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Gas Distribution Network Monitoring

Services and product catalog

CoNteNt
CASON Services for Gas overview GAS AMR Automatic Meter Reading for large gas consumers Gas AMR service details Reports Values DIWICON-G Products overview DIWICON-G Products Software DIWICON SILVER CLOUD for GAS DW 9200 -SCADA -GAS AMR DIWICON SimSim AMI for GAS DW 9600 DIWICON SimSim Mobile and DIWICON Silver Cloud Mobile Communication devices ALADDIN JINN Field sensors and transmitters DW 63 GEx DW 85 GEx DW 115 GEx Company DIWICON Gas industry clients

CASON ServiCeS fOr GAS Overview

CASoN ServiCeS for GAS overview


Services for improving operation of natural gas distribution networks Since the implementation of liberalized natural gas market policy in Europe, CASON has been helping major regional natural gas distribution companies both to comply with the new regulations and to modernize their data collection and network management systems. The core capability of the DIWICON technology to offer wide area wireless communication with industrial levels of reliability is the reason it has been chosen by major regional natural gas distribution companies.

CASoN GAS AMr ServiCe for LArGe CoNSuMerS

GAS AMr ServiCe DetAilS


Billing and customer care

GAS AMr ServiCe DetAiLS


Corrector data by hour
Corrected Volume Uncorrected volume Pressure Temperature Flow rate Corrector timestamp Error register Corrector state (OK / NOK) Service elements, example reports and screens Raw data supplied by the system

CASoN Service Management and billing CASoN Service Supervisor

Measured data
Upstream pressure Downstream pressure Valve position Intrusion alarm Lamp temperature Filter status Feeding correctors from the CASON field device (SOL)

CuStoMer

Daily reports Processed Personalized data Local configuration server Remote service Processed Impersonal data CASoN worldwide Cloud Service On-Line data GSM / GPrS Communication Network Field service Service order CASoN remote and field Service

CSN field Devices Raw field data Customers Gas transfer and Pressure regulation Stations

repOrtS

rePortS
Consumption report for billing Disturbed measurements report Consumers behaviour report (min, max, average, variance) Distribution events report Pressure stability reports (avg, min, max, variance) Corrector status report (OK / NOK / Disturbed) Filter status report Consumtion forecast report (nomination) Consumption behaviour change report (monthly) Consumer feedback report (allocation / compared with nomination) Gas supplier (high pressure transporter) feedback report System supervision report (availability, data losses...)

GAS AMr vAlueS


Fully automatic billing for large consumers Bills can be sent two weeks earlier compared to manual method Strict control over gas supply contract execution related to consumption peeks Continuous feedback increases service quality and reduces complains Early action to solve disturbed measurements and defectivemeasurements Early action to ensure system balance andspot out defective pressure regulators Immediate or early intervention in case of intrusion in stations, pipeline ruptures and pressure drops Early action in case of filter blocking or safety valve closing Optimized gas acquisition and storage Confidence and safety then distribution system is continuously supervised by specialists Easy localisation of the system elements with high operation instability

GAS AMr vALueS


Distribution network monitoring Fastreaction in critical cases Documented distribution system operation Early detection of missing data and possibility to complete with manually collected data Saving a large amount of manual nomination processing, and automatic nomination control Possibility to locally extend the system and integrate it with other applications Data security: Customers sensible data will bestored locally. Short answer time. Data safety: History data can be exported to external storage in ordervto avoid dataloss. Monitoring supply (High pressure transportation) performance Field gas correctors become care free and the value of the batteries is saved Protection of customers assets. Fast action incase of theft, sabotage or terrorist attack

DiwiCON-G SySteM exAMple

DiwiCoN-G ProDuCtS overview


DIWICON-G products and solutions for natural gas distribution network management DIWICON-G flexibly meets the challenges of the gas industry. It can easily exchange data between the gas market participants while supporting the technical and cost accounting management. All of CASONs DIWICON-G field products are explosion-proof, ATEX certified and are easy to implement with cost-effective investment and low operation costs. No power supply or wired communication networks are required.

