) , , ,(
Screw Compressors
.
Manual Book
Clark Atlas Copco API
Dynamic
.......
Screw Compressors
...
.
.
:
) (
:
- Fans
-Blowers
-Compressors
- Fans
) 300 (
.
:
- Forced Draft Fan
- Induced Draft Fan
Forced Draft Fan
) (
:
- .
- Fin Fan .
-
....
.
) (
Make Up.
- Blowers
) ( 3 bar .
-Compressors
. 3 bar .
.
.
:
- Air Compressors
Instrument Air Plant
8 Bar.
- Make Up
200Bar
.
- Circulation
.
- LPG C3 C2 C1
.
- Nitrogen
Purging
.
-
.
-
.
The Behavior Of Gases
.
.
Gas Pressure
.
Pressure Guage ,
.
:
P=F/A
) (.........
) (......... .
1Psi .
) ( .
Atmospheric Pressure
.
/
.
) (
) ( .
) ( /
.
:
-Gage Pressure
-Absoloute Pressure
Gage Pressure
, Gage Pressure
) (
Vacuum
. )( -/ .
Absoloute Pressure
) (
Absoloute Pressure .
:
Absoloute Pressure=Atmospheric Pressure+Gage Pressure
.
)(
:
-) (
-
-
.
)(......
.... .
.
) ( .
-) (
.
:
2
V
2g
V g
.
:
:
) ( .
V = 2 gH
H .
-
)
.
Gas Temperature
.
.
) (
.
)
(
) ( ) (
.
:
- Gage Temperature
- Absolute Temperature
Gage Temperature
. ) (
.
Absolute Temperature
.
-
.
:
K=C+273.16
Rankine
:
R=F+460
:
)C=5/9(F-32
.
Gas Volume
Cubic Foot,
.......... .
.
) (
.
SCF .
Specific Heat
.
.
CV .
CP
.
.
pdv CP . CV
CP-CV=R .
CP CV .
Gas Entalpy
H .
)E ( )
( .
H=E+PV
.
.
)(PV
E+
=H
:
(PV)= 0
(P
T
E=CV
E+
=H
=)V
H=CVX T
:
)(PV)=P V=P(V2-V1
V
T+P
(PV)=CV
E+
T= (CP-CV) + T
=H
V=R
T=CP
T-CV
T+CP
H=CV
H=CP
Entropy
.
.
b
. ds = dQ / T
a
dQ .
.
.
CV
CP
, R = CP
CV
Avogadro Dalton
.
:
MV = M 1V1 + M 2 V2 + M 3 V3 + ...
g1 g 2
g3
G
=
+
+
+ ...
M m1 m 2 m 3
CG = c1g 1 + c 2 g 2 + c 3 g 3 + ...
:
= M
= , m3 , m2 , m1
=G
= V
= ,V3 , V2 , V1
= C
= ,C3 , C2 , C1
) (
)(
.
.
Boyle Law
Boyle
:
=PV
) (
.
Charles Law
Charles
:
P=C2T
C .
:
V=C3T
:
PV=nRT
P V T n )
W M n=W/M ( R
T,V,P,n .
.
) ( )
(
.
,
:
- Reversible Adiabatic Process
- Irrevesrsible Adiabatic Process
)(
.
.
pv = c = consant
Cp
Cv
Va
RTb
=)
Vb
Vb
( pb = pa
Pa 1 RTb
= ) ( Vb = Va
Pb
Pb
Va 1
Pb 1 Pb Vb
= ) ( Tb = Ta ( ) = Ta
Vb
Pa
R
.
W = PDV :
) P bVb Pa Va R (Tb Ta
=
1
1
RTa Tb
=W
(
)1
1 Ta
=W
Tb
Pb 1
) (=
Ta
Pa
RTa Pb 1
=W
) ([
]1
1 Pa
ABNM
.
PbVb BCON .
