok Flange sealing gasket and the mating flange or surface to provide a good sealing surface
area.
F.

Gruvlok Flanges are not recommended for use against formed rubber
flanges.

G. An additional bolt is recommended for the hinge side of the 2" - 12" Figure 7012 when connecting to lug valves.
H. Contact your Gruvlok Sales Office for Di-Electric Flange connections.

Applications which require a Gruvlok Flange Adapter Insert:


1. When mating to a wafer or lug valve, if the valve is rubber faced in the
area designated by the sealing surface dimensions (A Max. to B Min.),
place the metal adapter insert between the valve and the Gruvlok flange.
2. When mating to a rubber-faced metal flange, the metal adapter insert is
placed between the Gruvlok Flange and the rubber-faced flange.
3. When mating to a serrated flange surface, a standard full-faced flange
gasket is installed against the serrated flange face and the metal adapter
insert is placed between the Gruvlok Flange and the standard Flange
gasket.
4. When mating to valves or other component equipment where the flange
face has an insert, use procedure described in note 3.

Gruvlok Couplings for Grooved-End Pipe


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19
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FIGURE 7012 FLANGE


Y
Z

14"-24"
sizes

2"-12"
sizes

GRUVLOK FIGURE 7012 FLANGE


ANSI CLASS 125 AND 150 OR ISO PN10 OR PN16 BOLT PATTERNS
Nom.
Size

Pipe
OD

Max.
Wk.
Press.

Max.
End
Load

In/mm

In/mm

PSI/bar Lbs./KN

2.375

300

1,329

50

60.3

20.7

5.91

2 1 2

2.875

300

1,948

65

73.0

20.7

8.66

Mating
Flange Bolts
Approx.
Range Dim. Sealing Surface Qty.
Size
Wt.
X
Y
Z A Max. B Min. ANSI (ANSI) in.
Ea.

Latch*
Bolt
Size
In/mm
38

In/mm In/mm In/mm In/mm

x 23 4

61 4

8 38

34

M10 x 70

159

213

9 12

M10 x 70

178

38

x 23 4

In/mm PN10 (16) (ISO) mm


58

x 2 3 4

Lbs./Kg

2 38

3716

19

60

87

M16 x 70

1.9

34

2 78

58

x 2 3 4

4.6

241

19

73

102

2.1

9 34

34

4.2

3 OD
65

2.996
76.1

300
20.7

2,115
9.41

M10x70

71 4

184

248

19

3
76

4 18

105

M16 x 70

4.8
2.2

3
80

3.500
88.9

300
20.7

2,886
12.84

38

x 23 4
M10 x 70

77 8
200

1012 34
267 19

3 12
89

4916
116

4
8

5 8

x 2-34
M16 x 70

6.0
2.7

4
100

4.500
114.3

300
20.7

4,771
21.22

38

x 23 4
M10 x 70

9
229

1112 34
292 19

4 12
114

5916
141

8
8

58

x 2 3 4
M16 x 70

6.3
2.9

5
125

5.563
141.3

300
20.7

7,292
32.44

38

x 23 4
M10 x 70

10
254

1212 78
318 22

5916
141

6 34
171

8
-

34

x 2 7 8

8.8
4.0

512 OD 5.500
125 139.7

300
20.7

7,127
31.70

M10 x 70

97 8
251

1278 78
327 22

5916
141

6 34
171

M16 x 75

15.6
7.1

300 10,341 38 x 234


20.7 46.00 M10 x 70

11
279

14
356

78

71316
198

8
8

34

22

6 58
168

x 3 1 8
M20 x 80

9.6
4.4

300

9,955

1114

14

78

6 58

71316

M10 x 70

286

356

22

168

198

M20 x 80

9.7

44.28

8 58

10

34

15.6

6
150

6.625
168.3

612 OD 6.500

150

165.1

20.7

8.625

300

17,528 38 x 234 1312 1612

200

219.1

20.7

419

25

219

254

10.750

300

77.97 M10 x 70
27,229 38 x 234

343

10

16

19

1034

1218

12

78

x 3 1 2

18.2

250

273.1

20.7

121.12 M10 x 70

406

483

25

273

308

12

M20 x 90

8.3

12
300

12.750

300 38,303 38 x 234


20.7 170.38 M10 x 70

19
483

2134 114

1234

1418

12

78

x 3 3 4

29.9

552

32

324

359

12

13.6

300 38,303
20.7 170.38 M10 x 70

1818

2114

1418

12

540

324

359

12

M20 x 90

20.9

460

1
25

1234

21

24

12

1 x 414

52.5

323.9

12 (PN) 12.750

x 3 1 4

8 (12) M20 x 80

4.4
7.1

300

323.9

14

14.000

300

46,181 58 x 414

1 12

14

16

350

355.6

20.7

406

23.8

16.000

300

205.43
533 610 38
60,319 58 x 414 2312 2612 112

356

16

16

18

16

1 x 414

67.0

400

406.4

20.7

268.31

18

18.000

300

76,341

450

457.2

20.7

339.58

20
500
24
600

20.000

508.0
24.000

609.6

20
Previous

300 94,248
20.7 419.23
250 113,097
17.2 503.08

597

673

38

406

457

30.4

x5

25

29

1 58

18

20

16

1 1 8 x 4 3 4

82.5

635

737

41

457

508

37.4

x5
-

2712

3112

1 34

699

800

44

32
813

3612

1 78

927

48

34

34

78

9.5

51 2

20
508
24
610

22
559
26
660

20

1 18

20

1 14

4 3 4

5 1 2

106.5

48.3
138.5

62.8

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7013 300# FLANGE


Z

Y
X

GRUVLOK FIGURE 7013 FLANGE


ANSI CLASS 250 AND 300 BOLT PATTERN
Max. Max.
Nom. Pipe Wk.
End
Size OD Press. Load

Latch
Bolt
Size

In/mm In/mm

In/mm

PSI/bar Lbs./KN

Mating
Flange Bolts
Approx.
Range Dim.
Sealing Surface Qty.
Size
Wt.
X
Y
Z A Max. B Min. ANSI (ANSI) in. Ea.
In/mm In/mm In/mm In/mm

2.375

750

3,323

3 8 x 2 1 2

612

50

In/mm PN10(16)

238

3716

(ISO)mm

Lbs./Kg

58 x 3

5.0

60.3

51.7

14.78

M10 x 70

165 203

25

60

87

2.3

212 2.875

750

4,869

3 8 x 2 1 2

712 918

278

3 4 x 3 1 4

65

73.0

51.7

21.66

M10 x 70

191 232

25

73

102

6.9
3.1

3
80

3.500
88.9

750
51.7

7,216
32.10

3 8 x 2 1 2

1 1 8
29

312
89

4916
116

8
-

3 4 x 3 1 2

M10 x 70

814 978
210 251

4 4.500
100 114.3

750 11,928 38 x 212


51.7 53.06 M10 x 70

10 1138
254 289

1 1 4
32

412
114

5 5 8
143

8
-

3 4 x 3 3 4

5 5.563
125 141.3

750 18,229 38 x 212


51.7 81.09 M10 x 70

11 1258
279 321

1 3 8
35

5916
141

6 3 4
171

8
-

3 4 x 4 1 4

6 6.625
150 168.3

750 25,854 38 x 212 1212 1418


51.7 115.00 M10 x 70 318 359

1 1 2
38

658
168

71316
198

12
-

3 4 x 4 1 4

8 8.625
200 219.1

750 43,820
51.7 194.92

1 2 x 2 1 2

15 1678
381 429

1 5 8
41

858
219

10
254

12
-

7 8 x 4 3 4

35.4
16.1

10 10.750 750 68,072


250 273.1 51.7 302.80

1 2 x 2 1 2

1712 1938
445 492

1 7 8
48

1034
273

1218
308

16
-

1x5

54.0
24.5

12 12.750

750

1 2 x 2 1 2

2012 2212

1234

14316

16

118 x 534

74.8

300 323.9

51.7 425.95

521 572

51

324

360

33.9

95,757

9.4
4.3

14.4
6.5

18.3
8.3

24.9
11.3

7012 and 7013 Notes:


# PN 16 uses M24 x 90
(PN) Dimensions for PN 10 and 16 flanges
* Available in ANSI or metric bolt sizes only as indicated.
Effective sealing area of mating flange must be free from gouges,
undulations or deformities of any type to ensure proper sealing of
the gasket.
Flange cannot be assembled directly to Series 7700 butterfly valve.
Flange can be assembled to one side of Series 7500 and 7600 valve.

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7042 OUTLET COUPLING


The Gruvlok Fig. 7042 Outlet Coupling is designed to
join two sections of grooved end pipe and form a
reducing outlet connection. The outlet couplings
are available for the 112 through 6" IPS or ISO
run pipe sizes with the outlet pipe sizes ranging
from 12 through 2".
Assembly of the coupling creates a gap between
the pipe ends allowing the space required for
introduction of an outlet
connection.

FM
For fire protection service
contact your Gruvlok representative

FIGURE 7042 - OUTLET COUPLING


Nom. IPS Size
Run

... Nom. IPS SizeOutlet ...


FPT
MPT/Grv.
Working
F
M/G
Pressure

Max. Run
End Load

Pipe End
Separation

In./DN(mm)

In./mm

In./mm

psi/bar

Lbs./kN

In./mm

112

12

15
34
20
1
25
12
15
34
20
1
25
12
15
34
20
1
25

34
20
1
25

34
20
1
25

1
25
112
40

500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5

1418
6.31
1418
6.31
1418
6.31
2215
9.85
2215
9.85
2215
9.85
3246
14.44
3246
14.44
3246
14.44
3246
14.44
4811
21.40
4811
21.40
4811
21.40
7952
35.37
7952
35.37
7952
35.37
7952
35.37
17236
76.66
17236
76.66
17236
76.66

34-1116

40

1
25

114
32

1
25
112
40

112
25
2
50

112
40
2
50

2
50

212
65

3
80

4
100

6
150

22
Previous

19-27
34-1116

19-27
34-1116

19-27
1116-1

17-25
1116-1

17-25
1116-1

17-25
1316-112
30-38
1316-112
30-38
1316-112
30-38
1316-112
30-38
1316-112
30-38
1316-112
30-38
1316-112
30-38
1916-178
40-48
1916-178
40-48
1916-178
40-48
1916-178
40-48
158-11516
41-51
158-11516
41-51
158-11516
41-51

Gruvlok Couplings for Grooved-End Pipe


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FIGURE 7042 OUTLET COUPLING


Pipe ends must be prepared in accordance with Gruvlok "Roll or Cut Groove Specifications for Steel and Other IPS or ISO size Pipe".
Pressure and end load ratings are for use with standard wall steel pipe.
For a one-time field test only, the maximum working pressure may be increased
112 times the figure shown.
G

Male IPS Outlet 7042M

Grooved Outlet 7042G

Female IPS Outlet 7042F

FIGURE 7042 - OUTLET COUPLING (CONT.)


Nom. IPS Size
Run

.... Coupling Dimensions ......


X

FPT
F

MPT
M

In./DN(mm)

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

1 1 2

21516
75
21516
75
21516
75
3716
87
3716
87
3716
87
4316
106
4316
106
4316
106
4316
106
4 34
121
4 34
121
4 34
121
6316
157
6316
157
6316
157
6316
157
8 18
206
8 18
206
8 18
206

4 34
121
4 34
121
4 34
121
5 14
133
5 14
133
5 14
133
6 12
165
6 12
165
6 12
165
6 12
165
7 14
184
7 14
184
7 14
184
8 78
225
8 78
225
8 78
225
8 78
225
1114
286
1114
286
1114
286

2 34
70
2 34
70
2 34
70
2 34
70
2 34
70
2 34
70
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
3 58
92
3 58
92
3 58
92
3 58
92
3 34
95
3 34
95
3 34
95

2116
52
2116
52
11516
49
2516
59
2516
59
2316
56
2916
65
2916
65
2716
62

21316
72
2 34
70

31116
94
3916
91

4 34
121
4 34
121

2 12
64
2 12
64
2 12
64
2 78
73
2 78
73
2 78
73
3 18
79
3 18
79
3 18
79

3 38
86
3 38
86

4 14
108
4 14
108

5 38
137
5 38
137

3.5
89

3.625
92

4
102
4
102

4.875
124
4.875
124

6
152
6
152

2.6
1.2
2.6
1.2
2.6
1.2
3.3
1.5
3.3
1.5
3.3
1.5
4.8
2.2
4.8
2.2
4.8
2.2
5.5
2.5
7.9
3.6
7.9
3.6
8.6
3.9
9.9
4.5
9.9
4.5
11.0
5.0
11.0
5.0
18.0
8.2
18.0
8.2
18.7
8.5

40

2
50

2 12
65

3
80

4
100

6
150

Gruvlok Couplings for Grooved-End Pipe


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Grv.
G

Approx .
Wt. Each

23
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FIGURE 7042 OUTLET COUPLING


The gaskets are available in EPDM and Nitrile to suit a wide range of
applications. The gasket design is a unique pressure responsive design that
provides a higher sealing force as pressure is increased. The outlet gasket
seal is reinforced by a steel ring and is mated to a machined housing
surface to assure a leak-tight outlet seal. Center ribs inside the gasket ease
positioning of the pipe during installation and provide additional support to
the gasket. The outlet couplings are NOT recommended for vacuum
applications or for use with the Gruvlok Copper Method.
The Figure 7074 Cast Caps are NOT recommended for use on run
connections. Figure 7075 Bull Plugs must be used on end of line run
connections. Figure 7074 Cast Caps may be used on Figure 7042G outlet
connections. Flow into the outlet connection of the Figure 7042 Outlet
Couplings must not exceed 7 ft./sec.

Material Specifications:
Housing:
Ductile Iron conforming to ASTM A536, Grade 65-45-12

Coating:
Rust inhibiting paint - color: orange

ANSI Bolts and Heavy Hex Nuts:


Heat treated, zinc electroplated, carbon steel oval-neck track bolts
conforming to ASTM A183.
Zinc electroplated carbon steel heavy hex nuts conforming to ASTM A563.

Gaskets: (Specify when ordering)


Properties in accordance with ASTM D2000
Grade E EPDM (Green color code);
Service Temperature Range: -40F to 230F (-40C to 110C).
Recommended for water service, dilute acids, alkaline solutions,
oil free air and many chemical services.
NOT FOR USE IN PETROLEUM APPLICATIONS
Grade T Nitrile (Orange color code);
Service Temperature Range: -20F to 180F (-40C to 110C).
Recommended for petroleum applications, air with oil vapor, vegetable, and mineral oils.
NOT FOR USE WITH HOT WATER OR HOT AIR

24
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Gruvlok Couplings for Grooved-End Pipe


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FIG. 7044 BRANCH OUTLET


For direct connection of sprinkler heads, drop nipples and/or gauges, just
cut a hole, saddle up and fasten it with the U-bolt. Ductile iron housings
with Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts.
Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

T
FM
For fire protection service
contact your Gruvlok representative

B
C

FIGURE 7044 BRANCH OUTLET


Nom.
Size
In/mm

114

Pipe OD

Hole Dia.
Min - Max

In/mm

In/mm

Dimensions
A
B
C
In/mm

12

In/mm In/mm In/mm Lbs./Kg

x
1.660 x 0.840 1.18 - 1.25 2.08
32 x 15 42.4 x 21.3
30 - 32
53

3.50 2.20 1.38


89
56
35

0.8
0.4

114 x 34 1.660 x 1.050 1.18 - 1.25 2.08


32 x 20 42.4 x 26.7
30 - 32
53

3.50 2.20 1.38


89
56
35

0.8
0.4

114 x 1 1.660 x 1.315 1.18 - 1.25 2.20


32 x 25 42.4 x 33.7
30 - 32
56

3.50 2.20 1.50


89
56
38

0.9
0.4

112 x 12 1.900 x 0.840 1.18 - 1.25 2.16


40 x 15 48.3 x 21.3
30 - 32
55

3.50 2.20 1.38


89
56
35

0.8
0.4

112 x 34 1.900 x 1.050 1.18 - 1.25 2.16

3.50 2.20 1.38

0.8

40 x 20

48.3 x 26.7

30 - 32

55

112

89

56

35

x 1 1.900 x 1.315 1.18 - 1.25 2.28


40 x 25 48.3 x 33.7
30 - 32
58

3.50 2.20 1.50

2 x 12 2.375 x 0.840 1.18 - 1.25 2.51

3.85 2.20 1.65

50 x 15

60.3 x 21.3

30 - 32

64

2 x 34 2.375 x 1.050 1.18 - 1.25 2.51

50 x 20
2x1

50 x 25

60.3 x 26.7

30 - 32

64

2.375 x 1.315 1.18 - 1.25 2.63

60.3 x 33.7

30 - 32

67

89
98

56
56

38
42

3.85 2.20 1.65

98

56

42

3.85 2.20 1.77

98

56

45

0.4
0.9
0.4
0.8

0.4
0.8

0.4
0.9
0.4

212 x 12 2.875 x 0.840 1.18 - 1.25 2.71

4.37 2.20 2.00

0.8

65 x 15

111

0.4

212

73.0 x 21.3

30 - 32

69

34

56

51

x
2.875 x 1.050 1.18 - 1.25 2.71
65 x 20 73.0 x 26.7
30 - 32
69

4.37 2.20 2.00

0.9

111

0.4

212 x 1 2.875 x 1.315 1.18 - 1.25 2.83

4.37 2.20 2.13

1.0

65 x 25

111

0.5

73.0 x 33.7

Gruvlok Branch Outlets


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Take- Approx.
out
Wt.
T
Each

30 - 32

72

56
56

51
54

25
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FIGURES 7045 & 7046 GRUVLOK CLAMP-T


The Gruvlok Clamp-T provides a quick and
easy outlet at any location along the pipe. A
hole drilled or cut in the pipe to receive the
locating collar of the Clamp-T is all that is
required. The full, smooth outlet area
provides for optimum flow characteristics.
The Clamp-T housing is specially
engineered to conform to the pipe OD and
the Clamp-T gasket providing a leak tight
reliable seal in both positive pressure and vacuum conditions. The maximum
working pressure for all sizes is 500 PSI (34.5 bar) when assembled on
standard wall steel pipe.
FM
For fire protection service
contact your Gruvlok representative

FIG. 7045 CLAMP-T, FPT BRANCH


Z

Y
T

Z
V

W
U

Fig. 7045 (U-BOLT)

FIG. 7046 CLAMP-T, GROOVED BRANCH


Z

Y
V
W

The Gruvlok Clamp-T provides for a branch or cross connection in light wall
or standard wall steel pipe.
The Fig. 7045 Clamp-T female pipe thread branch is available with NPT or
ISO 7/1 connection and the Fig. 7046 Clamp-T has grooved-end branch
connection.
Clamp-T cross connections are available in various sizes allowing greater
versatility in piping design.
Note: Variable End Configurations are Possible -Thd x Thd, Gr. x Gr. and Gr. x Thd.
Sizes -- 2 1/2" x 1" through 8" x 4"

26
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Gruvlok Branch Outlets


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FIGURE 7045 & 7046 GRUVLOK CLAMP-T


Material Specifications:
CLAMP-T FLOW DATA
(FRICTIONAL RESISTANCE)

Housing:
Ductile Iron conforming to
ASTM A-536 or Malleable Iron
conforming to ASTM A-47.

Coatings:
Rust inhibiting lead-free paint
Color: ORANGE (standard)
RED (optional)
Hot Dipped Zinc Galvanized
(optional).

Fig. 7045
Threaded Branch
Branch
Equiv. Pipe
Size
C.V.
Length
Inches Value
Feet
DN/mm
1/2

Meters

22

15

For other coatings contact your


Gruvlok Sales Office.

Bolts and nuts:


Heat treated, oval-neck track
head bolts of carbon steel conforming to ASTM A-183 Grade 2
with a minimum tensile strength
of 110,000 psi and heavy hex
nuts of carbon steel conforming
to ASTM A563. Bolts and nuts
are provided zinc electroplated
as standard.

Fig. 7046
Grooved Branch
Equiv. Pipe
C.V.
Length
Value
Feet
Meters

1.0

5.4

5.0

95

3.5

0.3

3/4

25

2.0

20

0.6

1
25

44

2.0

0.6

11/4

76

2.5

89

4.0

32

0.8

11/2

40

1.5

1.2

1.1

2
50

164

3.5
1.1

148

4.5
1.4

21/2

152

12.5

205

7.0
2.1

294

9.5

65

3.8

318

80

2.6

Gasket:

8.5

536

Grade E (EPDM) or Grade T (Ni- 100


trile) Elastomers with properties
designed in accordance with ASTM D 2000.

2.9

8.0

571

7.0

2.4

2.1

FIGURE 7045-FPT BRANCH

Nom. Size

Pipe OD

In/mm

In/mm

1 2

2x
50 x 15
2 x 3 4
50 x 20
2x1
50 x 25
2 x 1 1 4
50 x 32
2 x 1 1 2
50 x 40
21 2 x 1 2
65 x 15
21 2 x 3 4
65 x 20
2 1 2 x 1
65 x 25

2.375 x 0.840
60.3 x 21.3
2.375 x 1.050
60.3 x 26.7
2.375 x 1.315
60.3 x 33.7
2.375 x 1.660
60.3 x 42.4
2.375 x 1.900
60.3 x 48.3
2.875 x 0.840
73.0 x 21.3
2.875 x 1.050
73.0 x 26.7
2.875 x 1.315
73.0 x 33.7

Hole Dimensions
Hole
Max.
Saw Max.Working
Size Dia. Press. T

In/mm In/mm psi/bar In/mm In/mm

1 12

1 5 8

38
1 12
38
1 12
38
2
51
2
51
1 12
38
1 12
38
1 12
38

41
1 5 8
41
1 5 8
41
2 1 8
54
2 1 8
54
1 5 8
41
1 5 8
41
1 5 8
41

Gruvlok Branch Outlets


Previous

Clamp-T Dimensions
V
U Threaded W
Y
Z

2 18

500
34.5 54
500 218
34.5 54
500
2
34.5 51
500 2316
34.5 55
500 2316
34.5 55
500 238
34.5 60
500 238
34.5 60
500 214
34.5 57

In/mm In/mm In/mm In/mm

9 16

2 58

12

14
9 16
14
9 16
14
9 16
14
9 16
14
9 16
14
9 16
14
9 16
14

67
2 58
67
2 58
67
2 78
73
2 78
73
2 78
73
2 78
73
2 78
73

12
1 12
38
1 12
38
1 12
38
1 12
38
1 34
44
1 34
44
1 34
44

5 12

3
140 76
5 12 3
140 76
5 12 3
140 76
7 3 1 2
178 89
7 3 1 2
178 89
6 18 3
156 76
6 18 3
156 76
6 18 3
156 76

Bolt
Size

Approx .
Wt.
Each

In/mm

Lbs./Kg

12

U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
-

3.0
1.4
2.9
1.3
2.9
1.3
4.0
1.8
3.9
1.8
3.0
1.4
2.9
1.3
2.9
1.3

27
Next

Return to TOC

Return

FIGURE 7045-FPT
FIGURE 7045-FPT BRANCH (CONT.)

Nom. Size

Pipe OD

In/mm

In/mm

2 1 2 x 1 1 4
65 x 32
2 1 2 x 1 1 2
65 x 40
3 x 1 2
80 x 15
3 x 3 4
80 x 20
3x1
80 x 25
3 x 114
80 x 32
3 x 112
80 x 40
3x2
80 x 50
4 x 1 2
100 x 15
4 x 3 4
100 x 20
4x1
100 x 25
4 x 114
100 x 32
4 x 112
100 x 40
4x2
100 x 50
4 x 212
100 x 65
4x3
100 x 80
4 x 3 OD
100 x 80
5 x 114
125 x 32
5 x 112
125 x 40
5x2
125 x 50
5 x 212
125 x 65
5x3
125 x 80
5 x 3 OD
125 x 80
6 x 114
150 x 32
6 x 112
150 x 40
6x2
150 x 50

2.875 x 1.660
73.0 x 42.4
2.875 x 1.900
73.0 x 48.3
3.500 x 0.840
88.9 x 21.3
3.500 x 1.050
88.9 x 26.7
3.500 x 1.315
88.9 x 33.7
3.500 x 1.660
88.9 x 42.4
3.500 x 1.900
88.9 x 48.3
3.500 x 2.375
88.9 x 60.3
4.500 x 0.840
114.3 x 21.3
4.500 x 1.050
114.3 x 26.7
4.500 x 1.315
114.3 x 33.7
4.500 x 1.660
114.3 x 42.4
4.500 x 1.900
114.3 x 48.3
4.500 x 2.375
114.3 x 60.3
4.500 x 2.875
114.3 x 73.0
4.500 x 3.500
114.3 x 88.9
4.500 x 2.996
114.3 x 76.1
5.563 x 1.660
141.3 x 42.4
5.563 x 1.900
141.3 x 48.3
5.563 x 2.375
141.3 x 60.3
5.563 x 2.875
141.3 x 73.0
5.563 x 3.500
141.3 x 88.9
5.563 x 2.996
141.3 x 76.1
6.625 x 1.660
168.3 x 42.4
6.625 x 1.900
168.3 x 48.3
6.625 x 2.375
168.3 x 60.3

28
Previous

Hole Dimensions
Hole
Max.
Saw Max.Working
Size Dia. Press. T

Clamp-T Dimensions
V
U Threaded W
Y
Z

In/mm In/mm psi/bar In/mm In/mm

2
51
2
51
1 12
38
1 12
38
1 12
38
2
51
2
51
2 12
64
1 12
38
1 12
38
1 12
38
2
51
2
51
2 12
64
2 34
70
3 12
89
2 34
70
2
51
2
51
2 12
64
2 34
70
3 12
89
2 34
70
2
51
2
51
2 12
64

21 8
54
21 8
54
15 8
41
15 8
41
15 8
41
21 8
54
21 8
54
25 8
67
15 8
41
15 8
41
15 8
41
21 8
54
21 8
54
25 8
67
27 8
73
35 8
92
27 8
73
21 8
54
21 8
54
25 8
67
27 8
73
35 8
92
27 8
73
21 8
54
21 8
54
25 8
67

500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5

2716
61
2716
61
2 12
64
2 12
64
2 38
60
21116
68
21116
68
2 58
67
3
76
3
76
2 78
73
3316
81
3316
81
3 14
83
3116
77
3 14
83
3116
77
31116
94
31116
94
3 34
95
3316
81
4
102
3316
81
4316
106
4316
106
4 18
105

9 16

14
9 16
14
9 16
14
9 16
14
9 16
14
1 1 2
38
1 1 2
38
1 1 2
38
9 16
14
9 16
14
9 16
14
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
1 7 8
48
2
51
2
51
2
51

In/mm In/mm In/mm In/mm

3 18
79
3 18
79
3
76
3
76
3
76
3 38
86
3 38
86
3 38
86
3 12
89
3 12
89
3 12
89
3 78
98
3 78
98
4
102
4
102
4 14
108
4
102
4 38
111
4 38
111
4 12
114
4 34
121
5
127
4 34
121
4 78
124
4 78
124
4 78
124

1 34
44
1 34
44
2 18
54
2 18
54
2 18
54
2 18
54
2 18
54
2 18
54
2 58
67
2 58
67
2 58
67
2 58
67
2 58
67
2 58
67
2 58
67
2 58
67
2 58
67
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
3 78
98
3 78
98
3 78
98

6 18
156
6 18
156
7
178
7
178
7
178
6 78
175
6 78
175
6 78
175
7 34
197
7 34
197
7 34
197
7 12
191
7 12
191
7 12
191
7 12
191
7 12
191
7 12
191
9 18
232
9 18
232
9 18
232
9 18
232
9 18
232
9 18
232
1018
257
1018
257
1018
257

33 8
86
33 8
86
33 4
95
33 4
95
33 4
95
33 4
95
33 4
95
41 8
105
33 4
95
33 4
95
33 4
95
33 4
95
33 4
95
41 8
105
43 8
111
51 4
133
43 8
111
33 4
95
33 4
95
41 8
105
43 8
111
51 4
133
43 8
111
33 4
95
33 4
95
41 8
105

Bolt
Size

Approx .
Wt.
Each

In/mm

Lbs./Kg

12

U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
12 U-Bolt
1 2 x 2 3 4
1 2 x 2 3 4
1 2 x 2 3 4
12 U-Bolt
12 U-Bolt
12 U-Bolt
1 2 x 2 3 4
1 2 x 2 3 4
1 2 x 2 3 4
1 2 x 2 3 4
v
1 2 x 3 1 2
1 2 x 2 3 4
5 8 x 3 1 4
5 8 x 3 1 4
5 8 x 3 1 4
5 8 x 3 1 4
5 8 x 3 1 4
3 4 x 4 1 4
5 8 x 4 1 4
5 8 x 4 1 4
5 8 x 4 1 4
-

3.4
1.5
3.4
1.5
-2.8
-1.2
2.7
1.2
2.7
1.2
3.4
1.5
4.4
2.0
4.6
2.1
2.9
1.3
2.8
1.3
2.7
1.2
4.5
2.0
4.6
2.1
5.2
2.4
5.2
2.4
6.5
2.9
5.2
2.4
5.4
2.4
5.5
2.5
5.7
2.6
7.0
3.2
8.7
3.9
7.0
3.2
7.8
3.5
7.8
3.5
7.8
3.5

Gruvlok Branch Outlets


Next

Return to TOC

Return

FIGURE 7045-FPT
FIGURE 7045-FPT BRANCH (CONT.)

Nom. Size

Pipe OD

In/mm

In/mm

212

6x
150 x 65
6x3
150 x 80
6 x 3 OD
150 x 80
6x4
150 x 100
8x2
200 x 50
8 x 212
200 x 65
8x3
200 x 80
8 x 3 OD
200 x 80
8x4
200 x 100

Hole Dimensions
Hole
Max.
Saw Max.Working
Size Dia. Press. T

Clamp-T Dimensions
V
U Threaded W
Y
Z

In/mm In/mm psi/bar In/mm In/mm

6.625 x 2.875
168.3 x 73.0
6.625 x 3.500
168.3 x 88.9
6.625 x 2.996
168.3 x 76.1
6.625 x 4.500
168.3 x 114.3
8.625 x 2.375
219.1 x 60.3
8.625 x 2.875
219.1 x 73.0
8.625 x 3.500
219.1 x 88.9
8.625 x 2.996
219.1 x 76.1
8.625 x 4.500
219.1 x 114.3

2 3 4

2 78

70
3 1 2
89
2 3 4
70
4 1 2
114
2 1 2
64
2 3 4
70
3 1 2
89
2 3 4
70
4 1 2
114

73
3 58
92
2 78
73
4 58
117
2 58
67
2 78
73
3 58
92
2 78
73
4 58
117

4 18

500
34.5 105
500 438
34.5 111
500 418
34.5 105
500 438
34.5 111
500 518
34.5 130
500 5516
34.5 134
500 538
34.5 137
500 5516
34.5 134
500 538
34.5 137

2
51
2
51
2
51
2
51
21 4
57
21 4
57
21 4
57
21 4
57
21 4
57

In/mm In/mm In/mm In/mm

Bolt
Size

Approx .
Wt.
Each

In/mm

Lbs./Kg

5 18

3 7 8

1018

4 38 58

130
5 38
137
5 18
130
5 12
140
5 78
149
6 14
159
6 38
162
6 14
159
6 12
165

98
3 7 8
98
3 7 8
98
3 7 8
98
5
127
5
127
5
127
5
127
5
127

257
1018
257
1018
257
1018
257
1234
324
1234
324
1234
324
1234
324
1234
324

111
5 14
133
4 38
111
6 12
165
4 14
108
4 38
111
5 14
133
4 38
111
6 12
165

4 1 4

x
5 8 x 4 1 4
5 8 x 4 1 4
5 8 x 4 1 4
3 4 x 4 1 4
3 4 x 4 1 2
3 4 x 4 1 2
3 4 x 4 1 2
3 4 x 4 1 2
-

8.4
3.8
9.6
4.4
8.4
3.8
10.5
4.8
10.9
4.9
11.1
5.0
13.0
5.9
11.1
5.0
16.2
7.3

Lubricate the gasket with Gruvlok lubricant. Attach the U-bolt from the other side and
fasten the nuts finger tight.

FIG. 7046-GR
Z
Y

Note: 212", 5" and 6" Nom. size run pipe may
be used on 3" OD, 512" OD and 612" OD pipe

V
FM

For fire protection service


contact your Gruvlok representative

FIGURE 7046-GR BRANCH

Nom. Size

Pipe OD

In/mm

In/mm

212 x 114
65 x 32
212 x 112
65 x 40
3 x 114
80 x 32
3 x 112
80 x 40
3x2
80 x 50
4 x 114
100 x 32
4 x 112
100 x 40
4x2
100 x 50

2.875 x 1.660
73.0 x 42.4
2.875 x 1.900
73.0 x 48.3
3.500 x 1.660
88.9 x 42.4
3.500 x 1.900
88.9 x 48.3
3.500 x 2.375
88.9 x 60.3
4.500 x 1.660
114.3 x 42.4
4.500 x 1.900
114.3 x 48.3
4.500 x 2.375
114.3 x 60.3

Hole Dimensions
Hole
Max.
Saw Max. Working
Size Dia. Press. T

Bolt
Size

Approx
Wt.
Each

In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm

Lbs./Kg

2
51
2
51
2
51
2
51
212
64
2
51
2
51
212
64

218
54
218
54
218
54
218
54
258
67
218
54
218
54
258
67

Gruvlok Branch Outlets


Previous

500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5

2716
61
2716
61
21116
68
21116
68
258
67
3316
81
3316
81
314
83

Clamp-T Dimensions
V
U Threaded W
Y
916

14
916
14
112
38
112
38
112
38
178
48
178
48
178
48

318
79
318
79
312
89
312
89
312
89
4
102
4
102
4
102

134
44
134
44
218
54
218
54
218
54
258
67
258
67
258
67

618
156
618
156
678
175
678
175
678
175
712
191
712
191
712
191

Z
312
89
312
89
334
95
334
95
418
105
334
95
334
95
418
105

12

U-Bolt
12 U-Bolt
12 x 234
12 x 234
12 x 234
12 x 234
12 x 234
12 x 234
-

3.4
1.5
3.4
1.5
3.4
1.5
4.4
2.0
4.6
2.1
4.2
1.9
4.3
2.0
4.6
2.1

29
Next

Return to TOC

Return

FIGURE 7046-GR
FIGURE 7046-GR BRANCH
Hole Dimensions
Hole
Max.
Saw Max. Working
Size Dia. Press. T

Nom. Size

Pipe OD

In/mm

In/mm

4 x 212
100 x 65
4x3
100 x 80
4 x 3 OD
100 x 80
5 x 114
125 X 32
5 x 112
125 x 40
5x2
125 x 50
5 x 212
125 x 65
5x3
125 x 80
6 x 112
150 x 40
6x2
150 x 50
6 x 212
150 x 65
6x3
150 x 80
6 x 3 OD
150 x 80
6x4
150 x 100
8x2
200 x 50
8 x 212
200 x 65
8x3
200 x 80
8x4
200 x 100

4.500 x 2.875
114.3 x 73.0
4.500 x 3.500
114.3 x 88.9
4.500 x 2.996
114.3 x 76.1
5.563 x 1.660
141.3 x 42.4
5.563 x 1.900
141.3 x 48.3
5.563 x 2.375
141.3 x 60.3
5.563 x 2.875
141.3 x 73.0
5.563 x 3.500
141.3 x 88.9
6.625 x 1.900
168.3 x 48.3
6.625 x 2.375
168.3 x 60.3
6.625 x 2.875
168.3 x 73.0
6.625 x 3.500
168.3 x 88.9
6.625 x 2.996
168.3 x 76.1
6.625 x 4.500
168.3 x 114.3
8.625 x 2.375
219.1 x 60.3
8.625 x 2.875
219.1 x 73.0
8.625 x 3.500
219.1 x 88.9
8.625 x 4.500
219.1 x 114.3

Bolt
Size

Approx
Wt.
Each

In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm

Lbs./Kg

234
70
312
89
234
70
2
51
2
51
212
64
234
70
312
89
2
51
212
64
234
70
312
89
234
70
412
114
212
64
234
70
312
89
412
114

278
73
358
92
278
73
218
54
218
54
258
67
278
73
358
92
218
54
258
67
278
73
358
92
278
73
458
117
258
67
278
73
358
92
458
117

500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5
500
34.5

Clamp-T Dimensions
V
U Threaded W
Y

3116
77
314
83
3116
77
31116
94
31116
94
334
95
3316
81
4
102
4316
106
418
105
418
105
438
111
418
105
438
111
518
130
5516
134
538
137
538
137

178
48
178
48
178
48
178
48
178
48
178
48
178
48
178
48
2
51
2
51
2
51
2
51
2
51
2
51
214
57
214
57
214
57
214
57

258
67
258
67
258
67
314
83
314
83
314
83
314
83
314
83
378
98
378
98
378
98
378
98
378
98
378
98
5
127
5
127
5
127
5
127

4
102
4
102
4
102
414
108
414
108
414
108
414
108
458
117
5
127
5
127
518
130
518
130
518
130
514
133
618
156
618
156
618
156
614
159

712
191
712
191
712
191
918
232
918
232
918
232
918
232
918
232
1018
257
1018
257
1018
257
1018
257
1018
257
1018
257
1234
324
1234
324
1234
324
1234
324

438 12 x 234
111
514 12 x 312
133
438 12 x 234
111
334 58 x 314
95
334 58 x 314
95
418 58 x 314
105
438 58 x 314
111
514 58 x 314
133
334 58 x 414
95
*
418 58 x 414
105
*
438 58 x 414
111
*
514 58 x 414
133
*
438 58 x 414
111
*
612 58 x 414
165
*
414 34 x 414
108
438 34 x 412
111 M20 x 110
514 34 x 412
133 M20 x 110
612 34 x 412
165 M20 x 110

5.0
2.3
5.6
2.5
5.0
2.3
5.6
2.5
5.6
2.5
5.5
2.5
5.8
2.6
7.1
3.2
7.2
3.3
7.8
3.5
7.6
3.4
8.0
3.6
7.6
3.4
10.4
4.7
10.4
4.7
10.6
4.8
11.5
5.2
16.2
7.3

FIGURE 7047, 7048, 7049 CLAMP-T CROSS


Z

V
T

Fig. 7048 Groove x Groove

Fig. 7047 Thread x Thread


Y

Fig. 7049 Groove x Thread


V

30
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Gruvlok Branch Outlets


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GRUVLOK FITTINGS FOR GROOVED-END PIPE


Gruvlok fittings are available through 24"
nominal pipe size in a variety of styles. Use
the Fitting Size Table to convert nominal pipe
size to corresponding pipe O.D.
These fittings are designed to provide minimum
pressure drop and uniform strength.
Depending on styles and size, Gruvlok fittings are
provided in various materials including malleable
iron, ductile iron, forged steel or fabricated steel.
Pressure ratings of Gruvlok standard fittings
conform to those of Fig. 7001 Gruvlok coupling.

FM
For fire protection service
contact your Gruvlok representative

Material Specifications
Cast Fittings:
Ductile iron conforming to ASTM A 536 or
Malleable iron conforming to ASTM A 47

Fabricated Fittings:
1-4"
5-6"
8-12"
14-24"

Carbon steel, Schedule 40, conforming to ASTM A53, Grade B


Carbon steel, Schedule 40 conforming to ASTM A53, Grade B
Carbon steel, Schedule 30, conforming to ASTM A53, Grade B
Carbon steel, 0.375 wall, conforming to ASTM A53, Grade B

Adapter Flanges:
Class 125 - carbon steel
Class 150 - carbon steel
Class 300 - carbon steel

Coating:
Rust inhibiting lead-free paint, ORANGE (Standard), RED (Optional)
Hot-dipped zinc galvanized (Optional).
For other coatings contact your Gruvlok Sales Office

Gruvlok Fittings
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GRUVLOK FITTINGS FOR GROOVED-END PIPE


For the reducing tee and branches,
use the value that is corresponding
to the branch size.
For example: for 6" x 6" x 3" tee,
the branch value of 3" is
12.8 ft (3.9).

The Fitting Size Chart is used to


determine the OD of the pipe that
the fittings is to be used with.
Gruvlok Fittings are identified by
either the Nominal size in inches
or the Pipe OD in mm.

FITTING SIZE
Nominal Pipe
Size
O.D.
Inches Inches
DN/mm

mm

1.315

Nominal Pipe
Size
O.D.
Inches Inches
DN/mm

mm

512 OD 5.500

FLOW DATA FRICTIONAL RESISTANCE


(EXPRESSED AS EQUIVALENT STRAIGHT PIPE)
Nom.
Size

Pipe Pipe Wall


Elbow
OD Thickness 90
45

In/mm

In/mm

In/mm

Ft./m

Ft./m

Ft./m

Ft./m

1
25

1.315 0.133

1.7

0.9

4.4

1.7

33.4

3.4

0.5

0.3

1.3

0.5

1 14

1.660

0.14

2.3

1.2

5.8

2.3

32

42.2

3.6

1 12

1.900 0.145

0.8

0.4

2.0

0.8

3.4

1.7

8.6

3.4

50

60.3

1.0

0.5

2.6

1.0

2 12

65

2.875 0.203
73.0
5.2

4.1
1.2

2.1
0.6

10.3
3.1

4.1
1.2

3 OD
65

2.996 0.197
76.1
5.0

4.3
1.3

2.2
0.7

10.8
3.3

4.3
1.3

3
80

3.500 0.216
88.9
5.5

5.1
1.6

2.6
0.8

12.8
3.9

5.1
1.6

4
100

4.500 0.237
114.3 6.0

6.7
2.0

3.4
1.0

16.8
5.1

6.7
2.0

414 OD 4.250 0.220


100 108.0 5.6

6.4
2.0

3.2
1.0

16.1
4.9

6.4
2.0

5.563 0.258
141.3 6.6

8.4
2.6

4.2
1.3

21.0
6.4

8.4
2.6

514 OD 5.236 0.248

8.0

4.0

20.1

8.0

125

133.0

3.9

6.3

512 OD 5.500 0.248

33.7

125

139.7

125

6.625

150

168.3

139.7

6.3

1.3

6.4

2.5

25.3

10.1

168.3

3.1

1.6

7.7

3.1

9.7

4.9

24.3

9.7

3.0

1.5

7.4

3.0

10.0

5.0

24.9

10.0

3.0

1.5

7.6

3.0

13.3

6.7

33.3

13.3

40

48.3

2.375

50

60.3

150

165.1

212

2.875

8.625

65

73.0

200

219.1

200

3 OD

2.996

10

10.750

10

65

76.1

250

273.0

250

3.500

12

12.750

88.9

300

323.9

12
300

12.750 0.375

80
312

4.000

14

14.000

101.6

350

355.6

14
350

14.000 0.375

65
4

4.500

16

16.000

114.3

400

406.4

16
400

16.000 0.375

100

414 OD 4.250

18

18.000

18

18.000 0.375

OD 6.259 0.280
150 159.0 7.1

6 12

OD 6.500 0.280
150 165.1 7.1

108.0

450

457.2

450

20

20.000

20

140

141.3

500

508.0

500

514 OD 5.236

24

24.000

600

609.6

24
600

125

133.0

32
Previous

7.1

6 14

5.563

2.4
8.3

5.1

42.4

6.1
20.9

2.5

1.900

100

1.2
4.2

10.1

32

150

2.4
8.3

6.625 0.280

112

612 OD 6.500

0.7
2.7

48.3

1.660

159.0

1.8
6.7

2.375 0.154

25

150

0.4
1.3

5
125

3.7

0.7
2.7

40

114

614 OD 6.259

Tee
Branch Run

8.625 0.322

219.1

8.2

10.750 0.365

273.1
323.9
355.6
406.4
457.2

9.3
9.5
9.5
9.5
9.5

20.000 0.375

508.0

9.5

24.000 0.375

609.6

9.5

4.1

2.0

10.1

4.1

16.7

8.4

41.8

16.7

5.1

2.6

12.7

5.1

20.0

10.0

50.0

20.0

6.1

3.0

15.2

6.1

22.2

17.7

64.2

22.9

6.8

5.4

19.6

7.0

25.5

20.4

73.9

26.4

7.8

6.2

22.5

8.0

28.9

23.1

87.2

31.1

8.8

7.0

26.6

9.5

32.2

25.7

97.3

34.8

9.8

7.8

29.7

10.6

38.9

31.1

113.0

40.4

11.9

9.5

34.4

12.3

Gruvlok Fittings
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FIGURES 7050, 7051 & 7052 ELBOWS


C

FIGURE 7050
90 ELBOW*
Nom. Size Pipe OD
In/mm

1
25
114
32
112
40
2
50
212
65
3
80
3 OD
65
312
90
4
100
414 OD
100
5
125
514 OD
125
512 OD
125
6
150
614 OD
150
612 OD
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

In/mm

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
2.996
76.1
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0
5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

Approx.
Wt. Ea.

