We have examined the temperature dependence of uorescence transfer from resin to therm ocouple.16 In addition, the
spectra from dyes that can be used as m olecular probes during large thermal mass of the machine damps the response
polym er processing. The dyes, perylene and benzoxazolyl stilbene, of the thermocouple. Infrared radiometry can yield ac-
are in a class of dyes called band de nition dyes, so called because
curate resin temperatures for transparent resins of known
their uorescence spectra contain distinct intensity peaks at char-
acteristic wavelengths. The dyes were chosen for this study because
emissivity, but problems exist for the calibration of this
they are soluble at dopant levels of concentration in organic poly- instrum ent should the resin emissivity change, as with a
mers at elevate d temperatures and they survive without degrada- lled resin. The assumption that a owing resin has the
tion at polymer processing temperatures up to 300 8C. Changes same temperature as the machine is erroneous because a
induced in the uorescence spectra over a range of typical process- viscous resin undergoing ow dissipates energy in the
ing tem peratures were examined using statistical techniques that form of heat, a phenomenon called shear heating. For
establish correlations between uorescence intensity, wavelength, even moderate shear rate and viscosity, the effect can be
and temperature. The derived correlations are the basis for tem - quite signi cant, raising resin temperature tens of degrees
perature calibrations that can be applied to process monitoring. A above the m achine set point. 16
phenomenological model that assumes temperature dependence for
The inadequacies of tem perature m easurements have
both nonradiative and radiative decay modes is developed. A t of
the model parameters to the uorescence spectra yielded activation major implications regarding rheological understanding
energies for the temperature dependence of uorescence decay of polymer processing and the onset of resin degradation
rates. temperatures. To address these issues we have engaged
Index Headings: Fluorescence spectroscopy; Fluorescence decay in a program to use uorescence spectroscopy as a tool
rate; Spectral temperature dependence; Nonradiative decay; Poly- for monitoring resin temperature during processing. M ost
mer processing. polymers are not inherently uorescent, making the ad-
dition of a uorescent dye to the polymer matrix neces-
sary. Com pounding small quantities of additives such as
INTRODUCTION pigments or anti-oxidants with a comm ercial polymer
product is a standard processing procedure that can also
Employing uorescent dyes as temperature probes has
be employed to mix uorescent dye and resin. Dopant
been the subject of a number of studies in the literature.1–12
concentrations of dye in resin are used, less than 10 2 5
Both time-resolved and steady state uorescence measure-
mass fraction of dye in the resin. A low concentration
ments have been employed. Most of these investigations
ensures that solubility of dye in resin is achieved, that
were limited to aqueous solutions or solvent media of low
dye–dye m olecular interactions are minimized, and that
viscosity. However, our motivation for studying uorescent
the dye molecule is surrounded by a medium of resin
probes is to use them as temperature probes during the
molecules. The concept regarding uorescent dyes is that
processing of polymer materials, an application that pre-
sents severe environmental conditions because of elevated they are m olecular probes, i.e., they respond to the m o-
temperatures and relatively long machine residence times lecular environment in which they exist and report the
involved. Most polymer processes are carried out at tem- conditions of that environment via their observed spectra.
peratures between 200 and 300 8C, and for some engineer- Thus, a temperature deduced from uorescence spectra is
ing resins temperatures up to 370 8C are used. Machine a true resin tem perature.
residence times are on the order of several minutes or more, M any researchers have used excimer-producing uo-
requiring that degradation kinetics of the uorescent mol- rescent dyes to m easure temperature. One such dye is
ecule must be slow in order for it to play a useful role as bis(-pyrene) propane (BPP), for which intramolecular ro-
a temperature probe. tational motion is the basis of the dye’s temperature re-
Obtaining accurate and true resin temperatures during sponse.1,3,5,7,8,11,17 In previous studies, we used BPP to
polymer processing has been problematic for many monitor polym er injection molding and to m easure tem -
years.13–15 This is because conventional tem perature sen- perature gradients in an extruded resin ow stream .1,18,19
sors such as thermocouples, therm istors, and radiom eters However, BPP is som ewhat limited in application to
have dif culty distinguishing between m achine temper- polymer processing because it is susceptible to photo-
ature and resin temperature. For extrusion processing, bleaching and because it degrades at tem peratures above
thermocouple sensors are placed in machine instrumen- 220 8C. In the search for uorescent dyes that can be
tation ports where heat transfer from the m achine to the used at higher processing temperatures, we identi ed a
thermocouple junction is much more ef cient than is heat new class of temperature sensitive dyes that we call uo-
rescent band de nition dyes. 16 In contrast to the mobility-
Received 6 Augus t 2001; accepted 12 October 2001. based photochromic activity of excimer-producing dyes
* Author to whom correspondence should be sent. such as BPP, temperature sensitivity of band de nition
0003-7028 / 02 / 5602-0174$2.00 / 0
174 Volume 56, Number 2, 2002 q 2002 Society for Applied Spectroscopy
APPLIED SPECTROSCOPY
and emission must be in the near ultraviolet or visible
range; (4) they must be soluble in the resin; and (5) they
must be chem ically inert. The rst criterion, sur vival at
high temperatures, is the m ost challenging and has elim -
inated many dyes that we have exam ined from consid-
eration. For organic dyes, solubility in the resin is usually
not an issue because we work at ver y low concentrations
of dye, less than 10 2 5 m ass fraction of dye in the resin.
