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RESUME

DHEERAJ KUMAR
MAILING ADDRESS
H.NO.- 5929 SECTOR - 03 BALLABHGARH FARIDABAD E-mail:dheeraj.gehlot@yahoo.com dkdheeraj1@gmail.com Mob: 8860460595, 9310328942

Mob-8860460595
PERMANENT ADDRESS

Gaurav Medical Store, Shivala Road Hasanpur, Post-Hasanpur(244241)

Professional Exposures:

PPAP, FMEA, Internal Quality Audits, Process Control,SPC, MSA, Handling Cust. Complaint

Total Working Experience : Professional Qualification

5.4 YEARS

B.Tech in Mechanical Engineering with 71% in 2002~2006 from UP Technical University Lucknow(U.P)

Present Company Profile :


ECOCAT INDIA PVT. LTD.Is Finland based MNC and (ISO/TS-16949:2008 Certified company) it is manufacturing catalytic Converter for various OEM GENRAL MOTOR, MAHINDRA & MAHINDRA ,EICHER ,ASHOK LEYLAND, ECOCAT FINLAND ,TATA MOTOR , etc.

RESPONSIBILITY: Prepare Procedure & Formats as per ISO/TS-16949:2008 requirements. Implementation of Quality system as per ISO/ TS-16949 :2008 Implementation, maintained & continual improvement in OHSAS &
EMS.

Efforts to reduced or minimized risk to employees & their interested


parties

Interacting with the customer regarding any complaint, concern,


queries and when ever they required any information. providing critical feedback on improvements.

Assessing the customer feedback, evaluating areas of improvements &


Conduct Product Audit, Process Audit, System audit, Manufacturing Process Qualification, Fixture Validation, SPC for SC Char. Gauge & Instument calibration. from the customer to attend complaint and discussed about corrective action to avoid in future.

Visit to the Customer, whenever we received any complaint/concern

Conduct Supplier PPAP, Supplier system Audit, Supplier Selection, Supplier up gradation. Handling supplier quality issue and Received CAPA report.

Prepare & Submitted Customer PPAP documents, Customer specific requirements, PIST, PIPC etc. Handling inhouse quality problem & take corrective action, Red Bin analysis , Training to QA team. Prepare Product testing plan, IQA Plan, MSA Plan, Product Audit Plan, Process Audit Plan. Fixture Validation Plan, Calibration Plan, Product Layout inspection Plan, Plan for review PFC, PFMEA, Control Plan of all product. Standard, Packing Standard, Product & Process control sheet, Machine work instruction, Instrument work instruction, Operator work instruction. Prepare Supplier quality Rating Trend, In house line rejection trend, Customer complaints trend, Incoming rejection PPM trend, Final inspection rejection tread , rework % trend, Coated & Uncoated foil rejection % . team.

Prepare Incoming child parts inspection Std. Final inspection Std., PDI

Adept at representing QA in C.F.T for new product development (APQP) Follow up in getting the PSW Signoffs & PPAP approvals from
customers for new products

Collect MRM data from all departments and prepare monthly MRM presentation Prepare QCD target, Supplier Debit note to supplier for line rejection,

PROFESSIONAL ACHIEVEMENT
30 Lac/year saving to company by developing shell from sheet and avoiding polishing on shell.

Designation:
Working as Sr. Engineer-Customer Support/Process QA from March-2008 up to till Date.

Previous Company Profile :


IMPERIAL AUTO IDUSTRIES LTD. FARIDABAD (AN ISO/TS - 16949: 2002 & ISO 14001) Certified company. Company is one of the leading manufacturer in automotive tubes & Hosing in ready to fit condition. The product range of the company Primarily comprises of : Fuel and fuel return lines, Brake Tubes,Fuel

injection pipes for Automotive and locomotive applications Hoses for brake and hydraulic systems and structural automotive Fabricated tubes. Some of the customer of IAIL are : Cummins India Limited, M.U.L,Hyundai Motors Limited, Tata Cummins Limited, International Truck and Engine Corporation, Telco (Passenger cars manufacturers) Tata engineering and locomotive ltd. Mahindra & Mahindra ltd. Escorts ltd., J.C.B (Tractor division), kirloskar oil engines ltd. Swaraj engines ltd. New Holland tractors ltd. Government , railways And various defence vehicle (Arjun tanks)production establishments.

Designation:
Working as Engineer-Customer Support/Process QA from 2006 up to March2008..

Responsibility ( Q.A)

To conduct product quality audit and Layout inspection. Statistical techniques application and carrying out process capabilities Studies. Customer returned product analysis and corrective action. Responsible to ensure that QMS (Control Plan, FMEA,PFC, work Instructions etc ) are followed in the production. Responsible for PPAP documentation and records. Authorize to stop the production if necessary to correct the quality Problems To coordinate with Engg &Dev. Deptt for APQP, . Responsible to analyze various quality data (monthly rejection ,PPM Trend, capability trends, etc) with a view of problem solving. To work towards customer satisfaction by keeping customer in focus.

CONVERSANT WITH:
POKE-YOKE(Error proofing), Kanban,KAIZEN, 5S, Problem solving process, 7QC Tools,.
ATTENDED TRAININGS PROGGRAM:

I have attended following training program Internal Auditor of -TS16949:2002 (3days) by TQMI Awareness Training of ISO14001:2004 & OHSAS-18001:2007 (3days) by TQMI. Awareness Training of ISO/TS:16949-2002(2days) by TQMI PPAP-4th edition (2 days) by TQMI SPC (01 day) by TQMI MSA (01day) by MR PFMEA (Process failure mode effect analysis) by TQMI APQP (Advanced product quality planning) by TQMI Toyota Production System by HSPC

PERSONAL DETAILS:
DATE OF BIRTH MARITAL STATUS LANGUAGE KNOWN NATIONALITY CURRENT CTC EXPECTEDCTC DATE: PLACE: FARIDABAD 02 JUNE 1984 SINGLE HINDI, ENGLISH INDIAN 35,000 Negotiable.

( DHEERAJ KUMAR)