In/mm

C
57
234 C
70
234 C
70
314 C
83
334 C
95
414 C
108
4C
102
412 C
114
5C
127
434 C
121
512 C
140
514 C
133
514 C
133
612 C
165
6C
152
612 C
165
734 C
197
9C
229
10 C
25.4
21
5533
24
610
27
686
30
762
36
-914

FIGURE 7051
45 ELBOW*

Center
to End
214

to

C to

C to E

C to E

FIGURE 7052
2212 ELBOW*

Center Approx.
to End Wt. Ea.

Center
to End

Approx.
Wt. Ea.

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

0.6
0.3
1.0
0.5
1.2
0.5
1.7
0.8
2.6
1.2
4.0
1.8
3.6
1.6
5.5
2.5
7.7
3.5
7.7
3.5
11.1
5.0
10.4
4.7
10.9
4.9
16.5
7.5
15.2
6.9
17.4
7.9
30.6
13.9
53.5
24.3
82
37.2
169.0
76.7
222.0
100.7
280.0
127.0
344.0
156.0
490.0
222.3

134

0.5
0.2
0.7
0.3
0.9
0.4
1.5
0.7
1.9
0.9
3.3
1.5
2.2
1.0
4.3
2.0
5.4
2.4
4.4
2.0
9.0
4.1
7.3
3.3
7.8
3.5
11.2
5.1
10.1
4.6
11.1
5.0
19.8
9.0
34.3
15.6
50.0
22.7
92.0
41.7
117.0
53.1
146.0
66.2
179.0
81.2
255.0
115.7

314

0.5
0.2
0.7
0.3
0.8
0.4
1.5
0.7
1.9
0.9
3.2
1.5
4.0
1.8
5.3
2.4
7.2
3.3
8.2
3.7
17.8
8.1
30.0
13.6
40.4
18.3
46.0
20.9
52.2
23.7
65.0
29.5
80.0
36.3
112.0
50.8

C
44
134 C
44
134 C
44
2C
51
214 C
57
212 C
64
212 C
64
234 C
70
3C
76
278 C
83
314 C
83
314 C
83
314 C
83
312 C
89
312 C
89
312 C
89
414 C
108
434 C
121
514 C
133
834
222
10
254
1114
286
1212
317
15
381

83
134
44
134
44
178 C
48
2
51
214 C
57
212
64
258 C
67
278
73
318 C
79
378 C
98
438
111
478
124
5
127
5
127
512
140
6
152
7
178

C - Cast malleable or ductile iron, all others are fabricated steel.


* 14"-24" Standard Radius 90 & 45 Elbows are 112D.
Center to end dimensions and weights may differ from that shown in the chart.
Contact your Gruvlok Sales Office for details.

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FIGURES 7053, 7050LR & 7051LR ELBOWS


C to E
C

C to E

FIGURE 7053
1112 ELBOW

FIG. 7050 LR
90 LR ELBOW*

Center Approx.
Nom. SizePipe OD to End Wt. Ea.

to

FIG. 7051 LR
45 LR ELBOW*

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

1
25
114
32
112
40
2
50
212
65
3
80
3 OD
65
312
90
4
100
414 OD
100
5
125
514 OD
125
512 OD
125
6
150
614 OD
150
612 OD
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
2.996
76.1
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0
5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

138
35
138
35
138
35
138
35
112
38
112
38
134
44
134
44
2
51
2
51
2
51
218
54
214
57
312
89
4
102
412
114
5
127
6
152

0.3
0.1
0.5
0.2
0.7
0.3
0.9
0.4
1.5
0.7
2.0
0.9
2.8
1.3
3.3
1.5
5.0
2.3
6.5
2.9
10.0
4.5
14.5
6.6
18.7
8.5
32.1
14.6
42.0
19.1
53.2
24.1
65.7
29.8
96.0
43.5

312
89
378
98
414
108
438 C
136
534
146
578 C
181
714
184
712 C
191
912
241
1034
273
15
381
18
457
21
533
21
533
24
610
27
686
30
762
36
914

0.9
0.4
1.3
0.6
1.7
0.8
2.5
1.1
4.9
2.2
6.5
2.9
9.7
4.4
11.5
5.2
20.9
9.5
29.1
13.2
59.2
26.9
104.0
47.2
147.0
66.7
169.0
76.7
222.0
100.7
280.0
127.0
344.0
156.0
490.0
222.3

212
64
212
64
212
64
234
70
3
76
338
86
312
89
4
102
5
127
512
140
714
184
812
216
10
254
834
222
10
254
1114
286
1212
317
15
381

0.7
0.3
1.0
0.5
1.2
0.5
1.7
0.8
2.9
1.3
4.3
2.0
5.3
2.4
7.2
3.3
12.2
5.5
17.4
7.9
34.0
15.4
57.4
26.0
82.6
37.5
92.0
41.7
117.0
53.1
146.0
66.2
179.0
81.2
255.0
115.7

34
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FIGURE 7060 TEE

C to E
C to E

C to E
C to E

Cast

Fabricated
FIGURE 7060 TEE

Nom.

Pipe

Approx.

Nom.

Pipe

Approx.

Size

OD

C to E

Wt. Ea.

Size

OD

C to E

Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

In/mm

Lbs./Kg

1.315

214 C

0.9

512

5.500

512 C

16.1

25

33.4

57

0.4

125

0.0

140

7.3

114

1.660

234 C

1.5

6.625

612 C

25.7

32

42.2

70

0.7

150

168.3

165

11.7

112

1.900

234 C

1.8

614

6.236

6C

20.8

40

48.3

70

0.8

150

0.0

152

9.4

2.375

314

60.3

83

212

2.875

334

65

73.0

95

1.8

3
80

3.500
88.9

414 C
108

3 OD
65

2.996
76.1

312
90

6.500
165.1

612

8
200

8.625

734

C
197

41.1

219.1

5.8
2.6

10
250

10.750
273.1

9C
229

74.5
33.8

4C
101

4.6
2.1

12
300

12.750
323.9

10 C
254

94.7
43.0

4.000
101.6

412 C
114

9.8
4.4

14
350

14.000
355.6

11
279

118.0
53.5

4
100

4.500
114.3

5C
127

10.3
4.7

16
400

16.000
406.4

12
305

146.0
66.2

414 OD
100

4.250
108.0

434 C
121

9.3
4.2

18
450

18.000
457.2

1512
394

218.0
98.9

5
125

5.563
141.3

512 C
140

16.2
7.3

20
500

20.000
508.0

1714
438

275.0
125

514 OD

5.236
133.0

514 C

14.1

20
508

379.0

6.4

24
600

24.000

133

2
50

125

2.4

1.1
C

4.0

612

OD
150

609.6

C
165

24.4

11.1
18.6

172

C - Cast Malleable or Ductile Iron, all others are Fabricated Steel.

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FIGURE 7061 REDUCING TEE STANDARD


C to E

C to E

C to E

Cast

Fabricated

C to E

FIGURE 7061 STANDARD REDUCING TEE


Nominal
Size

Center
to End

Approx.
Wt. Ea.

Nominal
Size

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

Lbs./Kg

114 x 114 x 1
32 x 32 x 25

234
70

1.5
0.7

234
70

1.8
0.8

112 x 112 x 114


40 x 40 x 32

234
70

1.8
0.8

2x2x1
50 x 50 x 25
2 x 2 x 114
50 x 50 x 32
2 x 2 x 112
50 x 50 x 40
212 x 212 x 1
65 x 65 x 25
1
2 2 x 212 x 114
65 x 65 x 32
212 x 212 x 112
65 x 65 x 40
212 x 212 x 2
65 x 65 x 50
3x3x1
80 x 80 x 25
3 x 3 x 114
80 x 80 x 32
3 x 3 x 112
80 x 80 x 40
3x3x2
80 x 80 x 50
3 x 3 x 212
80 x 80 x 65
4x4x1
100 x 100 x 25
4 x 4 x 114
100 x 100 x 32
4 x 4 x 112
100 x 100 x 40
4x4x2
100 x 100 x 50
4 x 4 x 212
100 x 100 x 65

314 C
83

2.6
1.2

314
83

1.7
0.8

314 C
83

2.7
1.2

334
95

4.1
1.9

334
95

4.2
1.9

334
95

4.3
2.0

334
95

4.4
2.0

414 C
108

7.0
3.2

414
108
414
108
414 C
108
414
108
334
95
5
127
5
127
5C
127
5C
127

5.8
2.6

5C
127
512
140
512
140
512
140
512
140
512
140
512 C
140
612
165
612
165
612 C
165
612 C
165
612 C
165
612 C
165
612 C
774
734
197
734
197
734
197
734
197
734 C
197
734
197

11.4
5.2

112 x 112 x 1
40 x 40 x 25

4x4x3
100 x 100 x 80
5x5x1
125 x 125 x 25
5 x 5 x 112
125 x 125 x 40
5x5x2
125 x 125 x 50
5 x 5 x 212
125 x 125 x 65
5x5x3
125 x 125 x 80
5x5x4
125 x 125 x 100
6x6x1
150 x 150 x 25
6 x 6 x 112
150 x 150 x 40
6x6x2
150 x 150 x 50
6 x 6 x 212
150 x 150 x 65
6x6x3
150 x 150 x 80
6x6x4
150 x 150 x 100
6x6x5
150 x 150 x 125
8 x 8 x 112
200 x 200 x 40
8x8x2
200 x 200 x 50
8 x 8 x 212
200 x 200 x 65
8x8x3
200 x 200 x 80
8x8x4
200 x 200 x 100
8x8x5
200 x 200 x 125

36
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5.9
2.7
5.5
2.5
6.3
2.9
7.0
3.2
9.6
4.4
10.2
4.6
10.2
4.6
11.2
5.1

13.6
6.2
13.8
6.3
14
6.4
14.3
6.5
14.6
6.6
17.9
8.1
20.5
9.3
21.0
9.5
26.4
12.0
26.5
12.0
26.5
12.0
26.5
12.0
28.0
12.7
33.0
15.0
32.7
14.8
33.0
15.0
33.5
15.2
50.0
22.7
34.7
15.7

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FIG. 7061 REDUCING TEE STANDARD


Nominal
Size

Center
to End

Approx.
Wt. Ea.

Nominal
Size

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

Lbs./Kg

8x8x6
200 x 200 x 150
10 x 10 x 112
250 x 250 x 40
10x 10x 2
250 x 250 x 50
10 x 10 x 212
250 x 250 x 65
10x 10x 3
250 x 250 x 80
10x 10x 4
250 x 250 x 100
10x 10x 5
250 x 250 x 125
10x 10x 6
250 x 250 x 150
10x 10x 8
250 x 250 x 200
12 x 12 x 1
300 x 300 x 25
12 x 12 x 2
300 x 300 x 50
12 x 12 x 212
300 x 300 x 65
12 x 12 x 3
300 x 300 x 80
12 x 12 x 4
300 x 300 x 100
12 x 12 x 5
300 x 300 x 125
12 x 12 x 6
300 x 300 x 150
12 x 12 x 8
300 x 300 x 200
12 x 12 x 10
300 x 300 x 250
14 x 14 x 4
350 x 350 x 100
14 x 14 x 6
350 x 350 x 150
14 x 14 x 8
350 x 350 x 200
14 x 14 x 10
350 x 350 x 250
14 x 14 x 12
350 x 350 x 300
16 x 16 x 4
400 x 400 x 100
16 x 16 x 6
400 x 400 x 150

734C
197

54.0
24.5

9
229
9
229
9
229
9
229
9
229
9
229
9C
229
9C
229
10
254
10
254
10
254
10
254
10
254
10
254
10
254
10
254
10
254
11
279
11
279
11
279
11
279
11
279
12
305
12
305

52.0
23.6

16 x 16 x 8
400 x 400 x 200
16 x 16 x 10
400 x 400 x 250
16 x 16 x 12
400 x 400 x 300
16 x 16 x 14
400 x 400 x 350
18 x 18 x 4
450 x 450 x 100
18 x 18 x 6
450 x 450 x 150
18 x 18 x 8
450 x 450 x 200
18 x 18 x 10
450 x 450 x 250
18 x 18 x 12
450 x 450 x 300
18 x 18 x 14
450 x 450 x 350
18 x 18 x 16
450 x 450 x 400
20x 20x 6
500 x 500 x 150
20x 20x 8
500 x 500 x 200
20x 20x 10
500 x 500 x 250
20x 20x 12
500 x 500 x 300
20x 20x 14
500 x 500 x 350
20x 20x 16
500 x 500 x 400
20x 20x 18
500 x 500 x 450
24 x 24 x 8
600 x 600 x 200
24 x 24 x 10
600 x 600 x 250
24 x 24 x 12
600 x 600 x 300
24 x 24 x 14
600 x 600 x 350
24 x 24 x 16
600 x 600 x 400
24 x 24 x 18
600 x 600 x 450
24 x 24 x 20
600 x 600 x 500

12
305
12
305
12
305
12
305
1512
394
1512
394
1512
394
1512
394
1512
394
1512
394
1512
394
1714
438
1714
438
1714
438
1714
438
1714
438
1714
438
1734
451
20
508
20
508
20
508
20
508
20
508
20
508
20
508

128
58.1
129
58.5
130
59.0
132
59.9
188
85.3
190
86.2
192
87.1
194
88.0
196
88.9
201
91.2
203
92.1
240
108.9
242
109.8
244
110.7
246
111.6
248
112.5
250
113.4
252
114.3
327
148.3
330
149.7
334
151.5
340
154.2
342
155.1
345
156.5
347
157.4

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52.2
23.7
52.6
23.9
53.0
24.0
53.6
24.3
54.2
24.6
55.0
24.9
64.7
29.3
77.0
34.9
80.0
36.3
78.0
35.4
74.6
33.8
75.1
34.1
75.6
34.3
76.2
34.6
76.3
34.6
77.6
35.2
100.0
45.4
101
45.8
103
46.7
104
47.2
105
47.6
126
57.2
127
57.6

37
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FIGURE 7063 TEE W/THREADED BRANCH

C to GE
C to TE

FIGURE 7060
TEE WITH THREADED BRANCH
Nominal
Size

Pipe
OD

C to GE

C to TE

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

1
25

1.315
33.4

214
57

214
57

0.9
0.4

114
32

1.660
42.2

234
70

234
70

1.4
0.6

112

1.900

234

234

1.7

40

48.3

70

70

0.8

2.375

314

414

2.9

60.3

83

108

1.3

212

2.875

334

334

4.7

65

73.0

95

95

2.1

3.500

414

8.1

2
50

80

88.9

108

152

3.7

312

4.000

412

412

8.8

90

101.6

114

114

4.0
13.5

114.3

5
127

714

184

6.1

5
125

5.563

512

512

16.7

140

140

7.6

6.625

612

612

150

168.3

165

165

11.6

8.625

734

734

45.0

200

219.1

197

197

20.4

10
250

10.750

9
229

9
229

73.0

12
300

12.750

10
254

10
254

98.0

4
100

38
Previous

4.500

273.1
323.9

25.6

33.1
44.5

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FIGURE 7064 REDUCING TEE W/THREADED BRANCH


C to E

C to E

C to E
C to E

Fabricated

Cast

FIGURE 7064 REDUCING TEE WITH THREADED BRANCH


Nominal
Size*

Approx.
Ctr. Wt.
to End Ea

Nominal
Size*

Approx.
Ctr. Wt.
to End Ea

Nominal
Size*

Approx.
Ctr. Wt.
to End Ea

In/mm

In/mm Lbs/Kg

In/mm

In/mm Lbs/Kg

In/mm

In/mm Lbs/Kg

2 x 2 x 34

314

50 x 50 x 20
83
2x2x1
314C
50 x 50 x 25
83
2 x 2 x 114
314
50 x 50 x 32
83
2 x 2 x 112
314C
50 x 50 x 40
83
212 x 212 x 1
334
65 x 65 x 25
95
212 x 212 x 112 334
65 x 65 x 40
95
212 x 212 x 2
334
65 x 65 x 50
95
3 x 3 x 34
414
80 x 80 x 20
108
3x3x1
414C
80 x 80 x 25
108
3 x 3 x 112
414
80 x 80 x 40
108
3x3x2
414
80 x 80 x 50
108
3 x 3 x 212
414
80 x 80 x 65
108
4 x 4 x 34
334
100 x 100 x 20
95
4x4x1
334
100 x 100 x 25
95
1
4 x 4 x 1 2
5
100 x 100 x 40 127
4x4x2
5
100 x 100 x 50 127
4 x 4 x 212
5
100 x 100 x 65 127
4x4x3
5
100 x 100 x 80
127
5x5x2
512
125 x 125 x 50
140

1.6
0.7
2.6
1.2
1.7
0.8
2.7
1.2
4.1
1.9
4.3
2
4.4
2
5.7
2.6
7.0
3.2
5.3
2.4
5.5
2.5
5.8
2.6
7.2
3.3
7.0
3.2
9.2
4.2
10.2
4.6
11.2
5.1
11.4
5.2
14.5
6.6

512

5x5x3
16.1
125 x 125 x 80 140 7.3
5x5x4
512C 17.9
125 x 125 x 100 140 8.1
6x6x2
612 26.4
150 x 150 x 50 165 12
6 x 6 x 212
612 26.5
150 x 150 x 65 165 12
6x6x3
612 26.5
150 x 150 x 80 165 12
6x6x4
612 26.5
150 x 150 x 100 165 12
6x6x5
612C 28.0
150 x 150 x 125 165 12.7
8x8x2
734 37.5
200 x 200 x 50 197 17
8x8x3
734 38.7
200 x 200 x 80 197 17.6
8x8x4
734 50.0
200 x 200 x 100 197 22.7
8x8x5
734 41.0
200 x 200 x 125 197 18.6
8x8x6
734 54.0
200 x 200 x 150 197 24.5
10 x 10 x 2
9 61.8
250 x 250 x 50 229 28.0
10 x 10 x 3
9 63.0
250 x 250 x 80 229 28.6
10 x 10 x 4
9 64.0
250 x 250 x 100 229 29.0
10 x 10 x 5
9 65.1
250 x 250 x 125 229 29.5
10 x 10 x 6
9 55.0
250 x 250 x 150
229 24.9
10 x 10 x 8
9 64.7
250 x 250 x 200 229 29.3
12 x 12 x 3
10 84.9
300 x 300 x 80
254 38.5

12 x 12 x 4
300 x 300 x 100
12 x 12 x 5
300 x 300 x 125
12 x 12 x 6
300 x 300 x 150
12 x 12 x 8
300 x 300 x 200
12 x 12 x 10
300 x 300 x 250
14 x 14 x 8
350 x 350 x 200
14 x 14 x 10
350 x 350 x 250
14 x 14 x 12
350 x 350 x 300
6 x 16 x 8
400 x 400 x 200
16 x 16 x 10
400 x 400 x 250
16 x 16 x 12
400 x 400 x 300
18 x 18 x 10
450 x 450 x 250
18 x 18 x 12
450 x 450 x 300
18 x 18 x 14
450 x 450 x 350
18 x 18 x 16
450 x 450 x 400
24 x 24 x 8
600 x 600 x 200
24 x 24 x 10
600 x 600 x 250
24 x 24 x 12
600 x 600 x 300

10
254
10
254
10
254
10
254
10
254
11
279
11
279
11
279
12
305
12
305
12
305
1512
394
1512
394
1512
394
1512
394
20
508
20
508
20
508

85.8
38.9
87.0
39.5
88.3
40.1
91.2
41.4
94.8
43.0
110.0
49.7
114.0
51.5
117.0
52.8
135.0
61.2
139.0
63.0
142.0
64.4
204.0
92.5
209.0
94.8
211.0
95.7
216.0
98.0
334.0
152
342.0
155
349.0
158

*See pg. 21 for O.D.

C - Cast Malleable or Ductile iron, all others are fabricated steel.

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FIG.URE 7072 GR X GR CONCENTRIC REDUCERS


E to E

E to E

(WELD)

(CAST)

FIGURE 7072 CONCENTRIC REDUCER


Nom. Size End to Approx.
(See pg. 21 End Wt. Ea.
for O.D.)
In/mm

114

x1
32 x 25
112 x 1
40 x 25
112 x 114
40 x 32
2x1
50 x 25
2 x 114
50 x 32
2 x 112
50 x 40
212 x 1
65 x 25
212 x 114
65 x 32
212 x 112
65 x 40
212 x 2
65 x 50
3x1
80 x 25
3 x 114
80 x 32
3 x 112
80 x 40
3x2
80 x 50
3 x 212
80 x 65
312 x 3
90 x 80
4x1
100 x 25
4 x 114
100 x 32
4 x 112
100 x 40
4x2
100 x 50
4 x 212
100 x 65
4x3
100 x 80
4 x 312
100 x 90

40
Previous

In/mm

212

64
212
64
212
64
212
64
1
2 2 C
64
212 C
64
212
64
212
64
212
64
1
2 2 C
64
212
64
212
64
212
64
212 C
64
212
64
3
76
3C
76
3
76
3
76
3C
76
3C
76
3C
76
3C
76

Lbs./Kg

0.6
0.3
0.6
0.3
0.6
0.3
0.8
0.4
1.3
0.6
1.3
0.6
1.0
0.5
1.0
0.5
1.3
0.6
1.6
0.7
1.2
0.5
1.3
0.6
1.3
0.6
1.4
0.6
1.5
0.7
1.8
0.8
2.2
1.0
2.2
1.0
2.3
1.0
2.4
1.1
2.6
1.2
3.2
1.5
3.6
1.6

Nom. Size End to Approx.


(See pg. 21 to End Wt. Ea.
for O.D.)

Nom. Size End to Approx.


(See pg. 21 to End Wt. Ea.
for O.D.)

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

Lbs./Kg

5x2
125 x 50
5 x 212
125 x 65
5x3
125 x 80
5x4
125 x 100
6x1
150 x 25
6 x 112
150 x 40
6x2
150 x 50
6 x 212
150 x 65
6x3
150 x 80
6x4
150 x 100
6x5
150 x 125
8x3
200 x 80
8x4
200 x 100
8x5
200 x 125
8x6
200 x 150
10x 4
250 x 100
10 x 5
250 x 125
10x 6
250 x 150
10x 8
250 x 200
12 x 4
300 x 100
12 x 6
300 x 150
12 x 8
300 x 200
12 x 10
300 x 250

312

4.6
2.1
4.5
2.0
4.4
2.0
4.5
2.0
6.8
3.1
6.9
3.1
6.0
2.7
6.0
2.7
5.4
2.4
5.6
2.5
6.0
2.7
12.0
5.5
9.0
4.1
11.5
5.2
10.6
4.8
20
9.1
20
9.1
20
9.1
23.9
10.8
25
11.3
29
13.2
29
13.2
32.4
14.7

14 x 6
350 x 150
14 x 8
350 x 200
14 x 10
350 x 250
14 x 12
350 x 300
16 x 8
400 x 200
16 x 10
400 x 250
16 x 12
400 x 300
16 x 14
400 x 350
18 x 10
450 x 250
18 x 12
450 x 300
18 x 14
450 x 350
18 x 16
450 x 400
20 x 10
500 x 250
20x 12
500 x 300
20x 14
500 x 350
20x 16
500 x 400
20x 18
500 x 450
24 x 10
600 x 250
24 x 12
600 x 300
24 x 14
600 x 350
24 x 16
600 x 400
24 x 18
600 x 450
24 x 20
600 x 500

13
330
13
330
13
330
13
330
14
356
14
356
14
356
14
356
15
381
15
381
15
381
15
381
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508

54.3
24.6
54.5
24.7
55.7
25.3
57.3
26.0
65.4
29.7
66.7
30.3
68.1
30.9
71.0
32.2
82.3
37.3
83.6
37.9
86.2
39.1
87.2
39.6
123.0
55.8
125.0
56.7
129.0
58.5
131.0
59.4
133.0
60.3
147.0
66.7
149.0
67.6
152.0
68.9
153.0
69.4
154.0
69.9
155.0
70.3

89
312
89
312
89
312 C
89
4
102
4
102
4C
102
4
102
4C
102
4C
102
4C
102
5
127
5C
127
5
127
5C
127
6
152
6
152
6
152
6
152
7
178
7
178
7
178
7
203

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FIGURE 7076 GR X THD* CONCENTRIC REDUCERS


E to E

E to E

(CAST)

(WELD)

FIGURE 7076 CONCENTRIC REDUCER GROOVE BY THREAD


Nom. Size
(See pg.
21 for O.D.)

End to
to End

Approx.
Wt. Ea.

Nom. Size
(See pg.
21 for O.D.)

End to
to End

Approx.
Wt. Ea.

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

Lbs./Kg

112 x 1
40 x 25

212
64

0.6
0.3

312 x 3
90 x 80

3
76

1.8
0.8

2 x 34
50 x 80

212
64

1.0
0.5

4x1
100 x 25

3
76

2.2
1.0

2x1
50 x 25

212
64

0.8
0.4

4 x 112
100 x 40

3
76

2.3
1.0

2 x 114
50 x 32

212
64

1.3
0.6

4x2
100 x 50

3
76

2.3
1.0

2 x 112
50 x 40

212
64

1.3
0.6

4 x 212
100 x 65

3
76

2.3
1.0

212 x 1
65 x 25

212

1.0

0.5

4x3
100 x 80

3
76

2.6

64
212

1.0

312

0.5

4x
100 x 90

3
76

2.5

64

4.5

212

114

x
65 x 32

212

112

1.2
1.1

x
65 x 40

212

1.3

64

0.6

5x4
125 x 100

312

89

2.0

212 x 2

212

1.2

6x1

6.0

65 x 50

64

0.5

150 x 25

102

2.7

3 x 34

212

1.2

6x2

6.0

80 x 80

64

0.5

150 x 50

102

2.7

3x1
80 x 25

212

1.2

0.5

6x3
150 x 80

4
102

6.0

64

112

3x
80 x 40

212

1.3

0.6

6x4
150 x 100

4
102

5.9

64

3x2

212

1.3

6x5

5.8

150 x 125

102

2.6

80 x 50

64

0.6

3 x 212

212

1.5

80 x 65

64

0.7

2.7
2.7

C-Cast Malleable or Ductile Iron, all others are Fabricated Steel. Center to
end dimensions may differ from those shown above, contact your Gruvlok
Sales Office for details.

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FIGURES 7073 & 7097 ECCENTRIC REDUCERS


Fabricated Steel *Figure 7097 is available in sizes 114 x 1 through 12 x 10. Center to
end dimensions may differ from those shown below. Contact your Gruvlok Sales Office
for details.
E to E
E to E

Fig. 7073 Gr x Gr
(FABRICATED)

Fig. 7097 Gr x Thd


(FABRICATED)

FIGURE 7073 & 7097 ECCENTRIC REDUCER


Nominal
Size
In/mm

114

x1
32 x 25
112 x 34
40 x 20
112 x 1
40 x 25
112 x 114
40 x 32
2 x 34
50 x 80
2x1
50 x 25
2 x 114
50 x 32
2 x 112
50 x 40
212 x 1
65 x 25
212 x 114
65 x 32
212 x 112
65 x 40
212 x 2
65 x 50
3x1
80 x 25
3 x 114
80 x 32
3 x 112
80 x 40
3x2
80 x 50
3 x 212
80 x 65
312 x 3
90 x 80
4x1
100 x 25
4 x 114
100 x 32
4 x 112
100 x 40
4x2
100 x 50
4 x 212
100 x 65
4x3
100 x 80

42
Previous

End to Approx.
to End Wt. Ea.
In/mm

812

216
812
216
812
216
812
216
9
229
9
229
9
229
9
229
912
241
912
241
912
241
912
241
912
241
912
241
912
241
912
241
912
241
912
241
10
254
10
254
10
254
10
254
10
254
10
254

Lbs./Kg

1.5
0.7
1.6
0.7
1.7
0.8
4.5
2.0
2.1
1.0
2.2
1.0
2.4
1.1
2.5
1.1
3.2
1.5
3.4
1.5
3.6
1.6
4.0
1.8
4.0
1.8
4.3
2.0
4.5
2.0
4.8
2.2
5.6
2.5
6.6
3.0
5.9
2.7
6.3
2.9
6.4
2.9
6.7
3.0
7.3
3.3
7.9
3.6

Nominal
Size

End to Approx.
to End Wt. Ea.

Nom. Size

Approx.
to End Wt. Ea.

In/mm

In/mm

Lbs./Kg

In/mm

In/mm

Lbs./Kg

312

10
254
11
279
11
279
11
279
11
279
1112
292
1112
292
1112
292
1112
292
1112
292
1112
292
1112
292
12
305
12
305
12
305
12
305
13
330
13
330
13
330
13
330
14
356
14
356
14
356
14
356

8.5
3.9
9.3
4.2
9.9
4.5
10.7
4.9
11.9
5.4
12.0
5.4
12.1
5.5
12.2
5.5
12.8
5.8
13.6
6.2
14.9
6.8
16.2
7.3
17.9
8.1
19.7
8.9
21.4
9.7
23.2
10.5
29.7
13.5
31.7
14.4
34.0
15.4
34.4
15.6
44.8
20.3
45.2
20.5
47.7
21.6
52.0
23.6

14 x 6
350 x 150
14 x 8
350 x 200
14 x 10
350 x 250
14 x 12
350 x 300
16 x 8
400 x 200
16 x 10
400 x 250
16 x 12
400 x 300
16 x 14
400 x 350
18 x 10
450 x 250
18 x 12
450 x 300
18 x 14
450 x 350
18 x 16
450 x 400
20x 10
500 x 250
20x 12
500 x 300
20x 14
500 x 350
20x 16
500 x 400
20x 18
500 x 450
24 x 10
600 x 250
24 x 12
600 x 300
24 x 14
600 x 350
24 x 16
600 x 400
24 x 18
600 x 450
24 x 20
600 x 500

13
330
13
330
13
330
13
330
14
356
14
356
14
356
14
356
15
381
15
381
15
381
15
381
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508
20
508

78
35.4
80
36.3
84
38.1
88
39.9
91
41.3
96
43.5
99
44.9
104
47.2
110
49.9
113
51.3
117
53.1
121
54.9
145
65.8
149
67.6
152
68.9
156
70.8
160
72.6
174
78.9
179
81.2
184
83.5
189
85.7
194
88
199
90.3

4x
100 x 90
5x2
125 x 50
5 x 212
125 x 65
5x3
125 x 80
5x4
125 x 100
6x1
150 x 25
6 x 112
150 x 40
6x2
150 x 50
6 x 212
150 x 65
6x3
150 x 80
6x4
150 x 100
6x5
150 x 125
8x3
200 x 80
8x4
200 x 100
8x5
200 x 125
8x6
200 x 150
10x 4
250 x 100
10x 5
250 x 125
10x 6
250 x 150
10x 8
250 x 200
12 x 4
300 x 100
12 x 6
300 x 150
12 x 8
300 x 200
12 x 10
300 x 250

Gruvlok Fittings
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FIGURE 7069 45 LATERAL


C to LE
C to LE
C to SE

FIGURE 7069 LATERALS


Nom. Size

Pipe OD

Center to
Long End

Center to
Short End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

1.5

33.4

5
127

214

57

0.7

114

1.660

534

212

2.5

32

42.2

146

64

1.1

112

1.900

614

234

3.5

40

48.3

159

70

1.6

2.375

234

4.5

50

1
25

Gruvlok Fittings
Previous

1.315

60.3

178

70

2.0

212

2.875

734

73.0

197

3
76

10.0

65
3
80

3.500

812

314

11.0

88.9

216

83

5.0

312

4.000

10

312

14.0

4.5

90

101.6

254

89

6.4

4.500

1012

334

18.3

100

114.3

267

95

8.3

5.563

1212

30.0

125

141.3

318

102

13.6

412

6
150

6.625
168.3

14
356

114

46.6
21.1

8
200

8.625
219.1

18
457

6
152

82.8
37.6

10
250

10.750
273.1

2012
521

612
165

127
57.4

12
300

12.750
323.9

23
584

7
178

165
74.8

14
350

14.000
355.6

2612
673

712
191

215
97.5

16
400

16.000
406.4

29
737

8
203

345
157

18

18.000

32

812

425

450

457.2

813

216

193

20

20.000

35

517

500

508.0

889

229

235

24

24.000

40

10

940

600

609.6

1016

254

426

43
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FIGURE 7070 45 REDUCING LATERAL


C to LE
C to LE
C to SE

FIGURE 7070 REDUCING LATERIALS


Center to Center to Approx.
Nom. Size Long End Short End Wt. Ea.
In/mm

In/mm

3x3x2
812
80 x 80 x 50 216
3 x 3 x 212
812
80 x 80 x 65 216
4x4x2
1012
100 x 100 x 50 267
4 x 4 x 212 1012
100 x 100 x 65 267
4x4x3
1012
100 x 100 x 80 267
5x5x2
1212
125 x 125 x 50 318
5x5x3
1212
125 x 125 x 80 318
5x5x4
1212
125 x 125 x 100 318
6x6x2
14
150 x 150 x 50 356
6x6x3
14
150 x 150 x 80 356
6x6x4
14
150 x 150 x 100 356
6x6x5
14
150 x 150 x 125 356
8x8x4
18
200 x 200 x 100 457
8x8x5
18
200 x 200 x 125 457
8x8x6
18
200 x 200 x 150 457
10x 10x 4
2012
250 x 250 x 100 521
10x 10x 5
2012
250 x 250 x 125 521
10x 10x 6
2012
250 x 250 x 150 521
10x 10x 8
2012
250 x 250 x 200 521
12 x 12 x 4
23
300 x 300 x 100 584
12 x 12 x 6
23
300 x 300 x 150 584
12 x 12 x 8
23
300 x 300 x 200 584

44
Previous

In/mm

Lbs./Kg

314
83
314
83
334
95
334
95
334
95
4
102
4
102
4
102
412
114
412
114
412
114
412
114
6
152
6
152
6
152
612
165
612
165
612
165
612
165
7
178
7
178
7
178

9.8
4.4
11.5
5.2
15.5
7.0
17.0
7.7
18.5
8.4
22.5
10.2
26.5
12.0
30.5
13.8
33.0
15.0
37.0
16.8
40.0
18.1
45.0
20.4
59.6
27.0
68.0
30.8
75.0
34.0
83.0
37.6
100.0
45.4
105.0
47.6
116.0
52.6
137.0
62.1
140.0
63.5
147.0
66.7

Center to Center to Approx.


Nom. Size Long End Short End Wt. Ea.
In/mm

In/mm

12 x 12 x 10
23
300 x 300 x 250 584
14 x 14 x 4 2612
350 x 350 x 100 673
14 x 14 x 6 2612
350 x 350 x 150 673
14 x 14 x 8 2612
350 x 350 x 200 673
14 x 14 x 10 2612
350 x 350 x 250 673
14 x 14 x 12 2612
350 x 350 x 300 673
16 x 16 x 6
29
400 x 400 x 150 737
16 x 16 x 8
29
400 x 400 x 200 737
16 x 16 x 10
29
400 x 400 x 250 737
16 x 16 x 12
29
400 x 400 x 300 737
16 x 16 x 14
29
400 x 400 x 350 737
18 x 18 x 6
32
450 x 450 x 150 813
18 x 18 x 8
32
450 x 450 x 200 813
18 x 18 x 10
32
450 x 450 x 250 813
18 x 18 x 12
32
450 x 450 x 3004813
18 x 18 x 14
32
450 x 450 x 350 813
18 x 18 x 16
32
450 x 450 x 400 813
20x 20x 12
35
500 x 500 x 300 889
20x 20x 14
35
500 x 500 x 350 889
20x 20x 16
235
500 x 500 x 400 889
24 x 24 x 16
40
600 x 600 x 4001016
24 x 24 x 20
40
600 x 600 x 5001016

In/mm

Lbs./Kg

7
178
712
191
712
191
712
191
712
191
712
191
8
203
8
203
8
203
8
203
8
203
812
216
812
216
812
216
812
216
812
216
812
216
9
229
9
229
9
229
10
254
10
254

168
76.2
173
78.5
185
83.9
195
88.5
223
101
240
109
235
107
250
113
263
119
283
128
307
139
275
125
306
139
321
146
333
151
358
162
382
173
390
177
410
186
440
200
725
329
785
356

Gruvlok Fittings
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FIGURES 7077, 7078 & 7079 SWAGED NIPPLES


E to E

E to E

E to E

Fig. 7079
GR x BEV

Fig. 7078
GR x THD

Fig. 7077
GR x GR

FIGURE 7077, 7078 & 7079 SWAGED NIPPLES


Nom. Size

End to
to End

Approx.
Wt. Ea.

In/mm

In/mm

2x1
50 x 25
2 x 114
50 x 32
2 x 112
50 x 40
212 x 1
65 x 25
212 x 114
65 x 32
212 x 112
65 x 40
212 x 2
65 x 50
3x1
80 x 25
3 x 114
80 x 32
3 x 112
80 x 40
3x2
80 x 50
3 x 212
80 x 65
312 x 3
90 x 80
4x1
100 x 25
4 x 114
100 x 32
4 x 112
100 x 40
4x2
100 x 50

612
165
612
165
612
165
7
178
7
178
7
178
7
178
8
203
8
203
8
203
8
203
8
203
8
203
9
229
9
229
9
229
9
229

Gruvlok Fittings
Previous

Nom. Size

End to
to End

Approx.
Wt. Ea.

Lbs./Kg

In/mm

In/mm

Lbs./Kg

2.0
0.9
2.0
0.9
2.0
0.9
3.5
1.6
3.5
1.6
3.5
1.6
3.5
1.6
5.0
2.3
5.0
2.3
5.0
2.3
5.0
2.3
5.0
2.3
7.0
3.2
8.0
3.6
8.0
3.6
8.0
3.6
8.0
3.6

4 x 212
100 x 65
4x3
100 x 80
4 x 312
100 x 90
5x2
125 x 50
5 x 212
125 x 65
5x3
125 x 80
5x4
125 x 100
6x1
150 x 25
6 x 114
150 x 32
6 x 112
150 x 40
6x2
150 x 50
6 x 212
150 x 65
6x3
150 x 80
6 x 312
150 x 90
6x4
150 x 100
6x5
150 x 125

9
229
9
229
9
229
11
279
11
279
11
279
11
279
12
305
12
305
12
305
12
305
12
305
12
305
12
305
12
305
12
305

8.0
3.6
8.0
3.6
8.0
3.6
12.0
5.4
12.0
5.4
12.0
5.4
12.0
5.4
19.0
8.6
19.0
8.6
19.0
8.6
19.0
8.6
19.0
8.6
19.0
8.6
17.0
7.7
19.0
8.6
19.0
8.6

45
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FIGURE 7067 REDUCING TEE WYE


E1
H

E2

FIGURE 7067 REDUCING TEE WYES


Nom. Size

E1

E2

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

4x3x3
12 x 12 x 10
4x3x4
12 x 12 x 10
5x3x3
12 x 12 x 10
5x3x5
12 x 12 x 10
5x4x3
12 x 12 x 10
5x4x4
12 x 12 x 10
6x4x6
12 x 12 x 10
6x5x3
12 x 12 x 10
6x5x4
12 x 12 x 10
8x6x4
12 x 12 x 10
8x6x8
12 x 12 x 10

158
41
334
267
114
32
4
102
178
48
178
48
412
114
114
32
114
32
1
25
6
152

738
187
1012
346
934
248
1212
318
918
232
918
232
14
356
1034
273
1034
273
12
305
18
457

1034
273
1358
206
1112
292
1618
410
1178
302
1234
324
1814
464
13
330
1378
352
1434
375
2314
591

558
143
818
12.2
612
165
10
254
678
175
714
184
1112
292
8
203
838
213
914
235
1514
387

16.0
7.3
27.0

46
Previous

25.0
11.3
44.0
20.0
21.0
9.5
25.0
11.3
61.0
27.7
27.0
12.2
31.0
14.1
45.0
20.4
95.0
43.1

Gruvlok Fittings
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FIGURE 7066 TEE WYE


E1
H

E2

FIGURE 7066 TEE WYES


Nom. Size
In/mm

2x2x2
50 x 50 x 50
212 x 212 x 212
65 x 65 x 65
3x3x3
80 x 80 x 80
312 x 312 x 312
90 x 90 x 90
4x4x3
100 x 100 x 80
4x4x4
100 x 100 x 100
5x5x3
125 x 125 x 80
5x5x4
125 x 125 x 100
5x5x5
125 x 125 x 125
6x6x3
150 x 150 x 80
6x6x4
150 x 150 x 100
6x6x5
150 x 150 x 125
6x6x6
150 x 150 x 150
8x8x3
200 x 200 x 80
8x8x4
200 x 200 x 100

Approx.
E2 Wt. Ea.

In/mm In/mm In/mm In/mm Lbs./Kg

234

70
3
76
314
83
312
89
334
95
334
95
4
102
4
102
4
102
412
114
412
114
412
114
412
114
6
152
6
152

7
178
734
197
812
216
10
254
1012
267
1012
267
1212
318
1212
318
1212
318
14
356
14
356
14
356
14
356
18
457
18
457

Gruvlok Fittings
Previous

E1

458

9
229 117
1012 534
267 146
1112 612
292 165
13 734
330 197
1278 778
327 200
1358 818
346 206
1414 914
362 235
1518 958
384 244
1618 10
410 254
15516 10516
3937 2667
1614 1034
413 273
1714 1118
438 283
1814 1112
464 292
18316 13316
4648 3378
19 1312
483 343

6.4
2.9
11.5
5.2
16.5
7.5
22
10.0
23
10.4
26
11.8
32
14.5
35
15.9
40
18.1
50
22.7
55
24.9
58
26.3
60.5
27.4
100
45.4
110
49.9

Nom. Size
In/mm

8 x 8 x 56
200 x 200 x 125
8x8x6
200 x 200 x 150
8x8x8
200 x 200 x 200
10x 10x 3
250 x 250 x 80
10x 10x 4
250 x 250 x 100
10x 10x 5
250 x 250 x 125
10x 10x 6
250 x 250 x 150
10x 10x 8
250 x 250 x 200
10x 10x 10
250 x 250 x 250
12 x 12 x 3
300 x 300 x 80
12 x 12 x 4
300 x 300 x 100
12 x 12 x 6
300 x 300 x 150
12 x 12 x 8
300 x 300 x 200
12 x 12 x 10
300 x 300 x 250
12 x 12 x 12
300 x 300 x 300

E1

Approx.
E2 Wt. Ea.

In/mm In/mm In/mm In/mm Lbs./Kg

18
152
6
152
6
152
612
165
612
165
612
165
612
165
612
165
612
165
7
178
7
178
7
178
7
178
7
178
7
178

20
457
18
457
18
457
2012
521
2012
521
2012
521
2012
521
2012
521
2012
521
23
584
23
584
23
584
23
584
23
584
23
584

1378
508
2118
537
2314
591
1978
505
2034
527
2178
556
2278
581
2714
692
2714
692
2034
527
2112
546
2334
603
26
660
28
711
31
787

111
352
1438
365
1514
387
1478
378
1514
387
1534
400
1618
410
1914
489
18
457
1534
400
16
406
17
432
18
457
1834
476
2012
521

50.3
112
50.8
120
54.4
130
59.0
135
61.2
140
63.5
145
65.8
150
68.0
190
86.2
140
63.5
145
65.8
165
74.8
175
79.4
200
90.7
240
109

47
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FIGURE 7071 TRUE WYE


C to LE

C to SE

FIGURE 7071 TRUE WYE


Nominal
Size

Pipe
OD

Center to
Long End

Center to
Short End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

1.315

214

214

1.1

25

33.4

57

57

0.5

114

1.660

234

212

1.5

32

42.2

70

64

0.7

112

1.900

234

234

1.8

40

48.3

70

70

0.8

2.375

314

234

2.3

60.3

83

70

1.0

212

2.875

334

73.0

95

3
76

5.0

65
3

3.500

414

314

6.1

2
50

2.3

80

88.9

108

83

2.8

312

4.000

412

312

8.3

90

101.6

114

89

3.8
10.5

114.3

5
127

334

95

4.8

5
125

5.563

512

141.3

140

4
102

15
6.8

6.625

612

412

21.6

150

168.3

165

114

9.8

8.625

734

36.0

200

219.1

197

152

16.3

10
250

10.750
273.1

9
229

612
165

51.0
23.1

12
300

12.750
323.9

10
254

7
178

160.0
72.6

14
350

14.000
355.6

11
279

712
191

136.0
61.7

16
400

16.000
406.4

12
305

8
203

166.0
75.3

18
450

18.000
457.2

1512
394

812
216

234
106

20
500

20.000
508.0

1714
438

9
229

281
128

24
600

24.000

20
508

10
254

523

4
100

4.500

609.6

237

* Contact your Gruvlok Sales Office for dimensions and weight

48
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Gruvlok Fittings
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FIGURES 7084 & 7085 ADAPTERS


E to E

FIGURE 7084
GROOVE X
CLASS 150 FLANGE
Nom.
Size

Pipe End Approx.