PbVb ADOM
) a b (
:
Pa Va
Pa Vb Pa Va
1
W = Pb Vb +
Pa Va )(1 +
W = (Pb Vb
) (P V Pa Va
=)
1 1 b b
Pb 1
]1] = C P Ta [( ) 1
Pa
1
Pb 1
)
Pa
([ RTa
=W
Pa Pb
. W .
WRTa Pb 1
= hp.ud.
*
) ([
]1
1
?
Pa
Ta
.
.
:
PV = C = CONSTANT
Va RT
Pb = Pa
=
Vb
Vb
Pa RT
=
Pb
Pb
Pb Va Pa Va
=
R
R
Vb = Vb
= Ta = Tb
:
Va
Va
= RTl
Vb
Vb
W = PDV = Pa Va l
Pb
Pa
= RTl
Pa
Pa
W = Pa Va l
W . ABCD
:
Pa Va
Va
Vb
W = Pb Vb + Pa Va l
Pa Va = Pb Vb
Va
Vb
W = Pa Va l
:
Va
Pa
= Rl
Vb
Pb
S = Rl
:
Pb
Va
= RTl
Pa
Vb
H = RTl
Jacket
Cooling
) (
Utility
.
Ratio Of Comprssion
Ratio R
.
: .
R=(8+1)/1=9
.
, .
.
) ( ) (
.
)
(. ..... .
.
CF
SCF
MSCF
MMSCF
)
(.
600MMSCF/D:
Horse Power
.
.
.
HEAD
Head
) (
Head .
Head Head
Head
.
Head :
Pm Pa Va Pb ll 1
RTU Pb 1
P
= ]1
) ([
]1
) ([
= = P V m
=
1 Pa
1 Pa
dm
d1
=H
m
Head .
Head
:
-
-
-
) (
,
. psi .
.
) (.
Performance Curves
) (
.
.
.
.
:
Pi 1
) 1
nb 2
Po b
Hb
=
(
)
=
Pi 1
na
Ha
1
)
(
Po a
(
= (Pi)a ) (a
= (Po)a ) (a
= (Pi)b ) ( b
= (Po)b ) (b
Q/n
.
da db
db
da
b = a
:
db
da
Qb = Qa
Head
.
.
db
da
(B.hp) b = (B.hp) a
.
n = cons tan t
.
.
Pa/RTa
Ta :
db
pb
= Qa
da
pa
Qb = Qa
.
. Q n Q/n
Head
.
:
Pb
Pa
(B.hp) b = (B.hp) a
,
) ( db=Pb/RTb Pb
:
db
Ta
= Qa
da
Pa
Qb = Qa
.
Head
Head :
)(B.hp)b=(B.hp)a (Ta/Tb
Q/n .
- Dynamic Compressors
- Positive Displacement Compressors
- Thermal Compressors
.
- Dynamic Compressor
.
:
- Axial Flow
- Radial Flow
- Radial Flow
,
Vane
, Impeller
Impller Eye
Vane
VolouteDifuser
.
) (
.
)
( Vane
. Volute
.
....... .
- Positive Displacement Compressors
) (
.
.
.
:
- Rotary Compressor
- Reciprocating Compressor
- )Rotary Compressor
) (
, ) (
) (
:
- Lobe Compressor
- Helical Lobe Compressors
- Sliding Vane Compressors
- Liquid Ring Compressors
- Lobe Compressor
Gas Suction
Lobe
Gas
Discharge .
Low Pressure
.
Lobe
Double Lobe Trial Lobe
. Lobe
.
.
Screw
Timing Gear
. Lobe
Lobe Cylinder
.
:
- Oil Free Compressor
- Oil Compressor
) (
) (
Separator
.
.
,
.
- Reciprocating Compressor
.
-
-
-
) (
.
Compressor Valves .
Cross Head .
- Single Acting
- Double Acting
Single Acting
Double Acting ) ( )
( 180
.
Shaking Force
.
.
-
) (
Comressor Valve .
.
.....
.
- .
-
.
-
.
) (
) ( .
) (
.