DiwiCON-G prODuCtS Overview

DiwiCoN-G ProDuCtS overview


DIWICON-G products are grouped the following way: Software DIWICON SILVER CLOUD for GAS DW 9200 - SCADA - GAS AMR DIWICON SimSim AMI for GAS DW 9600 DIWICON SimSim Mobile and DIWICON Silver Cloud Mobile Communication devices ALADDIN product variations JINN - DW 630 GEx Field sensors and transmitters ExPos - DW 63 GEx GasDetective - DW 85 GEx ExPressure -DW 115 GEx Competitive Software Advantages: Cutting edge web-based user interface Prepared for operating in the Cloud Standard interfaces to other systems Multi-functional mobile interface Competitive Hardware Advantages: Autonomous operation - no power or communication lines are required Redundant, event-based communication - for the highest availability Multi-power sources possibilities - to be flexible Micro energy consumption - for long time operation

SoftwAre overview
CASONs software development team brings to life complex software systems which facilitate users needs for fast, efficient, and productive operation. Over the years CASON has developed several excise tax settlement and integrated information systems for the oil industry as well as consumption prediction and management systems for the natural gas distribution industry.

There are two types of softwares:


DIWICON Silver Cloud for Gas (DW 9200) SCADA (SCADA) GAS AMR (Silver Cloud) DIWICON SimSim AMI for Gas (DW 9600) Gas AMI (SimSim)

DiwiCON Silver ClOuD fOr GAS - Dw 9200

DiwiCoN SiLver CLouD - Dw 9200 APPLiCAtioN StruCture


DW 9200 SCADA obtains the necessary data stored in the SQL database. Demands can be received through a webpage, e-mail, in a document or by SMS. Due to its fully automatic and wide-ranging configuration options, it can attend the required tasks without human intervention.

AMr
Alarms & Events Statistics Timeline POD selector Map view Process display Virtual devices Trends Profiles POD Profiles Group Profiles AMR Reports (subscr.) System status Availability Communication Batteries -Pivot Servers Installation support AMR Documents

GMS*
PODs Groups Schedules* Balances* GMS Reports* SAP integration Cons. data import GMS Documents*

GASiS*
GASIS Reports GASIS Documents

Management
Localization User management Master data PODs Correctors DW Devices Help library SW Modules Integration interface SAP Integration setup Data replacement Application setup System documents On-line mode Virtual Devices Mass setup Custom Reports Process Display Editor

DiwiCON SiMSiM AMi fOr GAS - Dw 9600

DiwiCoN SiMSiM AMi for GAS - Dw 9600


DIWICON SimSim AMI is an Advanced Metering Infrastructure solution for big utility companies working in the field of water, gas and electricity sector. Our devices are collecting consumption data to analyze consumer behavior, support data for billing and to provide last mile balance for detection of infrastructural failures and sabotages. SimSim AMI also provides feedback to consumers on their consumption to form their behavior and make them more conscious on their energy usage. The new DIWICON SimSim AMI user interface is a web based application for gas distribution related information offered by DIWICON field devices just like measured volume and pressure. The central server application is able to collect and store data from the DIWICON field devices and provides it to the connected clients.

SiMSiM MObile AND Silver ClOuD MObile

SiMSiM MobiLe AND SiLver CLouD MobiLe


With the SimSim Mobile and Silver Cloud Mobile softwares your remote presence is guaranteed. With CASONs SimSim Mobile and Silver Cloud Mobile softwares you transform your meters into intelligent tools. DIWICON SimSim Mobile and DIWICON Silver Cloud Mobile offers you access through your smart phone to check your utility meters: Consumption trends Billing information Alarms Communication reports Installation support Your data is displayed by lists, by tables, and trend diagrams.

fieLD CoMMuNiCAtioN DeviCeS

AlADDiN

ALADDiN exPLoSioN-Proof fieLD CoNtroLLer


Multifunctional, wireless data acquisition device (RTU) for the oil and gas industry. The worlds first device to apply redundant industrial GPRS (iGPRS) communication. Competitive Advantages Long term stand alone operation Solar powered Industrial availability Redundant GPRS communication Real-time technology monitoring Event-based communication Pressure tight explosion-proof (EX d) protection ATEX and GOST certified GSM antenna in Zone 1 Outdoor operation in extreme conditions IP65 protection It collects in real time Zero maintenance costs Consumption data from correctors Pressure Flow rate Valve position Filter status Oil & Gas Applications Redundant GPRS communication Internal power supply Explosion-proof Easy installation (15 minutes) Pipeline network monitoring Custody transfer Automatic meter reading Wellhead monitoring