OD to End Wt. Ea.

End
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

1
25
114
32
112
40
2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203
*
*
*
*
*
*
*
*
*
*

2.5
1.1
3.8
1.7
4.1
1.9
6.0
2.7
9.2
4.2
10.4
4.7
14.0
6.4
19.1
8.7
23.0
10.4
29.5
13.4
43.5
19.7
68.2
30.9
96.1
43.6
*
*
*
*
*
*
*
*
*
*

3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203
*
*
*
*
*
*
*
*
*
*

3.6
1.6
4.6
2.1
7.1
3.2
8.2
3.7
11.9
5.4
15.5
7.0
21.0
9.5
28.0
12.7
35.0
15.9
50.0
22.7
72.0
32.7
*
*
*
*
*
*
*
*
*
*
*
*
*
*

Gruvlok Fittings
Previous

FIGURE 7085
GROOVE X
CLASS 300 FLANGE

49
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FIGURE 7055 GR X MPT - 90 ADAPTER ELBOW


FIGURE 7055
ADAPTER ELBOWS

C to TE

C to GE

Nom.
Size

Fitting
OD

Center to
Grooved
End

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
6.625
168.3

214

214

57
234
70
234
70
314
83
334
95
414
108
412
114
5
127
612
165

57
234
70
234
70
414
108
334
95
6
152
614
159
714
184
612
165

0.6
0.3
1.0
0.5
1.2
0.5
2.3
1.0
3.7
1.7
6.5
2.9
8.2
3.7
11
5.0
19.8
9.0

1
25
114
32
112
40
2
50
212
65
3
80
312
90
4
100
6
150

Center to
Threaded Approx.
End
Wt. Ea.

FIGURE 7056 GR X MPT - 45 ADAPTER ELBOW


FIGURE 7056
ADAPTER ELBOWS

C to GE

C to TE

50
Previous

Fitting
OD

Center to
Grooved
End

Center to
Threaded
End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

1
25
114
32
112
40
2
50
212
65
3
80
312
90
4
100
6
150

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
6.625
168.3

134
44
134
44
134
44
2
51
214
57
212
64
234
70
3
76
312
89

134
44
134
44
134
44
3
76
214
57
414
108
234
70
514
133
312
89

0.6
0.3
0.7
0.3
0.8
0.4
1.6
0.7
2.2
1.0
4.3
2.0
4.2
1.9
7.5
3.4
11.1
5.0

Nom.
Size

Gruvlok Fittings
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FIGURE 7050RF GR X FG
C to E

FIGURE 7050 RF REDUCING


BASE SUPPORT ELBOWS
Nom.
Size

Grooved Center
End OD to End

Approx.
B Dia. Wt. Ea.
Threaded GxF

In/mm

In/mm

In/mm

In/mm

NPSC

Lbs./Kg

6x4
150 x 100
6x5
150 x 125
8x5
200 x 125
8x6
200 x 150
10x 6
250 x 150
10x 8
250 x 200
12 x 8
300 x 200
12 x 10
300 x 250

6.625
168.3
6.625
168.3
8.625
219.1
8.625
219.1
10.750
273.1
10.750
273.1
12.750
323.9
12.750
323.9

12
305
1212
318
16
406
16
406
19
483
19
483
22
559
22
559

212
64
212
64
3
76
3
76
312
89
312
89
4
102
4
102

112
38
112
38
112
38
112
38
112
38
112
38
112
38
112
38

38.5
17.5
45.4
20.6
65.5
29.7
73
33.1
100
45.4
127
57.6
155
70.3
186
84.4

E to E

B Dia.

FIGURE 7087 GR X FPT

FIGURE 7087 FEMALE


THREAD ADAPTER

E to E

Nom.
Size

Grooved
End OD

End
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
3.500
88.9
4.500
114.3

2116

0.7
0.3
1.4
0.6
1.5
0.7
1.6
0.7
2.5
1.1
4.5
2.0

1
25
1 14
32
1 12
40
2
50
3
80
4
100

Gruvlok Fittings
Previous

533
2516
635
2516
635
21 2
64
23 4
70
31 4
83

51
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FIGURE 7074 CAP


FIGURE 7074 CAP
Nom.
End Approx.
Size Pipe OD to End Wt. Ea.
In/mm

1C
25
114C
32
112C
40
2C
50
212C
65
3 ODC
65
3C
80
312C
90
4C
100
414 ODC
100
5C
125
514 ODC
125

E to E

In/mm

In/mm

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
2.996
76.1
3.500
88.9
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0

114

Lbs./Kg

0.3
0.1
0.4
0.2
0.5
0.2
0.5
0.2
0.7
0.3
0.8
0.4
1.1
0.5
1.4
0.6
2.8
1.3
2.0
0.9
4.0
1.8
3.2
1.5

32
114
32
114
32
1
25
1
25
1
25
1
25
1
25
118
29
118
29
118
29
118
29

Nom.
End Approx.
Size Pipe OD to End Wt. Ea.
In/mm

512

ODC
125
6C
150
614 ODC
150
612 ODC
150
8C
200
10C
250
12C
300
14*
350
16*
400
18*
450
20*
500
24*
600

In/mm

In/mm

Lbs./Kg

5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

118

4.0
1.8
6.0
2.7
5.1
2.3
6.0
2.7
12.5
5.7
21.9
9.9
33.8
15.3
40
18.1
45
20.4
58
26.3
79
35.8
100
45.4

29
1516
381
118
29
118
29
112
38
112
38
112
38
812
216
9
229
10
254
11
279
1212
318

* Machined Cap, C - Cast Malleable or Ductile Iron

FIGURE 7068 CROSS


FIGURE 7068 CROSS

C to E

Nom.
Center Approx.
Size Pipe OD to End Wt. Ea.

Nom.
Center Approx.
Size Pipe OD to End Wt. Ea.

In/mm

In/mm

1
25
114
32
112
40
2
50
212
65
3
80
312
90
4
100
5
125

52
Previous

In/mm

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3

In/mm

214
57
234
70
234
70
314
83
334
95
414
108
412
114
5
127
512
140

Lbs./Kg

1.3
0.6
2.1
1.0
2.5
1.1
2.9
1.3
5.2
2.4
7.5
3.4
9.8
4.4
12.2
5.5
17.6
8.0

6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

In/mm

In/mm

Lbs./Kg

6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6

612

28.3
12.8
48.0
21.8
70.0
31.8
110
49.9
140
63.5
170
77.1
260
118
320
145
585
265

165
734
197
9
229
10
254
11
279
12
305
1512
394
1714
438
20
508

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FIGURE 7075 BULL PLUG


E to E

FIGURE 7075 BULL PLUG


End
Nom. Size Fitting OD to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

2
50
212
65
3
80
4
100
5
125
6
150

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3

4
102
5
127
6
152
7
178
*
*
10
254

2.5
1.1
3.1
1.4
4.4
2.0
7.4
3.4
*
*
18.5
8.4

* Contact your Gruvlok Sales Office


for dimensions and weight

FIGURE 7062 BULLHEAD TEE (GR X GR X FPT)


FIGURE 7062 BULLHEAD TEE (GR X GR XFPT)

C to EOR
C to EOB

Nom. Size
(See pg. 21 for O.D.)

Center
to End
of Run

Center
to End
of Branch

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

5x5x8
125 x 125 x 200
6x6x8
150 x 150 x 200

734

512

197
734
197

140
612
165

31.0
14.1
37.6
17.1

FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)


FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)
Nom. Size

Pipe OD

Center
to End
of Run

In/mm

In/mm

In/mm

In/mm

Lbs./Kg

4.500
114.3
6.625
168.3

314

4
102
518
130

7.6
3.4
11.2
5.1

C to EOB

C to EOR

212

4x4x
100 x 100 x 65
6 x 6 x 212
150 x 150 x 65

Gruvlok Fittings
Previous

83
314
83

Center
to End
Approx.
of Branch Wt. Ea.

53
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FIGURES 7050, 7057 & 7051 3D LR ELBOWS

R=
3D

R=

Fig. 7050-3D,
90 Elbow

R=3

3D

Fig. 7057-3D,
60 Elbow

Fig. 7051-3D,
45 Elbow

FIGURE 7050-3D
90 ELBOW

FIG. 7057-3D
60 ELBOW

FIG. 7051-3D
45 ELBOW

Nom. Pipe Center Approx.


Size
OD to End Wt. Ea.

Center Approx.
to End Wt. Ea.

Center Approx.
to End Wt. Ea.

In/mm In/mm In/mm

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

54
Previous

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508
24.000
609.6

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

10
5.3
254
2.4
1112
9.5
292
4.3
13
14.0
330
6.4
1412
18.6
368
8.4
16
24.1
406
10.9
20
40.9
508
18.6
24
63.7
610
28.9
32
127.8
813
58.0
40
226.4
1016 102.7
48
332.7
1219 150.9
56
427.3
1422 193.8
64
560.1
1626 254.1
72
710.7
1829 322.4
80
879.3
2032 398.8
96 1270.3
2438 576.2

7 12
191
8 14
210
9 14
235
10
254
11
279
1334
349
1612
419
22
559
2714
692
3234
832
3814
972
4334
1111
4914
1251
5434
1391
6512
1664

4.3
2.0
7.7
3.5
11.0
5.0
14.4
6.5
18.5
8.4
31.3
14.2
48.8
22.1
97.9
44.4
173.4
78.7
254.8
115.6
327.3
148.5
429.0
194.6
544.4
246.9
673.5
305.5
973.0
441.3

6 12
165
7 14
184
7 34
197
8 12
216
9
229
1114
286
1312
343
18
457
2212
572
27
686
3112
800
36
914
4012
1029
45
1143
5334
1365

3.9
1.8
6.7
3.0
9.5
4.3
12.3
5.6
15.7
7.1
26.5
12.0
41.3
18.7
82.9
37.6
146.9
66.6
215.9
97.9
227.3
103.1
363.5
164.9
461.3
209.2
540.7
245.3
824.4
373.9

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FIGURES 7058, 7052 & 7053 3D LR ELBOWS

R=3D

R=3D

Fig. 7058-3D
30 Elbow

R=3D

Fig. 7052-3D
2212 Elbow

FIG. 7058-3D
30 ELBOW

Fig. 7053-3D
1114 Elbow

FIG. 7052-3D
2212ELBOW

FIG. 7053-3D
1114ELBOW

Nom.
Size

Pipe
OD

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508
24.000
609.6

534
146
6
152
612
165
634
171
714
184
9
229
1034
273
1412
368
18
457
2134
552
2514
641
29
737
3212
826
36
914
4314
1099

3.4
1.5
5.8
2.6
8.0
3.6
10.2
4.6
12.8
5.8
21.8
9.9
33.9
15.4
68.0
30.8
120.5
54.7
177.0
80.3
227.3
103.1
297.9
135.1
378.1
171.5
467.8
212.2
675.7
306.5

514
133
512
140
534
146
6
152
612
165
8
203
912
241
1234
324
16
406
1914
489
2212
572
2512
648
2834
730
32
813
3814
972

3.2
1.5
5.3
2.4
7.3
3.3
9.2
4.2
11.4
5.2
19.4
8.8
30.1
13.7
60.5
27.4
107.2
48.6
157.5
71.4
202.3
91.8
265.2
120.3
336.5
152.6
416.3
188.8
601.4
272.8

412
114
434
121
5
127
5
127
514
133
612
165
734
197
1012
267
13
330
1512
394
1814
464
2034
527
23.35
593
26
660
31
787

2.8
1.3
4.6
2.1
6.2
2.8
7.6
3.4
9.3
4.2
15.8
7.2
24.6
11.2
49.3
22.4
87.3
39.6
128.3
58.2
164.8
74.8
216.0
98.0
274.1
124.3
339.2
153.9
490.0
222.3

Gruvlok Fittings
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55
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FIGURES 7050, 7057 & 7051 5D LR ELBOWS

R=
5D

R=

Fig. 7050-5D
90 Elbow

Fig. 7057-5D
60 Elbow

FIGURE 7050-5D
90 ELBOW

R=5

5D
Fig. 7051-5D
45 Elbow

FIG. 7057-5D
60ELBOW

FIG. 7051-5D
45ELBOW

Nom. Fitting
Size
OD

Center Approx.
to End Wt. Ea.

Center Approx.
to End Wt. Ea.

Center Approx.
to End Wt. Ea.

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

7.2
3.3
13.3
6.0
19.9
9.0
26.9
12.2
35.4
16.1
60.0
27.2
93.5
42.4
187.6
85.1
332.4
150.8
488.4
221.5
627.4
284.6
822.2
372.9
1,043.4
473.3
1,290.9
585.5
1,864.8
845.9

934

5.6
2.5
10.2
4.6
15.0
6.8
20.0
9.1
26.0
11.8
44.1
20.0
68.6
31.1
137.7
62.5
244.1
110.7
358.6
162.7
460.7
209.0
603.8
273.9
766.2
347.5
947.9
430.0
1,369.3
621.1

814

4.8
2.2
8.6
3.9
12.5
5.7
16.5
7.5
21.3
9.7
36.1
16.4
56.2
25.5
112.8
51.2
199.9
90.7
293.7
133.2
377.3
171.1
494.5
224.3
627.6
284.7
776.4
352.2
1,121.6
508.7

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

In/mm

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508
24.000
609.6

56
Previous

14
356
1612
419
19
483
2112
546
24
610
30
762
36
914
48
1219
60
1524
72
1829
84
2134
96
2438
108
2743
120
3048
144
3658

248
1114
286
1234
324
1214
311
1512
394
1912
495
2314
591
31
787
39
991
4634
1187
5412
1384
6214
1581
70
1778
7734
1975
9314
2369

210
914
235
1014
260
1114
286
1212
318
1512
394
1812
470
2412
622
3034
781
37
940
43
1092
4914
1251
5514
1403
6112
1562
7334
1873

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FIGURES 7058, 7052 & 7053 5D LR ELBOWS

R=5D

R=5D

Fig. 7058-5D
30 Elbow

Fig. 7052-5D
2212 Elbow

FIG. 7052-5D
2212ELBOW

FIG. 7058-5D
30ELBOW

R =5D
Fig. 7053-5D
1114 Elbow

FIG. 7053-5D
1114ELBOW

Nom.
Size

Pipe
OD

Center Approx.
to End Wt. Ea.

Center Approx.
to End Wt. Ea.

Center Approx.
to End Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

4.0
1.8
7.0
3.2
10.0
4.5
13.0
5.9
16.6
7.5
28.1
12.7
43.8
19.9
87.9
39.9
155.8
70.7
228.9
103.8
294.0
133.4
385.3
174.8
489.0
221.8
605.0
274.4
873.9
396.4

6
152
612
165
7
178
712
191
8
203
10
254
12
305
16
406
20
508
24
610
28
711
32
813
36
914
40
1016
48
1219

3.6
1.6
6.2
2.8
8.8
4.0
11.3
5.1
14.3
6.5
24.1
10.9
37.6
17.1
75.4
34.2
133.7
60.6
196.4
89.1
252.3
114.4
330.7
150.0
419.7
190.4
519.2
235.5
750.1
340.2

5
127
514
133
512
140
534
146
6
152
712
191
9
229
12
305
15
381
18
457
21
533
24
610
27
686
30
762
3534
908

3.0
1.4
5.0
2.3
6.9
3.1
8.7
3.9
10.7
4.9
18.2
8.3
28.3
12.8
56.8
25.8
100.6
45.6
147.8
67.0
189.8
86.1
248.8
112.9
315.7
143.2
390.6
177.2
564.3
256.0

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508
24.000
609.6

634
171
712
191
8
203
834
222
912
241
1134
298
14
356
1834
476
2312
597
28
711
3234
832
3712
953
4214
1073
4634
1187
5614
1429

Gruvlok Fittings
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57
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FIGURES 7050, 7057 & 7051 5D LR ELBOWS

R=
3D

Fig. 7050-6D
90 Elbow

R=

R=6
D

6D

Fig. 7057-6D
60 Elbow

FIGURE 7050-6D
90ELBOW

Fig. 7051-6D
45 Elbow

FIG. 7057-6D
60ELBOW

FIG. 7051-6D
45ELBOW

Nom.
Size

Pipe
OD

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20
508
24
609.6

16
406
19
483
22
559
25
635
28
711
35
889
42
1067
56
1422
70
1778
84
2134
98
2489
112
2845
126
3200
140
3556
168
4267

8.2
3.7
15.2
6.9
22.9
10.4
31.1
14.1
41.1
18.6
69.6
31.6
108.4
49.2
217.5
98.7
385.4
174.8
566.2
256.8
727.4
329.9
953.3
432.4
1,209.7
548.7
1,496.6
678.8
2,162.0
980.7

11
279
1234
324
1412
368
1614
413
18
457
2214
565
2634
679
3534
908
4434
1137
5312
1359
6212
1588
7112
1816
8012
2045
8914
2267
10714
2724

6.3
2.9
11.4
5.2
17.0
7.7
22.8
10.3
29.8
13.5
50.5
22.9
78.6
35.7
157.7
71.5
279.4
126.7
410.5
186.2
527.3
239.2
691.1
313.5
877.1
397.8
1,085.1
492.2
1,567.5
711.0

9
229
1014
260
112
38
1234
324
14
356
1712
445
21
533
28
711
35
889
4134
1060
4834
1238
5534
1416
6234
1594
6934
1772
8334
2127

5.3
2.4
9.5
4.3
14.0
6.4
18.6
8.4
24.1
10.9
40.9
18.6
63.7
28.9
127.8
58.0
226.4
102.7
332.7
150.9
427.3
193.8
560.1
254.1
710.7
322.4
879.3
398.8
1,270.3
576.2

58
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FIGURES 7058, 7052 & 7053 6D LR ELBOWS

R =6D

R=6D

R=6D

Fig. 7058-6D
30 Elbow

Fig. 7052-6D
2212 Elbow

FIG. 7058-6D
30ELBOW

Fig. 7053-6D
1114 Elbow

FIG. 7052-6D
2212ELBOW

FIG. 7053-6D
1114ELBOW

Nom.
Size

Pipe
OD

Center Approx.
to End Wt. Ea.

Center
to End

Approx.
Wt. Ea.

Center
to End

Approx.
Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

In/mm

Lbs./Kg

2.375
60.3
2.875
73
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508
24.000
609.6

714

4.3
2.0
7.7
3.5
11.0
5.0
14.4
6.5
18.5
8.4
31.3
14.2
48.8
22.1
97.9
44.4
173.4
78.7
254.8
115.6
327.3
148.5
429.0
194.6
544.4
246.9
673.5
305.5
973.0
441.3

612

3.9
1.8
6.7
3.0
9.5
4.3
12.3
5.6
15.7
7.1
26.5
12.0
41.3
18.7
82.9
37.6
146.9
66.6
215.9
97.9
277.3
125.8
363.5
164.9
461.3
209.2
570.7
258.9
824.4
373.9

514

3.2
1.5
5.3
2.4
7.3
3.3
9.2
4.2
11.4
5.2
19.4
8.8
30.1
13.7
60.5
27.4
107.2
48.6
157.5
71.4
202.3
91.8
265.2
120.3
336.5
152.6
416.3
188.8
601.4
272.8

2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

184
8
203
834
222
934
248
1012
267
13
330
1534
400
21
533
26
660
3114
794
3612
927
4134
1060
47
1194
5214
1327
6212
1588

Gruvlok Fittings
Previous

165
7
178
712
191
814
210
834
222
11
279
1314
337
1712
445
22
559
2614
667
3034
781
3514
895
3912
1003
44
1118
52.34
1329

133
512
140
534
146
6
152
612
165
8
203
912
241
1234
324
16
406
19
483
2214
565
2512
648
2834
730
3134
806
3814
972

59
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FIGURES 7080, 7081, 7082 & 7086 NIPPLES


E to E

E to E

Fig. 7080
GR x GR

Fig. 7081
GR x MPT

E to E

Fig. 7082
GR x BEV

FIGURE 7080, 7081 & 7082


ADAPTER NIPPLES

Previous

Fig. 7086
GR x HOSE

FIGURE 7086
HOSE NIPPLES

Nom.

Pipe

End

Approx.

End

Approx.

Size

OD

to End

Wt. Ea.

to End

Wt. Ea.

In/mm

In/mm

In/mm

Lbs./Kg

In/mm

Lbs./Kg

0.4
0.2
0.8
0.4
0.9
0.4
1.2
0.5
1.9
0.9
2.5
1.1
3.1
1.4
5.5
2.5
7.4
3.4
9.5
4.3
14.2
6.4
27.0
12.2
33.0
15.0

314

0.4
0.2
0.7
0.3
0.8
0.4
1.3
0.6
2.1
1.0
3.3
1.5

5.5
2.5
8.1
3.7
13.2
6.0
24.0
10.9
29.0
13.2
46.0
20.9

1
25
114
32
112
40
2
50
212
65
3
80
312
90
4
100
5
125
6
150
8
200
10
250
12
300

60

E to E

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.000
101.6
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

3
76
4
102
4
102
4
102
4
102
4
102
4
102
6
152
6
152
6
152
6
152
8
203
8
203

83
358
92
4
102
458
117
512
140
6
152

714
184
934
248
11
279
1212
318
14
356
16
406

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SERIES 7700 GRUVLOK BUTTERFLY VALVE


For use in Grooved-End Pipe Systems 2" to 12"

Features:
*
*
*
*
*
*

*
*
*
*
*

300 psi bubble tight shutoff


Outstanding flow characteristics
Low torque operation
Superior flow control
Thin profile disc
Standard valve eliminates
the need for stainless,
bronze or galvanized options
Neck design will readily accept
insulation
Suitable for HVAC applications
End-of-line service capabilities
MSS-SP-67
UL Listed & FM Approved

FM
For fire protection service
contact your Gruvlok representative

SIZE: 2" - 12"


GRUVLOK BUTTERFLY VALVES SERIES 7700 (ORDERING INFORMATION)

8"

VALVE
SIZE
2" - 12"

77

DISC
COATING
1- Nitrile
(Grade T)
2- EPDM
(Grade E)

BODY
COATING
E - Epoxy
N - Nylon

BODY
STYLE
G - Grooved

4567-

Gruvlok Butterfly Valves

FD

STEM
3 - 416 S.S.
w/bronze
bushings

SERIES
77 - 7700

0123-

Previous

OPERATOR
None
10 Pos L/Lock
Gear Operator
Double Acting
Pneumatic
Electric
Spring return
Pneumatic
Square nut
(with Gear Operator)
Chain Wheel
(with Gear)
A - 10 pos. Push lock
B - 2 pos. Push lock
C - 2 Pos. L/Lock
D - Int. Pos.
w/ Memory Stop

SPECIAL CONFIG.
(Leave Blank if None)
FP - UL/ULC Listed/
FM Approved
(175 PSI Rating)
FD - UL Listed/
FM Approved.
Two Internal
Supv Switches
(175 PSI Rating)
*3D-UL Listed/
FM Approved.
Two Internal
Supv Switch
(300 PSI Rating)

*2", 3", 4", 6", 8"


rated at 300 psi
10" rated at
175 psi

61
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SERIES 7700 GRUVLOK BUTTERFLY VALVE


Material Specifications:
1. Body: Ductile iron conforming to ASTM A 536, Grade 65-45-12
Body Coating: (Specify when ordering)
Epoxy: 180F (82C) maximum service temp.
Nylon: 230F (110C) maximum service temp.
2. Disc:
Ductile iron conforming to ASTM A 536, Grade 65-45-12
Disc Encapsulation: (Specify when ordering)
Properties as specified in accordance with ASTM D 2000.
a)

Grade E (EPDM)
-40F to 230F (service temperature range) (-40C to 110C)
Recommended for water service, dilute acids, alkalies,
oil free air and many chemical services.
NOT FOR USE IN PETROLEUM SERVICES

b)

Grade T (Nitrile)
-20F to 180F (service temperature range)
(-29C to 82C)
7
Recommended for petroleum products, air
with oil vapors, vegetable oils and mineral oils.
NOT FOR USE IN HOT WATER SERVICES.

3
6

3., 4. Upper and Lower Shaft:


Type 416 Stainless Steel

5. Retention Pins
(for non-fire protection valves):
Zinc Electroplated Steel

6. O-Rings:

Neoprene as specified per


ASTM D 2000

5
4

7., 8. Upper Shaft and Lower Shaft Bearings:


Bronze conforming to ASTM B 438 Grade 1, Type 1

3.0

200 300

8" V
alve

5" V
alve

3" V
alve

0.2

0.1
100

10"
Val
ve

0.3

12"
Val
ve

0.4

6" V
alve

0.6

4" V
alve

1.0
0.8

2" V
alve

2.0

21
/2"
Val
ve

NOMINAL PRESSURE DROP


IN POUNDS PER SQUARE INCH (PSI)

Pressure Drop (P.S.I.) vs. Flow (G.P.M.)


5.0
4.0

500 700 1000

2000 3000 5000

10000

FLOW RATE IN GALLONS PER MINUTE (GPM)

62
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Gruvlok Butterfly Valves


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SERIES 7700 GRUVLOK BUTTERFLY VALVE


FIGURE 7700 BUTTERFLY VALVE DIMENSIONS
Dimension

Valve Size (ANSI/DN)


1

2 2

10

12

In./mm

50

65

80

100

125

150

200

250

300

Pipe O.D.
In./mm

2.375
60.3

2.875
73.0

3.500
88.9

4.500
114.3

5.563
141.3

6.625
168.3

8.625
219.1

10.750
273.0

12.750
323.9

3.19
81

3.81
97

3.81
97

4.62
117

5.81
148

5.81
148

5.25
133

6.25
159

6.50
165

3.23
82

3.32
84

3.88
99

4.50
114

5.00
127

5.69
145

7.13
181

8.19
208

9.13
232

3.87

4.38

4.62

5.38

5.88

6.37

7.75

9.00

10.50

98

111

117

137

149

162

197

229

267

1.09

1.09

1.09

1.09

1.09

1.09

1.62

1.62

1.62

28

28

28

28

28

28

41

41

41

0.45

0.45

0.45

0.45

0.45

0.45

0.56

0.56

0.56

11

11

11

11

11

11

14

14

14

0.44

0.44

0.44

0.44

0.44

0.44

0.75

0.75

0.75

11

11

11

11

11

11

19

19

19

0.25

0.25

0.25

0.25

0.25

0.25

0.38

0.38

0.38

10

10

10

3.00

3.00

3.00

3.00

3.00

3.00

5.00

5.00

5.00

76

76

76

76

76

76

127

127

127

J(dia)

0.56

0.56

0.56

0.62

0.88

1.00

1.12

1.12

1.12

14

14

14

16

22

25

28

28

28

K(dia)

0.41

0.41

0.41

0.41

0.41

0.41

0.53

0.53

0.53

10

10

10

10

10

10

13

13

13

0.13

1.37

1.85

2.76

35

47

70

3.00

3.00

3.00

3.00

3.00

3.00

5.00

5.00

5.00

76

76

76

76

76

76

127

127

127

4.96

5.47

5.71

6.47

6.97

7.46

9.37

10.62

12.12

126

139

145

164

177

189

238

270

308

10.50

10.50

10.50

10.50

10.50

10.50

15.00

15.00

15.00

267

267

267

267

267

267

381

381

381

7.61

8.12

8.36

9.12

9.62

10.11

15.11

16.36

17.86

193

206

212

232

244

257

384

416

454

4.66

4.66

4.66

4.66

4.66

4.66

8.52

8.52

8.52

118

118

118

118

118

118

216

216

216

3.00

3.00

3.00

3.00

3.00

3.00

3.13

3.13

3.13

76

76

76

76

76

76

80

80

80

2.28

2.28

2.28

2.28

2.28

2.28

3.46

3.46

3.46

58

58

58

58

58

58

88

88

88

5.17

5.17

5.17

5.17

5.17

5.17

8.62

8.62

8.62

131

131

131

131

131

131

219

219

219

W(dia)

5.00
127

5.00
127

5.00
127

5.00
127

5.00
127

5.00
127

12.00
305

12.00
305

12.00
305

G(dia)
H

L
M(dia)
N

S
T

Gruvlok Butterfly Valves


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SERIES 7700 GRUVLOK BUTTERFLY VALVE


P
M
(BOLT
CIRCLE)

J (SHAFT DIA.)
K (HOLE DIA.)
H
SQUARE

R
PIPE O.D.
(VALVE
PIPE
SIZE)

E
D

G
(HOLE DIA.)

L (WITH
VALVE
FULL
OPEN)

HEADLOSS EQUIVALENT LENGTH OF PIPE

U
V
W
DIA.

Valve

Pipe

Equivalent Feet of Pipe* C = 120

Size

OD

Sch. 10

Sch. 30

Sch. 40

In.

In./mm

2
50

2.375

5.8

4.7

60.3

1.8

1.4

212

2.875

5.1

3.7

65

73.0

1.6

1.1

3
80

3.500

9.6

7.2

88.9

2.9

2.2

4
100

4.500

7.5

5.7

114.3

2.3

1.7

5.563

7.0

5.6

125

141.3

2.1

1.7

6.625

6.1

4.8

150

168.3

1.9

1.5

8
200

8.625

6.3

5.7

219.1

1.9

1.7

10
250

10.750
273.1

11.3
3.4

10.2
3.1

12
300

12.750
323.9

8.4
2.6

7.4
2.3

* The equivalent feet of pipe is based on the Hazen and


Williams formula and the flow rates typically used with
each size valve.

64
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SERIES 7700 GRUVLOK BUTTERFLY VALVE


MAXIMUM WORKING PRESSURE RATING:
300 PSI (Commercial Applications - Sizes 2" thru 12")

CV VALUES
Valve
Size

Pipe
O.D.

In./mm

In./mm

2
50
212
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

25

Disc Position (degrees open)


30
40
50
60

4
0.3
9
0.6
14
1.0
29
2.0
62
4.3
96
6.6
172
11.9
230
15.9
418
28.8

7
0.5
14
1.0
20
1.4
41
2.8
76
5.2
141
9.7
252
17.4
328
22.6
604
41.6

19
1.3
34
2.3
50
3.4
100
6.9
182
12.5
325
22.4
592
40.8
792
54.6
1,440
99.3

MAXIMUM INSULATING
THICKNESS
Size

Thickness

In./mm

In./mm

2, 3
50, 80
212, 4, 5, 6 & 8
65, 100, 125, 150 & 200
10
250
12
300

2
50
212
65
3
80
312
90

Based on Pipe OD

44
3.0
78
5.4
112
7.7
239
16.5
415
28.6
755
52.1
1,365
94.1
1,825
125.8
3,350
231.0

48
3.3
84
5.8
128
8.8
250
17.2
445
30.7
809
55.8
1,460
100.7
1,962
135.3
3,590
247.5

70

80

90

80
5.5
142
9.8
215
14.8
420
29.0
780
53.8
1,370
94.5
2,430
167.5
3,260
224.8
5,980
412.3

111
7.7
196
13.5
285
19.7
582
40.1
1,100
75.8
1,920
132.4
3,410
235.1
4,590
316.5
8,750
603.3

158
10.9
280
19.3
400
27.6
826
57.0
1,480
102.0
2,678
184.6
4,819
332.3
6,431
443.4
11,947
823.7

TORQUE VALUES
Size

Pipe
OD

50
PSIG

In./DN(mm) In./mm

2
50
212
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2.375
60.3
2.875
73
3.5
88.9
4.5
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.75
273.1
12.75
323.9

72
8.1
105
11.9
126
14.2
265
29.9
491
55.5
625
70.6
1,170
132.2
1,930
218.1
2,900
327.7

Operating Pressure
100 150
200 300
PSIG PSIG PSIG PSIG
Breakaway Torque (In. - Lbs.) / n-m

90
10.2
126
14.2
139
15.7
285
32.2
578
65.3
678
76.6
1,400
158.2
2,375
268.4
3,420
386.4

100
11.3
144
16.3
168
19.0
320
36.2
615
69.5
760
85.9
1,640
185.3
2,860
323.2
4,760
537.9

120
13.6
162
18.3
195
22.0
355
40.1
674
76.2
820
92.7
1,760
198.9
3,100
350.3
5,600
632.8

200
22.6
250
28.2
425
48.0
800
90.4
850
96.0
1,650
186.4
3,200
361.6
6,000
678.0
11,000
1,242.9

These values are valid for water and lubricating


fluid service only. your Gruvlok Sales Office for information on torques for dry and non-lubricating
fluid service.

Gruvlok Butterfly Valves


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SERIES 7600 - BUTTERFLY VALVE


The versatile Series 7600 Grooved-end Butterfly Valve has features that can
satisfy a wide range of service requirements. The urethane coated disc and
body combination are especially suited to applications where abrasives or
slurries are encountered, such as in the mining and oil field industries. The
valve designed has been optimized to save weight and provide dependable
on-off service.

Pressure/Temperature Range:
Full Vacuum to 200 psi
0-150F (18 - 66C)

General Specifications
Body: One piece Ductile Iron, Epoxy coated for corrosion resistance
Disc: Streamlined profile for maximum flow and minimal seat wear.
EPDM and Nitrile coatings provide adaption to a wide range
of services.
Stem/Disc Attachment: A splined interference fit creates a permanent
rigid connection between the disc and stem, and eliminates the need
for pins or bolts in the waterway.
Stem:Two-piece design for maximum flow. Top stem is Double D,
giving positive indication of disc position at all times.
Stem Seal: Primary stem seals are produced by the interference fit
between the disc hub and body. Secondary stem seals are
formed by O-Rings on both the upper and lower stems.
Handle: Two position on/off handle is standard.

SIZE: 112 - 6"


GRUVLOK BUTTERFLY VALVES SERIES 7600 (ORDERING INFORMATION)

6"

VALVE
SIZE
112" - 6"

U
BODY
COATING
E - Epoxy

BODY
STYLE
G - Grooved

66
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76

DISC
COATING
1 - Nitrile
2 - EPDM

SERIES
76 - 7600

STEM
1 - 416 S.S.

OPERATOR
1 - Two Position Detent

Gruvlok Butterfly Valves


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SERIES 7600 - BUTTERFLY VALVE


F

8
6
9

7
5
3
2
1
4

D J

D
A
B

SERIES 7600 BUTTERFLY VALVE


Pipe
OD

Valve

C
max

F
max

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm In./mm

1.69

6.00

1.90

2.25

3.28

1.57

1.775

0.281 0.625

43

152

48

57

83

40

45

1.60

6.00

2.38

2.25

3.47

1.81

2.250

41

152

60

57

88

46

57

1.90

6.00

2.88

2.25

3.65

1.94

2.720

48

152

73

57

93

49

69

1.90

8.00

3.50

3.24

4.46

2.57

3.344

In./DN(mm) In./mm In./mm In./mm

112

1.900 3.38

40

48.3

2
50

2.375 3.19

212

2.875 3.81

65

73.0

3.500 3.81

60.3

86
81
97

80

88.9

4.500 4.57

97
116

48

203

89

82

113

65

85

2.38

12.00

4.50

4.00

5.34

3.25

4.334

60

305

114

102

136

83

110

16

0.344 0.625

16

0.344 0.625

16

0.344 0.625

16

0.344 0.625

100

114.3

16

5
125

5.563 5.81
141.3 148

2.90
74

12.00
305

5.56
141

4.45
113

5.79
147

3.70
94

5.395
137

0.344 0.625
9
16

6
150

6.625 5.81
168.3 148

2.90
74

16.00
406

6.63
168

5.19
132

6.90
175

4.31
109

6.455
164

0.344 0.625
9
16

8
200

8.625 5.81
219.1 148

2.90
74

16.00
406

8.63
219

6.30
160

7.95
202

5.39
137

8.441
214

0.469 0.750
11
19

For chemical compatibility consult factory.

Material Specifications
1. Body: Ductile Iron in accordance with ASTM A 536**
2. Disc: Ductile Iron in accordance with ASTM A 536, Grade 60-40-18**
3. Shaft, Drive: Type 416 Stainless Steel per ASTM A 582, Type 416
4. Shaft Bottom: Type 416 Stainless Steel per ASTM A 582, Type 416
5. Latch Plate: Carbon Steel, Zinc Plate in accordance with 1018/1095
6. Detent Spring: Carbon Steel, Black Oxide Coated.
7. Handle: Carbon Steel, Zinc Plate
8. Nut, Self Locking: Carbon Steel, Zinc Plate
9. O-Ring
** Coatings as specified

Gruvlok Butterfly Valves


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SERIES 8000 GR - BUTTERFLY VALVE


For use in Grooved-End Piping Systems 14" to 24"

Features:
* Up to 200psig WOG (non-shock)
* Outstanding flow characteristics
* Low torque operation
* Superior flow control
* Streamline profile disc
* Suitable for HVAC applications
* Vacuum service to 29.5"
(750 mm) Hg
* End-of-line service capabilities

Gruvlok Butterfly Valve Performance Data


Pressure Ratings:
150 PSIG WOG (non-shock); 200 PSIG WOG (non-shock)
Special order - available upon request.
29.5" (750 mm) Hg Vacuum Service

Temperature Ratings:
Grade E (EPDM):
-40F to 230F (-40C to 110C) (Service Temp. Range)
Recommended for water service, dilute acids, alkaline,
oil-free air and many chemical services.
NOT FOR USE IN PETROLEUM SERVICES.
Grade T (Nitrile)
-20F to 180F (-29C to 82C) (Service Temp. Range)
Recommended for petroleum products,
air with oil vapors, vegetable oils and mineral oils.
NOT FOR USE IN HOT WATER SERVICES.

Material Specifications:
Body: Cast Iron - ASTM A 126 CL.B
Extension Body: Pipe - ASTM A 53 Steel
Flange - ANSI B 16.5 Forged Steel
Liner: Grade E (EPDM), GRADE T (Nitrile)
Disc: Stainless Steel - ASTM A 351
Aluminum Bronze - ASTM B 148 C95400
Ductile Iron - ASTM A 536 Grade 65-45-12
Drive Shaft: Stainless Steel - ASTM A 582 Type 416
Stainless Steel - ASTM A 276 Type 316
Bottom Shaft: Stainless Steel - ASTM A 582 Type 416
Stainless Steel - ASTM A 276 Type 316
Retaining Screw: Steel
Thrust Washer: Acetal
Plug: Cast Iron - ASTM A 126 CL.B
Upper Bearing: Teflon (Reinforced)
Lower Bearing: Teflon (Reinforced)
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SERIES 8000 GR - BUTTERFLY VALVE


SIZE: 14" - 24"
SERIES 8000GR BUTTERFLY VALVES (ORDERING INFORMATION)

18"

Size
BODY MAT'L
14" - 24"
C - Cast iron
BODY STYLE
G - Grooved-End

SERIES
8 - 8000
SEAT MAT'L
1 - Nitrile
2 - EPDM
DISC MATERIAL
0 - Nickel-plated ductile iron
7 - 316 S.S.
8 - Bronze (Al-Brz)

STEM
6 - 416 S.S.
w/RTFE
bearing
7 - 316 S.S.
w/RTFE
bearing

OPERATOR
0 - None
2 - Gear Operator
3 - Pneumatic
4 - Electric
5 - Spring ReturnPneumatic 6 - Square nut
7 - Chain Wheel (with Gear) (with Gear Operator)
R
K DIA. HOLE
N DIA.
BOLTHOLE
E DIA.
G
SIZE
OF KEY

J DIA.

POSITION INDICATOR
GEAR OPERATOR
(Shown 90 out
F
of Position)

D
P

A
M
C DIA.

FIGURE 8000GR - WEIGHT


Valve Size
ANSI/In. Pipe OD
DN/mm

In./mm

14
350
16
400
18
450
20
500
24
600

14
355.6
16
406.4
18
457.2
20
508.0
24
609.6

Gruvlok Butterfly Valves


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Weight (Lbs./Kg.)
Valve Only Valve w/Gear Operator

354
160.6
428
194.1
524
237.7
704
319.3
1,027
465.8

378
171.5
452
205.0
548
248.6
728
330.2
1,097
497.6

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SERIES 8000 GR - BUTTERFLY VALVE


CV VALUES (WATER @ 70F SP. GR. = 1.00)
Valve Size
25

In./mm

AREA OF PIPE

Disc Position (Degrees Open)


30

40

50

60

70

80

90

14
350

650
44.8

825 1,500 2,300


56.9 103.4 158.6

3,500
241.3

6,200
427.5

16
400

850 1,000 1,850 2,900


58.6 68.9 127.6 199.9

4,600
317.2

7,500 10,600 13,500


517.1 730.8 930.8

18
450

1,100 1,400 2,450 3,800

5,000
344.7

9,700 13,850 18,000


668.8 954.9 1,241.1

20

1,400 1,650 3,050 4,800

7,400 12,500 17,750 23,000

500

96.5 113.8 210.3 330.9

510.2

24

2,000 2,400 4,200 6,600 10,500 17,000 23,000 31,000

600

137.9 165.5 289.6 455.1

75.8

96.5 168.9 262.0

9,700 10,500
668.8 723.9

Pipe Size
(Sch 40)

Area

in./mm

Sq. ft/Sq. cm

14
350
16
400
18
450
20
500
24
600

0.940
873.29
1.227
1,140
1.553
1,443
1.931
1,794
2.792
2,594

861.8 1,223.8 1,585.8

723.9 1,172.1 1,585.8 2,137.4

Fluid Dynamic Torque is the force exerted when a fluid passes over the
surface of the butterfly valve disc. The magnitude of this force is dependent
on valve size, disc opening and flow through the valve. Typically, fluid
dynamic torque is a maximum at an approximate 75 disc opening.
Generally, the effects of dynamic torque can be ignored when the velocity is
less than 15 feet/second for liquids and 15,000 feet/minute for gases to
minimize the effects of turbulence on the valve. For applications above these
limits, consult engineering.

ACTUATOR SIZING FOR GENERAL SERVICE APPLICATION


SERIES 8000GR BREAKAWAY TORQUE
Line
Pressure

14

16

Valve Size (In.)


18
20

(PSI)/Bar

50
3.4
100
6.9
150
10.3

24

(In. - Lbs.) / n-m

4,000
452
4,800
542
5,500
621

4,800
542
5,200
588
6,500
734

5,400
610
6,200
701
8,500
960

10,000
1,130
12,500
1,412
13,500
1,525

13,000
1,469
18,000
2,034
21,500
2,429

Note: For Teflon seated


valves, contact your
Gruvlok Sales Office
These values are valid for
water and lubricating fluid
service only. Contact your
Gruvlok Sales Office for
information on torques
for dry and non-lubricating fluid service.

SERIES 8000GR - DIMENSIONS (14" TO 24")


Valve Size
ANSI/DN.