:
-
-
.
)
) St.St( ) (
)( Plunger
Pump
.
)( ) (
.
. Pressure
Switch
.
.
Relief Valve
. Relief
ValvePressure Limiter
. . Relief Valve Needle
Valve Unload
Load .
Compressor Valve
.
Channel Type .
.
Safety Valve Set
.
.
:
- SingleStage
- Multistage
.
:
- .
- Inter Cooler .
- .
- Thermal Compressors
)
(
) (
.
Ejectors
.
.
.
Non Condense
. .
Steam )
( .
Vent
Vent
) (
.
-
)
(
.
-
.
-
.
-
)
( .
-)(
.
-
...
Safety Valve.
- )(
.... Snuber.
- ) (
.
:
:
- .
- .
- .
- .
- .
- .
- .
.
.
Dynamic Compressors
.
-
.
-
) ( .
-- )
(... .
- .
.
- .
-
.
:
- Cenrifugal Compressor
- Axial Flow Compressor
- Centrifugal Compressors
,
.
.
Centrifugal Compressor
) (
.
Impeller
) (Volute Casing ) ( .
) (Impeller Eye
)(
.
.
)(Head
.
.
,
.
:
- . Volute Casing Compressor
- Diffuser Compressor
- .
- Volute Casing Compressor
.
Discharge Nozzle .
. .
) ( ) 360
( )Nozzle
(Discharge
.
Radial Thrust
....... .
) (
.
- Diffuser Compressor
Diffuser .
)
( .
.
.
.
.
)
( .
.
.
Impeller
.
Impeller :
- Enclosed
- Semiopen
- open
- Enclosed
Blade Shroud
. )
( ) (
)
(.
) Recirculation (
.
Labyrinth ) Wearing Ring
( .
.
- Semi Enclosed Impeller
:
-
-
-
.
.
.
- Open Impeller
Blade) (
.
Key .
.
Assymble
.
Centrifugal Compressor Construction
.
-
Pinion .
Bull Gear
.
) ( )
(
.
.
.
.
. Bull
)Gear (
.
) (
Labyrinth .
.
HP
LP
Shroud Shroud
) (Shroud ) (
Shroud Shroud
) ( Shroud
Shroud .
Shroud .
Shroud
)
( ) ( .
.. .
.
High&Low Speed Pinion
.
Casing :
- Horizontally Split Casing
- Vertically Split Casing
Outer Case ,
.
.
)
( .
)
(
.
Inner Case .
Inner Case
)(
.
Inner Case
.
:
-
-
Radial Forces
). (
Diffuser .
.
.
.
.
.
- Thrust Forces
)
(
.
) (Thrust Bearing
.
.
.....
.
Balancing Piston
) (
) (H.P .
Drum
) Drum ( Drum .
Balancing Drum Head
Drum
. , Balancing Line
.
.
:
- Drum )
( .
- Suction Pressure
) (.
. Drum
-
.
Balancing Drum
Drum
Balancing Drum
. Drum Drum Head
Drum
.
Cooling Systems
.
.
.
.
.
:
-
-
- Jacket Cooling
.
.
Inter Cooler Shell
Inter Cooler .
Shell&Tube
..
Baffle
.
After
Cooler .
Jacket Cooling
.
.
.
Impeller
Casing .
)
(
.
Wearing Rings
) (Discharge )(Suction
. ) (
)
(
.
......
.
Impeller Wearing Ring Casing Wearing Ring
.
.
)(
.
Diaphragm
:
-
- .
- .
- ) (.
.
Jacket Cooling
.
.
Guide Vane
) (
. ) ( .
.
Adjustable Inlet Guide Vane
) (
( Capacity
.
Unload
)(
.
Bateryfly Valve Controller
. Unload
Throtteling
Bateryfly Valve
Surging .
Bateryfly Valve .
,
.
:
- .
-
.
.
)
(
:
- )(
.
- .
- )
(.
- .
- )
(.
- .
)(
, ,Float
, .......