Also, solubility is enhanced at high processing tem pera-
tures. The molecular structures of three dyes that satisfy
these criteria, per ylene, BOS, and BTBP are shown in
Fig. 1. The dyes are band de nition dyes and were ob-
tained from Aldrich Chem icals.† The excitation wave-
length for perylene is 410 nm with uorescence emission
from 430 to 530 nm ; for BOS, excitation is 365 nm with
uorescence extending from 390 to 470 nm ; for BTBP,
excitation is 488 nm with uorescence extending from
500 to 650 nm . We have used perylene and BOS up to
300 8C in process monitoring applications without ob-
serving degradation. Degradation was m onitored by ob-
serving the spectrum of the dye doped into polycarbonate
during tem perature cycling between 150 and 300 8C. Ab-
sence of degradation was achieved if no change in the
spectral curve occurred during temperature cycling, as
was the case for perylene and BOS after three tem pera-
ture cycles to 300 8C. Our experience with BTBP has
been limited to temperatures below 270 8C in a polypro-
pylene matrix, for which we observed no evidence of
degradation after one cycle to 270 8C.
For the experiments described below, perylene and
BOS were doped into polycarbonate (DOW Chem ical
200-10).† Doping of polycarbonate was carried out using
a common solvent, dichloroethylene, and subsequently
F IG . 1. Molecular structures of BOS, perylene, and BTBP. evaporating off the solvent. For BTBP doped into poly-
propylene (Fina 3371),† doping consisted of pouring a
solution of BTBP in toluene over resin pellets, evaporat-
dyes is quantum m echanical in origin and depends on the
ing the solvent, and then mixing the dye-coated pellets
temperature dependence of decay from an excited state
in an extruder or batch mixer at 200 8C. We prepared
to an energy level in the ground state.
polymer specimens with m ass fractions of dye in the
In this paper we will describe the perform ance of three
band de nition dyes, benzoxazolyl stilbene (BOS), per- polymer that were between 2 3 10 2 6 and 6 3 10 2 6 .
ylene doped into polycarbonate and studied under con- Spectral characterization of the dyes was carried out in
ditions comparable to polymer processing, and bis(di-tert a temperature controlled cell consisting of an aluminum
butylphenyl) per ylenedicarboxim ide (BTBP) doped into block with a nger well with a capacity for 10 g of ma-
polypropylene. Perylene has been used extensively in the terial. Optical access to the cell is via ber-optic probe,
colloidal and biological sciences to monitor rotational dy- as shown in Fig. 2. The essential elem ents of the mea-
namics and quenching associated with chemical diffu- surement system are a xenon arc lam p light source that
sion. 20 –29 BOS has a quantum ef ciency of 1 and has a is ltered to the excitation wavelength of the dye being
large molecular geometrical anisotropy that lends itself used, the tem perature cell, a bifurcated bundle of 100-
to studies of orientation in stretched polymer lms.30 –35 mm-core optical bers, half of which transm it light to the
BOS is non-toxic and is used in commercial packaging specim en and the other half of which collect uorescence
applications where it is valued for its deep blue color. and transmit it to the detector, and a grating m onochro-
BTBP is a large molecule that possesses sizable geomet- mator with photom ultiplier detection. Entrance and exit
ric asym metry. 36 We have used it for temperature and slits were set at 0.25 mm, yielding 1 nm wavelength res-
uorescence anisotropy measurements.37 olution. The spectra presented here are uncorrected for
transm ission characteristics of the optical bers, mono-
EXPERIMENTAL chromator, and photomultiplier detector.