OD

DN/mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

14
350
16
400
18
450
20
500
24
600

14.000
356
16.000
406
18.000
457
20.000
508
24.000
610

26.25
667
29.50
749
32.75
832
34.00
864
39.37
1,000

13.25
337
14.75
375
15.75
400
16.25
413
19.12
486

21.00
533
23.50
597
25.00
635
27.50
699
32.00
813

2.25
57
2.25
57
3.00
76
3.00
76
3.00
76

1.50
38
1.50
38
1.75
44
1.75
44
2.25
57

2.00
51
2.00
51
2.38
60
2.60
66
3.25
83

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Gruvlok Butterfly Valves


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SERIES 8000 GR - BUTTERFLY VALVE


Torque is the rotary effort required to operate a value. This turning force in a
butterfly valve is determined by three factors; the friction of the disc and seat due
to interference for sealing, bearing friction, and fluid dynamic torque.
Breakaway torque is the total of the torques resulting from bearing friction and
disc/seat interference friction at a given pressure differential. This value is normally
the highest required torque to operate a valve, and is used to size the actuator.
Listed below are recommended sizing torques.
Note: These values are based on testing performed in the Gruvlok Research &
Development Center. These values include a safety factor and are valid for water
and lubricating fluids only at 70 F.
Since torques are greatly increased for dry and non-lubricating fluids and
temperature variations, contact your Gruvlok Sales Office for accurate values in
these applications.
The formula for determining the velocity of gases:

Q
A
V = Velocity of liquid (feet/second)
Q = Flow (gallons/minute)
A = Area of upstream pipe (sq. ft.)
See "Area of Pipe" chart
V = 0.0022

* Flowing condition means at temperature and


pressure of gas stream in the valve

The formula for determining the velocity for liquids is:

Vg =

Qf
A

Vg = Velocity of gas (feet/minute)


Qf = Flow of gas @ flowing condition*
(cubic feet/minute)
A = Area of upstream pipe (sq. ft.)
See "Area of Pipe" Chart
SERIES 8000GR - DIMENSIONS (14" TO 24") (CONT.)
Valve Size
ANSI/DN.

DN/mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

6.00
152
6.00
152
6.75
171
6.75
171
9.50
241

0.53
13
0.53
13
0.53
13
0.53
13
0.81
21

13.06
332
14.33
364
15.40
391
16.38
416
18.26
464

10.75
273
12.5
318
14.00
356
15.00
381
16.75
425

5.00
127
5.00
127
5.00
127
5.00
127
6.50
165

17.94
456
19.44
494
20.44
519
20.94
532
24.38
619

10.00
254
10.00
254
10.00
254
10.00
254
10.25
260

14
350
16
400
18
450
20
500
24
600

3 8

x 38
87
3 8 x 3 8
87
3 8 x 3 8
87
3 8 x 3 8
87
1 2 x 1 2
116

Gruvlok Butterfly Valves


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SERIES 7800 - GRUVLOK CHECK VALVE


For use in Grooved-End Piping Systems
The Gruvlok Series 7800 Check Valve is a compact,
cost effective valve offering low pressure-drop,
non-slam performance. The Series 7800 Check
Valve assembly is lighter and faster to install, and
costs less than flanged and wafer valve
assemblies.

FM
For fire protection service
contact your Gruvlok representative

In the full-open position the Series 7800 swing


clapper is held tightly against the valve body,
out of the flow stream, to provide maximum
flow area and prevention of clapper flutter. The
clapper design produces quick, non-slam closure before flow reversal can
occur, while meeting FM requirements for an anti-water hammer valve
rating.
Each valve is hydrostatically tested for leak tightness to 500 PSI. The
clapper-seat design permits leak free sealing of back pressures in service
conditions ranging from 300 PSI to as low as 1 PSI
(28" water head).

Material Specifications:

Body
Spring

Body: Ductile iron conformClapper


Assembly
ing to ASTM A 536,Bushings (2)
Grade 65-45-12
Coating: Rust inhibiting Hinge Pin
paint on exterior
Drain
- color, orange Hinge Pin Plug (2)
Connections
Nickel Electroplated, Zn
Electroplated (optional)
Seat Ring
Clapper: 2"- 5" Type 304 or 302 stainless steel to ASTM A 167
6"-12" Ductile iron conforming to ASTM A 536, Grade 65-45-12
Clapper Facing: (Specify when ordering)
Grade E EPDM-40 to 230F (-40 to 110C) Service Temp.Range
Recommended for water service, dilute acids,
alkaline, oil-free air and many chemical services.
NOT FOR USE IN PETROLEUM SERVICES.
Grade T Nitrile: -20 to 180F (-29 to 80C) Service Temp. Range
Recommended for petroleum products, air with oil vapors,
vegetable oils and mineral oils.
NOT FOR USE IN HOT WATER SERVICES

Seat Ring: Type 304 stainless steel to ASTM A 123, ASTM A 213,
ASTM A 312 or ASTM A 269
Spring: Type 302 stainless steel to ASTM A 313
Hinge Pin: Type 304 or 302 stainless steel to ASTM A 580
Hinge Pin Bushings: Sintered bronze to ASTM B 438
Hinge Pin Plugs and Drain Plugs: Cast iron to ASTM A 126 Class A
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Gruvlok Flow Control Components


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SERIES 7800 - GRUVLOK CHECK VALVE


Performance:
Pressure Rating:
Commercial Applications - Sizes 2" thru 12" inclusive, 300 psi maximum working pressure.

SIZE: 2" - 12"


GRUVLOK SERIES 7800 CHECK VALVES (ORDERING INFORMATION)

4"
SIZE
2" - 12"

GLV

Gruvlok
Valve

78

BODY FINISH
1 - Painted (STD)
2 - Ni Electroplated
(Optional)
3 - Zn Electroplated
(Optional)
4 - Special*

SERIES
78 - 7800

CLAPPER FACING MATERIAL


1 - EPDM (STD)
2 - Nitrile (STD)
3 - Special*
SPECIAL CONFIG.
1 - Stainless Steel Clapper Sizes 6"-12"
2 - Other*

Ex 08GLV7811 8" Gruvlok Check Valve Series 7800


with EPDM Clapper Facing and Painted Body.

5.0

5.0

4.0

4.0

Val
ve

3.0

12"

Val
ve
10"

8" V
a lv e

5" V
a lv
6" V e
a lv e

e
4" V
a lv

3.0

3"
Va
lve

Va
lve
21
/2"
Va
lve

6.0

2.0

2.0

1.5

1.5

1.0
0.9
0.8
0.7

1.0
0.9
0.8
0.7

0.6

0.6

0.5

0.5
100

200

300

400 500

700

1000

2000

3000 4000 5000

7000

10000

NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI)

9.0
8.0
7.0

2"

NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI)

Friction Loss Series 7800 Check Valve (Water at 65F)


9.0
8.0
7.0
6.0

FLOW RATE IN GALLONS PER MINUTE (GPM)

Gruvlok Flow Control Components


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SERIES 7800 - GRUVLOK CHECK VALVE


FLOW DATA - FRICTION LOSS (FT. OF PIPE)
Valve Pipe
C=100
C=120
OD Sch. 10 Sch. 30 Sch. 40 Sch. 10 Sch. 30 Sch. 40
Size

A
Hinge Lifting Eyebolt
Pin Plug (10" and 12"
Valves Only)
F
C
1/2"
NPT

B
D
E

1/2" NPT

In./mmIn./mm Ft./M

Ft./M

2
2.375 10
50
60.3 3.0
212 2.875 14
65
73.0 4.3
3
3.500 17
80
88.9 5.2
4
4.500 17
100 114.3 5.2
5
5.563 14
125 141.3 4.3
6
6.625 23
150 168.3 7.0
8
8.625 35
200 219.1 10.7
10 10.750 28
250 273.1 8.5
12 12.750 31
300 323.9 9.4

32
9.8
25
7.6
28
8.5

8
2.4
10
3.0
12
3.7
13
4.0
11
3.4
19
5.8
30
9.1
24
7.3
26
7.9

14
4.3
20
6.1
23
7.0
23
7.0
20
6.1
33
10.1
50
15.2
40
12.2
44
13.4

45
13.7
36
11.0
39
11.9

11
3.4
15
4.6
17
5.2
18
5.5
15
4.6
26
7.9
43
13.1
34
10.4
37
11.3

Valve
F

Weight

Nominal Pipe
Size
OD

In./DN(mm) In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg.

634
171
714
184
734
197
818
206
934
248
1234
324
1438
365
18
457
21
533

238
60
2716
61
258
67
318
79
312
89
414
108
5116
128
6516
160
7516
185

1716
36
1916
39
2
51
214
57
234
70
3516
84
31516
100
41516
125
6
152

134
44
134
44
13
1 16
46
212
64
2716
61
318
79
4
102
4916
115
5116
128

412
114
31316
96
4116
103
5116
128
51316
147
614
159
51516
150
678
175
714
184

3316
81
358
92
11
3 16
93
414
108
458
117
634
171
8
203
9316
233
1038
264

438
111
412
114
41516
125
6
152
634
171
812
216
1014
260
121116
322
1434
375

7.5
3.4
10.5
4.8
11.5
5.2
13.5
6.1
19.0
8.6
33.5
15.2
59.0
26.8
130.0
59.0
183.0
83.0

2
50
212
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

Nominal Dimensions
B
C
D

Ft./M Ft./M Ft./M Ft./M

Flow Data:The approximate friction losses, based on the Hazen & Williams formula,
expressed in equivalent length of pipe is given below. Friction losses have been calculated on the basis of flow rates typically used with each size valve.
Important Note: Check valve life may be shortened and system damage may occur
if check valves are installed too close to a source of unstable flow. Check valves
must be installed at a reasonable distance away from pumps, elbows, expanders,
reducers or other similar devices. Sound piping practices dictate a minimum of five
(5) times the pipe diameter for general use. Distances between three (3) and five
(5) diameters are allowable provided the flow velocity is less than 8 feet per second.
Distances less than 3 diameters are not recommended.

74
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SERIES 7500 - GRUVLOK BALL-VALVES


The Series 7500 grooved-end ball valve line
consists of a 2" to 6" standard port, two piece
design, and is available in several configurations
to address a broad spectrum of application requirements.
The Series 7500 has generous factors of safety
for pressure retention and stem torsional
strength. In addition, it has a blow-out proof stem
design, low operating torque, and high Cv.
The Series 7500 is compliant with NACE MR01-75
when stainless steel trim is specified.
The all stainless steel valve incorporates additional features for more demanding applications. These valves include standard reinforced PTFE seats,
live loaded PTFE chevron stem seals, and lock-out provisions. These options are available on the Ductile Iron valve on special order.
B

D, D1
Valve
E
Pipe O.D.

C
H

D Dia.
A

TWO-WAY VALVES
Size
ANSI

Pipe
OD

In./DN

In/mm In/mm In/mm In/mm In/mm In/mm In/mm

2
50
3
80
4
100
6
150

2.375
60.3
3.500
88.9
5.562
114.3
6.500
168.3

A
5.50
140
6.71
170
8.25
210
10.10
257

B
2.75
70
3.35
85
4.13
105
5.05
128

Dimensions
D
D1*

8.22
209
10.03
255
16.00
406
28.00
711

4.13
105
4.78
121
6.13
156
7.64
194

Valve
Pipe O.D. E

Cv

Wt.
LB/KG

4.79
122
5.55
141
7.43
189
8.64
220

1.50 165 7.2


38
15.8
2.25 310 15.4
57
33.9
3.00 815 34.9
76
76.8
4.38 1500 78.1
111
171.8

C
H

D Dia.
F

THREE-WAY DIVERTER VALVES


Size
ANSI

Pipe
OD

In./DN

In/mm In/mm In/mm In/mm In/mm In/mm In/mm

Dimensions
D
E

2 RP 2.375 RP 6.50 3.25 8.22


50
60.3 165 83
209
2 FP 2.375 FP 6.50 3.25 10.38
50
60.3 165 83
264

4.13
105
5.38
137

1.50
38
2.00
51

Cv Weight
LB/KG

3.25 36 9
83
19.8
3.25 135 14.2
83
31.2

*D1 for Stainless Steel

PERFORMANCE - PRESSURE-RATING:
740 psig CWP in ASTM A395 Ductile Iron
720 psig CWP in ASTM A351 CF8M Stainless Steel

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75
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SERIES 7500 - GRUVLOK BALL-VALVES


SERIES 7500 MATERIAL SPECIFICATIONS
Desc.

Material (DI/CS)

Body, Endplate

Ductile Iron
Ductile Iron
Stainless Steel
ASTM A395
ASTM A395
ASTM A351 CF8M
Carbon Steel
316
316
Chrome Plated
Stainless Steel
Stainless Steel
RTFE
RTFE
RTFE
Flouroelastomer
Flouroelastomer
PTFE Chevron
Carbon Steel
300 Series Steel
300 Series Steel
Oxide Coated
.................. Carbon Steel - Zinc Plated .........................
Carbon Steel
300 Series
300 Series
Zinc Plated
Stainless Steel
Stainless Steel
RTFE
RTFE
RTFE
Flouroelastomer
Flouroelastomer
Flouroelastomer

Ball, Stem
Thrust Washer
Stem Seal
Retaining
Ring
Handle
Handle Nut
Seat
Body Seal

Material (DI/SS)

Lock Plate, Lock Stop,


Follower, Packing Nut
Belleville Washer

Material (SS/SS)

300 Series
Stainless Steel
17-7 Stainless Steel

Figure 7500 Ball Valve Operating Torque (in-lbs)


4,500
4,000
3,500
3,000
2,500
2,000
1,500
1,000
500

2"

3"
4"
6"
100

200

300 400 500 600 700


Pressure (PSIG)

800

This Graph has safety factors and curve straigntening included

SIZE: 2" - 6"


GRUVLOK BALL VALVES SERIES 7500 (ORDERING INFORMATION)

4"
SIZE
2" - 6"

Previous

75

BODY/END MAT'L
I - Ductile Iron
ASTM A 395
SERIES
S - Stainless Steel 75 - 7500
ASTM A 351
Grade CF8M

CONFIGURATION
G - 2 way Grooved End
D - 3 way diverter,
grooved-end
standard port (2")
F - 3 way diverter, groovedend full port (2")

76

OPERATOR
1- 2 pos. Handle
2 - 2 pos. locking
handle
3- bare stem
SEAT MAT'L
1 - Nylon/Flouroelastomer
2 - RTFE/Flouroelastomer

BALL AND STEM MAT'L


1- Chrome Plated Carbon Steel
2 - 316 Stainless
SPECIAL REQ'S
x - Write on Order

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SERIES GBV-S & GBV-T - GLOBE VALVES


1

2" to 2" Cast Bronze, Solder (GBV-S) & Threaded (GBV-T)

The Series GBV is a multi-turn, Y-style globe valve


designed for accurate determination and control of
fluid flow to circuits requiring precise balancing.

Features and Benefits

Tamper-proof memory stop


Positive shutoff for equipment servicing
Easiest and fastest field balancing
Multi-turn, Micrometer type handwheel adjust
ment for precision function and performance four full turns offer 16 times finer adjustment than a ball valve
Pressure differential ports on both sides of the valve

Balanced Circuits

Save energy and make occupied spaces more comfortable


Ensure that pumps operate against the lowest possible pressure
Reduce capital and maintenance costs
Ensure that the system operates according to the intent of the design

2" - 2" Cast Bronze, Solder & Threaded GBV's


Sweat and Threaded 12" to 2"
Unique flow control plug
- Precision contoured
channels
- High strength accurately
molded resin
Ergodynamically designed
handwheel
Micrometer type adjustment
C
scale
Tamper-proof hidden memory stop

FIG. GBV-S SWEAT


FOUR TURN
BALANCING VALVES
Nom.
Size Pipe OD
In./DN(mm) In./mm
12

15
34
20
1
25
1 14
32
1 12
40
2
50

0.840
21.3
1.050
26.7
1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3

FIG. GBV-T THREADED


FOUR TURN
BALANCING VALVES

Approx.
Wt. Each

In./mm

In./mm

In./mm

Lbs./Kg

3 38

5316

86
3 78
98
4 58
117
5
127
6 18
156
7 14
184

131
5316
131
51 2
140
6
152
6716
163
63 4
171

2
51
2
51
2116
52
2 14
57
2 38
60
3 58
92

2
0.9
2
0.9
3
1.4
4
1.8
41 2
2.0
51 2
2.5

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GBV-S
GBV-T

Nom.
Size Pipe OD
In./DN(mm) In./mm
12

15
34
20
1
25
1 14
32
1 12
40
2
50

0.840
21.3
1.050
26.7
1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3

Approx.
Wt. Each

In./mm

In./mm

In./mm

Lbs./Kg

3316

5316

81
3316
81
3 34
95
4 38
111
5 18
130
6 14
159

131
5316
131
5 12
140
6
152
6716
163
6 34
171

2
51
2
51
2116
52
2 14
57
4 12
114
3 58
92

2
0.9
2
0.9
3
1.4
4
1.8
4 12
2.0
5 12
2.5

77
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SERIES GBV-G & GBV-A - BALANCING VALVES


Ductile Iron, Grooved-End and Cast Bronze,
Solder & Threaded GBV
The Series GBV is a multi-turn, Y-style globe valve designed for accurate determination and control of fluid
flow to circuits requiring precise balancing.

Max. Working Pressure:


375 PSI (2575kPa)

Max. Working Temperature


230F (110C)

Features and Benefits


Pressure differential ports on both sides of the valve
Convertible design, straight to 90 angle by removing and replacing
four set screws
Positive shutoff for equipment servicing
Multi-turn adjustment
Ergodynamically designed handwheel
Micrometer type adjustment scale
Tamper-proof hidden memory stop

Materials Specifications
Body
Ductile Iron ASTM A 536 GR 65-45-12

Disc
Bronze ASTM B 584 C-84400

Seat
Ultra High Strength
Engineered Resin

C
E

Trim

Brass C-37700

GBV-G

O Ring
Nitrile

B
G
E
D
C

GBV-A
Note: Grooved-Ends are for connection of components with dimensions
conforming to Gruvlok standard grooved specifications for IPS pipe.

78
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GBV-A - GROOVED-END ANGLE


212" TO 12" DUCTILE IRON
FIGURE GBV-A GROOVED-END ANGLE BALANCING VALVES
Nominal
Size
Pipe OD
In./DN(mm)

21 2
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

Flange Diameter
G
G
Flange Flange Approx.
125#
250# Wt. Each

B
Open

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

2.875
7 38
73.0
187
3.500
8 38
88.9
213
4.500
9 58
114.3
244
5.563
12
141.3
305
6.625
1418
168.3
359
8.625 181516
219.1
481
10.750 20516
273.1
515
12.750 24116
323.9
611

95 8
244
1012
267
10916
268
13116
331
13 34
349
24 58
625
2612
673
28716
722

2 34
70
2716
61
3
76
3 58
92
4716
112
51116
144
6916
166
7 58
194

4 58
117
3 78
98
4 38
111
5 12
140
6 58
168
9316
233
9 34
248
14
356

1
25
1
25
1 14
32
1 14
32
2
51
2 14
57
2 14
57
2 14
57

2916
65
3
76
3716
87
41516
125
5 78
149
7 78
200
91532
240
1258
321

7
178
7 12
191
9 14
235
10
254
11
279
1312
343
16
406
19
483

7 12
191
8 14
210
10
254
11
279
1212
318
15
381
1712
445
2012
521

25
11.3
28
12.7
41
18.6
90
40.8
130
59.0
310
140.6
460
208.7
870
394.6

In./mm

GBV-G - GROOVED-END STRAIGHT


212" TO 12" DUCTILE IRON,
FIGURE GBV-G GROOVED-END STRAIGHT BALANCING VALVES
Flange Diameter
G
G
Flange
Flange
125#
250#

Nominal
Size

Pipe OD

B
Open

In./DN(mm)

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

2 12
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

12
305
12
305
14
356
1712
445
201116
525
28316
716
30
762
38116
966

95 8
244
1012
267
10916
268
13116
331
13 34
349
2458
625
2612
673
28716
722

2 34
70
2716
61
3
76
3 58
92
4716
112
51116
144
6916
166
7 58
194

1
25
1
25
1 14
32
1 14
32
2
51
2 14
57
2 14
57
2 14
57

2916
65
3
76
3716
87
41516
125
5 78
149
7 78
200
91532
240
1258
321

7
178
7 12
191
9 14
235
10
254
11
279
1312
343
16
406
19
483

7 12
191
8 14
210
10
254
11
279
1212
318
15
381
1712
445
2012
521

25
11.3
28
12.7
41
18.6
90
40.8
130
59.0
310
140.6
460
208.7
870
394.6

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Wt. Each

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TRI-SERVICE VALVE MODEL 722FTV


Service Recommendations
The Model 722G Tri-Service Valve is primarily
designed for installation in pump discharge
piping where it functions as a spring loaded
silent check valve, flow control valve, and
shut off valve.

Operation
The Model 722G Tri-Service Valve operates automatically and silently. Line
pressure of approximately 14 PSI will
open the disc. The spring closes the
disc as the line flow approaches zero in
order to prevent flow reversal and water hammer.
The flow through the valve can be adjusted from bubble tight shut off to full
flow by the threaded rising stem.

Benefits
Reduced field installation and material cost
Ductile iron valve body with standard grooved ends
Eliminates requirement of three valves on pump discharge and,
in some cases, a 90 elbow, thus saving space
Soft seat to ensure tight shut-off
Spring-closure design, non-slam silent check valve feature for
vertical or horizontal mounting
Flow measurement and pump throttling capabilities
Temperature measurement capability
Spring-closure design check valve prevents gravity or reverse
circulation when pump is not operating
Bonnet O Ring can be replaced under full system pressure by
back seating of valve stem
Suitable for maximum working pressure to 375 psi (2586 kPa)
and temperatures to 230F. (110C).
Valve seat can be changed in the field without use of special tools
Low pressure drop due to Y pattern valve design
Valve Cv designed to ASHRAE flow recommendations for quiet system
operation

Material Specifications
Body:
Disc:
Stem:
Spring:
O Rings:
Seat:
Flanges:

Ductile Iron ASTM A 536 GR 65-45-12


Bronze ASTM B 584 C-84400
Stainless Steel ASTM A582 Type 416
Stainless Steel ASTM A302
BUNA
High Strength Engineered Resin
Ductile Iron ASTM A536 Grade 65 45-12 with optional
EPDM Gaskets. Note: EPDM is not suitable for oil service..
Insulation: Optional pre-formed insulation is available to meet
ASTM D1784 Class 14253-C, MEA #7-87, ASTM E84 and
ASTM E136 with a flame spread rating of 25 or less and a
smoke development rating of 50 or less.

80
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TRI-SERVICE VALVE MODEL 722FTV


E
(dia.)

G
(dia.)
A

E(diameter)

Model FTV-S

E (diameter)

Model FTV-A
MODEL 722FTV-A (ANGLE)
Connection
Size
A

B (fully open)

Flange
Flange
125/150 PSI 250/300 PSI
G
G

Weight

inches

in/mm

in/mm

in/mm

in/mm

in/mm

in/mm

in/mm

in/mm

lbs/kg

21/2

73/8
(187)
83/16
(208)
95/8
(244)

7
(178)
713/16
(198)
8
(203)

23/4
(70)
27/16
(62)
3
(76)

45/8
(117)
37/8
(98)
43/8
(111)

1
(25)
1
(25)
11/4
(32)

29/16
(65)
3
(76)
37/16
(87)

7
(178)
71/2
(191)
91/4
(235)

71/2
(191)
81/4
(210)
10
(254)

19
(9)
24
(11)
42
(19)

101/8
(257)
103/8
(264)
183/4
(476)
24
(610)
261/4
(667)

35/8
(92)
47/16
(113)
511/16
(144)
69/16
(167)
75/8
(194)

51/2
(140)
65/8
(168)
93/16
(233)
93/4
(248)
14
(356)

11/4
(32)
2
(51)
21/4
(57)
2/4
(57)
2/4
(57)

415/16
(125)
57/8
(149)
77/8
(200)
915/32
(241)
125/8
(321)

10
(254)
11
(279)
131/2
(343)
16
(409)
19
(483)

11
(279)
121/2
(318)
15
(381)
171/2
(445)
201/2
(521)

81
(37)
120
(54)
300
(136)
450
(204)
860
(390)

3
4

12
(305)
6
141/8
(359)
8 1815/16
(481)
10 205/16
(516)
12 241/16
(611)

MODEL 722FTV-S (STRAIGHT)


Connection
Size
A
inches

21/2
3
4
5
6
8
10
12

in/mm

B (fully open)

in/mm

in/mm

in/mm

in/mm

in/mm

in/mm

in/mm

lbs/kg

1
(25)
1
(25)
11/4
(32)
11/4
(32)
2
(51)
21/4
(57)
21/4
(57)
21/4
(57)

29/16
(65)
3
(76)
37/16
(87)
415/16
(125)
57/8
(149)
77/8
(200)
915/32
(241)
125/8
(321)

7
(178)
71/2
(191)
91/4
(235)
10
(254)
11
(279)
131/2
(343)
16
(409)
19
(483)

71/2
(191)
81/4
(210)
10
(254)
11
(279)
121/2
(318)
15
(381)
171/2
(445)
201/2
(521)

19
(9)
24
(11)
42
(19)
81
(37)
120
(54)
300
(136)
450
(204)
850
(390)

12
7
23/4
(305)
(178)
(70)
12
713/16 27/16
(305)
(198)
(62)
14
8
3
(356)
(203)
(76)
171/2
101/8
35/8
(445)
(257)
(92)
2011/16 103/8
47/16
(525)
(264)
(113)
283/16 2213/16 511/16
(716)
(579)
(144)
30
285/8
69/16
(762)
(727)
(167)
381/16 325/8
75/8
(967)
(829)
(194)

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Flange
Flange
125/150 PSI 250/300 PSI
G
G

Weight

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FIGURE 7250 - SUCTION DIFFUSER


The Fig. 7250 Gruvlok Suction Diffuser protects
your pump and saves you money on your overall
installed cost while offering you these
advantages:

Saves Space:
Mounts directly to the pump inlet.

Saves Labor and Material:


The lightweight compact design is easily installed with no need
for welding.

Improves Pump Performance:


The one-piece diffuser vane and strainer design reduces flow turbulence,
streamlines the flow, and traps any hazardous foreign material to better protect your pump.

Flow Data:
C-E
Note 1 Most U.S. piping
engineers specify system OAH
startup instructions for
new systems which
include removing the pre-filter
screen after system flushing of
the main piping before the system
is put into normal operation.

GRUVLOK
FIG. 7250
FLOW

OAW
T-O
CLR

C-O
OAL

21/2" x 21/2" thru


10" x 8"

Flow data values are based


GRUVLOK
C-E
FIG. 7250
FLOW
on flow of clean water at
OAH
OAW
ambient temperatures. The
T-O
pressure drop across the
diffuser basket strainer, 50%
CLR
C-O
OAL
clogged, is approximately twice as
great as that of a clean strainer.
10" x 10" thru16" x 14"
Note 2 Suction Diffuser baskets need a routine maintanence program to
maintain system efficiency.
FLOW CHARACTERISTICS

/2 "

2"
x1

1.38

14"

16"

x1

1.85

4"

x1

12"
2" &

12"

10"

0" &
x1

8" &

x1

0"

"
x8

6"
8" x
8" &
6" x

8" x

10"

0.4

4" x
3" x

21

/2 "

0.6

4" x
5" x 4"
4" &
5" x
6
5" & " x 4"
6" x
5"

3"

"x

11

2.31

3" &

&2

1 /2

0.8

3" x

PRESSURE DROP IN PSI

1.0

0.92

HEAD LOSS IN FT. OF WATER

4.62

2.0

0.69

0.2
60

100

200

400

600

1000

2000

4000

0.46

FLOW THROUGH SUCTION-DIFFUSER GPM

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FIGURE 7250 - SUCTION DIFFUSER


FIGURE 7250 SUCTION DIFFUSER
Nom. Size

Pipe OD

In./DN(mm)

In./mm

212 x 212 2.875 x 2.875


65 x 65
73.0 x 73.0
3 x 2 3.500 x 2.375
80 x 50
88.9 x 60.3
3 x 212 3.500 x 2.875
80 x 65
88.9 x 73.0
3 x 3 3.500 x 3.500
80 x 80
88.9 x 88.9
4 x 212 4.500 x 2.875
100 x 65 114.3 x 2.875
4 x 3 4.500 x 3.500
100 x 80 114.3 x 88.9
4 x 4 4.500 x 4.500
100 x 100 114.3 x 114.3
5 x 4 5.563 x 4.500
125 x 100 141.3 x 114..3
5 x 5 5.563 x 5.563
125 x 125 141.3 x 141.3
6 x 4 6.625 x 4.500
150 x 100 168.3 x 114.3
6 x 5 6.625 x 5.563
150 x 125 168.3 x 141.3
6 x 6 6.625 x 6.625
150 x 150 168.3 x 168.3
8 x 5* 8.625 x 5.563
200 x 125 219.1x 141.3
8 x 6 8.625 x 6.625
200 x 150 219.1 x 168.3
8 x 8 8.625 x 8.625
200 x 200 219.1 x 219.1
10 x 8 10.750 x 8.625
250 x 200 273.1 x 219.1
10 x 10* 10.750 x 10.750
250 x 250 273.1 x 273.1
12 x 10* 12.750 x 10.750
300 x 250 323.9 x 273.1
12 x 12* 12.750 x 12.750
300 x 300 323.9 x 323.9
14 x 10* 14.000 x 10.750
350 x 250 355.6 x 273.1
14 x 12* 14.000 x 12.750
350 x 300 355.6 x 323.9
14 x 14* 14.000 x 14.000
350 x 350 355.6 x 355.6
16 x 14* 16.000 x 14.000
400 x 350 406.4 x 355.6

System Pump
Side Side C-E

C-O OAL OAH OAW CLR

Orifice Max Approx.


Cylinder Working Wt.
Open Area Press. Each
T-O In. Sq. PSI
Lbs.

(Gr.)

(Fl.) In./mm In./mm In./mm In./mm In./mm In./mm In./mm cm. Sq.

2 12
64
3
76
3
76
3
76
4
102
4
102
4
102
5
127
5
127
6
152
6
152
6
152
8
203
8
203
8
203
10
254
10
254
12
305
12
305
14
356
14
356
14
356
16
406

2 1 2
64
2
51
2 1 2
64
3
76
2 1 2
64
3
76
4
102
4
102
5
127
4
102
5
127
6
152
5
127
6
152
8
203
8
203
10
254
10
254
12
305
10
254
12
305
14
356
14
356

5
127
4 14
108
5
127
5
127
5
127
5
127
6 12
165
6 12
165
6 12
165
6 12
165
6 12
165
7 34
197
7 34
197
7 34
197
9
229
9
229
10
254
10
254
11
279
11
279
11
279
12
305
12
305

8 14
210
5916
141
8 14
210
8 14
210
6916
167
8 14
210
1012
267
1012
267
1012
267
1012
267
1012
267
1314
337
1314
337
1314
337
1514
387
1514
387
1714
438
1714
438
2414
616
2414
616
2414
616
2614
667
2614
667

1312 9 912
343 229 241
1118 534 6
283 146 152
1312 9 912
343 229 241
1312 9 912
343 229 241
1318 61116 7
333 170 178
1312 9
10
343 229 254
1712 1134 1112
445 298 292
1712 1134 1112
445 298 292
1712 1134 1212
445 298 318
1712 1134 1112
445 298 292
1712 1134 1212
445 298 318
2112 1434 1312
546 375 343
2112 101516 10
546 278 254
2112 1434 1312
546 375 343
2412 1712 19
622 445 483
2412 1712 19
622 445 483
28 1958 22
711 498 559
28 1958 22
711 498 559
36 2012 24
914 521 610
36 2012 24
914 521 610
36 2012 24
914 521 610
39 23 2614
991 584 667
39 23 2614
991 584 667

1212
318
1018
257
1212
318
1212
318
1218
308
1212
318
1612
419
1612
419
1612
419
1612
419
1612
419
2012
521
1912
495
2012
521
2312
597
2312
597
26
660
26
660
34
864
34
864
34
864
37
940
37
940

2316
56
2316
56
2316
56
2316
56
2316
56
2316
56
3 14
83
3 14
83
3 14
83
3 14
83
3 14
83
4 78
124
4 78
124
4 78
124
5 78
149
5 78
149
7 38
187
7 38
187
8
203
8
203
8
203
9
229
9
229

32.7
211
32.7
211
32.7
211
45.3
292
45.3
292
45.3
292
81.3
525
81.3
525
124.0
800
81.3
525
124.0
800
182.0
1,174
182.0
1,174
182.0
1,174
283.5
1,829
283.5
1,829
397.0
2,561
397.0
2,561
571.0
3,684
571
3,684
571.0
3,684
993.0
6,406
993.0
6,406

bar

Kg

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7

36
16.3
36
16.3
36
16.3
37
16.8
38
17.2
38
17.2
72
32.7
74
33.6
75
34.0
72
32.7
74
33.6
133
60.3
118
53.5
118
53.5
190
86.2
203
92.1
192
87.1
196
88.9
382
173.3
382
173.3
382
173.3
467
211.8
467
211.8

* Fabricated; Other sizes available on special request. Contact Gruvlok for ordering information.
Dimensions may vary contact Gruvlok for certified values.
Notes: 1. CLR Dimension indicates clearance needed for diffuser basket removal.
2. Drain Holes: (End Cap) -34" NPT for sizes 212 x 212 thru 6 x 5
-1" NPT for sizes 6 x 6 thru 16 x 14.
3. Pipe Support - Use 114" SCH. 40 Pipe for 212" thru 10" pipe
- Use 2" SCH. 40 Pipe for 12" and larger diffusers.

Gruvlok Flow Control Components


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COPPER METHOD PERFORMANCE DATA


The Gruvlok Copper Method may be used with types K, L, M and DWV copper tubing. The pressure ratings shown below are for Gruvlok Fig. 7400
Rigidlite Coupling, Fig. 7012 Gruvlok Flange, and Gruvlok Copper Method
Fittings when used with the specific type of tubing indicated.

PERFORMANCE DATA COUPLING COPPER METHOD


TYPE K
ASTM B-88
1

TYPE M
ASTM B-88

DWV
ASTM B-306

3
4
Max. Max.
Nom.
Joint Permis.
Tube Wall Work. End
Size Thick.Press. Load

3
4
Max. Max.
Joint Permis.
Wall Work. End
Thick. Press. Load

3
4
Max. Max.
Joint Permis.
Wall Work. End
Thick. Press. Load

3
4
Max. Max.
Joint Permis.
Wall Work. End
Thick. Press. Load

Inches In./mm PSI/bar Lbs./KN

In./mm PSI/barLbs./KN

In./mm PSI/barLbs./KN

In./mm PSI/barLbs./KN

0.070 300 1,329

0.058 250 1,108


1.47 17.2 4.93

0.065 250 1,623


1.65 17.2 7.22

TYPE L
ASTM B-88

0.083 300

1,329

2.11 20.7

5.91

1.78 20.7 5.91

2 1/2 0.095 300

1,948

0.080 300 1,948

2.41 20.7

8.66

2.03 20.7 8.66

2,886
2.77 20.7 12.84

0.090 300 2,886

0.134 300

0.110 300 4,771

3
4

0.109 300

3.4

4,771
20.7 21.22

0.072 250 2,405


1.83 17.2 10.75

0.045 100
1.14 6.9

2.79 20.7 21.22

0.095 250 3,976


2.41 17.2 17.69

0.058 100 1,590


1.47 6.9 7.07

0.125 300 7,289

0.109 200 4,859

0.072 100 2,430

2.29 20.7 12.84

962
4.28

0.160 300

4.06 20.7 32.42

3.18 20.7 21.42

2.77 13.8 21.61

1.83

0.192 300 10,341

0.140 300 10,341

0.122 200 6,894

0.083 100 3,447

4.88 20.7 46.00

3.56 20.7

3.10 13.8 30.67

2.11

0.271 300 15,555

0.200 300 15,555

0.170 200 10,370

0.109 100 5,185

6.88 20.7 69.19

5.08 20.7 69.19

4.32 13.8 46.12

2.77

7,289

46

6.9 10.81
6.9 15.33
6.9 23.06

Notes:
(1) Gruvlok Coupling and Gruvlok Flange size are identified by nominal
tubing size.
(2) Nominal tube wall thickness.
(3) Maximum line pressure, including surge, to which joint shall be subjected. Working pressure ratings are based on the specified copper
tubing roll grooved per Gruvlok Copper Method Copper-Prep Specifications.
NOTE: For one time field test only. The maximum joint working pressure may be increased to 112 times the figure shown.
(4) Maximum end load from all internal and/or external forces, to which
the joint shall be subjected.

Caution:
Extreme Hi-Temp Lubricant is recommended for
Copper systems.
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FIGURE 7400 RIGIDLITE COUPLING


The Fig. 7400 Rigidlite Coupling provides a rigid,
locked-in connection to meet the specific demands
of copper tubing installation. Available with the
grade EPDM C style gasket as the standard
gasket. The Rigidlite Coupling maintains a rigid
connection, on copper piping systems.
Figure 7012 and Figure 7400 are recommended for
copper method only.

PRIOR TO INSTALLATION:
Check tube ends for proper groove dimensions and to assure that the
tube ends are free of indentations, projections or other imperfections
which could prevent proper sealing.
ALWAYS USE GRUVLOK EXTREME HI-TEMP LUBRICANT FOR PROPER
COUPLING ASSEMBLY. Thorough lubrication of the interior and exterior
surfaces of the gasket is essential to prevent pinching and possible
damage to the gasket.
Z

For fire protection


service, contact your
Gruvlok Sales Office

FIGURE 7400 RIGIDLITE COUPLING


Nom. Size

Pipe OD

Range of
Pipe End
Separation

In./DN(mm)

In./mm

In./mm

In./mm

In./mm

In./mm

Qty.

2
50
212
65
3
80
4
100
5
125
6
150
8
200

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

0 -18
0 - 3.2
0 -18
0 - 3.2
0 -18
0 - 3.2
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -14
0 - 6.4
0 -18
0 - 3.2

314
83
378
98
412
114
558
143
678
175
778
200
1014
260

512
140
5
127
634
171
734
197
914
235
1038
264
1234
324

134
44
134
44
134
44
178
48
2
51
2
51
238
60

Gruvlok Copper Method


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Coupling Dimensions
X
Y
Z

Coupling
Bolts
Size

2
2
2
2
2
2

In./mm

38

x 214
M10 x 57
38 x 214
M10 x 57
38 x 234
M10 x 70
38 x 234
M10 x 70
12 x 3
M12 x 76
12 x 3
M12 x 76
12 x 3
M12 x 76

Approx.
Wt. Ea.
Lbs./Kg

1.6
0.7
1.9
0.9
2.1
1.0
3.1
1.4
4.6
2.1
5.5
2.5
8.4
3.8

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FIGURE 7012 GRUVLOK FLANGE


The Fig. 7012 Gruvlok Flange allows a direct connection of
Class 125 or Class 150 flanged components to a
Gruvlok Copper Method pipe system.
Note: Where a transition of copper to steel is
accommodated by use of a Figure 7012
Gruvlok Flange, the pipe system designer
must determine if the use of a dielectric flange
kit is required. For details contact your Gruvlok
Sales Office.
Figure 7012 and Figure 7400 are recommended for copper method only.

PRIOR TO INSTALLATION:
Check the tube ends for proper groove dimensions and to assure that the
tube ends are free of indentations and projections which could prevent
proper sealing of the Gruvlok Flange gasket. Check to assure that the sealing surfaces A(max) to B(min) of the mating flange face is flat and free of
indentations or projections which could prevent proper sealing of the
Gruvlok Flange gasket.

Bmin.
Amax.

FIGURE 7012 FLANGE


Nom. Size Pipe OD

Latch
Bolt
Size

In./DN(mm)

In./mm

In./mm

In./mm

In./mm In./mm

In./mm

2
50
212
65
3
80
4
100
5
125
6
150
8
200

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

38 x 234
M10 x 70
38 x 234
M10 x 70
38 x 234
M10 x 70
38 x 234
M10 x 70
38 x 234
M10 x 70
38 x 234
M10 x 70
38 x 234
M10 x 70

614
159
7
178
778
200
9
229
10
254
11
279
1312
343

838
213
912
241
1012
267
1112
292
1212
318
14
356
1612
419

238 3716
60
87
7
2 8
4
73
102
312 4916
89
116
412 5916
114 141
5916 634
141 171
658 71316
168 198
858
10
219 254

86
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Flange Dimensions
X
Y
Z
34
19
34
19
34
19
34
19
78
22
78
22
1
25

Sealing
Surface
A Max. B Min.
In./mm

Mating
Flange Bolt
Size
Qty.

4
4
4
8
8
8
8

In./mm

Approx.
Wt. Ea.
Lbs./Kg

58

x 234 4.6

2.1
58 x 234
6.2

2.8
58 x 234
6.6

3.0
58 x 3
9.3

4.2
34 x 3
10.2

4.6
34 x 314 12.0

5.4
34 x 314 15.6

7.1

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GRUVLOK COPPER METHOD FITTINGS


Gruvlok Copper Method Fittings are wrot fittings, per
ASTM B75 and ANSI B16.22 alloy C12200 copper, full
flow design with ends grooved to Gruvlok Copper-Prep
Specifications. Installation is quick and easy with
Gruvlok Fig. 7400 Rigidlite Coupling or Fig. 7012
Gruvlok Flange for a 99.9% lead free solution.

FITTING SIZE
Nom. Size Pipe O.D.
Inches
Inches
DN/mm

mm

1
25
114
32
112
40
2
50
212

1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875

Gruvlok Copper Method Notes:


1) The Gruvlok Copper Method has been designed
and tested for use only with the Fig. 7400
Rigidlite Coupling and Fig. 7012 Gruvlok
Flange. Use of couplings or flanges from other
manufacturers is not recommended.
2) To provide dielectric protection, a dielectric
component is recommended for connection
into the pipeline at the transition point between
the steel pipe and copper tube.
The Fitting Size Chart is used to determine the OD of the
pipe that the fittings is to be used with. Gruvlok Fittings
are identified by either the Nominal size in inches or the
Pipe OD in mm.

65

73.0

3
80
4
100
5
140
6
150
8
200

3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

FIGURES 7550, 7551 & 7560


C to E

C to E

C to E

C to E

FIGURE 7550
90 ELBOW
Nom.
Size

Pipe
OD

In./DN(mm) In./mm

2
50
212
65
3
80
4
100
5
125
6
150
8
200

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

FIGURE 7551
45 ELBOW

FIGURE 7560
TEES

Center Approx.
to End Wt. Ea.

Pipe
OD

Center Approx.
to End Wt. Ea.

Pipe
OD

Center Approx.
to End Wt. Ea.

In./mm Lbs./Kg

In./mm

In./mm Lbs./Kg

In./mm

In./mm Lbs./Kg

314

83
334
95
414
108
5
127
512
140
612
165
734
197

0.9
0.4
1.5
0.7
2.4
1.1
5.5
2.5
9.3
4.2
17.6
8.0
29.4
13.3

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

218

54
238
60
258
67
338
86
314
83
312
89
414
108

0.6
0.3
1.1
0.5
1.6
0.7
3.5
1.6
6.1
2.8
11.7
5.3
19.4
8.8

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

314
83
334
95
414
108
5
127
512
140
612
165
734
197

1.7
0.8
2.5
1.1
3.5
1.6
7.3
3.3
7.9
3.6
13.4
6.1
41.7
18.9

8" fittings are copper color painted stainless steel

Gruvlok Copper Method


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FIGURES 7572, 7574, 7575 & 7582


E to E

E to E
Cup

FIGURE 7572 (GR X GR)


CONCENTRIC REDUCER

FIGURE 7582 - TRANSITION FITTING

Nom.
Size*

End Approx.
to End Wt. Ea.

Nom.
Size

Pipe OD

End to
End

Cup

Approx.
Wt. Ea.

In./DN(mm)

In./mm Lbs./Kg

In./DN(mm)

In./mm

In./mm

In./mm

Lbs./Kg

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3

234

138

70
3
76
3716
87
4716
112
5716
138
638
162

35
112
38
11116
42
2316
55
258
67
318
79

0.4
0.2
0.6
0.3
1.0
0.5
2.0
0.9
3.3
1.5
5.3
2.4

212 x 2
65 x 50
3x2
80 x 50
3 x 212
80 x 65
4x2
100 x 50
4 x 212
100 x 65
4x3

314
83
378
98
358
92
5
127
434
121
434

2
50
212
65
3
80
4
100
5
125
6
150

0.6
0.3
1.0
0.5
0.9
0.4
2.2
1.0
2.0
0.9
2.0

100 x 80

121

0.9

5x3
125 x 80
5x4
125 x 100
6x3
150 x 80
6x4
150 x 100
6x5
150 x 125

512
140
558
143
612
165
612
165
612
165

2.8
1.3
3.3
1.5
4.9
2.2
4.8
2.2
5.2
2.4

E to E
Cup

FIGURE 7575 (GR X CUP)


REDUCING ADAPTER

FIGURE 7574 - END CAPS


Nom. Size

E to E

In./DN(mm)

2
50
212
65
3
80
4
100
5
125
6
150
8
200

End to Approx.
Pipe OD End Wt. Ea.
In./mm

In./mm

Lbs./Kg

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1

114

0.3
0.1
0.4
0.2
0.6
0.3
1.0
0.5
2.2
1.0
2.8
1.3
11.0
5.0

32
114
32
114
32
114
32
114
32
114
32
4
203

*See Fitting Size chart for O.D.