.
:
- Carbon Rings .
- Lasyrinth Seal .
- .
- Dry Gas Seal .
.
) (
.
.
..... .
.
.. Drain
.
Carbon
Gland
) (
.
Horizontal Split
.
.
.
Labyrinth Seal
.
.
.
Eddy
) ( .
.
, , , .....
.
.
.
:
. .
.
- ) (
.
.
-
.
.
-
Inert Gas ,
Inert Gas
)( .
- Housing
Bearing .
.
-
.
Seal Oil
.
......... .
) (
.
Seal Oil
.
:
- )
( .
- .
- .
- .
Seal Ring
.
) ( .
Seal Ring
.
Seal Ring
:
)
( ) (
Intake Discharge
,
.
)
( ,
.
.
Sleeve
..
Sleeve .
Sleeve ) (
O-Ring
.
Iner SealOutre Seal )
( )
. ( Seal Oil Pump
B
) ( .
.
)(
Inner&Outer Seal rings
. )(A
. ) (
) (
Outer Seal
Outer Seal )
(
.
C Seal Oil
C
Vent Back Pressure
.
F
)
( )
( Lube Oil
)(
Lube Oil
Lube Oil
Seal Oil .
) (F
.
) Seal Oil (
Buffer Gas
)psi (D D
Intake End)E, (Discharge End Labyrinth Gas Injection
,
A
. . A
.
, A
A
Traps Vent
Sour Oil Trap
.
Buffer Gas )
( D .
Buffer Gas A
Seal Refrence Pressure
Seal Oil B
Top Tank
Seal Oil
.
Loss
.
.
A
Sour Seal Oil
.
) (
) (
.
. Top Tank
) (
Seal Oil
Top Tank B .
A Refrence Gas
Top Tank
) (
) (
.
) ( By Pass
Set Point
, )
( ,
.
Top Tank .
(
) (
.
Seal Oil System
.
) (
)
(
)
( .
Low Pressure
High Pressure
Suction
.Balance Line )
(
.
)
( Iner Seal Buffer Gas
)
( Outer Seal
.
Outer Seal
) ( )
(Vent Seal Oil Buffer
Gas ) (
Alarm&Shut Down
. .
:
Seal Oil .
Trouble Shooting
- Loss
-
-
- Buffer Gas
- .Top Tank
- Loss
-
- Buffer Gas
-
)
( .
-
-
- )( Reservoir
-
- Strainer
- )(
-
-
-
- Top Tank
- Seal Oil
-
- Out Put ) Out
Put .
- By Pass
- ) (
Dry Gas Seal
) (
.
.
:
-
.
- )
,, (..............Top Tank
...........
-
-
.
-
Barrel
.
-
.
- Driver
- Seal Oil
........
-
-
.
Loss :
- *= .
- KW
** = .
.....
.
Seal Face
Dry Gas Seal
.
Dry Gas Seal Stationary
Float ) (
) Double Tandem
.
Groove
VU Directional Bi-Directional
) (
)
(
) (
.
.
.
) (
.
.
.
.
.
) (
.
Buffer Gas
)
(......... ) (
) (
)( .
)
( )
( .
Process Gas
Port 1
.
Port3 Port 2
) ( Flare .Port 3
Buffer Gas
Port 2
.
Port 5 )
Buffer Gas
.
.
Coalenscent
Filter
.
:
Process Gas Buffer Gas
.
.
Dry .
Clearance
.
)(
.
.
:
- .
- .
- .
-
:
- Sleeve Bearings
- Roll Bearings
.
)( .
:
- Journal Bearing
.
- Thrust Bearing
.
Journal Bearings
.
.
) (
.
.
.
.
Oil Ring
:
- .
- .
- .
- .
-
:
- Thin Shell Type
- Shell Bearing
.
-
,
, ......
, ...... .
- .
- .
- .
-
.
- Dampping ....
Oil Whirl .
Oil Whirl
,
........
.
-
-
-
-
-
:
- Axial Groove
Damp.