Fluorescent dyes for polymer process monitoring are
chosen using these criteria: (1) they m ust survive the high
† Identi cation of a com mercial product is made only to facilitate ex-
temperature and long residence times used for processing; perim ental reproducibility and to describe adequately the experimen tal
(2) their spectra must show signi cant changes with re- procedure. In no case does it imply endorsement by NIST or imply
spect to tem perature; (3) the wavelengths of excitation that it is necessarily the best produc t for the experim ent.
F IG . 3. Intensity vs. wavelength for BOS dope d into polycarbon ate for F IG . 5. Intensity vs. wavelength for BTBP doped into polypropylene
temperatures 152, 180, 212, 240, 270 , and 300 8C. for temperatures 132 , 143, 154, 165, 175, 185, and 196 8C.
O a G (l)
n through nonradiative decay paths depicted by the wavy
I(l) 5 i i (1) lines with rate constants k i. For perylene, nonradiative
i51 decay mechanisms can consist of molecular vibrations as
where I is uorescence intensity, a is an amplitude factor, well as intersystem crossing to an excited triplet state.
G(l) is a Gaussian function, and n is the number of BOS probably undergoes rotation about the central dou-
Gaussian functions that are needed to t the observed ble bond upon excitation to the excited state, as well as
spectrum. Obviously, the Gaussian functions are centered intersystem crossing to the triplet state. For all cases, we
on the peaks of the bands and in the vicinity of the shoul- assum e that the probability of nonradiative decay is tem-
ders of the spectrum at long wavelengths. To carry out perature dependent and can be expressed as a tem perature
the t, approximate values of the Gaussian amplitudes, activated rate function. Thus,
widths, and center wavelengths are assigned and then are
perm itted to assume their optimum value as a nonlinear
K NR 5 Ok 5OK e
i
i
i
oi
2 ( D H i /RT )
(2)
[O ]
perylene; the ratio of intensities of the two larger peaks
is xed by the observations of Figs. 3 and 4; and the
I(l, T ) 5 G i (l)A oi e D H i /RT e 2 (h n /kT ) (3) slope and intercept of the trough-to-peak ratio vs. tem-
i
perature data are given by the linear t to the data of Fig.
where l is the wavelength of light, G i (l) is the Gaussian 8. These constraints on the tting process narrow the win-
function of the ith band, A oi is an amplitude for the ith dow of acceptable activation energies to values with rel-
band, h is Planck’s constant, n is the frequency of the ative variation of less than 10% and assure the unique-
light wave, and k is Boltzmann’s constant. The quantity ness of the result. The calculated spectra and trough-to-
exp(2hn/kT ) is the Boltzm ann population factor, which peak ratios for BOS and per ylene are shown in Figs. 12
has a negligible effect on the calculated intensity, less and 13.
than 0.5% for the tem peratures of our experiments. Given that the trough-to-peak ratio is obtained from
Our ultim ate objective is to use the temperature de- the data for the two shortest wavelength bands, its sen-
pendence of Eq. 3 to derive the linear calibration func- sitivity to the tting param eters is dominated by the val-
tions of Fig. 8. Equation 3 is used to calculate spectra ues of DH and A o for those two bands. The values of DH
using the observed spectra of Figs. 3 and 4 as a guide. for the two bands m ust be signi cantly different in order
In carrying out the calculation, we start with the sum -of- that the slope of the trough-to-peak ratio vs. tem perature
Gaussians t to the data as obtained above. We assum e curve be greater than zero. For BOS, the t yields DH 1
the same temperature dependence for the width of Gauss- 5 12.0 3 10 3 J/mol and DH 2 5 15.2 3 10 3 J/mol, and
ian functions as was observed in Figs. 9 and 10. A non- for perylene, DH 1 5 8.5 3 10 3 J/mol and DH 2 5 17 3
linear least-squares tting algorithm is invoked, varying 10 3 J/m ol. These low values of activation energy imply
DH i and A oi to obtain the best t to the trough-to-peak that the path to nonradiative decay is easily traversed in
calibration curves. Initially, a reasonable value of DH i is the temperature range of these experiments. Also, a dif-
chosen, recognizing that it is a molecular activation en- ferent activation energy for the individual bands means
ergy for a therm ally activated process. The t is under- that uorescence decay is described by m ultiple rates in
taken within the con nes of several constraints: the over- the temperature range of our experim ents.
all decrease in spectral intensity with increasing tem per- Application to Polymer Processing. For application