8" are copper color painted stainless steel

88
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Nom.
Size

End to
End

In./DN(mm)

In./mm

2x1
50 x 25
2 x 114
50 x 32
2 x 112
50 x 40
212 x 1
65 x 25
212 x 114
65 x 32
212 x 112
65 x 40
212 x 2
65 x 50
3 x 112
80 x 40
3x2
80 x 50
4x2
100 x 50

3
76
3
76
278
73
312
89
312
89
312
89
314
83
378
98
378
98
5
127

Cup

Approx.
Wt. Ea.

In./mm Lbs./Kg

0.91
23
0.97
25
1.09
28
0.91
23
0.97
25
1.09
28
1.34
34
1.09
28
1.34
34
1.34
34

0.4
0.2
0.4
0.2
0.4
0.2
0.6
0.3
0.6
0.3
0.7
0.3
0.7
0.3
1.1
0.5
1.0
0.5
2.2
1.0

Gruvlok Copper Method


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FIGURES 7561A & 7564A TEES


C to E

C to E

C to E
C to E

Cup

FIGURE 7561A - REDUCING TEE


(GR X GR X GR)
Cup

Approx.
Wt. Ea.

Nom. Size
(See page 78
for O.D.)

End to
End

Cup

Approx.
Wt. Ea.

In./mm

In./mm

Lbs./Kg

In./DN(mm)

In./mm

In./mm

Lbs./Kg

712

334

612

314

191
812
216
812
216
10
254
10
254
10
254
11
279
11
279
13
330
13
330
13
330
13
330
15
381
15
381
15
381
15
381
15
381

95
414
108
414
108
5
127
5
127
5
127
512
140
512
140
612
165
612
165
612
165
612
165
734
197
734
197
734
197
734
197
734
197

165
612
165
612
165
612
165
712
191
712
191
712
191
712
191
712
191
812
216
812
216
812
216
812
216
10
254
10
254
10
254
10
254
10
254

83
314
83
314
83
314
83
334
95
334
95
334
95
334
95
334
95
414
108
414
108
414
108
414
108
5
127
5
127
5
127
5
127
5
127

1.0
0.5
1.0
0.5
1.1
0.5
1.1
0.5
1.6
0.7
1.7
0.8
1.7
0.8
1.7
0.8
1.8
0.8
2.5
1.1
2.5
1.1
2.6
1.2
2.7
1.2
4.5
2.0
4.6
2.1
4.7
2.1
4.7
2.1
4.8
2.2

Nom. Size
(See page 78
for O.D.)

End to
End

In./DN(mm)

212 x 212

x2
65 x 65 x 50
3x3x2
80 x 80 x 50
3 x 3 x 212
80 x 80 x 65
4x4x2
100 x 100 x 50
4 x 4 x 212
100 x 100 x 65
4x4x3
100 x 100 x 80
5x5x3
125 x 125 x 80
5x5x4
125 x 125 x 100
6 x 6 x 212
150 x 150 x 65
6x6x3
150 x 150 x 80
6x6x4
150 x 150 x 100
6x6x5
150 x 150 x 125
8 x 8 x 212
200 x 200 x 65
8x8x3
200 x 200 x 80
8x8x4
200 x 200 x 100
8x8x5
200 x 200 x 125
8x8x6
200 x 200 x 150

1.8
0.8
2.7
1.2
2.1
1.0
4.8
2.2
4.9
2.2
5.1
2.3
7.5
3.4
7.8
3.5
11.5
5.2
11.7
5.3
12.1
5.5
12.4
5.6
18
8.2
18.2
8.3
18.4
8.3
18.8
8.5
19
8.6

8" are copper color painted stainless steel

Gruvlok Copper Method


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FIGURE 7564A - REDUCING TEE


(GR X GR X CUP)

34

2x2x
50 x 50 x 80
2x2x1
50 x 50 x 25
2 x 2 x 114
50 x 50 x 32
2 x 2 x 112
50 x 50 x 40
212 x 212 x 34
65 x 65 x 80
212 x 212 x 1
65 x 65 x 25
212 x 212 x 114
65 x 65 x 32
212 x 212 x 112
65 x 65 x 40
212 x 212 x 2
65 x 65 x 50
3x3x1
80 x 80 x 25
3 x 3 x 114
80 x 80 x 32
3 x 3 x 112
80 x 80 x 40
3x3x2
80 x 80 x 50
4 x 4 x 34
100 x 100 x 80
4x4x1
100 x 100 x 25
4 x 4 x 114
100 x 100 x 32
4 x 4 x 112
100 x 100 x 40
4x4x2
100 x 100 x 50

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FIGURE 7500C GROOVED-END COPPER BALL VALVE


Grooved-End Copper Ball Valve is a premium quality valve for
manual on-off operation in a wide range of commercial
and industrial applications. The unique patented onepiece formed body eliminates body joints along
with the need for body joint seals. The PTFE primary live loaded stem seal is complimented by a
fully encapsulated EPDM O-ring secondary stem
seal to provide a leak tight valve for temperatures
ranging from -40F to 230F. Standard trim material is 316 stainless steel.
The safety first design of the stem and ball prevents stem blow out while
maintaining bi-directional bubble tight sealing at the rated pressure of 300psi.
The lead free copper body is provided with grooved-ends, which are dimensionally compatible with Gruvlok steel pipe and copper system grooved-ends
dimensions, creating an easy connection with other Gruvlok components.
The Gruvlok Series 7500C Copper Ball Valve, and all the Gruvlok
Copper Method components are 99.9% lead free.

Material Specifications Series 7500C:


Body: Chemical composition and
mechanical properties as per
ASTM B88 Copper
Ball/Stem: 316 stainless steel
Support Ring: 316 stainless steel
Seats: Virgin PTFE
Stem Seals:

D DIA.

H
A

25% glass filled PTFE primary


seal; EPDM O-ring secondary seal

G
(BORE DIA.)

External Hardware:
Zinc plated Carbon steel and brass gland follower

Pressure Ratings: 300 PSIG CWP

FIGURE 7500C GROOVED-END COPPER VALVE


Valve
Size

Pipe
OD

Dimensions
C
D

Approx.
Wt. Ea.

In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Cv Value Lbs./Kg

2
50
212
65
3
80
4
100

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3

5.50
140
6.30
160
6.71
170
8.25
210

2.75
70
3.15
80
3.36
85
4.12
105

6.00
152
12.00
305
12.00
305
15.00
381

2.63
67
3.75
95
4.13
105
5.95
151

2.14
54
3.25
83
3.50
89
4.75
121

2.70
69
4.50
114
4.85
123
6.50
165

1.50
38
2.00
51
2.25
57
3.00
76

1.10
28
1.25
32
1.25
32
1.25
32

115
195
245
470

2.8
1.3
7.3
3.3
9.8
4.4
23.0
10.4

How to Order: Specify size and figure number (example: 2" GC-7500C)

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FIGURE 7088, 7089 & 7090


DI-LOK DI-ELECTRIC NIPPLE
The Gruvlok Fig. 7088, 7089 and 7090 DI-LOK Nipple inhibits
the formation of a galvanic cell between steel pipe and
copper tube at the transition from threaded or grooved-end
steel pipe to a Gruvlok Copper Method pipe system.
Patented Gruvlok Copper Method tube end preparation
makes it possible to connect copper tube to steel pipe
using a standard Gruvlok Figure 7400 Rigidlite Coupling
or a Figure 7012 Gruvlok Flange; costly special adapter
couplings are not needed. Gruvlok DI-LOK Nipples are easily installed between the copper tube and steel pipe in groove to groove or
groove to thread configurations, producing a dielectric connection.
The separation of copper from steel by the DI-LOK Nipple virtually eliminates the galvanic cell created by the dissimilar metals. The Gruvlok Figure
7400 Rigidlite Coupling and Figure 7012 Gruvlok Flange provide tines which
produce an electrical connection on the outside of the DI-LOK Nipple
providing a means for transmission of stray current outside of the fluid
media effectively eliminating acceleration of corrosion to the wetted metals.
The Gruvlok DI-LOK Nipple is manufactured from ASTM A513 steel tube
which provides tighter dimensional controls to that of steel pipe. The tube is
zinc electroplated per ASTM B633 which provides added corrosion
resistance and produces an attractive, easily identified appearance. Polypropylene molded into the steel tube creates a liner which meets the
polypropylene tube lining requirements of ASTM F492. The polypropylene
serves as a dielectric insulator between the copper tube and the steel pipe.
The grooved-ends are cut grooved to standard Gruvlok groove dimensions,
meeting the dimensional requirements of AWWA C606. The NPT threaded
end of the DI-LOK Nipple is in conformance with ANSI B1.20.1.
The DI-LOK Nipple is designed for use at temperatures from -40F to 230F
(-40C to 110C) and pressures to 300 PSIG (20.7 bar) in a wide range of
applications.

MATERIAL-SPECIFICATIONS:
Housing: Steel Tube to ASTM A513
Liner:
Polypropylene to ASTM D4140
INSTALLATION-AND-ASSEMBLY: For installation and assembly of
grooved-end connections, see "Fig. 7400 Gruvlok Rigidlite Coupling and
Fig. 7012 Gruvlok Flange .

Gruvlok DI-LOK Nipple


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FIGURE 7088, 7089 & 7090


DI-LOK DI-ELECTRIC NIPPLE
E
B

C
D

C
D

STEEL TUBE

STEEL TUBE

POLYPROPYLENE

POLYPROPYLENE

Fig. 7089
Groove by Groove

Fig. 7088
Groove by Thread

C
D

Fig. 7090
Thread by Thread
FIGURE 7088, 7089 & 7090 DI-LOK NIPPLE
Nom. IPS
Pipe Size
NIPS/DN
34

Pipe OD

A
+/-.030
+/-.76

B
+/-.030
+/-.76

In./mm

In./mm

In./mm

1.050
26.7
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3

n/a

19
1
25
1 14
32
1 12
40
2
50
2 12
65
3
80
4
100
5
125
6
150

C
Actual

Tolerance
+0.000

D
Actual

Tolerance

E
+/-.090
+/-2.29

In./mm

In./mm

In./mm

In./mm

In./mm

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

n/a

0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88

0.312
7.92
0.312
7.92
0.312
7.92
0.375
9.53
0.375
9.53
0.375
9.53

2.250
57
2.720
69
3.344
85
4.334
110
5.395
137
6.455
164

-0.015
-0.37
-0.018
-0.45
-0.018
-0.45
-0.020
-0.50
-0.022
-0.55
-0.022
-0.55

1.063
27.0
1.313
33.4
1.660
42.2
1.900
48.3
2.375
60
2.875
73
3.500
89
4.500
114
5.562
141
6.625
168

+.005/-.000
+.13/-.00
+.005/-.000
+.13/-.00
+.006/-.000
+.15/-.00
+.006/-.000
+.15/-.00
+.007/-.000
+.18/-.00
+.008/-.000
+.20/-.00
+.010/-.000
+.25/-.00
+013/-.000
+.33/-.00
.010
.25
.015
.38

3.000
76
4.000
102
4.000
102
4.00
102
4.000
102
6.000
152
6.000
152
6.000
152
6.000
152
6.000
152

Figure 7088 available in Nom. Pipe Sizes 2" through 4" only.
Figure 7089 available in Nom. Pipe Sizes 2" through 6" only.
Figure 7090 available in Nom. Pipe Sizes 34" through 112" only.

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FIGURE 7004 HPR COUPLING


The Gruvlok Fig. 7004 HPR is designed to provide the versatility of a
grooved joint while providing a connection for rigid pipe joint applications.
The Fig. 7004 HPR coupling permits working pressure ratings up to 1200
psi (82.8 bar).
This coupling is also suited for lower pressure systems which experience
pressure pulses. Systems used for high pressure auto and truck washes
will benefit from the increased pressure capability.
Y

Z
X

Fig. 7004 HPR


with standard gasket.
FM
For fire protection service
contact your Gruvlok representative

FIGURE 7004 HPR COUPLING


Range of
Coupling
Max. Wk.Max. End Pipe EndCoupling Dimensions Bolts
Nom. Size Pipe OD Pressure Load Separation X
Y
Z
In./DN(mm) In./mm

2
50
2 12
65
3
80
4
100
5
125
6
150
8
200
10
250
12
300

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
5.563
141.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

PSI/bar

Lbs./kN

In./mm

-1 8

1200 5,316 0
82.7
23.65 0 - 3.2
1200 7,790 0 -18
82.7
34.65 0 - 3.2
1200 11,545 0 -18
82.7
51.36 0 - 3.2
1200 19,085 0 -14
82.7
84.90 0 - 6.4
1200 29,167 0 -14
82.7 129.74 0 - 6.4
1200 41,366 0 -14
82.7 184.00 0 - 6.4
1000 58,426 0 -14
68.9 259.89 0 - 6.4
800 72,610 0 -14
55.2 322.99 0 - 6.4
800 102,141 0 -14
55.2 454.35 0 - 6.4

In./mm

In./mm

In./mm

3 58

61 4

1 78

92
4 14
108
4 78
124
6 14
159
7 12
191
8 34
222
1118
283
1312
343
1578
403

159
67 8
175
71 2
191
91 2
241
11
279
1218
308
1478
378
17
432
1914
489

48
1 78
48
1 78
48
2 14
57
2 14
57
2 14
57
2 58
67
2 58
67
2 58
67

Approx.
Qty.

2
2
2
2
2
2
2
2
2

Size

Wt. Ea.

In./mm

Lbs./Kg

5 8

23 4

5 8 x 3 1 2

5 8 x 3 1 2

3 4 x 4 1 4

7 8 x 5 1 2

7 8 x 5 1 2

1 x 512

1 x 612

1 x 612

3.9
1.8
4.6
2.1
5.2
2.4
8.6
3.9
14.0
6.4
15.5
7.0
25.6
11.6
32.3
14.7
43.9
19.9

Working Pressure & End Load values are based on cut groooved standard
or extra heavy steel pipe.
Fig. 7004 provides a basically rigid joint and does not allow for expansion or
contraction. Painted couplings are green.
For additional details, see coupling data chart notes.

Gruvlok Couplings for High Pressure Systems


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FIGURE 7004 EG END GUARD


The Gruvlok Fig. 7004EG Coupling uses the specially designed END
GUARD gasket with EG grooved pipe. The EG gasket has a center rib
which extends between the pipes to provide for pipe end protection which
makes it ideally suited for internally lined or coated pipe applications.
The Fig. 7004EG Coupling permits working pressure ratings up to 2500 psi
(172.4 bar).

Z
X

Fig. 7004 EG
with EG gasket.
FIGURE 7004 END GUARD (EG) COUPLING
Range of
Max. Wk.Max. End Pipe EndCoupling DimensionsCoupling Bolts
Nom. Size Pipe OD Pressure Load Separation X
Y
Z
In./DN(mm) In./mm

2
50
21 2
65
3
80
4
100
6
150
8
200
10
250
12
300

2.375
60.3
2.875
73.0
3.500
88.9
4.500
114.3
6.625
168.3
8.625
219.1
10.750
273.1
12.750
323.9

PSI/bar

Lbs./kN

In./mm

- 1 8

2500 11,075 0
172.4 49.27 0 - 3.2
2500 16,230 0 -18
172.4 72.19 0 - 3.2
2500 24,053 0 -18
172.4 106.99 0 - 3.2
2500 39,761 0 -14
172.4 176.86 0 - 6.4
2000 68,943 0 -14
137.9 306.67 0 - 6.4
1500 87,639 0 -14
103.4 389.84 0 - 6.4
1250 113,453 0 -14
86.2 504.66 0 - 6.4
1250 159,595 0 -14
86.2 709.92 0 - 6.4

In./mm

In./mm

In./mm

3 58

6 14

1 78

92
4 14
108
4 78
124
6 14
159
8 34
222
1118
283
1312
343
1578
403

159
6 78
175
7 12
191
9 12
241
1218
308
1478
378
17
432
1914
489

48
1 78
48
1 78
48
2 14
57
2 14
57
2 58
67
2 58
67
2 58
67

Qty.

2
2
2
2
2
2
2
2

Approx.
Size

Wt. Ea.

In./mm

Lbs./Kg

58

2 3 4

5 8 x 3 1 2

5 8 x 3 1 2

3 4 x 4 1 4

7 8 x 5 1 2

1 x 51 2

1 x 61 2

1 x 61 2

4.1
1.9
5.1
2.3
5.5
2.5
9.0
4.1
15.5
7.0
25.6
11.6
32.3
14.7
43.9
19.9

Working Pressure and End Load values are based on EG cut grooved
standard or extra heavy steel pipe.
Fig. 7004EG provides a basically rigid joint and does not allow for expansion
or contraction. Beveled end pipe should not be used with EG gaskets.
Painted couplings are green.
For additional details, see coupling data chart notes.

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GRUVLOK Sock-It PIPING METHOD


The Gruvlok Sock-It Piping Method provides a
quick, secure and reliable method of joining
plain-end steel pipe. Several Sock-It configurations are available: tees with NPT outlets,
reducing run tees with NPT outlets, straight
couplings, 90 elbows, straight tees and reducing elbows. Pressure energized elastromeric
gaskets provide the Sock-It with a leak-tight
seal. Specially designed lock bolts secure the
pipe in the Sock-It Fitting, providing a fast, dependable way of joining small diameter plain-end pipe.

FITTING SIZE

NOTE: All Sock-It fittings are UL/ULC


FM
listed and FM approved for 175 psi
For fire protection service
working pressure when used to join contact your Gruvlok representative
Allied XL Pipe, Super Flo and Dyna-Flow Pipe.

Nom. Size Pipe O.D.


Inches
Inches
DN/mm

mm

12

0.840
21.3
1.050
26.7
1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3
2.875
73.0

Material Specifications:
Housing: Cast iron ASTM A126 CLASS A
Bolts: Case hardened carbon steel,
dichromate finish.
Gaskets: EPDM, as specified in accordance with
ASTM D2000
The Fitting Size Chart on the right is used to determine
the OD of the pipe that the fittings is to be used with.
Gruvlok Fittings are identified by either the Nominal size
in inches or the Pipe OD in mm.

15
34
20
1
25
114
32
112
40
2
50
212
65

FIGURE 7100 90 ELBOW (Sock-It x Sock-It)


C to E
U

FIGURE 7100 SOCK-IT ELBOW


Pipe
Nom. Size OD
In./DN(mm) In./mm

1
25
114
32
112
40
2
50

1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3

Working Press.*
UL/ULC
FM
Listed
Appr.

............. Dimensions .............


Center
To End
U**
W
Y

Approx.
Wt. Ea.

PSI/bar

PSI/bar

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

300
20.7
300
20.7
300
20.7
175
12.1

300
20.7
300
20.7
300
20.7
250
17.2

2516
59
2716
62
258
67
314
83

78

1116

22
1
25
118
29
1916
40

17
114
32
138
35
158
41

134
44
11316
46
15
1 16
49
2316
56

1.9
0.9
2.3
1.0
2.7
1.2
4.0
1.8

Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe.
** U - Run take-out dimension.

Gruvlok Sock-It Piping Method


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FIGURE 7103 STRAIGHT TEE


Z

Y
V

FIGURE 7103 SOCK-IT STRAIGHT TEE


Working Pressure*
UL/ULC FM
................... Dimensions ..................
Nom. Size Pipe OD Listed Approved **T
U**
V
W
Y
Z
In./DN(mm)

1
25
114
32
112
40
2
50

In./mm

1.315
33.7
1.660
42.4
1.900
48.3
2.375
60.3

PSI/bar

300
20.7
175
12.1
175
12.1
175
12.1

PSI/bar

In./mm

In./mm

In./mm

In./mm

In./mm

300
20.7
300
20.7
300
20.7
250
17.2

1316

158

214

1116

11116

21
1
25
1116
17
1516
23

41
2
51
218
54
258
67

57
2716
62
2916
65
3
76

17
114
32
138
35
11116
43

43
11316
46
11516
49
2316
56

Approx.
Wt. Ea.

In./mm Lbs./Kg

412
114
478
124
518
130
6
152

2.3
1.0
2.9
1.3
3.4
1.5
5.6
2.5

Rated working pressures are based upon compliance with UL, ULC, and FM
pressure test requirements on Sch. 10 or heavier wall steel pipe.
** T - Outlet take-out dimension. ** U - Run take-out dimension.

FIGURE 7101 90 REDUCING ELBOW (Sock-It X NPT)


C to TE
T

U
C to SE

FIGURE 7101 SOCK-IT REDUCING ELBOW


Working Press.* ...................... Dimensions .......................
UL/ULC
FM Center Center
Nom. Size Listed Approved to TE
To SE
U**
T**
W
Y

Approx.
Wt. Ea.

In./DN(mm) PSI/bar

PSI/bar

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

1 x 12
25 x 15
1 x 34
25 x 20
1x1
25 x 25
114 x 12
32 x 15
114 x 34
32 x 20
114 x 1
32 x 25
112 x 12
40 x 15
112 x 34
40 x 20
112 x 1
40 x 25

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7

1716
37
1716
37
1716
37
1916
40
1916
40
1916
40
11116
43
11116
43
11116
43

2516
59
2516
59
2516
59
212
64
212
64
212
64
212
64
212
64
212
64

78

1
25
78
22
78
22
118
29
1
25
1
25
114
32
118
29
118
29

1116

11116
43
11116
43
11116
43
11316
46
11316
46
11316
46
11516
49
11516
49
11516
49

1.7
0.8
1.6
0.7
1.5
0.7
2.2
1.0
2.1
1.0
2
0.9
2.5
1.1
2.4
1.1
2.3
1.0

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7

22
78
22
78
22
1116
17
1116
17
1116
17
1
25
1
25
1
25

17
1116
17
1116
17
114
32
114
32
114
32
138
35
138
35
138
35

*Rated working pressures are based upon compliance with UL, ULC, and FM pressure
test requirements on Sch. 10 or heavier wall steel pipe.
C to SE - Center to Sock-It End
**U - Take-out dimension, Sock-It End.
C to TE - Center to Thread End
**T - Take-out dimension, Thread End.

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FIGURE 7105 Sock-It TEE

W
U

FIGURE 7105 SOCK-IT TEE (S X S X S)


Nom. Size

Working Pressure*
UL/ULC
FM
....................... Dimensions .............
Listed Approved **T
U**
V
W
Y
Z

In./DN(mm)

PSI/bar

PSI/bar

In./mm

In./mm

1 x 1 x 12
25 x 25 x 15
1 x 1 x 34
25 x 25 x 20
1x1x1
25 x 25 x 25
114 x 114 x 12
32 x 32 x 15
114 x 114 x 34
32 x 32 x 20
114 x 114 x 1
32 x 32 x 25
112 x 112 x 12
40 x 40 x 15
112 x 112 x 34
40 x 40 x 20
112 x 112 x 1
40 x 40 x 25
2 x 2 x 12
50 x 50 x 15
2 x 2 x 34
50 x 50 x 20
2x2x1
50 x 50 x 25
212 x 212 x 34
65 x 65 x 20
212 x 212 x 1
65 x 65 x 25

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
175
12.1
175
12.1
175
12.1
175
12.1
175
12.1

300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
300
20.7
250
17.2
250
17.2
250
17.2
175
12.1
175
12.1

1
25
78
22
78
22
118
29
1
25
1
25
114
32
118
29
118
29
112
38
138
35
138
35
112
38
112
38

138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35
138
35

In./mm

Approx.
Wt. Ea.

In./mm

In./mm

In./mm

Lbs./Kg

1716 1116
37
17
1716 1116
37
17
1716 1116
37
17
5
1 8 114
41
32
5
1 8 114
41
32
158 114
41
32
134 138
44
35
3
1 4 138
44
35
3
1 4 138
44
35
11516 158
49
41
11516 158
49
41
11516 158
49
41
1
15
2 8 1 16
54
49
1
15
2 8 1 16
54
49

11116
43
11116
43
11116
43
13
1 16
46
13
1 16
46
11316
46
11516
49
15
1 16
49
15
1 16
49
2316
56
2316
56
2316
56
2716
62
2716
62

414
108
414
108
414
108
414
108
414
108
414
108
438
111
438
111
438
111
434
121
434
121
434
121
434
121
434
121

2.0
0.9
1.9
0.9
1.9
0.9
2.2
1.0
2.2
1.0
2.0
0.9
2.7
1.2
2.6
1.2
2.5
1.1
3.5
1.6
3.4
1.5
3.3
1.5
5.2
2.4
5.2
2.4

Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe.
** T - Outlet take-out dimension.
** U - Run take-out dimension.

Gruvlok Sock-It Piping Method


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FIGURE 7107 COUPLING (SOCK-IT X SOCK-IT)


FIGURE 7107 SOCK-IT COUPLING (S X S)

Working Press.* ....... Dimensions ......


Pipe UL/ULC FM
Approx.
OD Listed Appr. U**
W
Y
Z
Wt. Ea.

Nom.
Size

In./DN(mm)In./mm PSI/bar PSI/bar In./mm In./mm In./mm In./mm

1
25

1.315

300
20.7

300
20.7

17

43

79

0.8

114
32

1.660 300
42.4 20.7

300
20.7

14

114
32

11316
46

318
79

1.9
0.9

112
40

1.900 300
48.3 20.7

300
20.7

14

138
35

11516
49

314
83

2.1
1.0

2
50

2.375 175
60.3 12.1

250
17.2

14

158
41

2316
56

358
92

2.9
1.3

33.7

6
6
6

1116

11116

318

Lbs./Kg

14

1.7

FIGURE 7106 REDUCING TEE (SOCK-IT X SOCK-IT X FPT)


Z

Y
V

FIGURE 7106 SOCK-IT REDUCING TEE (S X S X NPT)


Working Pressure*
UL/ULC
FM
.................... Dimensions .......................
Listed Approved **T
U**
V
W
Y
Z

Nom.
Size

Approx.
Wt. Ea.

In./DN(mm)

PSI/bar

PSI/bar

In./mm

In./mm

In./mm

In./mm

In./mm

In./mm

Lbs./Kg

114 x 1 x 12
32 x 25 x 15

300
2.1

300
2.1

1
25

138
35

1716
37

114
32

11316
46

414
108

2.1
1.0

114 x 1 x 34
32 x 25 x 20

300
20.7

300
20.7

78
22

138
35

1716
37

114
32

11316
46

414
108

2.1
1.0

114 x 1 x 1
32 x 25 x 25

300
20.7

300
20.7

78

22

138
35

1716
37

114
32

11316
46

414
108

2.0
0.9

112 x 114 x 12
40 x 32 x 15

300
20.7

300
20.7

118
29

138
35

1916
40

138
35

11516
49

438
111

2.5
1.1

112 x 114 x 34
40 x 32 x 20

300
20.7

300
20.7

1
25

138
35

1916
40

138
35

11516
49

438
111

2.4
1.1

112 x 114 x 1
40 x 32 x 25

300
20.7

300
20.7

1
25

138
35

1916
40

138
35

11516
49

438
111

2.2
1.0

2 x 112 x 12
50 x 40 x 15

175
12.1

250
17.2

114

138

134

158

2316

4916

3.2

32

35

44

41

56

116

1.5

250
17.2

118

138

134

158

2316

4916

3.1

29

35

44

41

56

116

1.4

250
17.2

118

138

134

158

2316

4916

3.0

29

35

44

41

56

116

1.4

112

34

2x
x
50 x 40 x 20
112

2x
x1
50 x 40 x 25

175
12.1
175
12.1

* Rated working pressures are based upon compliance with UL, ULC, and FM pressure test requirements on Sch. 10 or heavier wall steel pipe.
**T - Outlet take-out dimension.
** U - Run take-out dimension.

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GRUVLOK GASKET-STYLES
Gruvlok offers a variety of pressure responsive
gasket styles. Each serves a specific function
while utilizing the same basic sealing concept.
Proper installation of the gasket compresses the
inclined gasket lips on the pipe O.D., forming a leaktight seal. This sealing action is reinforced when the gasket is
encompassed and compressed by the coupling housings. The application of
internal line pressure energizes the elastometric gasket and further enhances
the gasket sealing action.

C Style

Roughneck

The C Style cross


section configuration is the most
widely used gasket. It is the gasket
style provided as standard in many
Gruvlok Couplings (Fig. 7000, 7001,
7003, 7004, 7307, 7400 and 7401).
Grade E and T are standard
grades while other grades are available for special applications.

This C style gasket


is similar in appearance and design to
the Standard gasket but is only used
with Fig. 7005 Roughneck Couplings
and Fig. 7305 HDPE Couplings. The
Roughneck gasket is wider, which
allows for minor pipe end separation as
line pressure sets the grippers into the
plain end pipe.

End Guard

Flush Gap

The projecting rib


fits between the ends of lined pipe
to prevent damage to unprotected
pipe ends during coupling joint
assembly.

Designed to prohibit
contaminates from building up in the
gasket cavity. The centering rib fits
flush over the gap between the two
pipe ends thus closing off the gasket
cavity. It can be used with Fig. 7000,
7001, 7003, 7004, 7400 and 7401
Couplings for many applications.
Recommended for use in dry fire protection systems. Not recommended
for temperatures above 160F.

The E.G. gasket is provided as


standard with the Fig. 7004 E.G.
Coupling. The E.G. gasket is available only in high-modulus Grade
T elastomer.

Reducing Coupling

Flange

The centering rib


allows for pipe
positioning and
serves to keep the smaller
pipe from telescoping during installation. Used only with the Fig. 7010
Reducing Coupling.

A specially designed gasket


for the Fig. 7012, 7013
Flange it provides for a reliable seal on
both the pipe and the mating flange.

Sock-It
Used in Sock-It
fittings only, this
pressure energized gasket provides a leak-tight
seal on plain end seal pipe. Available in Grade E material only.

Gruvlok Technical Data


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Clamp-T
These gaskets
conform to the
curved exterior
of the pipe to provide a pressure responsive seal. This unique design is
only used with Fig. 7045, 7046 ClampT and Fig. 7047, 7048, and 7049
Clamp-T Crosses.

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GASKET GRADE INDEX


The lists are provided as an aid in
selecting the optimum gasket grade for
a specific application to assure the
VLOK
GRU
maximum service life.
The recommendations have been developed from
current information supplied by manufacturers of the
elastomers, technical publications, and industry
applications. The information supplied should be
considered as a basis for evaluation but not as a
guarantee.
Selection of the optimum gasket grade for a specific service requires the
consideration of many factors; primarily temperature, fluid concentration,
and continuity of service. Unless otherwise noted, all gasket
recommendations are based on 100F (38C) maximum temperature service
condition. Where more than one gasket grade is shown, the preferred grade
is listed first.
Combinations of fluids should be referred to Gruvlok for an engineering
evaluation and recommendation. In unusual or severe services, gasket
materials should be subjected to simulated service conditions to determine
the most suitable gasket grade.
Gasket recommendations apply only to Gruvlok gaskets. Contact your
Gruvlok Sales Office for recommendations for services not listed. These
listings do not apply to Gruvlok Butterfly Valves.
All Gruvlok products marked with UL, FM, ULC, VdS and/or LPC symbols
are Listed/Approved with EPDM material. For other Listed/Approved
materials, please contact your Gruvlok Sales Office.

STANDARD GASKETS
Grade

Temp.
Range

-40F
to
+230F

Compound

Color
Code

EPDM Green

General Service Application

Water, dilute acids, alkalies, salts,


and many chemical services not
involving hydrocarbons, oils, or gases.
Excellent oxidation resistance.
NOT FOR USE WITH HYDROCARBONS

-20F
to
Nitrile Orange
+180F (Buna-N)

Petroleum products, vegetable oils,


mineral oils, and air contaminated
with petroleum oils.
NOT FOR USE IN
HOT WATER SERVICES

VACUUM SERVICE
SIZE
1" - 6"
8" - 12"
112" - 12"

VACUUM LEVEL
0" - 29.92" Hg
0" - 15 Hg
0" - 29.92 Hg

GASKET-RECOMMENDATION
Standard or Flush Gap
Standard or Flush Gap
Flush Gap

Larger Sizes: Contact your Gruvlok Sales Office for Details.

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GASKET GRADE INDEX


SPECIAL GASKETS
Grade

Temp.
Range

Compound

Color
Code

General Service Application

+20F
Blue
to
Fluoro
+300F Elastomer

High temperature resistance to


oxidizing acids, petroleum oils,
hydraulic fluids, halogenated
hydrocarbons and lubricants.

-40F
Red
to
Silicone Gasket
+350F

Dry, hot air and some high


temperature chemical services.

-40F
to
+150F

Water, dilute acids, alkalies, salts,


and many chemical services not
involving hydrocarbons, oils, or gases.
Excellent oxidation resistance.

EPDM Violet
Type A

NOT FOR USE WITH HYDROCARBONS

-30F
to+230F

Red

Hot water
saturated steam.

WATER & AIR


Service
Gasket Grade
Air, (no oil vapors) Temp. -40F to 230F (-40C to 110C)
E
Air, (no oil vapors) Temp. -40F to 350F (-40C to 177C)
L
Air, Oil vapor Temp. -20F to 150F (-29C to 66C)
T
Air, Oil vapor Temp. 20F to 300F (-7C to 149C)
O
Water, Temp to 150F (66C)
E/T
Water, Temp to 230F (110C)
S/E
Water/Steam 230
S
Water, Acid Mine
E/T
Water, Chlorine
(E/O)
Water, Deionized
E/T
Water, Seawater
E/T
Water, Waste
E/T
Water, Lime
E/T
Where more than one gasket grade is
shown the preferred gasket grade is
listed first. Where the gasket grade is
shown in parentheses, contact your
Gruvlok Sales Office for an engineering
evaluation and recommendation.Specify
gasket grade when ordering. Use
Gruvlok lubricant on gasket. Check
gasket color code to be certain it is
recommended for the service intended.

Unless otherwise noted, all gasket listings are based upon 100F (38C)
maximum temperature service conditions. For services not listed contact
your Gruvlok Sales Office for recommendation. *Contact your Gruvlok
Sales Office for service evaluation.

Gruvlok Technical Data


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PETROLEUM PRODUCTS
Service
Gasket Grade
Crude Oil - Sour
T
Diesel Oil
T
Fuel Oil
T
Gasoline, Leaded
T
Gasoline, Unleaded*
(O)
Hydraulic Oil
T
JP-3, JP-4 and JP-5
T/O
JP-6, 100F (38C)
Maximum Temp.
O
Kerosene
T
Lube Oil, to 150F (66C)
T
Motor Oil
T
Tar and Tar Oil
T
Transmission Fluid --Type A
O
Turbo Oil #15 Diester Lubricant O

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GRUVLOK LUBRICANTS
GRUVLOK LUBRICANT
GRUVLOK Lubricant is the standard lubricant
that has been provided for use with Gruvlok
products for years. Gruvlok
Lubricant is water soluble, nontoxic,
noncorrosive, nonflammable, and
will not impart taste or odor. It is
NSF approved for use with portable
water. This lubricant is acceptable
for most applications, however, the
Gruvlok Extreme Temperature Lubricant and
Gruvlok Quick Dry Lubricant are now available to improve the
performance of the couplings and flanges in certain applications.
Caution: HDPE pipe requires the use of GRUVLOK Extreme
Temperature Lubricant and should not be used with GRUVLOK
Lubricant.
GRUVLOK EXTREME TEMPERATURE LUBRICANT
GRUVLOK Extreme Temperature Lubricant has been developed for use with
Gruvlok couplings in services where improved lubrication is beneficial. This
lubricant has an operating temperature range from -65 F to 400 F, well exceeding the temperature range of Gruvlok gaskets. This lubricant is
waterproof, thereby eliminating water washout and it will not dry out in the
absence of water. There are five primary applications where the Extreme
temperature
Lubricant will provide increased benefits: low temperature applications
(below -20 F), high temperature applications (above 180 F), applications
where increase pipe joint flexibility is needed, lubrication of gaskets in copper systems, and for the lubrication of gaskets on HDPE couplings. Since it
is formulated from a non-hydro carbon base, it can be used with EPDM,
Nitrile gasket materials. It is not recommended for use with silicone gaskets.
In low temperature applications the gasket will shrink, thereby lowering
the sealing force on the gasket sealing lips. The temperature change
will also force the gasket to slightly reposition itself. This will cause
pipe end sealing surfaces, with small cuts or damage, to become more
susceptible to leakage. Gruvlok Extreme Temperature Lubricant will
maintain its lubricating properties at lower temperatures allowing a
properly lubricated pipe end and gasket (assembly) to reposition itself
during temperature cycles.
For high temperature service, it is recommended that the gasket be lubricated not only on the outside, as with the normal installation of a
Gruvlok gasket, but also on the inside. Lubrication on the inside of the
gasket is easily accomplished by turning the gasket inside out and applying the lubricant. Gruvlok Extreme Temperature Lubricant will
maintain its lubricating properties at higher temperatures, allowing a
properly lubricated pipe end and gasket assembly to reposition itself

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GRUVLOK LUBRICANTS
during temperature cycles. Lubrication of the pipe end and gasket will
help the gasket to adjust into the proper sealing position during temperature cycles. The lubricant on the interior of the gasket will act to
improve the chemical resistance of the gasket material by providing a
thin lubricant barrier between the piping system fluid and the gasket
surface. This is particularly important at higher temperatures where
oxidizing agents in the piping system become more aggressive. However, gasket chemical compatibility must still be considered.
The Gruvlok Extreme Temperature Lubricant has been formulated from
low viscosity, non-petroleum based oils to ease spreading of the lubricant. In applications where pipe movement is expected, proper
lubrication of the gaskets exterior assists the gasket into the proper
sealing position as pipe system movement occurs. This lubricating
film enhances our flexible coupling gaskets ability to compensate for
axial, transverse and rotational pipe movements.
Gruvlok Extreme Temperature Lubricant is the only Gruvlok lubricant
that is to be used with Gruvlok couplings and gaskets in HDPE and
copper piping systems. Its low temperature capability and lubricity
ensure a highly reliable connection.
Gruvlok Extreme Temperature Lubricant is a Teflon fortified white,
tasteless and odorless grease made from Silicone Oil and other ingredients that are safe to ingest. It is sanctioned by the FDA under C.F.R.
21.172.878 & 21.177.1550 (Incidental Food Contact).

Caution: Silicone based lubricants are not allowed in some facilities.

Teflon is a registered trademark of Dupont.

GRUVLOK QUICK DRY LUBRICANT


GRUVLOK Quick Dry Lubricant is a fast drying lubricant that has
been developed for applications where the piping system is exposed. The service temperature range for this lubricant is from 0
F, to 150 F and may be used with all Gruvlok gasket material
grades. The lubricant is made from a water emulsion that is nontoxic, it will not impart taste or odor, and does not support bacterial
growth. Gruvlok Quick Dry Lubricant is noncorrosive, nonflammable, and is NSF approved for use with portable water.
This lubricant is easy to apply by brush or hand, and it quickly dries
to a thin film when in contact with air. It is water-soluble. The
quick drying quality of the lubricant eliminates lubricant drips
caused by over lubrication. If necessary, reapply lubricant prior to
assembly. Do not thin or mix with solvents.

Gruvlok Technical Data


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INSTALLATION
MINI CATALOG ............................................... 5 - 103
INSTALLATION ............................................. 104 - 125
CUT GROOVING: ................................................................................ 105
PIPE PREPARATION: ............................................................................ 105
ROLL GROOVING: ............................................................................... 105
ROUGHNECK ................................................................................................................................................ 106
BRANCH OUTLET PIPE: CLAMP-T .................................................................................................. 106
SOCK-IT ........................................................................................................................................................ 107
ROLL GROOVE SPECIFICATIONS
FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 108 - 109
CUT GROOVE SPECIFICATIONS
FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 110 - 111
GRUVLOK COPPER METHOD ......................................................... 112 - 113
ROLL GROOVER CAPABILITY .................................................................. 114
ROLL GROOVER TROUBLESHOOTING ............................................... 114 - 115
PIPE SUPPORT .................................................................................. 116
PIPE HANGER SPACING ........................................................................ 117
INSTALL STANDARD COUPLINGS
(FIGURES 7000, 7001, 7010, 7400, 7004EG AND 7401) ...... 118 - 119
INSTALL FIGURE 7011 STANDARD COUPLING ................................... 120 - 121
INSTALL FIGURE 7042 OUTLET COUPLING ............................................... 122
INSTALL FIGURE 7044 BRANCH OUTLET .................................................. 123
INSTALL FIGURE 7400 ........................................................................ 124
INSTALL FIGURE 7012 ........................................................................ 125

TECHNICAL INFORMATION ................................... 126 - 183


ANVIL DESIGN SERVICES ................................... 184 - 185

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PIPE PREPARATION
To create a Gruvlok pipe joint, all pipe must be prepared to receive Gruvlok
coupling or other Gruvlok pipe system components. The required pipe
preparation may be grooving or cleaning the pipe ends, or cutting a hole in
the pipe wall.
For grooved-end joints, pipe may be grooved by either of two methods; cut
or roll grooving. Branch outlet connections require a properly sized and
correctly located hole to be cut into the pipe. Sock-it connections require
cleaning of the pipe end. Gruvlok plain-end pipe couplings require that the
pipe be free of burrs and other sharp projections which could damage the
gasket; grooving is not required.
Gruvlok pipe grooving and hole cutting machines are available in a wide
variety of designs to meet specific or general requirements. Gruvlok roll
grooving machines produce a groove to proper dimensional tolerances,
concentric with the pipe O.D., even on out-of-round pipe. Gruvlok hole
cutting tools properly center holes for correct assembly of Gruvlok branch
outlet components.

CUT GROOVING
Cut grooving is intended for use with standard and heavier wall pipe. Cut
grooving produces a groove in the pipe wall by removing metal from the
pipe O.D. The groove removes less than one half of the pipe wall and does
not cut as deeply into the pipe wall as do standard pipe threads. The square
cut edge of the groove allows for the full expansion, contraction, and deflection capabilities of the Gruvlok coupling.

Cut Grooving

Depth of Cut Groove


vs. Thread

Volume of Metal Removed


Cut Groove vs. Threaded

ROLL GROOVING
Roll grooving does not remove metal. Instead, metal is displaced while a
groove is formed into the outer surface of the pipe wall. The groove configuration has slightly rounded edges resulting in a less flexible joint than a
cut groove joint. This reduces available pipe joint movement by 50% over
cut grooved coupling joints. Roll grooving is commonly used on a wide
range of pipe thicknesses up to 0.375" wall steel pipe and sizes to 24" O.D.

Roll Grooving

The I.D. dimple" formed


from roll grooving reduces
the I.D. (on an average)
less than 2%.

Gruvlok Installation
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Roll Groove
Cut Groove

Available Movement
Roll Groove vs. Cut Groove

105
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BRANCH OUTLET PIPE: CLAMP-T


Clamp-T installations require the cutting of a
hole through the pipe wall. The hole must
be properly sized and located on the
centerline of the pipe to assure reliable
performance of the Clamp-T gaskets.

After the hole has been cut into the pipe


58"
wall, any burrs and sharp or rough edges
must be removed from the hole. The outside pipe surfaces within 5/8" of the
hole must be clean and smooth. Any scale, projections or indentation which
might effect the gasket sealing on the pipe must be removed. The surface
around the entire circumference of the pipe within the A dimension in the
charts must be free from dirt, scale, or projections which might effect the
proper assembly of the Clamp-T.

CLAMP-T INSTALLATION
Branch
Size
DN/mm

Hole Dimensions
Hole Saw Max. Perm. Surface Prep.
Size
Diameter
A
In./mm

In./mm

In./mm

112

158

312

15, 20, 25

38.1

41.3

88.9

114, 112

218

32, 40

50.8

54.0

101.6

212

258

50

63.5

66.7

412
114.3

212

234

278

434

65

69.9

73.0

120.7

312

358

512

80

88.9

92.1

139.7

4
100

412
114.3

458
117.5

612
165.1

12, 34,

ROUGHNECK
Plain end pipe for use with Fig. 7005 Roughneck Couplings must be free of
any notches, bumps, weld bead, score marks, etc. for at least 11/2" (38mm)
back from the pipe end to provide a smooth sealing surface for the gasket.
Pipe ends (plain or beveled end) must be square cut as measured from a
true square line with the maximum allowable tolerance as follows: 0.030"
(0.7mm) for 2" through 31/2"; 0.045 (1.1mm) for 4" through 6"; and 0.060"
(1.5mm) for 8" sizes. The nominal outside diameter of pipe should not vary
more than 1% for sizes up to 21/2", +1%-1/32" for sizes 3"-5"; +1/16"-1/32" for
sizes 6" and larger. Pipe ends must be marked a distance of 1" from the pipe
end for Sizes 2"-4" and 11/4" from the pipe end for Sizes 5"-8" as a guide for
centering of the gasket on the pipe ends.