AlADDiN prODuCt vAriAtiONS

ALADDiN teChNiCAL DetAiLS


Power Supply Inbuilt new generation solar cell No power lines Stand alone operation Long life LiFePO4 rechargeable battery Long life, high capacity LiSOCl2 backup battery Communication Wireless communication Software features Direct process interface Large local flash memory (16 Mbit) Automatic data recoveryup to 64 000 records Black box function (up to several years) Pressure register function Connects to standard DIWICON systems Open protocol Full remote management Remote configuration Remote firmware upgrade Diagnostic functions - On board temperature monitoring - Backup and buffer battery voltage monitoring - GSM signal strength - Communication statistics Precise time synchronization Event and time based communication optional features Optional presence sensor (door opening) Movement detection Optional 5V external supply Optional OPC interface Optional cathodic protection monitoring Connects to up to 4 correctors simultaneously (with DW 42 MUX) Optional external solar cell connectivity Wide range of compatible correctors Special accessories

Dw 518-1 SoL
1 line skid AMr application

Dw 602-1 SoL
1 line skid AMr & SCADA application

1 line skid AMr & extended SCADA application

Dw 628-1 SoL

Dw 518-2 SoL
2 lines skid AMr application

Dw 602-2 SoL
2 lines skid AMr & SCADA application

2 lines skid AMr & extended SCADA application

Dw 628-2 SoL

Redundant GPRS No communication lines Serial port for corrector communication Inbuilt high gain antenna GSM antenna in Zone Design Fast and easy installation

Dw 518-4 SoL
4 lines skid AMr application

Dw 602-4 SoL
4 lines skid AMr & SCADA application

4 lines skid AMr & extended SCADA application

Dw 628-4 SoL

Robust industrial housing Explosion-proof Zone ATEX certified (Ex d) Compact design IP 65 Protection

JiNN - Dw 630 Gex

JiNN exPLoSioN-Proof fieLD CoNtroLLer with eNhANCeD fuNCtioN


Jinn is an explosion-proof field controller with dual SIM card GPRS communication for data acquisition and remote control of industrial field equipment, such as natural gas transfer stations and wells. It is a cost-effective solution in which a single Jinn device can manage up to 4 flow computers. New features have been developed for the Jinn to increase its flexibility and compatibility with existing technology such as the ability to actuate control valves. Optional accessories include magnetic position sensors, pressure transmitters, motion detector and a methane gas detector as well as a standard 4 -20 mA transmitter and Pt -100 temperature sensor.

OPERATION
Communication wires are unnecessary Does not require external power Installation is fast and simple Long operating lifetime using internal batteries Enables on-line remote control All-in-one compact design Maintenance-free operation Complete remote management

SETTINGS
Redundant iGPRS communication Optimized event-based data transfer between the field and the center Connectible to popular flow meters Isolated serial RS232 port with multiplexing capability to connect up to 4 flow meters

GAS NetwOrk SuperviSiON SySteM

JiNN teChNiCAL DetAiLS


teChNiCAL DAtA
Power Supply Communication Number of inputs 3.6 VDC internal Li battery pack, 12 VDC to 35 VDC external (i.e. photo voltaic charger) GPRS based modem 8 channels, analog/digital, 1 general 4-20 mA (passive) 1 Pt -100 temperature sensor II2 G EEx d ia IIB T6 - 40C to +60C - 40C to +80C 4 channels digital, 1 general 4 - 20 mA (passive) Isolated RS232 port

Dispatcher

User / Clients

GAS Provider

Ex protection Operational temperature Storage temperature Number of outputs Wired interconnection

ERP Interface

Internet / Intranet

GPRS Connection

APPLICATION
The compact design allows its use in any industrial setting. It can be used both indoors and outdoors due to its IP67 protection. The wide variety of the external connections makes its use suitable in any wide area system such as gas or water distribution. It is resistant to dust and fumes so it can be used in explosion hazard zones (Zone 1 or 2).