- Lobed
.
- Titling Pad Titling
Self Aligning
Damping .
Axial GrooveLobed .
Titling Pad .
- Surge
........
.
.
)(
.......
.
:
- Angular Cotact Ball Bearing
-
-
Angular Cotact Ball Bearing
,
.......
)(
) (
) ( .
.
.
.
) (
..... .
Thrust Pad Shoe .
.
:
- .
- ) (.
- ) (.
- .
-
.
- ) ( .
- .
- .
) Babbit (
.
.
.
. .
.
.
.
, , , ..... .
.
L
Sleeve
D
)L D
( .
L
1
D
L
. L
D
.
Sleeve Bearings
Forced Lubrication Oil Ring
) (
.
Clearance .
) (
) (
).
(.
Bearing Clearance
:
-
.
- )
(
.
)
(
.
- Lead Wire
.
- Plastic Gage
.
.
-
.
Bearing Clearance
.
.
) (
Tab .
) ( Back
Press .
) ( )
( ) (Bearing Clamp
Crush .
Bearing Crush
- Bearing Crush
Shell Bearing Lead Wire
.
,
Crush .
.
Back Press
.
- Bearing Crush
Thin Shell Type
Rigid
) (
Bearing Crush
.
, , .
..... .
Tilting Pad Inspection
Tilting Pad
Cage
.
.
:
.
: ) (
.
Thrust Pad
.
Axial Movement :
-
-
.
Clearance :
:
:
:
: ) (
.
: .
: .
Lubrication
:
-1
.
- .
- .
- .
- Carrier
.
- )
(.
- ) ( .
-
- .
.
.
.
.
:
-
.
- Viscosity
Viscosity Index
.
- ) (.
- .
-
.
- .
- ... .
-
.
- .
-
.... .
- ....... .
- .
, .
.
Adetive
.
) (
.
. Adetive
.
.
:
- .
- .
- ) ( .
- .
- Anti Oxidant.
- .Anti Foam .
- Anti Wear .
- .VI-Improver
- .
- ......
.
:
-
-
-
- .......
Oil Ring
.
.
Oil RingSlinger Ring
.
) (
.
.
Oil Pot
Levling Rod.
.
.
. Adjusting
) Nut (
.
.
`Oil Pot
.
Oil Pot ) (
.
:
: Oil Pot
.
: Oil Pot
Oil Pot
.
:
.
Oil Ring
Oil Ring .
Forced Lubrication
.
Oil Reservoir
.
:
- .
- .
- .
- Safety Valve .
- ......
.
- ...
- Alarm Shut
Down :
- .
- .
- .
-
Bleader
.
- .
- .
- .
-- , ,
.
.
)
(
.
- .Flush
- Set Point
.
- .
-
Shut Down , Alarm .
-
.
-
.
- Setting Safety Valve
.
- ) (.
Stand By Pump Running- Failure Main Oil Pump
Setting
.
- Filter High Differential Pressure
Tapping D.P ,
.
- Shut Down
.......
- ) (
.
- .
- .Cooling Water
, Top Tank
D.C .
D.C
,) (
)
( Trip
. UPS
.
Lube Oil
.
Top Tank
, Shut Down
Flushing
) (
Flushing
.
Flushing
.
Flashing
.
-
.
-
.
.
- Flushing
.
Flushing
.
- Lube System Console
) (
- Flushing ,
, , Outer Seal Coupling Guard....
.
- Flushing Auxilary Oil Pump
.
-
Flashing .
-
Blank . .
Circulation
) .
Blank (
.
.
- Flushing .
- Flushing .
- .
- Flushing
Drain .
- ....
.
- .
-
.
. .
.
- Suction Strainer .
- .
- S.V .
- .
- .
- Relief Valve
- .
- .
- .
- .
- .
- .
- .
- .
- ..
- .
- .
-
-
-
-
-
- Depressure Vent .
- Drain .
-
- .
- Vent .