106
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SOCK-IT
For Sock-It Fittings, the pipe ends must be square cut as measured from a
true square line.
The maximum allowable tolerance is 0.030" (0.76mm) for all sizes. Any
sharp edges, burrs, etc. left on the pipe from cutting must be removed. If
these are not removed, they may damage the gasket as the pipe is inserted
into the Sock-It Fitting.
After cutting, pipe ends must be completely cleaned a minimum of
1" (25.4mm) back from the pipe end to remove all pipe coating, weld beads,
rust, sharp projections, etc., which might effect gasket sealing integrity.
NOTE: When Allied XL pipe is used it is necessary only to remove sharp
edges and burrs at the end of the pipe. No additional cleaning is required.

PIPE TOLERANCES
Schedule 10 & 40
XL
Nom Max. Min. Min.
O.D. O.D.
O.D. O.D.

Size
DN/mm

In./mm

In./mm

In./mm

In./mm

1
25
114
32
112
40
2
50
212
65

1.315
33.4

1.325
33.6

1.295
32.9

1.285
32.6

1.660
42.2

1.670
42.4

1.642
41.7

1.630
41.4

1.900
48.3

1.910
48.5

1.882
47.8

1.875
47.6

2.375
60.3

2.385
60.6

2.357
59.9

2.352
59.7

2.875
73.0

2.904
73.8

2.846
72.3

2.837
72.1

Remove Burr
& Sharp Edge

ACCEPTABLE
PIPE END
CONFIGURATION

132" to 116"

316" Max.

30 or
45

Square cut pipe with


O.D. burr and sharp
edge removed is
preferred configuration.

Beveled pipe. Bevel


not to exceed 116".

Soft pipe when roll


cut may be swaged inward. Swaged portion
not to exceed 316"

UNACCEPTABLE

Abrasive wheels
Dull wheel cutter
and saws leave edge produces a raised ridge
burrs especially
at the pipe O.D.
pronounced on
giving an oversize
one side.
diameter.
The sharp O.D. edge left by different methods of cutting pipe must be removed.
If this sharp edge is not removed, it may damage the gasket as the pipe is inserted
into the Sock-It Fitting.
Excessive chamfer
on I.D. will tend
to cut gasket
during assembly.

Gruvlok Installation
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107
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ROLL GROOVE SPECIFICATIONS


GRUVLOK STANDARD ROLL GROOVE SPECIFICATION
FOR STEEL & OTHER IPS OR ISO SIZE PIPE
-1minal
Pipe
Size

-2Pipe OD
Actual
Tolerance

-3-4-5-6"A"
B
0.030 0.030 C C Tol. "D"
0.76 0.76 Actual +0.000 (Ref. Only)

-7-

"T"

-8Max.
Flare
Dia.

DN(mm) In./mm

+In./mm -In./mm

In./mm

In./mm

In./mm

-In./mm

In./mm

In./mm

In./mm

1
25
14
32
12
40
2
50
212
65
3
80
OD
65
312
90
4
100
4 OD
100
5
125
4 OD
125
2 OD
125
6
150
4 OD
150
2 OD
150
8
200
10
250
12
300
4 OD
350
6 OD
400
8 OD
450
0 OD
500
4 OD
600
0 OD
750

+0.028
+0.71
+0.029
+0.74
+0.019
+0.48
+0.024
+0.61
+0.029
+0.74
+0.035
+0.89
+0.030
+0.76
+0.040
+1.02
+0.045
+1.14
+0.042
+1.07
+0.056
+1.42
+0.052
+1.32
+0.055
+1.40
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.093
2.36

0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.750
19.05
0.750
19.05
0.750
19.05
0.938
23.83
0.938
23.83
1.000
25.40
1.000
25.40
1.000
25.40
1.750
44.45

0.281
7.14
0.281
7.14
0.281
7.14
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.344
8.74
0.469
11.91
0.469
11.91
0.469
11.91
0.469
11.91
0.469
11.91
0.469
11.91
0.469
11.91
0.500
12.70
0.625
15.88

1.190
30.23
1.535
38.99
1.775
45.09
2.250
57.15
2.720
69.09
3.344
84.94
2.845
72.26
3.834
97.38
4.334
110.08
4.084
103.73
5.395
137.03
5.084
129.13
5.334
135.48
6.455
163.96
6.084
154.53
6.334
160.88
8.441
214.40
10.562
268.27
12.531
318.29
13.781
350.04
15.781
400.84
17.781
451.64
19.781
502.44
23.656
600.86
29.500
749.30

-0.015
-0.38
-0.015
-0.38
-0.015
-0.38
-0.015
-0.38
-0.018
-0.46
-0.018
-0.46
-0.018
-0.46
-0.020
-0.51
-0.020
-0.51
-0.020
-0.51
-0.022
-0.56
-0.020
-0.51
-0.020
-0.51
-0.022
-0.56
-0.022
-0.56
-0.022
-0.56
-0.025
-0.64
-0.027
-0.69
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.063
1.60

0.063
1.60
0.063
1.60
0.063
1.60
0.063
1.60
0.078
1.98
0.078
1.98
0.076
1.93
0.083
2.11
0.083
2.11
0.083
2.11
0.084
2.13
0.076
1.93
0.083
2.11
0.085
2.16
0.088
2.24
0.085
2.16
0.092
2.34
0.094
2.39
0.109
2.77
0.109
2.77
0.109
2.77
0.109
2.77
0.109
2.77
0.172
4.37
0.250
6.35

0.065
1.7
0.065
1.7
0.065
1.7
0.065
1.7
0.083
2.1
0.083
2.1
0.083
2.1
0.083
2.1
0.083
2.1
0.083
2.1
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.134
3.4
0.156
4.0
0.156
4.0
0.165
4.2
0.165
4.2
0.188
4.8
0.218
5.5
0.250
6.35

1.430
36.3
1.770
45.0
2.010
51.1
2.480
63.0
2.980
75.7
3.600
91.4
3.100
78.7
4.100
104.1
4.600
116.8
4.350
110.5
5.660
143.8
5.350
135.9
5.600
142.2
6.730
170.9
6.350
161.3
6.600
167.6
8.800
223.5
10.920
277.4
12.920
328.2
14.100
358.1
16.100
408.9
18.160
461.3
20.160
512.1
24.200
614.7
30.200
761.1

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
2.996
76.1
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0
5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6
30.000
762.0

108
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-0.015
-0.38
-0.016
-0.41
-0.019
-0.48
-0.024
-0.61
-0.029
-0.74
-0.031
-0.79
-0.030
-0.76
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
0.79

Gruvlok Installation
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ROLL GROOVE SPECIFICATIONS


A

COLUMN 1

COLUMN 2

OD

Nominal ISO Pipe size.

Flare

Nominal IPS Pipe size.

IPS outside diameter.


ISO outside diameter.

COLUMN 3 [Gasket Seat]

C
D

Gasket seat must be free from scores, seams, chips, rust or scale which
may interfere with proper seating of the gasket. Gasket seat width is to
be measured from the pipe end to the vertical flank in the groove wall.

COLUMN 4 [Groove Width]


Groove width is to be measured between vertical flank of the groove size
walls

COLUMN 5 [Groove Diameter & Tolerance]


The groove must be of uniform depth around the
entire pipe circumference. (See column 6).

COLUMN 6 [Groove Depth]


Groove depth: for reference only. Groove must conform to the groove diameter C listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]


Minimum allowable wall thickness which may be roll grooved.

COLUMN 8 [Maximum Flare Diameter]


Maximum allowable pipe end flare diameter. Measured at the most extreme pipe end diameter of the gasket seat area.
Out of roundness: Difference between maximum OD and minimum OD
measured at 90 must not exceed total OD tolerance listed.
For IPS pipe, the maximum allowable tolerance from square cut ends is
0.03" for 1" thru 312"; 0.045" for 4" thru 6"; and 0.060" for sizes 8" and
above measured from a true square line.
For ISO size pipe, the maximum allowable tolerance from square cut ends
is 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm-150mm;
and 1.50mm for sizes 200mm and above, measured from a true square
line.
Beveled End Pipe in conformance with ANSI B16.25 (3712) is acceptable,
however square cut is preferred.
Weld seams must be ground flush with the pipe OD and ID prior to roll
grooving. Failure to do so may result in damage to the roll grooving machine and unacceptable roll grooves may be produced.

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CUT GROOVE SPECIFICATIONS


GRUVLOK STANDARD CUT GROOVE SPECIFICATION
FOR STEEL & OTHER IPS OR ISO SIZE PIPE
-1Nominal
IPS Pipe
Size

-2-

Actual

Pipe OD
Tolerance

In./DN(mm) In./mm

1
25
114
32
112
40
2
50
212
65
3
80
3 OD
65
312
90
4
100
414 OD
100
5
125
514 OD
125
512 OD
125
6
150
614 OD
150
612 OD
150
8
200
10
250
12
300
14 OD
350
16 OD
400
18 OD
450
20 OD
500
24 OD
600
28 ID
700
30 ID
750
30 OD
750

1.315
33.4
1.660
42.2
1.900
48.3
2.375
60.3
2.875
73.0
3.500
88.9
2.996
76.1
4.000
101.6
4.500
114.3
4.250
108.0
5.563
141.3
5.236
133.0
5.500
139.7
6.625
168.3
6.259
159.0
6.500
165.1
8.625
219.1
10.750
273.1
12.750
323.9
14.000
355.6
16.000
406.4
18.000
457.2
20.000
508.0
24.000
609.6
28.875
733.4
31.000
787.4
30.000
762.0

110
Previous

-3"A"
0.030
0.76

-4-5-6-7B
C
0.030 C
Tol.
"D"
0.76 Actual +0.000 (Ref. Only) "T"

+In./mm

-In./mm

In./mm

In./mm

In./mm

-In./mm

In./mm

In./mm

+0.028
+0.71
+0.029
+0.74
+0.019
+0.48
+0.024
+0.61
+0.029
+0.74
+0.035
+0.89
+0.030
+0.76
+0.040
+1.02
+0.045
+1.14
+0.042
+1.07
+0.056
+1.42
+0.052
+1.32
+0.055
+1.40
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.063
+1.60
+0.093
2.36

-0.015
-0.38
-0.016
-0.41
-0.019
-0.48
-0.024
-0.61
-0.029
-0.74
-0.031
-0.79
-0.030
-0.76
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
-0.79
-0.031
0.79

0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.625
15.88
0.750
19.05
0.750
19.05
0.750
19.05
0.938
23.83
0.938
23.83
1.000
25.40
1.000
25.40
1.000
25.40
1.000
25.40
1.250
31.75
1.750
44.45

0.312
7.92
0.312
7.92
0.312
7.92
0.312
7.92
0.312
7.92
0.312
7.92
0.312
7.92
0.312
7.92
0.375
9.53
0.375
9.53
0.375
9.53
0.375
9.53
0.375
9.53
0.375
9.53
0.375
9.53
0.375
9.53
0.437
11.10
0.500
12.70
0.500
12.70
0.500
12.70
0.500
12.70
0.500
12.70
0.500
12.70
0.563
14.30
0.563
14.30
0.625
15.88
0.625
15.88

1.190
30.23
1.535
38.99
1.775
45.09
2.250
57.15
2.720
69.09
3.344
84.94
2.845
72.26
3.834
97.38
4.334
110.08
4.084
103.73
5.395
137.03
5.084
129.13
5.334
135.48
6.455
163.96
6.084
154.53
6.334
160.88
8.441
214.40
10.562
268.27
12.531
318.29
13.781
350.04
15.781
400.84
17.781
451.64
19.781
502.44
23.656
600.86
28.531
724.69
30.594
777.09
29.500
749.30

-0.015
-0.38
-0.015
-0.38
-0.015
-0.38
-0.015
-0.38
-0.018
-0.46
-0.018
-0.46
-0.018
-0.46
-0.020
-0.51
-0.020
-0.51
-0.020
-0.51
-0.022
-0.56
-0.020
-0.51
-0.020
-0.51
-0.022
-0.56
-0.022
-0.56
-0.022
-0.56
-0.025
-0.64
-0.027
-0.69
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.030
-0.76
-0.063
1.60

0.062
1.6
0.062
1.6
0.062
1.6
0.062
1.6
0.078
2.0
0.078
2.0
0.076
1.9
0.083
2.1
0.083
2.1
0.083
2.1
0.084
2.1
0.076
1.9
0.083
2.1
0.085
2.2
0.088
2.2
0.085
2.2
0.092
2.3
0.094
2.4
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.109
2.8
0.172
4.4
0.172
4.4
0.203
5.2
0.250
6.35

0.133
3.4
0.140
3.6
0.145
3.7
0.154
3.9
0.187
4.8
0.188
4.8
0.188
4.8
0.188
4.8
0.203
5.2
0.203
5.2
0.203
5.2
0.203
5.2
0.203
5.2
0.219
5.6
0.249
6.3
0.219
5.6
0.238
6.1
0.250
6.4
0.279
7.1
0.281
7.1
0.312
7.9
0.312
7.9
0.312
7.9
0.375
9.5
0.437
11.1
0.500
12.7
0.625
15.88

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CUT GROOVE SPECIFICATIONS


COLUMN 1

Nominal IPS Pipe size.

Nominal ISO Pipe size.

COLUMN 2
IPS outside diameter.

OD

ISO outside diameter.

COLUMN 3 [Gasket Seat]


COLUMN 3 [Groove Width]

C
D

Gasket seat must be free from scores, seams, chips, rust or scale which
may interfere with proper coupling assembly.

COLUMN 5 [Groove Diameter & Tolerance]


The groove must be of uniform depth around the
entire pipe circumference. (See column 6).

COLUMN 6 [Actual Groove Depth]


Groove depth: for reference only. Groove must conform to the groove
diameter C listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]


Minimum allowable wall thickness which may be cut grooved.

No equivalent metric pipe size.


Out of roundness: Difference between maximum OD and minimum OD
measured at 90 must not exceed total OD tolerance listed.
For IPS pipe, the maximum allowable tolerance from square cut ends
is 0.03" for 1" thru 312"; 0.045" for 4" thru 6"; and 0.060" for sizes 8"
and above measured from a true square line.
For ISO size pipe, the maximum allowable tolerance from square cut
ends is 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm150mm; and 1.50mm for sizes 200mm and above, measured from a
true square line.
Beveled-End Pipe in conformance with ANSI B16.25 (3712) is acceptable, however square cut is preferred.

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GRUVLOK COPPER-METHOD
GRUVLOK COPPER PREP SPECIFICATIONS
-1-

-2-

-3-

-4Gasket
Tubing
Seat
Nom.
Outside
Tube End
A
Tubing
Diameter
Connection Diameter .030
Size Actual Tolerance Actual Tolerance .77

-5-6-7-8Groove
Groove Groove
Width Diameter
Depth
B
"C"
D
Wall
.030
Tol.
(Ref. Thick
.77 Actual +0.000 Only) T

-9Allow
Max.
Flare
Dia.

In./DN(mm)In./mm+In./mmIn./mmIn./mm+In./mmIn./mmIn./mm In./mm In./mm In./mm In./mm In./mm In./mm

2
50

2.125 0.002 0.002 2.375 0.045 0.024 0.625 0.344 2.250 -0.015 0.063 0.059 2.447

54.0

0.05

0.05 60.33 1.14

0.61 15.88 8.74 57.15 -0.381 1.60

1.50 62.15

2 1/2 2.625 0.002 0.002 2.875 0.029 0.029 0.625 0.344 2.720 -0.018 0.077 0.065 2.962

65

66.7

3
80

3.125 0.002 0.002 3.500 0.035 0.031 0.625 0.344 3.344 -0.018 0.078 DWV 3.566

79.4

0.05
0.05

0.05 73.03 0.74


0.05 88.90 0.89

0.74 15.88 8.74 69.09 -0.46 1.96


0.79 15.88 8.74 84.94 -0.46 1.98

1.65 75.23
90.58

4 4.125 0.002 0.002 4.500 0.045 0.031 0.625 0.344 4.334 -0.020 0.083 DWV 4.576
100 104.8 0.05 0.05 114.30 1.14 0.79 15.88 8.74 110.08 -0.51 2.11
116.23
5

5.125 0.002 0.002 5.562 0.056 0.031 0.625 0.344 5.395 -0.022 0.084 DWV 5.650

125 130.2 0.05


6

0.05 141.27 1.42

0.79 15.88 8.74 137.03 -0.56 2.13

143.51

6.125 0.002 0.002 6.625 0.063 0.031 0.625 0.344 6.455 -0.022 0.085 DWV 6.719

150 155.6 0.05

0.05 168.28 1.60

0.79 15.88 8.74 163.96 -0.56 2.16

170.66

8 8.125 0.002 0.004 8.625 0.063 0.031 0.750 0.469 8.441 -0.025 0.092 DWV 8.719
200 206.4 0.05 0.10 219.08 1.60 0.79 19.05 11.91 214.40 -0.64 2.34
221.46

Notes:
Out of roundness: Difference between maximum OD and
minimum OD measured at 90 must not exceed tolerance listed.
The maximum allowable tolerance from square cut ends is 0.030"
for 2" thru 3" and 0.045" for 4" thru 6"; measured from a true
square line.

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GRUVLOK COPPER-METHOD
COPPER PREP SPECIFICATIONS
Gruvlok Copper Prep Roll Groove Specifications For Types K, L, M And
DWV Copper Tubing
D

Connection
Diameter

Tube
O.D.

COLUMN 1 - Nominal ASTM B88 copper tubing size.


COLUMN 2 - Outside diameter of copper tubing in accordance with
ASTM B88.
COLUMN 3 - Outside diameter of Copper Prep roll grooved copper
tubing.
COLUMN 4 - Gasket seat and groove must be free from scores,
seams, chips, rust or scale which may interfere with
proper coupling assembly.
COLUMN 5 - Groove width is to be measured between vertical flank of
the groove size walls.
COLUMN 6 - The groove must be of uniform depth around the entire tubing circumference. (See column 7).
COLUMN 7 - Groove depth: for reference only. Groove must conform to the groove diameter C listed in column 6.
COLUMN 8 - Minimum allowable copper tube wall thickness which
may be prepared to Gruvlok Copper-Prep specs.
COLUMN 9 - Maximum allowable end flare diameter. Measured at
the most extreme tubing end diameter of the gasket
seat area.

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ROLL GROOVER CAPABILITY


ROLL GROOVER CAPABILITY PIPE / CU TUBE DIA.
...................................... Roll Groover Model ..................................................
1010
1020 Series
3006
3007
1007
112 - 12
114 - 24
2 - 12
2 - 12*
2 - 12*
14 - 16
14 - 16
Req's Special LWT Rollers
Schedule 10 Stainless
N/A
N/A
N/A
2- 12*
2- 12*
Req's Special SST Rollers
Schedule 40 Stainless
N/A
N/A
2-8
2 - 12
2 - 12
Use Std. Steel Rollers
Copper Type K
2-4
N/A
2-6
2-8
2-8
1040C Model
Copper Type M
2-4
N/A
2-6
2-8
2-8
1040C Model
Copper Type DWV
2-4
N/A
3-6
2-8
2-8
1040C Model
PVC Plastic
N/A
N/A
N/A
N/A
N/A
Schedule 80 PVC Cut Groove only.
Aluminum
N/A
N/A
Contact R & D for Special Cases
Material
Schedule 10 Steel

Notes: Special Guide Plates


Model 3006: 2-6 copper tube TYP K, L, & M Combined Plate
Model 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWV
Model 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWV

ROLL GROOVER TROUBLESHOOTING


Problem: Pipe will not stay in grooving rolls
Possible Cause: Incorrect guide plate roller location for pipe size
Solution:
See Pipe Set-Up & Positioning
Possible Cause: Improper grooving technique
Solution:
See Grooving Pipe
Possible Cause: Power drive running counterclockwise
model 3006/3007 & 1007
Solution:
Rigid 300 check setting in reverse Clockwise
rotation of pipe
Possible Cause: Incorrect guide plate for copper tubing type
model 3007 / 1007 tools
Solution:
Guide roll plates match type of copper tubing being

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ROLL GROOVER TROUBLESHOOTING


Problem: Pipe Stops rotating during grooving
Possible Cause: Rust or dirt has built up on lower roll
Solution:
Remove accumulation from lower roll with
stiff wire brush
Possible Cause: Worn grooving rools
Solution:
Inspect lower rolls for worn knurls, replace if worn
Possible Cause: Rigid 300 chuck jaws not engaged properly
Model 3006/3007
Solution:
See Groover Set-up
Problem: Pipe flare excessive
Possible Cause: Pipe stand adjusted too high
Solution:
See Pipe Set-up & Positioning
Possible Cause: Tool is tilted forward, Incorrect guide plate
adjustment
Solution:
See Groover Set-up
Possible Cause: Incorrect pipe stand offset positioning Pipe is
over Tracking
Solution:
See Pipe Set-up & Positioning
Problem: While grooving, loud squeaks echo through the pipe
Possible Cause: Pipe or tube not square cut
Solution:
Cut pipe or tube ends squarely
Possible Cause: Incorrect pipe roller offset positioning.
Pipe is over tracking
Solution:
Move pipe stand for proper offset,
See Pipe Set-up & Positioning
Problem: During grooving loud thumps or bangs occur about once
every revolution of the pipe
Possible Cause: Pipe has a pronounced weld seam
Grind welds flush with pipe surface inside &
Solution:
out 2" back from end of pipe
Problem: Tool wont groove pipe
Possible Cause: Hand pump is low on oil.
Solution:
See Groover Description
Possible Cause: Air in Hydraulic system
Solution:
See Groover Description
Possible Cause: Pipe wall thickness exceeds tools capability
Solution:
See Groover Description

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PIPE SUPPORT
When designing the hangers, supports and anchors for a grooved-end pipe
system, the piping designer must consider certain unique characteristics of
the grooved type coupling in addition to many universal pipe hanger and
support design factors. As with any pipe system, the hanger or support
system must provide for
1) the weight of the pipe, couplings, fluid and pipe system components;
2) reduce stresses at pipe joints; and
3) permit required pipe system movement to relieve stress.
The following factors should be considered when designing hangers and
supports for a grooved-end pipe system.

PIPE HANGER SPACING:


The following charts show the maximum span between pipe hangers for
straight runs of standard weight steel pipe filled with water or other similar
fluids.
Do not use these values where critical span calculations are made or where
there are concentrated loads between supports.

HANGER SPACING - FLEXIBLE SYSTEM,


STEEL PIPE FULL LINEAR MOVEMENT
IS REQ'D AVERAGE HANGERS PER
PIPE LENGTH EVENLY SPACED
Nominal Pipe
Size Range

HANGER SPACING
LINEAR MOVEMENT
NOT REQ'D

Pipe Length in Feet/Meters

In.

10

12

15

20

22

25

30

35

40

DNmm

2.1

3.3

3.7

4.6

6.1

6.7

7.6

9.1

1-2

10.7 12.2

25-50
212-4

65-100
5-24

125-600

For straight runs without concentrated loads and


where full linear movement is required use the
following tables.

Nominal Maximum Span


Pipe Size
Between
Range
Supports
In./DNmm

Feet/meters

1
25

7
2.6

114-2

10
3.0

32-50
212-4

65-100

12
3.7

5-8

14

125-200

4.3

10-12

250-300

16
4.9

14-16
350-400

18
5.5

18-24
450-600

20
6.1

For straight runs without


concentrated loads and where full
linear movement is not required
use the table on right.

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PIPE HANGER SPACING


HANGER SPACING - RIGID SYSTEMS
SUGGESTED MAXIMUM SPAN BETWEEN SUPPORTS
Steel Pipe
Suggested Maximum Span
Between Supports-Feet/Meters
Water Service
Air Service

Nominal
Size

Copper Tube
Gas &
Water
Air
Service Service

In./DNmm

**

***

**

***

**

**

1
25
114
32
112
40
2
50
212
65
3 OD
65
3
80
312
90
4
100
414
100
5
125
514
125
512
125
6
150
614
150
612 OD
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600

7
2.1
7
2.1
7
2.1
10
3
11
3.4
11
3.4
12
3.7
13
4
14
4.3
14
4.3
16
4.9
15
4.6
16
4.9
17
5.2
16
4.9
17
5.2
19
5.8
19
5.8
23
7
23
7
27
8.2
27
8.2
30
9.1
32
9.8

9
2.7
11
3.4
12
3.7
13
4
14
4.3
14
4.3
15
4.6
16
4.9
17
5.2
17
5.2
19
5.8
18
5.5
19
5.8
20
6.1
19
5.8
20
6.1
21
6.4
21
6.4
21
6.4
21
6.4
21
6.4
21
6.4
21
6.4
21
6.4

12
3.7
12
3.7
15
4.6
15
4.6
15
46
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6

9
2.7
9
2.7
9
2.7
13
4
14
4.3
14
4.3
15
4.6
15
4.6
17
5.2
17
5.2
20
6.1
19
5.2
20
6.1
21
6.4
20
6.1
21
6.4
24
7.3
24
7.3
30
9.1
30
9.1
35
10.7
35
10.7
39
11.9
42
12.8

9
2.7
11
3.4
13
4
15
4.6
16
4.9
16
4.9
17
5.2
19
5.8
21
6.4
21
6.4
24
7.3
23
7
24
7.3
25
7.6
24
7.3
25
7.6
28
8.5
31
9.4
33
10.1
33
10.1
33
10.1
33
10.1
33
10.1
33
10.1

12
3.7
12
3.7
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6
15
4.6

8
2.4
10
3

10
3
11
3.4

10
3

12
3.7

12
3.7

14
4.3

13
4

15
4.6

15
4.6

17
5.2

*
**
***

Spacing by ANSI-B31.1 Power Piping Code.


Spacing by ANSI-B31.9 Building Service Piping Code.
Spacing by NFPA-13 Sprinkler Systems.

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INSTALL STANDARD COUPLINGS


The instructions are based on pipe grooved in accordance with Gruvlok
grooving specifications. Check pipe ends for proper groove dimensions and
to assure that the pipe ends are free of indentations and projections which
would prevent proper sealing.
ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY.
Thorough lubrication of the gasket is essential to prevent pinching and possible damage to the gasket.
1. Check & lubricate gasket - Check gasket to be
sure it is compatible for the intended service. Apply a
thin coating of Gruvlok lubricant to inside, outside
and scaling lips of the gasket. Be careful that foreign
particles do not adhere to lubricated surfaces.
2. Gasket Installation - Slip the gasket over the pipe
end making sure the gasket lip does not overhang
the pipe end.
On couplings 10 and
larger it may be easier
to turn the gasket inside out-then lubricate and slide the gasket
over the pipe end as shown.
3. Alignment - After aligning the two pipe ends together pull the gasket into position centering it
between the grooves on each pipe. Gasket should
not extend into the groove on either pipe.
On couplings 10 and
larger, flip or roll the
gasket into centered
position.
4. Housings
Place the coupling housing halves over the gasket
making sure the housing keys engage the grooves.
Insert bolts and turn nuts finger tight.

5. Tighten Nuts - Tighten nuts alternately and


equally until housing bolt pads make firm even contact-metal to metal. CAUTION: Uneven tightening
may cause the gasket to pinch.
Note: Large Size Couplings Couplings over 14 size
are cast in four or more segments.
To install: loosely pre-assemble the segments into
two Housing Halves making sure that the alignment tang(s) and slot(s)
on the bolt pad(s) are properly mated. Install the Housing Halves as
shown in steps 4 & 5. The coupling is properly installed when all bolt pads
are firmly together - Metal to Metal.

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FIGURES 7000, 7001, 7010, 7400, 7004, 7004EG AND 7401


The instructions are based on pipe grooved in accordance with Gruvlok
grooving specifications. Check pipe ends for proper groove dimensions and
to assure that the pipe ends are free of indentations and projections which
would prevent proper sealing.
ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY.
Thorough lubrication of the gasket is essential to prevent pinching and possible damage to the gasket.
1. Check & lubricate gasket - Check gasket to be sure
it is compatible for the intended service. Apply a thin
coating of Gruvlok lubricant to outside and scaling
lips of the gasket. Be careful that foreign particles do
not adhere to lubricated surfaces.
2. Gasket Installation - Place the smaller opening of
the gasket over the smaller pipe. Angle the gasket
over the pipe end and pull the gasket lip open around
the circumference of the pipe. The center leg of the
gasket should make flush contact with the pipe end
and will prevent telescoping of the smaller pipe inside
the larger.
3. Alignment
Align the adjoining pipe center lines, and
insert the larger pipe end into the gasket.
Angle the pipe end slightly to the face of
the gasket and tilt the pipe into the gasket
to ease assembly.
4. Housings
Place the coupling housing halves over the gasket
making sure the housing keys engage the grooves.
Insert bolts and turn nuts finger tight.

5. Tighten Nuts
Tighten nuts alternately and equally until housing
bolt pads make firm even contact-metal to metal.
CAUTION: Uneven tightening may cause the gasket
to pinch.
GASKET

Note:This Figure illustrates the correct position of the Fig. 7010


Reducing Coupling gasket and housing properly assembled onto adjacent
pipe ends.
CAUTION: In vertical installations the
pipes must be supported to prevent
telescoping during installation.

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HOUSING

PROPER POSITION
OF THE GASKET
SEALING LIPS

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INSTALL FIGURE 7011STANDARD COUPLING


1. Inspect the pipe ends making sure the criteria, in the Gruvlok Large
Diameter Pipe Roll and Cut Groove Specifications, are met.
2. Turn the gasket inside out and slide the gasket
completely over one of the pipe ends. Turning the
gasket inside out will reduce the stretching necessary to put the gasket into position. Ideally
approximately 75% of the pipe's gasket-sealing
surface, (Dimension A), should be visible when
the gasket is in proper position. This will aid in
step 4.

3. Lubricate the gasket sealing lips. The use of


Gruvlok lubricants ensures compatibility between
the lubricant and the gasket.

4. Pull the two pipes into contact aligning the pipe


ends. Caution: Be careful not to pinch fingers
during this step. Working your way around the
circumference of the pipe, flip the gasket toward
the pipe end so that the proper side is facing out.
The end of this procedure will result in the gasket
snapping into place. Position the gasket centrally
between the grooves of the two pipe ends.

5. Lubricate the exterior surface of the gasket.


This helps prevent pinching of the gasket during
assembly.

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INSTALL FIGURE 7011 STANDARD COUPLING

6. Secure the housings about the pipes making


sure the coupling keys are engaged in the pipe
end grooves. Hint: For horizontal assembly, place
housing segment on top of the pipe to support
the weight of the housing segment. Secure the
adjacent housing with an oval neck track bolt and
heavy hex nut and then rotate the secured
housings again balancing the weight of the
housings on the top of the pipe. Continue this procedure for all segments.

7. Firmly torque each bolt. The recommended


minimum torque for each nut is 600 ft.-lbs.

8. Installation of the Figure 7011 Standard Coupling is completed.

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INSTALL FIGURE 7042 OUTLET COUPLING


These instructions are based on pipe grooved in accordance with Gruvlok grooving specifications. Prior to
assembly check the pipe ends for proper groove dimensions and to assure that the pipe ends are
free of indentations, projections or other
imperfections, which could prevent proper sealing.
ALWAYS USE ONE OF THE GRUVLOK LUBRICANTS
FOR PROPER COUPLING ASSEMBLY. Thorough lubrication of the
gasket is essential to prevent pinching and possible damage to the gasket.
1. Check & Lubricate the Gasket
Check the gasket to be sure it is compatible for the
intended service. Apply a thin coating of Gruvlok
lubricant to the outside and to the sealing lips of the
gasket. Ensure that foreign particles do not adhere to
the lubricated surfaces.
2. Gasket Installation
Slip the gasket over one pipe end making sure the
pipe abuts the gaskets center ribs.

3. Alignment
Align the pipe ends and pull the pipe into the gasket
until the center ribs are in contact with the pipe ends.
The gasket should not extend into the groove on
either pipe. Rotate the gasket to align the outlet of the
gasket to the same direction as the branch outlet.
4. Housing Assembly
With one nut and bolt removed and the other
loosened, place one side of the housing over the
gasket. Make sure the ribs on the outside of the
gasket align with the recesses in the housing and
the keys in the housing are in the grooves on both
pipes. Swing the other housing over the gasket and
into the grooves on both sides of the pipe. Make
sure the recess in the outlet of the housing is
properly aligned with gasket outlet.
5. Tighten Nuts
Re-insert the bolt and run-up both nuts finger tight.
Securely tighten the nuts alternately and equally until
they are completely tightened and there is no gap
between the bolt pads.
CAUTION: Make sure the ribs on the exterior of the
gasket are enclosed in the housing recesses.

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INSTALL FIGURE 7044 BRANCH OUTLET


For direct connection of sprinkler heads, drop nipples and/or gauges, just
cut a hole, saddle up and fasten it with the U-bolt. Ductile iron housings
with Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts.
Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

Drill the appropriate size


hole in the pipe and
remove burrs from
around the hole. Visually
inspect the gasket seating
area for surface defects
which may prevent
gasket sealing.

Lubricate the gasket


with Gruvlok
lubricant. Attach the Ubolt from the other
side and fasten the
nuts finger tight.

Make sure the fitting is


properly located about
the hole and tighten the
nuts alternatively, to a
recommended torque of
30 Lbs.-Ft. (40N-m).

T
FM
For fire protection service
contact your Gruvlok representative

B
C

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INSTALL FIGURE 7400


These instructions are based on copper tubing
grooved in accordance with Gruvlok CopperPrep grooving specifications.

1. Check & lubricate gasket Check the gasket to be


sure it is compatible for the intended service. Apply
a thin coating of Gruvlok Extreme Temperature
lubricant to the entire surface lips of the gasket. Be
careful that foreign particles do not adhere to
lubricated surfaces.

2. Gasket Installation Slip the gasket over one tube


end making sure the gasket lip does not overhang
the tube end.

3. Alignment After aligning the two tube ends


together, pull the gasket into position centering it
between the grooves on each tube. The gasket
should not extend into the groove on either tube.

4. Housing Remove one nut and bolt and loosen the


other nut. Place one housing over the gasket
making sure the housing keys fit into the tube
grooves. Swing the other housing over the gasket
and into the grooves on both tubes making sure
the tongue and recess of each housing are properly
mated.
5. Tighten Nuts Re-insert the bolt and run-up both
nuts finger tight.
Securely tighten nuts alternately and equally until
fully tightened keeping the gaps at the bolt pads
evenly spaced.
CAUTION: Uneven tightening may cause the gasket
to pinch. Gasket should not be visible between
segments after bolts are tightened.

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INSTALL FIGURE 7012


These instructions are based on copper tubing grooved
in accordance with Gruvlok Copper-Prep grooving
specifications.
1. Loosen the nut on the latch bolt to
the end of the bolt thread. (It is not
necessary to remove the nut from the
latch bolt.) Swing the latch bolt out of the slot. Open the
Gruvlok Flange and place it around the grooved tube with
the key section fitting into the groove. The flange gasket
cavity must face the tube end.
2. Swing the latch bolt back into the slotted hole. Tighten
the nut until the flange halves make solid contact.

3. Check the gasket grade to verify that it is properly suited


for the intended service. Lubricate the entire surface of the
gasket using Gruvlok Extreme Temperature lubricant. Position the Gruvlok Flange Gasket around the tube end and
press the gasket into the cavity between the tube O.D. and
the flange recess. The gasket must be properly positioned
as shown in Step 4. Be careful that foreign particles do not
adhere to lubricated surfaces.
Gruvlok
Flange

Grooved
Pipe

Flange,
pump,
tank,
valve,
etc.

Proper position
of gasket
Gasket sealing lips

4. The correct positioning and relationship of all


components comprising a Gruvlok Flange joint.
The Fig. 7012 Gruvlok Flange gasket must be inserted so that the sealing lips face toward the
tube end and the mating flange face and away
from the Gruvlok Flange itself. NOTE: Design of
the Gruvlok Flange provides sealing only with the
special Gruvlok Flange gasket. Only Gruvlok
Flange gaskets may be used with Fig. 7012
Gruvlok Flanges.

5. Align the Gruvlok Flange bolt holes with the mating flange
bolt holes. Insert a standard bolt or stud through the bolt
hole, and thread a nut on hand tight. Insert the next bolt or
stud opposite the first and again thread the nut on hand
tight. Continue this procedure until all holes have been fitted. NOTE: Take care to assure that the gasket lip is not
bent backwards or pinched between the two flanges.
6. Tighten the nuts evenly so that the flange faces remain
parallel and make firm even contact around the entire
flange. Torque all bolts to
required flange joint torque levels.

Gruvlok Installation
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TECHNICAL INFORMATION
MINI CATALOG ............................................... 3 - 103
INSTALLATION ............................................. 104 - 125
TECHNICAL INFORMATION ................................... 126 - 187
LIST OF ABBREVIATIONS ................................................. 128 - 129
DECIMAL EQUIVALENTS OF FRACTIONS ......................................... 130
DECIMAL DEGREE EQUIVALENTS OF MINUTES ................................ 130
STANDARD PIPE DATA ............................................................. 131
BARLOWS FORMULA ............................................................... 131
COMMERCIAL PIPE SIZES AND WALL THICKNESSES ................ 132 - 133
WELD FITTING 90 ELBOW, 180 RETURN, 45 ELBOW ................ 134
WELD FITTING TEE, CAP, CROSS, STUB END ................................ 135
WELD FITTING REDUCERS AND REDUCING OUTLET TEES .................. 136
WELD FITTINGWELDING NECK FLANGES ....................................... 137
SLIP-ON, THREADED AND SOCKET FLANGES .................................. 138
LAP JOINT FLANGES ............................................................... 139
BLIND FLANGES ..................................................................... 140
BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE ............. 141
BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE ........... 142
STANDARD CAST IRON COMPANION FLANGES AND BOLTS ................. 143
EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS ............. 143
ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ...... 144 - 145
HOW TO CUT ODD-ANGLE ELBOWS ................................... 146 - 147
ALIGNMENT OF PIPE ....................................................... 148 - 149
DRILL SIZES FOR PIPE TAPES ................................................... 150
TAP AND DRILL SIZES (AMERICAN STANDARD COARSE) .................... 150
PIPE AND WATER WEIGHT/FOOT ............................................... 151
WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE .................... 151
WATER PRESSURE TO FEET HEAD .............................................. 152
FEET HEAD TO WATER PRESSURE .............................................. 152
BOILING POINTS OF WATER AT VARIOUS PRESSURES ..................... 153
FLOW CONVERSION CHART ....................................................... 154
FLOW CONVERSION CHART ....................................................... 155

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TECHNICAL INFORMATION

TECHNICAL INFORMATION (CONTINUED) ...................... 126 - 187


HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE ................................... 156
TOTAL THERMAL EXPANSION OF PIPING MATERIAL ...................................... 156
WEIGHTS OF METALS .......................................................................... 157
COLORS AND APPROXIMATE TEMPERATURE FOR CARBON STEEL .................... 157
MELTING POINT OF METALS .................................................................. 158
SPCIFIC GRAVITY OF GASES ................................................................. 159
SPCIFIC GRAVITY OF LIQUIDS ............................................................... 159
TYPCIAL BTU VALUES OF FUELS ........................................................... 159
USEFUL DEFINITIONS .................................................................. 160 - 161
UNIT CONVERSIONS ................................................................... 162 - 163
GEOMETRY FORMULAS ................................................................ 164 - 165
SPRINKLER SYSTEM FORMULAS .................................................... 166 - 167
STANDARD CONVERSIONS ..................................................................... 168
HARDNESS CONVERSION NUMBERS ......................................................... 169
COATED ARC WELDING ELECTRODES - TYPES & STYLES ............................. 170
PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES ........................ 171
TROUBLE SHOOTING ARC WELDING EQUIPMENT ................................ 172 - 174
BASIC ARC AND GAS WELDING SYMBOLS ............................................... 175
SYMBOLS FOR PIPE FITTINGS ....................................................... 176 - 180
WIRE ROPE ............................................................................. 181 - 183

ANVIL DESIGN SERVICES ................................... 184 - 185

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LIST OF ABBREVIATIONS
Abbreviations conform to the practice of the American Standard
Abbreviations for Scientific and Engineering Terms, ASA Z10.1
abs ............................................................................................. Absolute
AGA ................................................................. American Gas Association
AISI ...................................................... American Iron and Steel Institute
Amer Std .................................................................... American Standard
API ............................................................ American Petroleum Institute
ASA ...................................................... American Standards Association
Ashve ................ American Society of Heating and Ventilation Engineers
ASME ................................... American Society of Mechanical Engineers
ASTM .......................................... American Society for Testing Materials
AWWA .............................................. American Water Works Association
B & S .................................. Bell and spigiot or Brown & Sharpe (gauge)
bbl ................................................................................................... Barrel
Btu ......................................................................... British thermal unit(s)
C .............................................................................................. Centigrade
cfm ......................................................................... Cubic feet per minute
cfs .......................................................................... Cubic feet per second
CI ................................................................................................ Cast iron
CS .............................................................................................. Cast steel
Comp ...................................................................................... Companion
C to F .................................................................................. Center to face
C .............................................................................. Degrees Centigrade
F ................................................................................ Degrees Fahrenheit
diam ........................................................................................... Diameter
dwg ............................................................................................. Drawing
ex-hy ...................................................................................... Extra-heavy
F & D ............................................................................. Faced and drilled
F ............................................................................................... Fahrenheit
F to F ..................................................................................... Face to face
flg .................................................................................. Flange or flanges
flgd ............................................................................................... Flanged
g ........................................................................................ Gage or gauge
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LIST OF ABBREVIATIONS

hex ........................................................................................... Hexagonal


hg ................................................................................................ mercury
IBBM ............................................. Iron body bronze (or brass) mounted
ID ..................................................................................... Inside diameter
kw ............................................................................................ Kilowatt(s)
MI ....................................................................................... Malleable iron
max ........................................................................................... Maximum
min ............................................................................................ Minimum
mtd ............................................................................................. Mounted
MSS ............................................. Manufactures Standardization Society
(of Value and Fittings Industry)
NEWWA ...................................... New England Water Works Association
NPS .......................... Nominal pipe size (formerly IPS for iron pipe size)
OD ................................................................................. Outside diameter
OS&Y ................................................................. Outside screw and yoke
OWG ................................................................ Oil, water, gas (see WOG)
psig ........................................................... Pounds per square inch, gage
red ............................................................................................. Reducing
sch or sched .............................................................................. Schedule
scd .............................................................................................. Screwed
SF ......................................................................................... Semifinished
Spec ..................................................................................... Specification
SSP ..................................................................... Steam service pressure
SSU ................................................................ Seconds Saybolt Universal
Std .............................................................................................. Standard
Trans .................................................................................... Transactions
WOG ................................................................ Water, oil, gas (see OWG)
WWP .................................................................. Working water pressure
XS .......................................................................................... Extra strong
XXS ........................................................................... Double extra strong

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DECIMAL EQUIVALENTS OF FRACTIONS


164 ...........................................

0.015625

132 ................................ 0.03125


364 ...........................................

0.046875
116 ..................... 0.0625
564 ........................................... 0.078125
332 ................................ 0.09375
764 ........................................... 0.109375
18 ............ 0.125
964 ........................................... 0.140625
532 ................................ 0.15625
1164 ......................................... 0.171875
316 ..................... 0.1875
1364 ......................................... 0.203125
732 ................................ 0.21875
1564 ......................................... 0.234375
14 ............ 0.25
1764 ......................................... 0.265625
932 ................................ 0.28125
1964 ......................................... 0.296875
516 ..................... 0.3125
2164 ......................................... 0.328125
1132 .............................. 0.34375
2364 ......................................... 0.359375
38 ............ 0.375
2564 ......................................... 0.390625
1332 .............................. 0.40625
2764 ......................................... 0.421875
716 ..................... 0.4375
2964 ......................................... 0.453125
1532 .............................. 0.46875
3164 ......................................... 0.484375
12 ............ 0.5

3364 .........................................

0.515625

1732 .............................. 0.53125


3564 .........................................

0.546875

916 ..................... 0.5625


3764 ......................................... 0.578125
1932 .............................. 0.59375
3964 .........................................