Leased line

GSM Network

GAS Provider

DIWICON Server

JiNN uNDer extreMe CONDitiONS

JiNN feAtureS & fuNCtioNS


From the Russian winter (-40 C) till the hot desert (+60 C), you can use and operate Casons Jinn. FEATURES
Managing 4 flow computers via isolated serial port 4 remotely controllable digital outputs 8 configurable analog / digital inputs Optional magnetic position sensors Optional pressure transmitters Optional motion detector Optional methane gas detector

FUNCTIONS
iGPRS communication SIM redundancy Complete remote management Internal power supply Compact, explosion-proof design ATEX and GOST certification

fieLD SeNSorS AND trANSMitterS

expOSDw 63 Gex

exPoS MAGNetiC PoSitioN SeNSor


The device was designed to sense position changes occurring in industrial applications. Its compact size is an ideal solution for natural gas industry processes. The sensor has an enhanced safety cable leader which takes into consideration the requirements of products used in explosion hazard environments. A built-in reed relay switch excludes any possibility of failure. FEATURES
Reed relay contact element High-sensitivity Magnetic operation

OPERATION
Normal open design Position signal

INDUSTRIAL DESIGN
Certificate free Ex component IP67 design (IEC 529 conform) Lengthened cable Screw-in installation

exPoS teChNiCAL DetAiLS


OPERATION
The switch unit within the product is a reed relay which is open in its normal state. A magnet closely positioned to it will create a magnetic field which closes the reed relay causing a short circuit signal within the device. If the magnet is moved, the magnetic field is lost and the reed relay is opened thus breaking the circuit.

ELECTRICAL PROTECTION
The product is sealed air tight with a poured resin, thereby protecting the contact element and the cable from all types of environmental damage. The detector is categorized IP67 electrical protection according to the IEC 529.

MECHANICAL INSTALLATION
The device can be mounted in several ways. The detector can be screwed into the desired position with accompanied by the two counter nuts. This solution is only recommended when the detector does not need to be frequently moved or if the other end of the cable is not fixed in position. The other option is mounting it in a hole in a metal plate with the two counter nuts.

FUNCTIONAL DISTANCES
Correct installation is critical to proper functioning. The magnetic field and geometric extension vary depending on the properties of the magnet used. From an operational standpoint two measurements are important. The first is the distance between the magnet and the sensor, known as the detector distance. The second is the distance between the axis of the detector and the center point of the magnetic field, known as the operational eccentricity. The recommended detector distance is 10mm. If there is no eccentricity, the field lines of the magnet do not close and a magnetic field is not produced.

MAGNET
A magnet is necessary for the sensor to function. The minimum size of the magnet used depends on its type. The sensor will function with magnets of any material. A Ferrite magnet should be at least NA204 in size while neodymium and AlNiCo magnets should be NA120.5. Circular magnets are preferred for operation with the detector. The detector is shipped with a magnet.

APPLICATION
The sensor has an enhanced safety cable leader which takes into consideration the requirements of products used in explosion hazard environments. It also has intrinsic safety circuitry.

GAS DeteCtiveDw 85 Gex

GAS DeteCtive exPLoSioN-Proof GAS DeteCtor


The GAS DETECTIVE gas sensor offers technical safety protection at industrial facilities, pharmaceutical plants, and oil and gas industry sites. It has been designed to be safely used in explosion hazard zones. The sensor is equipped with a voltage outputand is primarily optimized to detect gas in closed areas. FEATURES Measurement of gas concentrations on air, in closed areas Optimized for the detection of methane, butane, ethanol, and hydrogen Short reaction time Fast signal reception Voltage output SPECIAL CHARATERISTICS Explosion-proof design Compact construction Corrosion resistant INDUSTRIAL DESIGN Operational temperature range: -35C to+60C Protection: IP65 (IEC 529 conform) ATEX certification

fASt DeteCtiON

GAS DeteCtive teChNiCAL DetAiLS


THE DETECTION PROCESS
When the semiconductor is heated, an electrical current is produced at its particle limit. If this takes place in the presence of clean air (free of dangerous gases), the oxygen in the air absorbs the freed electrons on the surface of the semiconductor. This creates a potential barrier and increases the electrical resistance. If the sensor comes into contact with reduction gases, the gas molecules absorb on the semiconductor which results in oxidation. The oxidation reduces the potential barrier, and thus also the electrical resistance. This process depends greatly on the material composition of the semiconductor used and the catalytic temperature applied. The GasDetective - DW 85 GEx is optimized especially for the detection of methane, butane,ethanol, and hydrogen.

ELECTRONIC OPERATION
The signal processing and control unit makes use of the rise and fall in the electrical resistance described above. The signal is produced on a comparator using a resistor bridge. One branch of the resistor bridge is used for temperature compensation. The other branch is sensitive to the measured gases. The resulting signal reflects the gas concentration independent of temperature.