- %
- SSU -
- SSU . -
-
- /-/
.
Oil Analysis
.
)
( .
.
:
- .
- .
- .
- .
- .
- .
- .
- .
- .
- PM .
- .
- .
- .
- .
- .
- ) (.
- .
)
(
.
:
- .
-
.
-
- .
- .
- .
- .
-
.
400C
.
-
:
- .
- .
- .
-
:
- .
- .
- .
- .
- .
- .
- .
- .
,
,
.
, ........
.
- ) (.
- .
- .
- ) (.
- .
- .
- .
- .
-.
- .
- .
- ) (.
-
.
Surge
........ .
Surge
)
(
)
(.
.
.
.
.
.
-
-
-
-
-
-
-
-
Anti Surge .
:
- Vent
- Bypass.
Vent Automatic
Valve
.
Process Valve
By Pass
. .
Vent
.
. After Cooler
.
Antisurge
........
.
.
Recycle Valve
.
.
.
)( ) (
)(
.
.
.
. Bypass After
Cooler .
- Manual Book .
- .
- .
- .
- ) ( .
- .
- .
- .
-
- .
- .
:
.
:
- .
- .
- .
- .
- .
- .
- .
- .
- .
) Danger-(
.
)Warning-(
.
)Caution-(
.
)Note -(
:
-
-
-
-
-
- Seal Oil &Lube Oil
- Seal Oil &Lube Oil
- Seal Oil &Lube
Oil .
-
-
-
-
-
-
-
-
Start Up
Over Load
)
(
.
.
:
Check Valve
.
.
.
.
.
.
:
: )
(
: By Pass
.
) (.
:
Red Mark ) (.....
.
.
.
-
-
- ) (
-
-
-
-
-
-
-
-
-
-
-
-
- .
- ) .
- Bypass Vent
.
- )
(.
-
-
-
- Bypass
- )
(
) (
, .
,
.
. Bypass Vent
. Vent
Bypass
.
Discharge Rate
Discharge Pressure Check Valve
.
:
.
Lube Oil &Seal Oil
.
,
Shut
Down
Purge
.
)
( .
Over Load Surge
Over Load Surge
.
:
- )Pressure Controller(PC
- )Load Controller(LC
- )Surge Controller(SC
Pressure Control Loop
Check Valve
Pressure Transmiter Control Panel
)
PI ( Signal PT .
Pressure Transmiter Signal
PT PC
. PC Set Point
Pressure Regulator
.
PC
Signal Selector Relay
Selonoied Valve :
- .
Signal - .
Signal - PC )PC (.
- .
.
.
.
.
Loop Load Control
Over Load ) (
. Load
. Flow
Transmitter Signal
. Signal Set Point
.
:
Orifice .
Signal .
Signal ) LC OC (.
) ( 4LLSR
) ( Signal
Set
Point Signal Signal
Signal Signal
Orifice Set Point .
Surge Control Loop
Surge .
Surge
. Surge
..... . Surge
Blow Off
.
Selector Switch . Surge
) ( Surge
Blow Off
.
.
Over
Loading .
Set Point Surge
.
Signal :
PC
- LC
- PR
Blow Off Signal :
-
- Surge
.
.
-
.
-
.
-
.
- .
- .
-
.
- ) (.
-
.
- .
- .
- .
-
.
- .
)(
- .
- .
- : , .
- .
- .
- .
- .
- .
- .
- Break Down Maintenance
- Time Based Maintenance
- Preventive Maintenance
- Predictive Maintenance
- Condition Based Maintenance
- Total Productive Maintenance
.
Condition Based Maintenance
Condition
Monitoring
.
Condition Monitoring
- .
- .
- .
- , ,
.
- .
- .
- .
-
.
- .
-
) O/H( .
-
.
- .
- Shut Down .
- , .
- .
- .
- .
.
Condition Monitoring
- .Vibration Monitoring&Analysis
- .Oil Analysis
- .Corrosion Monitoring
- .Thermography
- ..Noise Analysis
- .Process Monitoring
- ..Performance Monitoring
- .Visual Inspection
.