0.609375

58 ............ 0.625
4164 ......................................... 0.640625
2132 .............................. 0.65625
4364 .........................................

0.671875

1116 ................... 0.6875


4564 .........................................

0.703125

2332 .............................. 0.71875


4764 .........................................

0.734375

34 ............ 0.75
4964 .........................................

0.765625

2532 .............................. 0.78125


5164 ......................................... 0.796875
1316 ................... 0.8125
5364 .........................................

0.828125

2732 .............................. 0.84375


5564 ......................................... 0.859375
78 ............ 0.875
5764 ......................................... 0.890625
2932 .............................. 0.90625
5964 ......................................... 0.921875
1516 ................... 0.9375
6164 ......................................... 0.953125
3132 .............................. 0.96875
6364 .........................................

0.984375
1 ......... 1

DECIMAL DEGREE EQUIVALENTS OF MINUTES


MIN.
DEG.
1 ... 0.0167
2 ... 0.0333
3 ... 0.0500
4 ... 0.0667
5 ... 0.0833
6 ... 0.1000
7 ... 0.1167
8 ... 0.1333
9 ... 0.1500
10 . 0.1667
11 . 0.1833
12 . 0.2000
13 . 0.2167
14 . 0.2333
15 . 0.2500

MIN.
DEG.
16 . 0.2667
17 . 0.2833
18 . 0.3000
19 . 0.3167
20 . 0.3333
21 . 0.3500
22 . 0.3667
23 . 0.3833
24 . 0.4000
25 . 0.4167
26 . 0.4333
27 . 0.4500
28 . 0.4667
29 . 0.4833
30 . 0.5000

MIN.
DEG.
31 . 0.5167
32 . 0.5333
33 . 0.5500
34 . 0.5667
35 . 0.5833
36 . 0.6000
37 . 0.6167
38 . 0.6333
39 . 0.6500
40 . 0.6667
41 . 0.6833
42 . 0.7000
43 . 0.7167
44 . 0.7333
45 . 0.7500

MIN.
DEG.
46 . 0.7667
47 . 0.7833
48 . 0.8000
49 . 0.8167
50 . 0.8333
51 . 0.8500
52 . 0.8667
53 . 0.8833
54 . 0.9000
55 . 0.9167
56 . 0.9333
57 . 0.9500
58 . 0.9667
59 . 0.9833
60 . 1.0000

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STANDARD PIPE DATA


NOM.
PIPE
DIA.
INCHES
18
14
38
12
34
1
1 14
1 12
2
2 12
3
3 12
4
4 12
5
6
8
10

ACTUAL
INSIDE
DIA.
INCHES
0.269
0.364
0.493
0.622
0.824
1.049
1.380
1.610
2.067
2.469
3.068
3.548
4.026
4.560
5.047
6.065
7.981
10.020

ACTUAL
OUTSIDE
DIA.
INCHES
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.000
5.563
6.625
8.625
10.750

WT./FT.
POUNDS
0.244
0.424
0.567
0.850
1.130
1.678
2.272
2.717
3.652
5.793
7.575
9.109
10.790
12.538
14.617
18.974
28.554
40.483

LENGTH

GALLONS

CONTAINING
ONE CU. FT.
FEET
2,526.000
1,383.800
754.360
473.910
270.030
166.620
96.275
70.733
49.913
30.077
19.479
14.565
11.312
9.030
7.198
4.984
2.878
1.826

LINEAL FT.
GALLONS
0.0030
0.0054
0.0099
0.0158
0.0277
0.0449
0.0777
0.1058
0.1743
0.2487
0.3840
0.5136
0.6613
0.8284
1.0393
1.5008
2.5988
4.0963

PER

BARLOWS FORMULA
Barlows Formula is a safe, easy method for finding the relationship
between internal fluid pressure and stress in the pipe wall. The formula
predicts bursting pressures that have been found to be safely within the
actual test bursting pressures.
It is interesting to note that the formula uses the Outside Diameter of
pipe and is sometimes referred to as the Outside Diameter Formula.
P = (2 t S) / D
Where:
P = internal units pressure, in psi
S = unit stress, in psi
D = outside diameter of pipe, in inches
t = wall thickness, in inches

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COMMERCIAL PIPE SIZES AND WALL THICKNESSES


This table lists standard pipe sizes and wall thicknesses, or specifically:
1. Traditional standard weight, extra strong and durable extra strong pipe.
2. Pipe wall thickness in American Standard B36.10 for carbon steel.
3. Pipe wall thickness in ASTM Specification A409 and American Standard
B36.19 and applicable only to corrosion resistant materials.
Note: All dimensions in inches and thicknesses are nominal or average
wall thickness. Actual thickness may be as much as 12.5% under
nominal due to mill tolerance.
NOM.
NOMINAL WALL THICKNESS FOR
PIPE OUTSIDE SCH
SCH
SCH
SCH
SCH
SCH
SIZE
DIA.
5S* 10S*
10
20
30
STD.
18
14
38
12
34

1
114
112
2
212
3
312
4
5
6
8
10
12
14 O.D.
16 O.D.
18 O.D.
20 O.D.
22 O.D.
24 O.D.
26 O.D.
28 O.D.
30 O.D.
32 O.D.
34 O.D.
36 O.D.
42 O.D.

0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
42.000

0.065
0.065
0.065
0.065
0.065
0.065
0.083
0.083
0.083
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.188
0.218

0.250

0.049
0.650
0.065
0.083
0.083
0.109
0.109
0.109
0.109
0.120
0.120
0.120
0.120
0.134
0.134
0.148
0.165
0.180
0.188
0.188
0.188
0.218
0.218

0.312

0.250
0.250
0.250
0.250
0.250
0.250
0.312
0.312
0.312
0.312
0.312
0.312

0.250
0.250
0.250
0.312
0.312
0.312
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.375

0.277
0.307
0.330
0.375
0.375
0.438
0.500
0.500
0.562

0.625
0.625
0.625
0.625
0.625

0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.540
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375

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Note: Thicknesses shown in light face for Schedule 60 and heavier pipe
are not currently supplied by the mills unless a certain minimum
tonnage is ordered.
*Schedule 5S and 10S are available in corrosion resistant material and
Schedule 10S is available in carbon steel in sizes up to 12"
Thickness shown in italics are available in stainless steel as Sch. 40S
Thickness shown in italics are available in stainless stell as Sch. 80S

SCH
40
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.540
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.594

0.688

0.688
0.688
0.750

NOMINAL WALL THICKNESS FOR


SCH EXTRA SCH SCH SCH
60 STRONG 80
100 120

0.095 0.095

0.119 0.119

0.126 0.126

0.147 0.147

0.154 0.154

0.179 0.179

0.191 0.191

0.200 0.200

0.218 0.218

0.276 0.276

0.300 0.300

0.318 0.318

0.337 0.337

0.438

0.375 0.375

0.500

0.432 0.432

0.562
0.406 0.500 0.500 0.594 0.719
0.500 0.500 0.594 0.719 0.844
0.562 0.500 0.688 0.844 1.000
0.594 0.500 0.750 0.938 1.094
0.656 0.500 0.844 1.031 1.219
0.750 0.500 0.938 1.156 1.375
0.812 0.500 1.031 1.281 1.500
0.875 0.500 1.125 1.375 1.625
0.969 0.500 1.218 1.531 1.812

0.500

0.500

0.500

0.500

0.500

0.500

0.500

SCH
140

0.812
1.000
1.125
1.250
1.438
1.562
1.750
1.875
2.062

SCH.
160

0.188
0.219
0.250
0.250
0.281
0.344
0.375
0.438

0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344

XX
STRONG

0.294
0.308
0.358
0.382
0.400
0.436
0.552
0.600

0.674
0.750
0.864
0.875
1.000
1.000

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WELD FITTING 90 ELBOW, 180 RETURN, 45 ELBOW


O.D.

O.D.

O.D.
K
B

NOM.
PIPE
SIZE
12

90 ELBOWS
LONG R SHORT R
A
A

180 RETURNS
LONG R
SHORT R
K
K

45
ELBOW
B

17 8
11116
2316

158

716

112
118
112

114
112
2

178
114
3

1 14
1 12
2

23 4
31 4
4316

2116
2716
3316

1
1 18
1 38

212
3
312

334
412
514

2 12
3
3 12

5316
61 4
71 4

31516
434
512

1 34
2
2 14

4
5
6

6
712
9

4
5
6

81 4
10516
12516

614
734
9516

2 12
3 18
3 34

8
10
12

12
15
18

8
10
12

16516
2038
2438

12516
1538
1838

5
6 14
7 12

14
16
18

21
24
27

14
16
18

28
32
36

21
24
27

8 34
10
1114

20
22
24

30
33
36

20

24

40
44
48

30

36

1212
1312
15

26
30
34

39
45
51

30

52
60

45

16
1812
21

36
42

54
63

36
48

54

2214
26

34

58
78

*Dimensions apply to STD and XS only.


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WELD FITTING TEE, CAP, CROSS, STUB END


T

T
I.D.

O.D.

I.D. O.D.

O.D.
C

T
E
T

NOM.
PIPE
SIZE
12
34
1

TEES
C
1
11 8
11 2

CAPS
E
1
1
112

CROSSES
C

11 4
11 2
2

17 8
21 4
21 2

112
112
112*

1 78
2 14
2 12

4
4
6

212
278
358

21 2
3
31 2

3
33 8
33 4

112*
2*
212*

3
3 38
3 34

6
6
6

414
5
512

4
5
6

41 8
47 8
55 8

212*
3*
312*

4 18
4 78
5 58

6
8
8

6316
7516
812

8
10
12

7
81 2
10

4*
5*
6*

7
8 12
10

8
10
10

1058
1234
15

14
16
18

11
12
1312

612*
7*
8*

11
12
1312

12
12
12

1614
1812
21

20
22
24

15
1612
17

9*
10
1012

15
1612
17

12

12

23

2714

26
30
34

1912
22
25

1012
1012
1012

36
42

2612

1012
12

STUB ENDS
F
G
3
138
3
11116
4
2

*Dimensions apply to STD and XS only.


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WELD FITTING REDUCERS AND REDUCING OUTLET TEES

H: Concentric and Eccentric Reducers


NOM. PIPE
SIZE

12 X 14
38

34 X 38

11 2

11 8

11 2

1
1
1 18
1 18
1 12
1 12
1 12
1 78
1 78
1 78
2 14
2 14
2 14
2 14
1 34
2
2 14
2 38
2 14
2 12
2 58
2 34
2 58
2 34
2 78
3
3 14

3 18
3 14
3 12
3 58

12

1 X 38
12
34
11 4 X 1 2
34
1
11 2 X 1 2
34
1
11 4
2 X 34
1
11 4
11 2
21 2 X 1
11 4
11 2
2
3X 1
11 4
11 2
2
21 2
31 2 X 11 4
11 2
2
21 2
3

17 8

21 2

21 4

21 2

31 2

31 2

33 8

33 4

C, M: Reducing Outlet Tees


NOM. PIPE
SIZE
4 X 11 2
2
21 2
3
31 2
5X 2
21 2
3
31 2
4
6 X 21 2
3
31 2
4
5
8X 3
31 2
4
5
6
10 X 4
5
6
8
12 X 5
6
8
10
14 X 6
8
10
12

4 18

4 78

5 12

5 58

8 12

10

13

11

3 38
3 12
3 34
3 78
4
4 18
4 14
4 38
4 12
4 58
4 34
4 78
5
5 18
5 38
6
6
6 18
6 38
6 58
7 14
7 12
7 58
8
8 12
8 58
9
9 12
9 38
9 14
1018
1058

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WELD FITTING WELDING NECK FLANGES

Y
H

NOM. PIPE 150 LB.


SIZE
O
Y(1)
12
34

1
11 4
11 2
2
21 2
3
31 2
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

31 2
37 8
41 4
45 8
5
6
7
71 2
81 2
9
10
11
1312
16
19
21
2312
25
2712
2912
32
3414
3834
4334
46
53

178
2116
2316
214
2716
212
234
234
21316
3
312
312
4
4
412
5
5
512
51116
578
6
5
518
5516
538
558

300 LB.
O
Y(1)
3 34
4 58
4 78
5 14
6 18
6 12
7 12
8 14
9
10
11
1212
15
1712
2012
23
2512
28
3012
33
36
3814
43
4712
50
57

2116
2 14
2716
2916
21116
2 34
3
3 18
3316
3 38
3 78
3 78
4 38
4 58
5 14
5 58
5 34
6 14
6 38
6 12
6 58
7 14
8 14
9 18
9 12
1078

400 LB.
O
Y(2)
For
sizes
31 2
and
smaller
use
600 LB.
Standard
10
11
1212
15
1712
2012
23
2512
28
3012
33
36
3814
43
4712
50
57

312
4
4116
458
478
538
578
6
612
658
634
678
758
858
912
978
1138

600 LB.
O
Y(2)
3 34
4 58
4 78
5 14
6 18
6 12
7 12
8 14
9
1034
13
14
1612
20
22
2334
27
2914
32
3414
37
40
4412
49
5134
5834

2116
2 14
2716
2 58
2 34
2 78
3 18
3 14
3 38
4
4 12
4 58
5 14
6
6 18
6 12
7
7 14
7 12
7 34
8
8 34
9 34
1058
1118
1234

(1) The 116 raised face is included in length thru Hub, Y.


(2) The 116 raised face is not included in length thru Hub, Y.

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SLIP-ON, THREADED AND SOCKET FLANGES

Y
O

NOM. PIPE 150 LB.


SIZE
O
Y(1)
12
34

1
11 4
11 2
2
21 2
3
31 2
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

3 12
3 78
4 14
4 58
5
6
7
7 12
8 12
9
10
11
1312
16
19
21
2312
25
2712
2912
32
3414
3834
4334
46
53

58
58

1116
1316
78
1
11 8
1316
11 4
1516
1716
1916
13 4
11516
2316
21 4
12
21116
27 8
318 *
31 4
338*
312*
31116*
334*
4*

300 LB.
O
Y(1)
33 4
45 8
47 8
51 4
61 8
61 2
71 2
81 4
9
10
11
1212
15
1712
2012
23
2512
28
3012
33
36
3814
43
4712
50
57

78

Y
O

400 LB.
O
Y(2)

For
33 4
1
sizes 458
1116 312
47 8
1116 and
51 4
1316 smaller 618
1516 use
61 2
112 600 LB. 712
11116 Standard 814
1 34
1 78
10
2
2
11 218
2116 1212 214
2716 15 21116
258 1712 278
278 2012 318
3
23 3516
314 2512 31116
312 28 378
334 3012 4
4*
33 414*
4316 36 412
714* 3814 758*
814* 43 858*
918* 4712 912*
912* 50 978*
1078* 57 1138*

600 LB.
O
Y(2)
78

1
1116
11 8
11 4
1716
15 8
11316
9
1034
13
14
1612
20
22
2334
27
2914
32
3414
37
40
4412
49
5134
5834

11516
21 8
23 8 *
25 8
3
33 8
35 8
31116
4316
45 8
5
1
5 4*
51 2
834*
934*
1058*
1118*
1234*

* Not available in Threaded type


Not available in Socket type
(1) The 116 raised face is included in length thru Hub, Y.
(2) The 116 raised face is not included in length thru Hub, Y.

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LAP JOINT FLANGES

NOM. PIPE 150 LB.


SIZE
O
Y(1)
12
34

1
1 14
1 12
2
2 12
3
3 12
4
5
6
8
10
12
14
16
18
20
24

58
31 2
58
37 8
414 1116
458 1316
78
5
6
1
7
11 8
712 1316
81 2
11 4
9
1516
10
1716
11
1916
1312 134
16 11516
19
2316
21
31 8
2312 3716
25 31316
2712 4116
32
438

300 LB.
O
Y(1)

400 LB.
O
Y(2)

78
3 34
For
33 4
4 58
1
sizes 458
478 1116 312
47 8
514 1116 and
51 4
618 1316 smaller 618
612 1516 use
61 2
712 112 600 LB. 712
814 11116 Standard 814
9
134
10
178
10
2
11
2
11
21 8
1212 2116 1212 214
15
2716
15 21116
1712 334 1712
4
1
1
20 2
4
20 2 414
23
438
23
45 8
2512 434 2512 50
28
518
28
53 8
3012 512 3012 534
36
6
36
6 14

600 LB.
O
Y(2)
78

1
1116
1 18
1 14
1716
1 58
11316
9
11516
1034 218
13
238
14
258
1612
3
20
438
22
458
2334
5
27
512
2914
6
32
612
37
7 14

(1) The 116 raised face is included in length thru Hub, Y.


(2) The 116 raised face is not included in length thru Hub, Y.

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BLIND FLANGES
116"

Q
O

NOM. PIPE 150 LB.


SIZE
O
Y(1)
12
34

1
11 4
11 2
2
21 2
3
31 2
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

716
3 12
12
3 78
916
4 14
58
4 58
5
1116
34
6
78
7
712 1516
812 1516
9
1516
10
1516
11
1
1312 118
16
1316
19
11 4
21
13 8
2312 1716
25
1916
2712 11116
2912 11316
32
17 8
2
3414
3
38 4 218
4334 2516
46
23 8
53
25 8

300 LB.
O
Y(1)

400 LB.
O
Y(2)

916

33 4
45 8
47 8
51 4
61 8
61 2
71 2
81 4
9
13 8
11 2
15 8
17 8
21 8
14
23 8
21 2
25 8
23 4
27 8
3
31 2
4
43 8
41 2
51 8

33 4
45 8
47 8
51 4
61 8
61 2
71 2
81 4
9
10
11
1212
15
1712
2012
23
2512
28
3012
33
36
3814
43
4712
50
57

For
58
sizes
1116 312
34
and
3
1 16 smaller
78
use
1 600 LB.
118 Standard
1316
1 14
10
3
1 8
11
7
1 16 1212
1 58
15
7
1 8 1712
2
2012
2 18
23
1
2 4 2512
2 38
28
212 3012
2 58
33
2 34
36
318 3814
3 58
43
4
4712
4 18
50
5
4 8
57

600 LB.
O
Y(2)
916
58
1116

1316
78
1
11 8
11 4
13 8
1034
13
14
1612
20
22
2334
27
2914
32
3414
37
40
4412
49
5134
5834

1 12
1 34
1 78
2316
2 12
2 58
2 34
3
3 14
3 12
3 34
4
4 14
4 12
4 34
4 78
5 12

(1) The 116 raised face is included in Thickness, Q.


(2) The 14 raised face is not included in Thickness, Q.

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BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE

NOM.
PIPE
SIZE
12
34
1
114
112
2
212
3
312
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

125/150 LB. FLANGE


BOLT
NO.
CIRCLE BOLT OF *STUD
DIA. DIA. BOLTS Len.
238 12
4
2 14
234 12
4
2 14
1
1
3 8
2
4
2 12
312 12
4
2 12
378 12
4
2 34
434 58
4
3
512 58
4
3 14
58
6
4
3 12
58
7
8
3 12
712 58
8
3 12
812 34
8
3 34
912 34
8
3 34
1134 34
8
4
1418 78 12 412
78
17
12 412
1834 1
12
5
1
16 514
21 4 1
2234 118 16 534
25 118 20
6
2714 114 20 612
2912 114 20 634
3134 114 24
7
1
36 1 4 28 714
4012 112 32
8
4234 112 32 814
4912 112 36 834

BOLT
LEN.
134
2
2
214
214
234
3
3
3
3
314
314
312
334
4
414
412
434
514
512
534
6
614
7
7
714

250/300 LB. FLANGE


BOLT
NO.
CIRCLE BOLT OF *STUD BOLT
DIA. DIA. BOLTS Len. LEN.
25 8 1 2
4
21 2
2
31 4 5 8
4
23 4 21 2
5
1
3 2
8
4
3
21 2
37 8 5 8
4
3
23 4
41 2 3 4
4
31 2
3
5
1
5
8
8
3 4
3
57 8 3 4
8
33 4 31 4
65 8 3 4
8
4
31 2
3
71 4
4
8
41 4 33 4
77 8 3 4
8
41 4 33 4
91 4 3 4
8
41 2
4
3
5
3
10 8 4 12 4 4 414
13 78 12 514 434
1514 1
16
6
51 4
1734 118 16 612 534
2014 118 20 634
6
1
1
1
22 2 1 4 20 7 4 612
2434 114 24 712 634
27 114 24
8
7
2914 112 24 834 712
32 112 24
9
73 4
3412 158 28
10 834
3914 134 28 1114 10
4312 178 28 1214 1034
46
2
32 1234 1114
5234 2
36 1334 1312

*116" Raised Face


Stud lengths for lap joint flanges are equal to lengths shown plus the
thickness of two laps of the stub ends.

141
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BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE

NOM
PIPE
SIZE
12
34
1
11 4
11 2
2
21 2
3
31 2
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

400 LB. STEEL FLANGES


600 LB. STEEL FLANGES
DIAM
LENGTH DIAM
LENGTH
OF
DIAM NO. OF STUDS OF
DIAM NO OF STUDS
1
1
BOLT
OF
OF
4 RAISED BOLT
OF
OF
4 RAISED
CIRCLE BOLTS BOLTS FACE CIRCLE BOLTS BOLTS FACE
12
12
2 58
4
3
2 58
4
3
58
58
3 14
4
314
3 14
4
314
58
58
3 12
4
312
3 12
4
312
58
58
3 78
4
334
3 78
4
334
34
34
4 12
4
4
4 12
4
4
5
5
5
8
8
4
5
8
8
4
34
34
5 78
8
412
5 78
8
414
34
34
6 58
8
434
6 58
8
434
78
78
7 14
8
514
7 14
8
514
78
78
7 78
8
514
8 12
8
512
78
9 14
8
612
1012
1
8
614
1058 78
12
534
1112
1
12
612
13
1
12
612
1334 118 12
712
1514 118
16
714
17
114 16
814
1734 114
16
734
1914 114 20
812
2014 114
20
8
2034 138 20
9
1
3
1
3
1
22 2 1 8
20
8 2
23 4 1 2 20
934
2434 138
24
834
2534 158 20
1012
27
11 2
24
912
2812 158 24
1114
2914 158
24
10
3058 134 24
12
32
13 4
24
1012
33
178 24
1234
3412 134
28
1112
36
178 28
1314
1
1
39 4
2
28
13
40 4
2
28
14
1
3
1
1
43 2
2
28
13 4 44 2 2 4 28
15
1534
46
2
32
14
47
212 28
5234 212
32
1614 5334 234 28
1712

Stud lengths for lap joint flanges are equal to lengths shown minus 12"
plus the thickness of two laps of the stub ends.

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STANDARD CAST IRON COMPANION FLANGES AND BOLTS


SIZE
34
1
1 14
1 12
2
2 12
3
3 12
4
5
6
8
10
12
14
16

(for working pressures up to 125 psi steam, 175 psi WOG)


FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH
38
31 2
21 2
4
138
1
1
1
4 4
3 8
4
2
112
12
45 8
31 2
4
112
12
5
37 8
4
134
58
6
43 4
4
2
58
7
51 2
4
214
58
71 2
6
4
212
58
81 2
7
8
212
1
5
9
7 2
8
8
234
34
10
81 2
8
3
1
3
8
4
3
11
9 2
1
3
3
13 2
11 4
8
4
314
78
16
1414
12
312
78
19
17
12
334
21
1834
12
1
414
2312
2114
16
1
414

EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS


(for working pressures up to 250 psi steam, 400 psi WOG)
SIZE FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH
58
1
47 8
31 2
4
214
58
1 14
51 4
37 8
4
212
1
1
1
3
1 2
6 8
4 2
4
4
212
58
2
61 2
5
8
212
1
1
7
3
2 2
7 2
5 8
8
4
3
1
5
3
3
8 4
6 8
8
4
314
34
3 12
9
71 4
8
314
34
4
10
77 8
8
312
34
5
11
91 4
8
334
34
6
1212
1058
12
334
78
8
15
13
12
414
1
1
10
17 2
15 4
16
1
5
12
2012
1734
16
1 18
512
1
1
14 O.D.
23
20 4
20
1 8
534
16 O.D. 2512
2212
20
1 14
6
3
1
18 O.D.
28
24 4
24
1 4
614
20 O.D. 3012
27
24
1 14
634
24 O.D.
36
32
24
112
712
30 O.D.
43
3914
28
1 34
812
36 O.D.
50
46
32
2
912
3
42 O.D.
57
52 4
36
2
10
48 O.D.
65
6034
40
2
11
143
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ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS


PIPE AND TUBING
DESCRIPTION AND APPLICATIONS
Seamless milled steel pipe for hightemperature service, suitable for bending,
flanging and similar forming operations

SPEC
NO.

48,000

As above, except use Grade A for close


(1)
B
coiling, cold bending or forge welding.
A106
Black or hot-dip galvanize seamless or
A 53
A
res-welded steel pipe suitable for coiling,
bending, flanging, and other special
purposes, suitable for welding
As above, except use Grade A for close
coiling, cold bending or forge welding.
A 53
B
Black or hot-dip galvanize seamless or res.
A 120

welded steel pipe suitable for ordinary


(obsolete)
uses. (When tension, flattening or bend
test required, order to A-53)
A 135
A
Resistance welded steel pipe for liquid,
gas or vapor
A 135
B
As above, except use Grade A for flanging
and bending
Electric-fusion-welded strait- or spiralA
seam pipe for liquid, gas or vapor frommill A 139
grades of plate

60,000

As above

A 139

60,000

FORGED PIPE, FLANGES


DESCRIPTION AND APPLICATIONS
Forged or rolled steel pipe flanges, fittings
(6) values and parts for high temperature
service. Heat treatment required; may be
annealed or normalized
As above

A105

60,000

A 105

II

70,000

A 181

60,000

A 181

II

70,000

As above except for general service. Heat


treatment is not required
As above

(1)
A106

ASTM GRADE
OR STRENGTH
TYPE PSI

48,000

60,000

48,000
60,000
48,000

(1) 0.10% silicon minimum.


(2) Open hearth, 0.13 max for 18" and 14" size resistance welded pipe only
(3) Seamless: open hearth 0.048 max, acid bessemar 0.11 max;
Res. welded: open hearth 0.050 max.
(4) Longitudinal or transverse direction of test specimen with respect to pipe axis

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YIELD
POINT OR
STRENGTH
PSI
30,000
35,000

ELONGATION (% IN 2)
STD
RECTANGULAR
ROUND
t 516" 516"
28 long. 17.5+ 56t 35
OR (4)
or
.
20 trans. 12.5+ 40t 25
28 long. 17.5+ 56t 35
OR (4)
or
.
12 trans. 6.5+ 32t 16.5

CHEMICAL
COMPOSITION, %
C
MN
P
S
.27
.25
to .048 .058
max .93 max max
.27
30
to .048 .058
max 1.06 max max

30,000

28

17.5+ 56t 35

(2)

(3)

35,000

22

15+ 48t 30

(2)

(3)

30,000

17.5+ 56t 35

35,000

15+ 48t 30

.050
max
.05
max

30,000

17.5+ 56t 35

35,000

30,000

25

15+ 48t 30

36,000

22

30,000

22

36,000

18

.30
to
1.00
.30
.30
to
max 1.00

.060
max
.060
max

.040 .050
max max
.040 .050
max max

.35 (5) .90 .05 .05


max max max max
.35 (5)
max
.35 (5)
max
.35 (5)
max

.90 .05 .05


max max max
.90 .05 .05
max max max
.90 .05 .05
max max max

(5) When flanges will be subject to fusion welding, carbon content shall be 0.35%.
If carbon is 0.35%, it may be necessary to add silicon to meet required tensile
properties. The silicon content shall be 0.35%.
(6) Factor-made Wrought Carbon Steel and Ferritic Alloy Steel Welding Fitting
Specifications are covered under ASTM A234.

145
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HOW TO CUT ODD-ANGLE ELBOWS

45

37 1
2

22 1
2

37 1
2

15
10

5
1

B
A

NOM
SIZE
2
21 2
3
31 2
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

532

38

332
732

716
916

18
932

58
2332

316

2932
1116
1716
12532
21 8
2716
21316
31 8
31 2
32732
4316
41732
51 4
52932
61 4
7516

732
932
1132
716
12
916
58

1116
34
2732
2932
1132
1532
1732
1716

F G

22 1
2
15
10
f g
e
5
d
1

abc

OUTSIDE ARC
C
D
E
3
3
21
2 32
1 32 1 32
9
2 32 11132 2132
118
158
21532
1932 12932 22732
1716
2532
3 14
12532 21116 4132
2532
3732 42732
22732 4932 61332
3916 51132
8
414
638
9916
478
7516
11
51932
838
12916
6932
9716
1418
7
101532 152332
71116 111732 17932
838
12916 182732
9332
1358 201332
101532 1534 23916
112732 171316 262332
121732 1878 28732
1458
22
323132

F
2 34
3 38
4332
4 34
51332
62332
8116
101116
131132
153132
18516
201516
23916
26316
281316
311332
34132
3914
441732
47
543132

G
3932
4116
42932
51116
61532
8116
92132
121316
16
19532
22
2518
28932
311332
34916
371116
402732
4718
5338
561732
651516

146
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HOW TO CUT ODD-ANGLE ELBOWS

Step1
Measure distance on
outside arc using the
values from the table
on the previous page
and make a mark.
NOM
SIZE
2
2 12
3
3 12
4
5
6
8
10
12
14
16
18
20
22
24
26
30
34
36
42

AA
132
332
332
116
116
532
332
18
532
732
14
932
516
1132
38
1332
1532
1732
1932
58
2332

BB
532
316
14
932
516
1332
12
1116
2732
1
7
1 32
11332
1916
13 4
12932
2332
2932
25 8
23132
21316
32132

Step2
Measure distance on
inside arc using the
values from the table
below and make a
mark.
CC
516
1332
12
916
2132
1316
1
11132
11116
2132
2716
21316
31 8
31 2
32732
4316
41732
51 4
52932
61 4
7516

Step1
Wrap tape around
elbow and mark
cutting line

INSIDE ARC
DD
EE
1532
2332
1932
2932
2332
1332
2732
1932
3132 11532
11 4
12732
11 2
2732
2
3132
21732 32532
3116
4916
32132
51 2
4316
6316
42332 7116
51 4
72732
53 4
85 8
6932
9716
61316 10732
778 112532
82932 1338
9716
1418
101932 1612

FF
1316
112
11316
218
2716
3332
32332
5132
6516
71932
9532
101532
112532
13332
1438
151116
17132
1958
22932
2358
2638

GG
1716
11316
2532
2916
21516
32332
41532
6132
7916
918
11
1258
1418
151116
17932
182732
201332
23916
261116
2814
323132

147
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ALIGNMENT OF PIPE
Proper alignment is important if a piping system is to be correctly
fabricated.
Poor alignment may result in welding difficulties and a system that does
not function properly.
Welding rings may be employed to assure proper alignment as well as the
correct welding gap. In addition to using welding rings, some simple
procedures can be followed to assist the pipe fitter. Below and on the
following page are alignment procedures commonly used by todays
craftsmen.
PIPETOPIPE
1. Level one length of pipe
using spirit level
2. Bring lengths together leaving
only small welding gap
3. Place spirit level over both pipes as shown and maneuver unpositioned
length until both are level
4. Tack weld top and bottom
5. Rotate pipe 90
6. Repeat procedure

45 ELBOW-TO-PIPE
1. Level pipe using spirit level
2. Place fitting to pipe leaving small
welding gap
3. Place 45" spirit level on face of elbow
and maneuver elbow until bubble is centered
4. Tack weld in place

90 ELBOW.TO-PIPE
1. Level pipe using spirit level
2. Place fitting to pipe leaving small
welding gap
3. Place spirit level on face of elbow and maneuver elbow until level
4. Tack weld in place
148
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ALIGNMENT OF PIPE
TEE-TO-PIPE
1. Level pipe using spirit level
2. Place tee to pipe leaving small
welding gap
3. Place spirit level on face of tee and
maneuver tee until level
4. Tack weld in place

FLANGE-TO-PIPE
1. Bring flange to pipe end leaving small
welding gop
2. Align toptwo holes of flange with spirit level
3. Tack weld in place
4. Center square on face of flange as
shown
5. Tack weld in place
6. Check sides in same way

JIG FOR SMALL DIAMETER PIPING


Cut Notch,
The jig is made from channel iron 3' 9" long.
Heat & Bend
Use 18" x 112" for pipe sizes 114" thru 3";
18" x 34" for Sizes 1" or smaller.
1. Cut out 90 notches about 9" from end.
2. Heat bottom of notch with torch.
3. Bend channel iron to 90 angle and weld sides.
4. Place elbow in jig and saw half thru sides
Weld
of channel iron as shown. Repeat this
Sides
step with several elbows so jig may be used
for different operations.
5. A used hack saw blade placed in notch as shown will provide proper
welding gap.
Cut Slots Using
Fitting as Guide

Cut Slots Using


Fitting as Guide
Weld
Sides

Weld
Sides

149
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DRILL SIZES FOR PIPE TAPES


TAP SIZE
18
14
38
12
34
1
1 14
1 12
2
2 12
3
3 12
4
4 12
5
6

THREADS/IN.
27
18
18
14
14
1112
1112
1112
1112
8
8
8
8
8
8
8

DRILL DIAMETER
1132
716
3732
2332
5932
1532
112
14932
2316
2916
3316
31116
4316
434
5516
6516

TAP AND DRILL SIZES (AMERICAN STANDARD COARSE)


DRILL SIZE
7
F
516
U
7
2 32
3132
1732
1932
2132
2332
4932
5332
78
6332
1732
11332
11132
12932
1916
11116
12532

TAP SIZE THREADS/IN.


14
20
516
18
38
16
716
14
12
13
916
12
58
11
1
1 16
11
34
10
1316
10
78
9
5
1 16
9
1
8
1
1 8
7
1
1 4
7
13 8
6
1
1 2
6
5
1 8
512
13 4
5
17 8
5
2
412

150
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PIPE AND WATER WEIGHT/FOOT


NOM. PIPE SIZE
12
34
1
1 14
1 12
2
2 12
3
3 12
4
5
6
8
10
12
14
16
18
20
24
30

WEIGHT
STD PIPE
WATER
0.851
0.132
1.131
0.231
1.679
0.374
2.273
0.648
2.718
0.882
3.653
1.453
5.794
2.073
7.580
3.200
9.110
4.280
10.790
5.510
14.620
8.660
18.980
12.510
28.560
21.680
40.500
34.100
49.600
49.000
54.600
59.700
62.600
79.100
70.600
101.200
78.600
126.000
94.600
183.800
118.700
291.000

WEIGHT
XS PIPE
WATER
1.088
0.101
1.474
0.187
2.172
0.311
2.997
0.555
3.632
0.765
5.022
1.278
7.622
1.835
10.250
2.860
12.510
3.850
14.990
4.980
20.780
7.880
28.580
11.290
43.400
19.800
54.700
32.300
65.400
47.000
72.100
57.500
82.800
76.500
93.500
98.300
104.100
122.800
125.500
179.900
157.600
286.000

WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE


NOMINAL REGULAR EXTRA STRONG
PIPE
YELLOW
RED
YELLOW
RED
SIZE
BRASS
BRASS COPPER BRASS
BRASS COPPER
12
0.91
0.93
0.96
1.19
1.23
1.25
34
1.23
1.27
1.30
1.62
1.67
1.71
1
1.73
1.78
1.82
2.39
2.49
2.51
2.56
2.63
2.69
3.29
3.39
3.46
11 4
1
3.04
3.13
3.20
3.99
4.10
4.19
1 2
2
4.01
4.12
4.22
5.51
5.67
5.80

151
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WATER PRESSURE TO FEET HEAD


LBS./
SQ.IN.
1
2
3
4
5
6
7
8
9
10
15
20
25
30

FEET
HEAD
2.31
4.62
6.93
9.24
11.54
13.85
16.16
18.47
20.78
23.09
34.63
46.18
57.72
69.27

LBS./
SQ.IN.
40
50
60
70
80
90
100
110
120
130
140
150
160
170

FEET
HEAD
92.36
115.45
138.54
161.63
184.72
207.81
43.31
47.64
51.97
56.30
60.63
64.96
69.29
73.63

LBS./
SQ.IN.
180
200
250
300
350
400
500
600
700
800
900
1,000

FEET
HEAD
77.96
86.62
108.27
129.93
151.58
173.24
216.55
259.85
303.16
346.47
389.78
433.00

FEET HEAD TO WATER PRESSURE


FEET
HEAD
1
2
3
4
5
6
7
8
9
10
15
20
25
30

LBS./
SQ.IN.
0.43
0.87
1.30
1.73
2.17
2.60
3.03
3.46
3.90
4.33
6.50
8.66
10.83
12.99

FEET
HEAD
40
50
60
70
80
90
100
110
120
130
140
150
160
170

LBS./
SQ.IN.
17.32
21.65
25.99
30.32
34.65
38.98
43.31
47.64
51.97
56.30
60.63
64.96
69.29
73.63

FEET
HEAD
180
200
250
300
350
400
500
600
700
800
900
1,000

LBS./
SQ.IN.
77.96
86.62
108.27
129.93
151.58
173.24
216.55
259.85
303.16
346.47
389.78
433.00

Note: One foot of water at 62F equals 0.433 pound pressure per square
inch. To find the pressure per square inch for any feet head not given in
the table above, multiply the feet head by 0.433.
152
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BOILING POINTS OF WATER AT VARIOUS PRESSURES


VACUUM, IN
INCHES OF
MERCURY
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

BOILING
POINT
76.62
99.93
114.22
124.77
133.22
140.31
146.45
151.87
156.75
161.19
165.24
169.00
172.51
175.80
178.91
181.82
184.61
187.21
189.75
192.19
194.50
196.73
198.87
200.96
202.25
204.85
206.70
208.50
210.25

PRESSURE
GAUGE LBS
0
1
2
4
6
8
10
15
25
50
75
100
125
200

BOILING
POINT
212.0
215.6
218.5
224.4
229.8
234.8
239.4
249.8
266.8
297.7
320.1
337.9
352.9
387.9

153
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FLOW CONVERSION CHART


The accompanying chart provides fast answers to many problems that
may confront the pipe fitter. Procedures for using the chart are as follows:
Note that there are three sets of figures shown in connection with the
extreme left-hand column A.
Standard gives the internal diameter of standard pipe
(somewhat greater than 1" for 1 in. standard pipe).
Exact gives the exact diameter.
Extra Heavy gives the internal diameter of extra heavy pipe.
EXAMPLE:
How much water is passing through a pipe with parameters:
I.D. of exactly 1 in.
Velocity of the water being 3 F.P.S.
To apply the chart to the problem locate 1 in. in column A using
the scale Exact and run a straight line from the point through the 3
in column C. From the intersection of this line with column B.
run a straight line horizontally to column G. The intersection of
this line at columns D, E and F gives the following information:
D shows the cubic feet/minute flowing through the pipe.
E shows the volume of flow in gallons/minute
F gives the weight of the water in pounds/minute.
(For liquids other tharn water. multiply the value of column F
by the specific gravity of the liquid for accurate weight
conversion.)
If a quantity in columns D, E and F is known then velocity may
be determined by reversing the procedure. Draw a horizontal line
from the known point to column G. From this intersection draw a
line to the exact I.D. of the pipe in column A and extend this line to
cross column C. The intersection with column C gives the
velocity in feet/second.
The chart can be used as a.conversion chart to determine the
number of gallons in a certain number of cubic feet of liquid. The
horizontal line already drawn to determine answers in columns C
and D will provide the answer to the conversion in column E.
A little practice will prove this chart to be a real time-saver.
154
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FLOW CONVERSION CHART

0.2

0.3

0.3 4"

0.1

4"

0.03

0.6

38"

0.7

8"

0.5

0.8

4"

1.0

1"

4"

1 4"

3"

3 2"

312"
4

4"
412"
5"

6"

7"

8"
9"
10"

12

50

500

100

1,000

200
3,000

50

8
9
10

7"

500

5,000

1,000

10,000

2,000

20,000

5,000

50,000

100
200

10

500

15

12"

13"
14 14"
15"
16

200

20

6"

8"

20

9 9"
10 10"

12"
13"
14"
15"

4"
4 2"
5"

100

10

3"
1

10

212"
3

2
3

2"

50

1 2"

212"

20

0.5

1.5

0.3

112"

2"

10

5
1

114"

0.1

1"

0.5

0.8
0.9
1.0

0.6

12"

0.5

12"

0.01

0.4
3

0.4

18"

18"

10

1,000

20

10,000

100,000

2,000
200,000

11

B
Extra Heavy
Exact
Standard

11

30,000

30

Ft.3/Min.
Velocity, Ft./Sec.