INSTALLATION
The sensor may only be installed and operated horizontally or vertically with the sinter steel filter facing outwards or downwards. If this is not the case, the device will not operate properly, resulting in dangerous gas concentration levels, which will not be registered as such because of the improper installation.

ex preSSureDw 115 Gex

ex PreSSure MiCro-CoNSuMPtioN exPLoSioNProof PreSSure trANSMitter


The ExPressure has been otpimized primarily to perform various technological pressure measurements and for leak detection. The pressure transmitters are typically used in the oil, gas, and chemical industries. SPECIAL CHARACTERISTICS
High fluctuation sensitivity Ultrafast reaction High resolution Micro consumption

INDUSTRIAL DESIGN
IP68 design (IEC 529 conform) Operational temperature range: -35C to +60C Numerous mechanical connections

GENERAL CHARACTERISTICS
30 mbar to 200 bar pressure range Precision: 0.5% ATEX certification Absolute pressure measurement Relative pressure measurement

OUTPUTS
Symmetric voltage output Asymmetric voltage output

fASt reACtiON tiMe iN CHANGeS iN preSSure

exPreSSure teChNiCAL DetAiLS


GENERAL INFORMATION
BACKGROUND The ExPressure - DW 115 GEx product has been optimized primarily to perform various technological pressure measurements such as leak detection in fluid pipelines, where the fast reaction time is a necessary requirement. CASON Engineering has integrated 10 years of experience in operating leak detection systems into the engineering solutions of this product family. The DW 115 GEx pressure transmitters are typically used in the oil, gas, and chemical industries. BENEFITS This third generation pressure transmitter family is characterized by low power consumption and explosion-proof and intrinsic safety design. Another special characteristic is the high resolution and exceptionally fast reaction time to changes in pressure. MECHANICAL DESIGN The DW 115 GEx transmitters are corrosion-proof, making them able to withstand the adverse conditions of nature and of hazardous industrial areas. Silicon casting protects the electronics from moisture and other damage. The product family is available with 3 types of threaded connectors: pipe threading with G 1/4 size, conical pipe threading with NPT 1/4 size, and hollander connection with G 1/8 size.

CASON republiC

CASoN At A GLANCe
CASON is a service provider, producer and supplier of products and technologies for wide area industrial systems. Its core business is specialized in wide area industrial system communication with its main activities being development, manufacturing, and sales of specialized hardware devices. The company is also engaged in industrial data communication products; measurement and process control products; design, installation, and operation of industrial process control, data communication and information systems. Thestrength of CASON is meeting the demands of clients with a high level of quality as well as the flexibility which is guaranteed due to the constant research and development in production to create tailor-made services and solutions for clients. established: 1992 Privately owned employees: 100 Active presence Canada Croatia France Hungary India Mexico Poland Romania Russia Saud Arabia Serbia Spain Ukraine United Arab Emirates USA

Photo: Varga rpd Title: Cason Planet

DiwiCON

DiwiCoN brAND
DIWICON stands for Distributed Intelligence for Wireless Industrial Control.The DIWICON technology is an assortment of hardware products and software modules offering the full range of functions for data acquisition and control needs of complex industrial and business systems spread over large geographic areas. DIWICON eliminates the need for costly, sometimes impossible, wired industrial communication networks and impractical power lines between remote field equipment and the central application server. DIWICON was among the worlds first systems to take real-time GPRS wireless data transfer and enhance it with the reliability, security, and flexibility required by industrial customers. The modular structure, standard interfaces, and web-centric design make DIWICON easy to integrate with leading ERP components and systems such as SAP and Oracle, bridging the gap between brick and mortar infrastructure and back-office systems. On top of integrating with other systems, all of DIWICONs modules, devices, and transmitters are designed and built to seamlessly integrate with all other DIWICON components. why DiwiCoN? No power and communication line Multi power source possibility Event based communication Proprietary technology 8 product family, several solutions Speciality: wide area communication systems Industrial grade availability Autonom operated products

ClieNtS

CASoN GAS iNDuStriAL PArtNerS


eNi - tiGZ e.oN - DDGZ e.oN - KGZ fGZ GAZProM reGioNGAZ GDf SueZ - GZ GDf SueZ - DGZ GDf SueZ Distrigas SuD e.oN - Distrigas Nord MoL GAZProM - MoLDovAGAZ MoSobLGAZ

CASON Engineering Plc. Velencei t 37, H-2030 rd, Hungary tel.: +36 23 522 100, fax: +36 23 522 190, e-mail: sales@cason.hu www.casonplc.com

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