Condition Monitoring
- .
- .Monitoring
- ..
- .Acceptable Limits
- . Machine Baseline Measurment
- . Condition Measurment
- . Data Collection
- .Data Recording
- .
- . Trend Analysis
- . Condition Analysis
- . Fault Ditection
- . Fault Correction
- ) ( .
Condition Monitoring
:
Condition Monitoring
- .
- .
- .
- .
- .
- .
- .
- .
- .
.
Computerized Maintenance Management System
........ .
Condition Monitoring
...... .
-
.
-
.
-
.
.
- Machine Base Line
.
Alignment
.
- .
-
.
.
-
.
-
.
.
:
- On Line Condition Monitoring
- Off Line Condition Monitoring
Off Line Condition Monitoring On Line
)
( .
.
On Line Condition Monitoring
.
On Line
.
.
Energize .
- .
- .
- .
- .
.
- .
- .
-
-
.
- Stud Bolt .
- .
-
, ..........
- .
- ) ( .
- .
- .
- .
- .
- .
- Gear Coupling.
- .Pipe Stress
- ...
Set-Spring Support Or Hanger .
- Setting Safety Valve
Alignment - .
-
-
.
- .
- .
- .Flushing
- .
-- Screw Lock Nut Lock
Washer...
-- ....
.......... .
- Hub Spigot
Spacer .......
- Deflector .
- Oil Ring
.Oiltrowel
- Bolt& Nut Stud Bolt .
- .
- Pressure Guage Tem.
GuageTransmiterPressure SwitchTempreture Switch.......
-
- .
) (True V
.
) (Axial Movement
.
) (
.
)(
) (
. Axial Movement
.
3
.
4
3
8
) (
:
.
.
Horizantally Split Casing
.
.
.
.
- Misalignment
- ) (.
- .
- .
- .S urge
- .
- .
- .
- Carbon Ring
.
- .
- .
- ) (.
- .
- .Shroud
- .
- .
- .
- .
- .
- .
- Base Plate
Distortion .
- .
- .
- .
- MisAlignment .
- .
-- .
- .
-
Spacer.........
- .
- .
- .Pipe Stress
- Bearing Clamp
- .
Alignmment
- . Pipe Stress
- Hanger Expansion Joint
.
-
- .
- Base Plate .
- Center Line .
Shut Down Alarm
-
-
- DP .Lube Oil&Seal Oil
-
-
- Lube Oil&Seal Oil
-
-
- )Driver (......
- Reservoir
- Reservoir
-
- Seal Oil
- Seal Oil
-
-
- Top Tank Out Put
Screw Compressors
.
.
)( Timming Gear
.
.
Clearance
.......
.
.
:
Oil Free Compressor
- Oil Compressor
) (
Mesh
.
Screw Compressors
-
) (
.
- )
Battery Fly Valve
(
Over
Load )
(
-
) (
Vent) (Anti Surge
On-Off
.........
.
LP
HP Screw
MaleFemale
. Male Rotor Lobe
Female Rotor
.
Driven Gear
.
Air
Seal
.
Vent .
Vent .
Air Filter
Intake
Silencer
Outlet
Valve
Check
Aftercooler .
.
Single Stage
.
.
. )(LP-HP
) (
)
(
.
LP
Intercooler HP .
Unload
) (.
.....
.
Valve
Safety
Oil System
Timing
Gear Drive Gear
Gear Pump ......
Gear Casing
Drive Shaft Gear Casing
.
Bypass Valve
Sump
) (
.
Loading
Unloader. ) (
.
Low Oil
Pressure Alarm/ Shut DownHigh Oil Tempreture Shut Down
.
Cooling Water System
Cooling Water
:
- Jacket Cooling
.
- Bleed-Off Cooler.
- HP
.
.
Jacket Cooling
.
120mg/lit .