Gal./Min.
Lbs./Min.
(water)

155
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HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE


(BTU per hour per linear foot at 70F room temperature)
PIPE
NOM. PIPE SIZE
12
34
1
11 4
11 2
2
21 2
3
31 2
4

HOT WATER
(180F)
60
73
90
112
126
155
185
221
244
279

STEAM
5 PSIG (20 PSIA)
96
118
144
179
202
248
296
355
401
448

TOTAL THERMAL EXPANSION OF PIPING MATERIAL


(INCHES PER 100 FT. ABOVE 32F)
TEMP
F
32
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000

CARBON AND CAST


CARBON MOLLY IRON
STEEL
0.0
0.0
0.5
0.5
0.8
0.8
1.2
1.2
1.7
1.5
2.0
1.9
2.5
2.3
2.9
2.7
3.4
3.1
3.8
3.5
4.3
3.9
4.8
4.4
5.3
4.8
5.9
5.3
6.4
5.8
7.0
6.3
7.4

8.0

8.5

9.1

BRASS
COPPER

AND

WROUGHT
IRON

0.0
0.8
1.4
2.0
2.7
3.3
4.0
4.7
5.3
6.0
6.7
7.4
8.2
9.0

BRONZE
0.0
0.8
1.4
2.0
2.6
3.2
3.9
4.6
5.2
5.9
6.5
7.2
7.9
8.5

0.0
0.5
0.9
1.3
1.7
2.2
2.6
3.1
3.6
4.1
4.6
5.2
5.6
6.1
6.7
7.2

156
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WEIGHTS OF METALS
CHEMICAL
MATERIAL
SYMBOL
Aluminum
Al
Antimony
Sb
Brass

Bronze

Chromium
Cr
Copper
Cu
Gold
Au
Iron (cast)
Fe
Iron (wrought)
Fe
Lead
Pb
Maganese
Mn
Mercury
Hg
Molybdenum
Mo
Monel

Platinum
Pt
Steel (mild)

Steel (stainless)

Tin
Sn
Titanium
Ti
Zinc
Zn

WEIGHT IN POUNDS
PER CUBIC INCH
0.093
0.2422
0.303
0.32
0.2348
0.323
0.6975
0.26
0.2834
0.4105
0.2679
0.491
0.309
0.318
0.818
0.2816
0.277
0.265
0.1278
0.258

WEIGHT IN POUNDS
PER CUBIC FOOT
160
418
524
552
406
558
1,205
450
490
710
463
849
534
550
1,413
490
484
459
221
446

COLORS AND APPROXIMATE TEMPERATURE


FOR CARBON STEEL
Black Red ........................................................................... 990F
Dark Blood Red .............................................................. 1,050F
Dark Cherry Red ............................................................. 1,175F
Medium Cherry Red ....................................................... 1,250F
Full Cherry Red ............................................................... 1,375F
Light Cherry, Scalding ...................................................... 1,550
Salmon, Free Scalding .................................................... 1,650F
Light Salmon .................................................................. 1,725F
Yellow ............................................................................. 1,825F
Light Yellow .................................................................... 1,975F
White .............................................................................. 2,220F

157
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MELTING POINT OF METALS

Melting Points of Metals


and Alloys
of Practical Importance

Wrought Iron
Nickel Alloys
Chromium,
Nickel,
Chromium-Nickel
Stls. and Iron

Degree (F) Degree (C)


3,000
Chromium

2,900

Pure Iron

2,800

Mild Steel
Nickel
Cobalt
Silicon
Hard Steel
Monel

2,700

Cast Iron
Chromium-Nickel
Cast Iron

1,500

2,500

1,400

1,300

2,300
Manganese

2,200

White

1,200

2,100
Copper
Gold

2,000

Light Yellow

1,100
Lemon

1,900
Brass

Silver

1,800

1,000
Orange

1,700
900
1,600

Bronze

1,500

1,300

800

700

1,100

600

1,000
900

Magnesium
Alloys

Cherry, or
Dull Red
Medium Cherry
Dark Cherry

1,200

Aluminum
Alloys

Salmon
Bright Red

1,400
Aluminum,
Magnesium,
Antimony

Color
Scale

2,600

2,400

Haynes Stellite
Alloys

1,600

500

Blood Red
Faint Red
Black Heat

800
400
700

Tin Alloys

Lead Alloys

Lead

600

Babbitt
Tin

500
400

300

200

300
200

100

100
0

158
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SPCIFIC GRAVITY OF GASES


Dry Air (1 cu. Ft. at 60F. and 29.92" Hg. Weighs .07638 pound) ......... 1.000
Acetylene ....................................... C2H2 ......................................................... 0.91
Ethane ............................................ C2H4 ......................................................... 1.05
Methane ......................................... CH4 ........................................................ 0.554
Ammonia ........................................ NH3 ........................................................ 0.596
Carbon-dioxide .............................. CO2 ........................................................... 1.53
Carbon_monoxide ......................... CO ......................................... 0.967
Butane ............................................ C4H10 .................................................... 2.067
Butene ............................................ C4H8 ......................................................... 1.93
Chlorine .......................................... Cl2 ........................................................... 2.486
Helium ............................................ He ......................................... 0.138
Hydrogen ....................................... H2 ......................................................... 0.0696
Nitrogen ......................................... N2 ......................................................... 0.9718
Oxygen ........................................... O2 .................................................. 1.1053

SPCIFIC GRAVITY OF LIQUIDS


LIQUID
Water (1 cu.-ft. weights 62.41 lb.)
Brine (Sodium Chloride 25%)
Pennsylvania Crude Oil
Fuel Oil No. 1 and 2
Gasoline
Kerosene
Lubricating Oil SAE 10-20-30

TEMP F SPECIFIC GRAVITY


50
1.00
32
1.20
80
0.85
85
0.95
80
0.74
85
0.82
115
0.94

TYPCIAL BTU VALUES OF FUELS


ASTM RANK SOLIDS
Anthracite Class I
Bitiminous Class II Group 1
Bitiminous Class II Group 3
Sub-Bituminous Class III Group 1
Sub-Bituminous Class III Group 2
LIQUIDS
Fuel Oil No. 1
Fuel Oil No. 2
Fuel Oil No. 4
Fuel Oil No. 5
Fuel Oil No. 6
GASES
Natural Gas
Producers Gas
Illuminating Gas
Mixed (Coke oven and water gas)

BTU VALUES PER POUND


11,230
14,100
13,080
10,810
9,670
BTU VALUES PER GALLON
136,000
138,000
145,000
148,000
152,000
BTU VALUES PER CU. FT.
935 to 1132
163
534
545
159

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USEFUL DEFINITIONS
ALLOY STEEL: A Steel which owes its distinctive properties to elements
other than carbon.
AREA OF A CIRCLE: The measurement of the surface within a circle. To
find the area of a circle, multiply the product of the radius times the radius
by Pi (3.142). Commonly written A = r2.
BRAZE WELD OR BRAZING: A process of joining metals using a
nonferrous filler metal or alloy, the melting point of which is higher than
800F but lower than that of the metals to be joined.
BUTT WELD: A circumferential weld in pipe fusing the abutting pipe walls
completely from inside wall to outside wall.
CARBON STEEL: A steel which owes its distinctive properties chiefly to
the various percentages of carbon (as distinguished from the other
elements) which it contains.
CIRCUMFERENCE OF A CIRCLE: The measurement around the perimeter
of a circle. To find the circumference, multiply Pi (3.142) by the diameter.
(Commonly written as d).
COEFFICIENT OF EXPANSION: A number indicating the degree of
expansion or contraction of a substance.
The coefficient of expansion is not constant and varies with changes in
temperature. For linear expansion it is expressed as the change in length
of one unit of length of a substance having one degree rise in
temperature.
CORROSION: The gradual destruction or alteration of a metal or alloy
caused by direct chemical attack or by electrochemical reaction.
CREEP: The plastic flow of pipe within a system; the permanent set in
metal caused by stresses at high temperatures. Generally associated with
a time rate of deformation.
DIAMETER OF A CIRCLE: A straight line drawn through the center of a
circle from one extreme edge to the other. Equal to twice the radius.
DUCTILITY: The property of elongation, above the elastic limit, but under
the tensile strength.
A measure of ductility is the percentage of elongation of the fractured
piece over its original length.
ELASTIC LIMIT: The greatest stress which a material can withstand
without a permanent deformation after release of the stress.

160
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USEFUL DEFINITIONS
EROSION: The gradual destruction of metal or other material by the
abrasive action of liquids, gases, solids or mixtures thereof.
RADIUS OF A CIRCLE: A straight line drawn from the center to the
extreme edge of a circle.
SOCKET FITTING: A fitting used to join pipe in which the pipe is inserted
into the fitting. A fillet weld is then made around the edge of the fitting and
the outside wall of the pipe.
SOLDERING: A method of joining metals using fusible alloys, usually tin
and lead, having melting points under 700F
STRAIN: Change of shape or size of a body produced by the action of a
stress.
STRESS: The intensity of the internal, distributed forces which resist a
change in the form of a body. When external forces act on a body they are
resisted by reactions within the body which are termed stresses.
TENSILE STRESS: One that resists a force tending to pull a body apart.
COMPRESSIVE STRESS: One that resists a force tending to crush a body.
SHEARING STRESS: One that resists a force tending to make one layer of
a body slide across another layer.
TORSIONAL STRESS: One that resists forces tending to twist a body.
TENSILE STRENGTH: The maximum tensile stress which a material will
develop. The tensile strength is usually considered to be the load in
pounds per square inch at which a test specimen ruptures.
TURBULENCE: Any deviation from parallel flow in a pipe due to rough
inner walls, obstructions or directional changes.
VELOCITY: Time rate of motion in a given direction and sense, usually
expressed in feet per second.
VOLUME OF A PIPE: The measurement of the space within the walls of
the pipe. To find the volume of a pipe, multiply the length (or height) of
the pipe by the product of the inside radius times the inside radius by Pi
(3.142). Commonly written as V = hr2.
WELDING: A process of joining metals by heating until they are fused
together, or by heating and applying pressure until there is a plastic
joining action. Filler metal may or may not be used.
YIELD STRENGTH: The stress at which a material exhibits a specified
limiting permanent set.
161
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UNIT CONVERSIONS
1 gpm

FLOW
= 0.134 cu. ft. per min
= 500 lb.per hr. x sp. gr.

500 lb. Per hr.


1 cu. Ft. per min. (cfm)

= 1 gpm / sp. gr.


= 448.8 gal. per hr. (gph)

I Btu per hr.

POWER
= 0.293 watt
= 12.96 ft. lb. per min.
= 0.00039 hp

1 ton refrigeration (U.S.)

=
=
=
=

1 hp

= 550 ft. lb. per sec.


= 746 watt
= 2,545 Btu per hr.

1 boiler hp

288,000 Btu per 24 hr.


12,000 Btu per hr.
200 Btu per min.
83.33 lb. ice melted per
24 hr. from and at 32F.
= 2,000 lb. ice melted per
24 hr. from and at 32F

= 33,480 Btu per hr.


= 34.5 lb. water evap. per
hr. from and at 212F
= 9.8 kw.

1 kw.

= 3,413 Btu per hr.

1 lb. (avoir.)

MASS
= 16 oz. (avoir.)
= 7,000 grain

1 ton (short)
1 ton (long)

= 2,000 lb.
= 2,240 lb.

1 lb. Per sq. in.


1 ft. water at 60F
I in. Hg at 60F
I lb. Per sq. in.
Absolute (psia)

PRESSURE
= 3.13 ft. water at 60F
= 2.04 in. hg at 60F
=
=
=
=

.433 lb. per sq. in.


.884 in. hg at 60F
.49 lb. per sq. in.
1.13 ft. water at 60F

= lb. per sq. in gauge (psig)


= 14.7

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UNIT CONVERSIONS
C

TEMPERATURE
= (F-32) x 5/9
VOLUME

I gal. (U.S.)

= 128 fl. oz. (U.S.)


= 231 cu. in.
= .833 gal. (Brit.)

1 cu. ft.

= 7.48 gal. (U.S.)


WEIGHT OF WATER

1 cu. ft. at 50F.

= 62.41 lb.

I gal. at 50F.

= 8.34 lb.

1 cu. ft. of ice

= 57.2 lb.

1 cu. ft. at 39.2F.

= 62.43 lb.
Note: Water is at its greatest density
at 39.2F
WEIGHT OF LIQUID

1 gal. (U.S.)

= 8.34 lb. x sp. gr.

I cu. ft.

= 62.4 lb. x sp. gr.

1 lb.

= .12 U.S. gal. / sp. gr.


= .016 cu. ft. / sp. gr.
WORK

1 Btu (mean)

= 778 ft. lb.


= .293 watt hr.
= 1/180 of heat required to change
temp of 1 lb. water from 32F to
212F

1 hp-hr

= 2545 Btu (mean)


= .746 kwhr

1 Kwhr

= 3413 Btu (mean)


= 1.34 hp-hr

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GEOMETRY FORMULAS
A = Area
A1 = Surface area of solids
C = Circumference = Pi (3.14159)

V = Volume

CIRCLE
A=RR

C=D

R=D/2

D=2R

C
D
R

ELLIPSE
A=AB
C=2

A2 + B 2

2
PARALLELOGRAM
L

A=HL
H

RECTANGLE
A=WL

L
H

SECTOR OF CIRCLE
A = ( R2 ) / 360

L = ( R ) / 180
R

= (L 180) / ( R)

R = (L 180) / ( )
TRAPEZOID
A = H (L1 + L2) / 2

L1
H
L2

TRIANGLE
A = (W H) / 2
H
W

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GEOMETRY FORMULAS
A = Area
A1 = Surface area of solids
C = Circumference = Pi (3.14159)

V = Volume

CONE
A1 = ( R S) + ( R2)
H

V = ( R2 H) / 3

CYLINDER
A1 = (2 R2) + (2 R H)

V = R2 H
H

ELLIPTICAL TANKS
A1 = 2

A2 + B2
2

H = (2 A B)

B
H

V=ABH

RECTANGULAR SOLID
A1 = 2 [ (W L) + (L H) + (H W)]
V=WLH

L
H

SPHERE
A1 = 6 R2
V = (4 R3) / 3

CAPACITY IN GALLONS
For the above contains, capacity in gallons (G) is:
G = (V / 231 ); when V is in cubic inches
G = (V 7.48); when V is in cubic feet
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SPRINKLER SYSTEM FORMULAS


SIMPLE FLOW RATE

Q = K P 0.5 , where
Q = flow rate (GPM)
K = discharge coefficient of pipe
P = pressure (PSI)
GENERAL VOLUMETRIC FLOW RATE

Q = flow rate (GPM)


D = outlet diameter (Inches)
Cd = discharge coefficient based on outlet geometry
P = pressure (PSI)
Q = 29.8 D 2 Cd P 0.5 , where
PRESSURE TANK SIZING (TANK ABOVE SPRINKLERS)

P = (30/A) - 15, where


P = air pressure in tank (PSI)
A = proportion of air in the tank
PRESSURE TANK SIZING (TANK BELOW SPRINKLERS)

P = [ (30/A) - 15] + (0.43 H/A), where


P = air pressure carried in tank (PSI)
A = proportion of air in the tank
H = height of highest sprinkler above tank bottom (Ft)
PRESSURE TANK SIZING (HYDRAULICALLY CALCULATED)

Pi = [(Pf = 15)/A] - 15, where


Pi = tank air pressure to use (PSI)
A = proportion of air in the tank
Pf = system pressure req'd per hydraulic calc. (PSI)
DARCY-WEISBACH FORMULA FOR FRICTION LOSS:

HL = f v 2 /2 g D, where
HL = friction loss (Ft)
Re = Reynolds number
f = friction factor (f=64/Re)
v = water velocity (Ft/Sec)
g = gravitational constant (Ft/Sec^2)
D = pipe diameter (Ft)
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SPRINKLER SYSTEM FORMULAS


HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS

P = 4.52 Q 1.85 /C 1.85 D 4.87 , where:]


P = pressure loss (PSI) per lineal ft.
Q = flow rate (GPM)
C = friction factor of pipe (constant)
D = internal diameter of pipe (Inches)
Typical C values:
Unlined cast or ductile iron .................... 100
Black steel (dry sys.incl.preaction) ........ 100
Black steel (wet sys.incl.deluge) ............ 120
Galvanized (all) ...................................... 120
Plastic (listed) all ................................. 150
Cement lined cast or ductile iron ........... 140
Copper tube or stainless steel ............... 150
HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS (IN SI UNITS):

P = 10 5 (6.05) Q 1.85 /C 1.85 D 4.87 , where


P = pressure loss (Bars) per lineal ft
Q = flow rate (Litre/Min)
C = friction factor of pipe (constant)
D = internal diameter of pipe (mm)
PRESSURE VELOCITY:

Pv = 0.001123 Q 2 /D 4 , where
Pv = pressure velocity (PSI)
Q = upstream flow rate (GPM)
D = internal dia. of pipe (Inches)
ESTIMATE DRY PIPE TRIP TIME:

t = 0.0352 (Vt/An TO 0.5 ) In(pao/pa), where


t = time (seconds)
Vt = dry volume of sprinkler system(Cu. Ft)
An = flow area of open sprinklers (Sq. Ft)
TO = air temperature (Degrees Rankine)
pao = initial air pressure (absolute)
pa = trip pressure (absolute)

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STANDARD CONVERSIONS
TO CHANGE
TO
MULTIPLY BY
Inches ....................................... Feet ......................................... 0.0833
Inches ....................................... Millimeters .................................. 25.4
Feet ........................................... Inches ............................................ 12
Feet ........................................... Yards ....................................... 0.3333
Yards ......................................... Feet .................................................. 3
Square Inches ........................... Square feet ........................... 0.00694
Square feet ................................ Square inches .............................. 144
Square feet ................................ Square yards ........................ 0.11111
Square yards ............................. Square feet ...................................... 9
Cubic Inches ............................. Cubic feet .............................. 0.00058
Cubic feet .................................. Cubic inches .............................. 1728
Cubic feet .................................. Cubic yards ........................... 0.03703
Cubic yards ............................... Cubic feet ....................................... 27
Cubic Inches ............................. Gallons .................................. 0.00433
Cubic feet .................................. Gallons ........................................ 7.48
Gallons ...................................... Cubic inches ................................ 231
Gallons ...................................... Cubic feet ................................ 0.1337
Gallons ...................................... Pounds of water ......................... 8.33
Pounds of water ........................ Gallons .................................. 0.12004
Ounces ...................................... Pounds ................................... 0.0625
Pounds ...................................... Ounces ........................................... 16
Inches of water ......................... Pounds per square inch ......... 0.0361
Inches of water ......................... Inches of mercury .................. 0.0735
Inches of water ......................... Ounces per square inch ............ 0.578
Inches of water ......................... Pounds per square foot ................ 5.2
Inches of mercury ..................... Inches of water ........................... 13.6
Inches of mercury ..................... Feet of water ........................... 1.1333
Inches of mercury ..................... Pounds per square inch ......... 0.4914
Ounces per square inch ............ Inches of mercury .................... 0.127
Ounces per square inch ............ Inches of water ......................... 1.733
Pounds per square inch ............ Inches of water ......................... 27.72
Pounds per square inch ............ Feet of water ............................... 2.31
Pounds per square inch ............ Inches of mercury ...................... 2.04
Pounds per square inch ............ Atmospheres .......................... 0.0681
Feet of water ............................. Pounds per square inch ........... 0.434
Feet of water ............................. Pounds per square foot .............. 62.5
Feet of water ............................. Inches of mercury .................. 0.8824
Atmospheres ............................. Pounds per square inch ......... 14.696
Atmospheres ............................. Inches of mercury .................... 29.92
Atmospheres ............................. Feet of water .................................. 34
Long tons .................................. Pounds ...................................... 2240
Short tons ................................. Pounds ...................................... 2000
Short tons ................................. Long tons ............................. 0.89285
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HARDNESS CONVERSION NUMBERS


(1) Brinell Indentation Diameter, MM.
(2) Standard or Tungsten Carbide Ball
Brinell Hardness No.
10MM. Ball 3000KG. Load
(3) Diamond Pyramid Hardness Number.
50-KG. Load
(4) Rockwell Hardness Number
B-Scale 100-KG. Load;
116" Diameter Ball

(5) Rockwell Hardness Number


C-Scale 150-KG. Load
Brale Penetrator
Rockwell Superficial Hardness Number
Superficial Brale Penetrator:
(6) 15-N Scale 15-KG. Load
(7) 30-N Scale 30-KG. Load
(8) 45-N Scale 45-KG. Load
(9) Shore Scleroscope Hardness Number
(10) Tensile Strength (Approx.) 1000 PSI.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

2.95
3.00
3.05
3.10
3.15
3.20
3.25
3.30
3.35
3.40
3.45
3.50
3.55
3.60
3.65
3.70
3.75
3.80
3.85
3.90
3.95
4.00
4.05
4.10
4.15
4.20
4.25
4.30
4.35
4.40
4.45
4.50
4.55
4.60
4.65
4.70
4.80
4.90
5.00
5.10
5.20
5.30
5.40
5.50
5.60

429
415
401
388
375
363
352
341
331
321
311
302
293
285
277
269
262
255
248
241
235
229
223
217
212
207
201
197
192
187
183
179
174
170
167
163
156
149
143
137
131
126
121
116
111

455
440
425
410
396
383
372
360
350
339
328
319
309
301
292
284
276
269
261
253
247
241
234
228
222
218
212
207
202
196
192
188
182
178
175
171
163
156
150
143
137
132
127
122
117

(110.0)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.0)
(105.5)
(104.5)
(104.0)
(103.0)
(102.0)
(101.0)
100.0
99.0
98.2
97.3
96.4
95.5
94.6
93.8
92.8
91.9
90.7
90.0
89.0
87.8
86.8
86.0
85.0
82.9
80.8
78.7
76.4
74.0
72.0
69.8
67.6
65.7

45.7
44.5
43.1
41.8
40.4
39.1
37.9
36.9
35.5
34.3
33.1
32.1
30.9
29.9
28.8
27.6
26.6
25.4
24.2
22.8
21.7
20.5
(18.8)
(17.5)
(16.0)
(15.2)
(13.8)
(12.7)
(11.5)
(10.0)
(9.0)
(8.0)
(6.4)
(5.4)
(4.4)
(3.3)
(0.9)

83.4
82.8
82.0
81.4
80.6
80.0
79.3
78.6
78.0
77.3
76.7
76.1
75.5
75.0
74.4
73.7
73.1
72.5
71.7
70.9
70.3
69.7

64.6
63.5
62.3
61.1
59.9
58.7
57.6
56.4
55.4
54.3
53.3
52.2
51.2
50.3
49.3
48.3
47.3
46.2
45.1
43.9
42.9
41.9

49.9
48.4
46.9
45.3
43.6
42.0
40.5
39.1
37.8
36.4
34.4
33.8
32.4
31.2
29.9
28.5
27.3
26.0
24.5
22.8
21.5
20.1

61
59
58
56
54
52
51
50
48
47
46
45
43

41
40
39
38
37
36
35
34

33

32
31
30
29

28
27

26

25

23
22
21

20
19
18
15

217
210
202
195
188
182
176
170
166
160
155
150
145
141
137
133
129
126
122
118
115
111
105
102
100
98
95
93
90
89
87
85
83
81
79
76
73
71
67
65
63
60
58
56

Note: Values in () are beyond normal range; given for information only.

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COATED ARC WELDING ELECTRODES - TYPES & STYLES


A. W. S.
Classification

E6010

Direct Current, Reverse polarity, All Positions.


All purpose. Moderately smooth finish. Good penetration.
This is the electrode used for most carbon steel pipe
welding.

E6011

Alternating Current, All Positions.


All purpose. Moderately smooth finish. Good penetration.

E6012

Direct Current, Straight Polarity, All Positions.


High bead. Smooth. Fast. Cold rod.

E6013

Alternating Current, All Positions.


High bead. Smooth. Fast. Cold rod.

E6015

Direct Current, Reverse polarity, All Positions.


Low hydrogen electrode.

E6016

Direct Current or Alternating Current, All Positions


Low hydrogen electrode.

E6018

Direct Current, All Positions


Low hydrogen iron powder electrodes

E6020

Direct Current, Straight Polarity, Flat Position Only.


Flat bead. Smooth. Fast. Deep penetration. Can be used
with A.C. also. Hot rod.

E6024
and
E6027

Direct Current, Straight Polarity or


Alternating and Current, Flat Position Only.
Flat bead. Smooth. Fast. Deep penetration.
Iron powder electrodes.

NOTE: This information also applies to E70, E80, E90, and E100 Series.
The last two numbers (in bold type) designate the types or styles
and the first two numbers the minimum specified tensile strength
in 1,000 psi of the weld deposit as welded.

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PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES


TYPICAL VALUES
AWS ASTM
ELECTRODE

E6010
E6011
E6012

TENSILE
STRENGTH

YIELD
STRENGTH

ELONGATION

62,00070,000 52,00058,000 22 to 28%


62,00073,000 52,00061,000
68,00078,000 55,00065,000 17 to 22%

RED. IN AREA
MIN. %

35
25

MINIMUM VALUES
AWS ASTM
ELECTRODE

TENSILE
STRENGTH

YIELD
STRENGTH

ELONGATION

E7010
E7011
E7015
E7016
E7020

70,000
70,000
70,000
70,000
70,000

57,000
57,000
57,000
57,000
52,000

22
22
22
22
25

WELDING AND BRAZING TEMPERATURES


Carbon Steel Welding
Stainless Steel Welding
Cast Iron Welding
Copper Welding and Brazing
Brazing Copper-Silicon with Phosphor-Bronze
Brazing Naval Bronze with Manganese Bronze
Silver Solder
Low Temperature Brazing
Soft Solder
Wrought Iron

27002790F
24902730F
19202500F
1980F
18501900F
16001700F
11751600F
11751530F
200730F
27002750F

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TROUBLE SHOOTING ARC WELDING EQUIPMENT


Problem: Welder will not start (Starter not operating)
Cause:
Power circuit dead.
Remedy: Check voltage.
Cause:
Broken power lead.
Remedy: Repair.
Cause:
Wrong supply voltage.
Remedy: Check nameplate against supply.
Cause:
Open power switches
Remedy: Close.
Cause:
Blown fuses.
Remedy: Replace.
Cause:
Overload relay tripped.
Remedy: Let set cool. Remove cause of overloading.
Cause:
Open circuit to starter button.
Remedy: Repair.
Cause:
Defective operating coil.
Remedy: Replace.
Cause:
Mechanical obstruction in contactor.
Remedy: Remove.
Problem: Welder will not start (Starter operating)
Cause:
Wrong motor connections.
Remedy: Check connection diagram.
Cause:
Wrong supply voltage.
Remedy: Check nameplate against supply.
Cause:
Rotor stuck.
Remedy: Try turning by hand.
Cause:
Power circuit single-phased.
Remedy: Replace fuse; repair open line.
Cause:
Starter single-phased.
Remedy: Check contact of starter tips.
Cause:
Poor motor connection.
Remedy: Tighten.
Cause:
Open circuit in windings.
Remedy: Repair.
Problem: Starter operates and blows fuse
Cause:
Fuse too small.
Remedy: Should be two to three times rated motor
current.
Cause:
Short circuit in motor connections.
Remedy: Check starter and motor leads for insulation
from around and from each other.
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TROUBLE SHOOTING ARC WELDING EQUIPMENT


Problem: Welder runs but soon stops
Cause:
Wrong relay heaters
Remedy: Renewal part recommendations
Cause:
Welder overloaded
Remedy: Considerable overlaod can be carried only for
a short time
Cause:
Duty cycle too high
Remedy: Do not operate continually at overload currents
Cause:
Leads too long or too narrow in cross section
Remedy: Should be large enough to carry welding current
without excessive voltage drop
Cause:
Power circuit single-phased
Remedy: Check for one dead fuse or line
Cause:
Ambient temperature too high
Remedy: Operate at reduced loads where temperature
exceeds 100 F
Cause:
Ventilation blocked
Remedy: Check air inlet and exhaust openings
Problem: Welding arc is loud and spatters excessively
Cause:
Current setting too high
Remedy: Check setting and output with ammeter
Cause:
Polarity wrong
Remedy: Check polarity, try reversing, or an electrode of
opposite polarity
Problem: Welding arc sluggish
Cause:
Current too low
Remedy: Check output, and current recommended for
electrode being used
Cause:
Poor connections
Remedy: Check all electrode-holder, cable and groundcable connections. Strap iron is poor
ground return
Cause:
Cable long or too small
Remedy: Check cable voltage drop and change cable
Problem: Touching set gives shock
Cause:
Frame not grounded
Remedy: Ground solidly
Problem: Generator control fails to vary current
Cause:
Any part of field circuit may be short circuited
or open circuited
Remedy: Find faulty contact and repair
173
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TROUBLE SHOOTING ARC WELDING EQUIPMENT


Problem: Welder starts but will not deliver welding current
Cause:
Wrong direction of rotation
Remedy: See INITIAL STARTING
Cause:
Brushes worn or missing
Remedy: Check that all brushes bear on commutator with
sufficient tension
Cause:
Brush connections loose
Remedy: Tighten
Cause:
Open field circuit
Remedy: Check connection to rheostat, resistor, and
auxiliary brush studs
Cause:
Series field and armature circuit open
Remedy: Check with test lamp or bell ringer
Cause:
Wrong driving speed
Remedy: Check name plate against speed of motor or
belt drive
Cause:
Dirt, grounding field coils
Remedy: Clean and reinsulate
Cause:
Welding terminal shorted
Remedy: Electrode holder or cable grounded
Problem: Welder generating but current falls off when welding
Cause:
Electrode or ground connection loose
Remedy: Clean and tighten all connections
Cause:
Poor ground
Remedy: Check ground-return circuit
Cause:
Brushes worn worn off
Remedy: Replace with recommended grade. Sand to fit.
Blow out carbon dust.
Cause:
Weak brush spring pressure.
Remedy: Replace or readjust brush springs
Cause:
Brush not properly fitted
Remedy: Sand brushes to fit
Cause:
Brushes in backwards
Remedy: Reverse
Cause:
Wrong brushes used
Remedy: Renewal part recommendations
Cause:
Brush pigtails damaged
Remedy: Replace brushes
Cause:
Rough or dirty commutator
Remedy: Turn down or clean commutator
Cause:
Motor connection single-phased
Remedy: Check all connections
174
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BASIC ARC AND GAS WELDING SYMBOLS


Type of Weld
Groove Bead

Groove Fillet

Groove Square

Groove V

Groove Bevel

Groove U

Groove J

Plug & Slot

Weld All Around

1. In plan or elevation, near,


far, and both sides,
locations refer to nearest
member parallel to plane
of drawing and not to
others farther behind.

Flush

Location of Welding
Arrow (or Near) Side of Joint

Size
7/8

2. In section or end views


only, when weld is not
drawn, the side to which
arrow points is
considered near side.
3. Welds on both sides are
of same size unless
otherwise shown.
4. Symbols govern to break
in continuity of structure
or to extent of hatching or
dimension lines.

Field Weld

Field Weld

See Notes

1/4

1/8

A-1

Root Opening

Flush

Other (or Far) Side of Joint


30 Included Angle 40
Size
3/4

1/16

3/4

Size
Root Opening

B-2
See Note 5

Both Sides of Joint


Increment Length
Size
1/2
Offset if
Staggered

Size

2-5

3/4
Pitch of
Increments

Weld All
Around

5. Tail of arrow used for specification reference.


6. All welds are continuous and of user's standard propertions and all
except V-grooved and bevel-grooved welds are closed unless otherwise
shown.
7. When welds are drawn in section or end views, obvious information is
not given by symbol.
8. In joints in which one member only is to be grooved, arrows point to
that member.
175
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SYMBOLS FOR PIPE FITTINGS


Bell And
Flanged Screwed Spigot Welded Soldered
Bushing

Cap

2
6

2
6

2
6

LR

LR

Cross
(Reducing)

6 6

6
4

2
6

6
4

Cross
(Straight)
Crossover

Elbow - 45

Elbow - 90

Elbow Turned Down


Elbow Turned Up
Elbow - Base

Elbow Double Branch


Elbow Long Radius

176
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SYMBOLS FOR PIPE FITTINGS


Flanged Screwed
Elbow Reducing

2
4

Bell And
Welded Soldered
Spigot

2
4

2
4

2
4

Elbow Side Outlet


(Outlet Down)
Elbow Side Outlet
(OutletUp)
Elbow - Street

Joint Conn. Pipe


Joint Expansion
Lateral

Orifice Plate

Reducing Flange

Plug - Bull

Plug - Pipe

Reducer Concentric

177
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SYMBOLS FOR PIPE FITTINGS


Flanged Screwed

Bell And
Welded Soldered
Spigot

Reducer Eccentric
Valve - Gate
Angle Gate
(Plan)
Valve - Globe
Angle Globe
(Elevation)
Valve - Globe
(Plan)
Valve (Auto)B-Pass
Valve (Auto)Governor Oper.
Valve Reducing
Valve Check
(Straight Way)
Valve Cock
Valve Diaphragm
Valve Float
Valve Gate*
*Also used for General Stop Valve when amplified by specification.

178
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SYMBOLS FOR PIPE FITTINGS


Bell And
Flanged Screwed Spigot Welded Soldered
Valve Gate
Motor Operated
Valve Globe
Valve Globe
Motor Operated
Valve Angle
Hose Angle
Valve Hose Gate
Valve Hose Globe
Valve Lockshield
Valve Quick Opening
Valve Saftey
Sleeve

179
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SYMBOLS FOR PIPE FITTINGS


Bell And
Flanged Screwed Spigot Welded Soldered

Tee Straight

Tee Outlet Up
Tee Outlet Down

Tee Double Sweep

Tee Reducing

2
6

2
6

2
6

2
6

Tee Single Sweep


Tee Side Outlet
(Outlet Down)
Tee Side Outlet
(Outlet Up)
Union

Angle Valve
Check

Angle Valve
Gate

180
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WIRE ROPE
OVERVIEW
Strength of wire ropes vary, depending on the material from which the
individual strands are made and the method used in forming the cable,
ranging between 30 and 100 tons per square inch. Primarily there are 3
classes of wire rope:
(1) Iron Iron wire is soft with low tensile strength of 30 to 40 tons
per square inch. Commonly used for drum type elevator cables
and to some extent for derrick guys; being replaced by lowcarbon steel wire in these uses.
(2) Cast Steel May have a tensile strength up to 90 tons per
square inch and because of its greater strength is generally used
for hoisting purposes. To check quickly whether a piece of wire
is iron or cast steel, bend it. Iron will bend easily and take a long
time to regain its original shape, while cast steel will be harder
to bend and will snap back to its original shape very quickly.
(3) Plow Steel - Plow steel wire rope is made from high grade, open
hearth furnace steel and has an average tensile strength of 110
tons per square inch. This is the best and safest wire rope for
cranes, derricks, dredges and slings or straps for heavy loads.

LUBRICATION WIRE ROPE

Wire rope is usually larger


All wire rope, whether used indoors or
than the nominal diameter
out, should be considered as a group of
and may exceed the nominal
moving wires constantly rubbing against
diameter by the amounts
one another. The resulting friction causes
shown in the U.S. Federal
incessant wear on the moving parts of the
wire rope or cable and will shorten its life Specification for Wire Rope.
very rapidly unless lubricants are used to
0
1
2
3
overcome the friction. Lubrication also
prevents rusting.
Right
Lubricating intervals will depend on the
types and amount of work encountered.
0
1
2
3
Under average conditions, if worked
steadily on equipment, wire rope or cable
will require lubrication once every 3
Wrong
weeks. Where heavy abrasive dusts exist,
more frequent lubrication is in order.
Rusty ropes may break without warning.

SHEAVES
The life of wire rope or cable is directly affected by the condition and size
of the sheaves over which it is used. Sheaves should be at least 16 x the
diameter of the rope or cable that is used over them. In passing over a
sheave, the inside portion of the cable, which is against the sheave, is
shortened and compression is developed in that section of the cable. The
outside portion (away from the sheave) is lengthened or stretched,
causing tension in that section. These compressive and tensional stresses
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WIRE ROPE
combine to create bending stresses which increase rapidly as the
diameter of the sheaves decrease. As these bending stresses cause much
undue wear and directly shorten the safe working life of the rope or cable,
the ratio mention between sheaves and rope should be maintained.
New wire rope may be damaged and not work properly in sheaves that
have become worn or in which the grooves have become irregular in
shape. When sheaves are worn or damaged, it is more economical to
renew the sheaves rather than to allow excessive wear on the cable.
One cause of very severe wear in wire rope or cables is reverse bending,
which will shorten the life of the rope by approximately 12. Reverse
bending refers to the bending of a cable or rope over sheaves, first in one
direction then in another.
Another cause of severe rope wear is twisting of the fall rope. When the
fall rope is twisted and a hoist is made, the wear produced is equal to
more than that resulting from weeks of normal use. The person in charge
of lifting operations should guard against twisting of the fall rope and
should not allow a lift to be made if the fall rope is twisted.

HANDLING CABLE OR WIRE ROPE


Cable or wire rope must not be coiled or uncoiled like manila rope. Cable
or wire rope must be taken off the reel in a straight line, avoiding kinking.
The reel may be mounted on a heavy pipe or roller to facilitate unwinding.
If space is limited, the cable as it comes off the reel may be layed out in a
figure 8, after which it can be reeved into the line for which it is intended.

CLAMP FASTENINGS
When it is necessary to make a short bend. as in attaching wire rope or
when it is to be looped. thimbles should always be used.
In clamping a strap or an eye, the loose or dead end is clamped against
the main part of the rope with the damps spaced apart a distance equal to
6 x diameter of the rope. Clamp fastenings seldom develop more than 45
of rope strength at best.
NO. OF CROSBY OR SAFETY CLIPS AND
The point of greatest fatigue and/or
DIST. BETWEEN CLIPS NEEDED FOR SAFETY
wear in a rope usually develops at
or near the end where it is clamped ROPE DIA. NO. OF DIST. BETWEEN
INCHES
CLIPS CLIPS, INCHES
around the boom or where attached
1
3
4 8
3
2 14
to the becket on the block. Clamps
716 58
should be inspected at least once
3
3 34
34 118
weekly and tightened if they show
4
6 34
signs of loosening. All clamped or
114 112
5
9
spliced fastenings, especially those 158 134
6
1012
on cranes or derricks, should be
2 and over
7
6 x diam.
shifted and changed at least once
of cable
every six months.
U BOLTS OF ALL CLAMPS MUST BE ON THE DEAD END OF THE ROPE

182
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WIRE ROPE
CORRECT - U-Bolts on short end of rope.
(No distortion on live end of rope.)
INCORRECT - U-Bolts on live end of rope.
(Causes mashed spots on live end of rope.)
INCORRECT - Staggered clips. (Causes a
mashed spot in live end of rope due to
incorrect position of center clip.)
CORRECT
INCORRECT - Thimble should be
used to increase strength of eye
and reduce wear on rope.
INCORRECT - Wire rope knot with
clip efficiency 50% or less
SAFE LOAD (IN POUNDS) ON IMPROVED PLOW STEEL WIRE ROPE
(6 STRANDS, 19 OR 37 WIRES PER STRAND, HEMPCORE)

SINGLE
DIA. CIRCUM. VERTICLE
INCHES INCHES WIREROPE
14

34

38
12

1 18
1 12

58
34

2
2 14
2 34
3
3 12
4
4 14
4 34
5
5 12
6 14
6 58
7 18
7 78
8 58

78

1
118
114
138
112
158
134
2
218
214
212
234

1,100
2,500
4,300
6,600
9,400
12,800
16,000
21,000
26,000
31,000
37,000
43,000
49,600
64,000
63,000
81,000
98,000
117,600

60

TWO PART SLING


45
30

BREAKING
STRENGTH
WT./FT.
TONS
LBS. (2000 LBS)

1,900 1,550 1,100


0.10
4,230 3,460 2,450
0.23
7,450 6,080 4,300
0.40
11,600 9,430 6,670
0.63
16,500 13,450 9,520
0.90
22,300 18,200 12,800 1.23
29,000 23,690 16,790 1.60
36,450 29,780 21,040 2.03
44,700 36,570 25,870 2.50
53,800 43,900 31,050 3.03
63,700 52,000 36,800 3.60
74,400 60,700 42,900 4.23
86,000 70,260 49,700 4.90
110,700 90,400 64,000 6.40
125,200 102,200 72,200 7.22
140,300 114,600 79,000 8.10
170,000 139,100 98,400 10.00
203,500 166,700 117,700 12.10

2.74
6.1
10.7
16.7
23.8
32.2
41.8
52.6
64.6
77.7
92.0
107.0
124.0
160.0
181.0
202.0
246.0
294.0
183

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ANVIL DESIGN SERVICES


Anvil offers both Basic and Extended Services Contact your Anvil
representative for more information.

BASIC SERVICES
Anvil Design Services produces fabrication drawings and Bill of Materials of mechanical room piping 212" and larger including chillers,
heat exchangers, boilers, and pumps from contractor supplied flow
diagrams, mechanical drawings, and approved submittals and
specifications.
Initially, Anvil personnel meet with you to determine your piping
preferences. The project scope and fee is agreed upon in a Design
Services contract.
The plans and specifications are then interpreted in terms of
economy, accuracy, and compliance. We may suggest modifications in arrangement, construction, equipment location, or product
to attain the desired results. Piping layouts are carefully analyzed
to determine whether further economies can be attained in the piping system.
Piping drawings are then prepared to determine the most efficient
pipe routing, taking equipment location and any interferences into
consideration. Preliminary prints are sent to you for revision or approval.
Upon approval, (4) sets of drawings with tags and Bills of Materials
of the included system components are sent to you.

VALVES
Qty

TAG#

SIZE

4
25
27
34
55
58
61
81
85
89

2.5
2.5
2.5
6
10
6
10
6
6x5
6

12

PART#
GRUVLOK,SER.7000
GRUVLOK,FIG.758
GRUVLOK,SER.7800
GRUVLOK,Fig.7260
GRUVLOK,SER.7000
GRUVLOK,SER.7000
GRUVLOK,SER.7000
GRUVLOK,FIG.722G
GRUVLOK,Fig.7250
GRUVLOK,Fig.7250

DESCRIPTION #1
BUTTERFLY VALVE, GRVD
STRAINER, GROOVED
CHECK VALVE, GRVD
STRAINER, GROOVED
BUTTERFLY VALVE, GRVD
BUTTERFLY VALVE, GRVD
BUTTERFLY VALVE, GRVD
3DTY VALVE, GROOVED
SUCTION DIFF, GROOVED
SUCTION DIFF, GROOVED

FITTINGS
Qty
10
27
32
6
4
4

TAG#
2
5
7
8
10
11

SIZE
2.5
2.5
2.5
2.5
2.5
4

PART#
GRUVLOK,Fig.7050
GRUVLOK,Fig.7000
GRUVLOK,Fig.7400
GRUVLOK,Fig.7060
GRUVLOK,Fig.7051
GRUVLOK Fig 7400

DESCRIPTION #1
90 ELBOW, GRVD
COUPLING, FLEX GRVD.
COUPLING, RIGIDLOK GRVD.
TEE, GROOVED
45 ELBOW, GRVD
COUPLING RIGIDLOK GRVD

DESCRIPTION #2
290390014249
290390013522
290390016822
290390014801
290390013548

With Basic Services, you can plan the mechanical room. The preliminary drawings can be taken to coordination meetings with other
trades to reserve space by getting in first. Also, your field supervisor can spend more time supervising and not calculating pipe
184
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ANVIL DESIGN SERVICES


lengths and pipe routing. The components can be grouped from
the finished drawings for better workflow planning.
We usually reduce fitting counts by 10%-15% by moving equipment whenever possible, usually less than a foot. The more movement that is allowed, the more savings can be realized.

EXTENDED SERVICES
Extended Services include any scope beyond Basic Services. There
are many different types of services offered as extended:

BOM by component (pump, chiller) or by system


Unique Tagging adding unique tags to components
Air Handling Units with associated ductwork
Single Line Routing non-dimensional
Distribution Piping
Dimensioned Floor Penetrations
AWWA Piping - Total Scope
Commercial Piping
Oil Field Piping
Retrofit Projects - Field Survey
Hybrid Systems
Anything Else
51 7

7 7
51
10

7
10

18 5
2
5

16

2
5

17

15
7

5
7 4 5 8

8 7
3

7
4
5
6
7
8
7

10

26 26

3
7

21

21
26
5
4
5
25
5
24

13

12

28
14
8

HOT WATER ISO


NO SCALE

28
24
5
27
5

11 20
IN

2
7

D
M-1

12

11
7 4 7

29

2 4

4
22 23
22

22

5
21

5
7
8
7

10

26

7
21

22

5
21

22 23
22

21
26
5
4
5
25
5
24

13

12

28
14

12

2
7

26 2

28
24
5
27
5

11 20
IN

2
7

11
7 4 7

29

185
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Corporate Offices
110 Corporate Drive, Suite 10
P.O. Box 3180
Portsmouth, NH 03802-3180
Tel: 603-422-8000 Fax: 603-422-8033
E-mail: Webmaster@anvilintl.com

www.anvilintl.com

ENGINEERED PIPE SUPPORTS


Structural Fabrication
Field Services
Non-destructive Testing
Contact: North Kingstown, RI Plant
401-886-3001
ANVIL RESEARCH AND DEVELOPMENT
20 Thurber Blvd.
Smithfield, RI 02917
Tel: 401-349-3020
Fax: 401-349-3021
NORTH EAST REGION

Regional Service Center: Servicing


Connecticut, Delaware, Maine, Maryland,
Massachusetts, New Hampshire, New
Jersey, New York, East Pennsylvania, Rhode
Island, Vermont
2530 Pearl Buck Road
Bristol, PA 19007
Tel: 215-672-3444 Fax: 215-672-4406
SOUTH EAST REGION

Regional Service Center: Servicing


Alabama, Florida, Georgia, Mississippi,
North Carolina, South Carolina,
Tennessee, Virginia
6344 Cash Court
Norcross, GA 30071
Tel: 770-662-8177 Fax: 770-662-0284
MID WEST REGION

Regional Service Center: Servicing


Illinois, Indiana, Iowa, Kansas, Kentucky,
Michigan, Minnesota, Missouri, Nebraska,
North Dakota, Ohio, West Pennsylvania,
South Dakota, West Virginia, Wisconsin
750 Central Avenue
University Park, IL 60466
Tel: 708-534-1414 Fax: 708-534-5441
Toll Free: 1-800-301-2701
SOUTH WEST REGION

Regional Service Center: Servicing


Arkansas, Louisiana, New Mexico,
Oklahoma, Texas
1313 Avenue R
Grand Prairie, TX 75050
Tel: 972-343-9206 Fax: 972-641-8946

186
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WESTERN REGION

Regional Service Center: Servicing


Alaska, Arizona, California, Colorado,
Hawaii, Idaho, Montana, Nevada, Oregon,
Utah, Washington, Wyoming
1600 E. Orangethorpe Avenue
Fullerton, CA 92831
Tel: 714-773-1166 Fax: 714-879-2319
CANADA MUELLER-FLOW CONTROL
Alberta
Calgary
Tel: 403-246-0033 Fax: 403-246-0051
Edmonton
Tel: 780-452-9841 Fax: 780-452-9873
British Columbia
Delta
Tel: 604-940-1449 Fax: 604-940-9878
Nanaimo
Tel: 250-758-1551 Fax: 250-758-1160
Prince George
Tel: 250-561-1219 Fax: 250-561-7358
Vancouver City
Tel: 604-875-6990 Fax: 604-875-6962
Manitoba
Winnipeg
Tel: 204-774-3461 Fax: 204-786-5044
Ontario
Stoney Creek
Tel: 905-664-9230 Fax: 906-664-9556
Toronto
Tel: 416-251-4171 Fax: 416-251-7087
Sarnia
Tel: 519-336-7690 Fax: 519-336-1621
Sudbury
Tel: 705-671-9600 Fax: 705-671-8082
Quebec
Montreal
Tel: 514-342-2100 Fax: 514-342-2177
Ste-Foy
Tel: 418-650-5766 Fax: 418-266-0252
Saskatchewan
Regina
Tel: 306-543-5536 Fax: 306-545-0390
Saskatoon
Tel: 306-242-6788 Fax: 306-242-5089