Condensate Drain
After Cooler Moisture Trap
Drain Receiver Float Valve
.
.
Loaded Operation
Unloader
) Selector Switch
(
Unloader Piston
Unloader Valve.
:
- )( On-Off
Selector Switch .
-
Air Pressure Switch
-
.
Load&Unload
Inlet Valve Setting
Unloading
Unloaded Operation
Unloading Pressure
Air Pressure SwitchDe-energized Y1
Shuttle Valve
)
( Unloader Piston )
( Unloading Valve Unloading Valve
Bleed-Off Cooler
Check
Valve .
Unload .
Unloader Piston
Switching Valve) (
.
Loading Pressure
.
Toggle Switch Unload.
Unload )( . Loading
Pressure
Energized 10
PlungerShuttle Valve Plunger5
.
Switching Valve Inter Cooler
LP Unloader Piston
. Switching Valve )
Unloader Piston (.
TV Unloader Valve
Check Valve .
Unloading Valve )(
Control&Fault Indicator
:
- .
- .
Over Load- .
- .LP
- .HP
-
Compression Starting
- .
-Toggle Switch Load :
- )
(.
- Aftercooler
.
) (
- .
- . Log Sheet
- .
- .Load&Unloading Pressure
- Running Time.Loading Time
- ) (.
- .
- )(
- .
- .
- .
- .
- )(
- .
- .Breathing Extension Pipe
- )(
- .
- .
- Float Valve .Drain Receiver
- .
- .Unloader Piston
- .Unloader Cylinder
- .
- .
- Safety Valve.Relief Valve
- .Shut Down
- .
- .
- .
- .
- Alignment.
- .Flexible Coupling
.
.
-
) (.
- .
- .
- Oil Pressure Shut Down Switch .
- )Delayed Loading Trip (
.
- Toggle Switch Load
.
) (.
- Pre-set Loading Pressure Air
Pressuer Switch .
) (.
) (Out Of Order.Air Pressure Switch-
- .
- .
- .
- .
- Breather Pipe
) ( .
-
-
- .
- .
- Vaccum Gauge
- .Vaccum Gauge
- .
- .
- .
-
) LP (
-
.
-- Bleed-Off Cooler
) Bleed-Off Cooler,
(.
- HP- Element LP-Element.
- Setting .
-
) HP (.
- .
- .
- .
Setting- .
- .
- ) (
) (.
- Check
Valve .Bleed-Off Cooler
-
) Intercooler
(.
- O-Ring
) (
.
) (.
-
- .
- .Float Valve
- Intercooler
- .
- Relief Valve.
- LP.HP
- IntercoolerUnloader Cylinder
) (
)Unloading Valve ( .
- .
- Intercooler
.
- .
- .
- ) (.
-
- .
- .
Setting- .
- )(.
Surge
.
.:
- Load.
- .
- Blow off . Plant
.
) ( Blow off
Setting :
- 1pi % .
- 4pi % .
- 1sv 2sv Energize
1vc 2vc Plant
.
Surge
1sv Energize .
Intermitent Control
3ss .
Blow Off
Off
On .
Blow Off ) ( 1sv ) ( 2sv
. Signal ) ( 1sv , 2sv
) (3 Vent .
) (
0
Control Panel . Setting
*
. :
Proportional Band -
Rest Rate Responses -
Lc Pc Sc Plant
.
%
Proportional Band
0.05 Minutes / Repeat .
) ( 1PR ) ( 1PI
.
) ( 3PR Surge .
Surge
.
: .
LC Load .
Load .
Electrical Control System
.
Tripping .
Annunciator
Shut Down
Alarm Group
1-1
1-2
1PS ) ( Ecr
) 6cr .
) ( 1TAS .
2-1
) ( 2TAS .
2-2
) ( 3TAS .
3-1
) ( 4TAS .
3-2
V M - AR
N.O ) ( Customer
Vibration Monitor
Shut down ) ( VM DR
De-energize ) 12 ( CR ) ( Point 3 s
Trip .