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EFFLUENT TREATMENT PLANT SCHEME FOR TREATMENT OF DAY PALM OIL INDUSTRIAL WASTE WATER

INDEX
SECTION PARTICULARS PAGE NO.

I II III IV V VIII IX

Design Data Process Design Treatment Scheme Civil Units & Works Electro-mechanical Units & Works Standard makes Performance of ETP

2 3 5 6 8 10 11

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SECTION I 1.0. DESIGN DATA


RAW EFFLUENT CHARACTERISTICS :

PARAMETER pH TSS TDS COD BOD 3 days at 27 0C Oil & Grease

UNIT mg/lt. mg/lt. mg /lt. mg /lt. mg /lt.

VALUE 3.0 to 4.0 6000 to 10000 32000 50000 to 60000 20000 to 25000 100

TREATED EFFLUENT CHARACTERISTICS

PARAMETER pH Suspended Solids COD BOD 3 days at 27 0C O&G DESIGN OF ETP PROCESS

UNIT -mg/lt. mg /lt. mg /lt. mg /lt.

VALUE 7.0 to 8.0 < 100 < 250 < 100 < 10

Primary Physical & Chemical Treatment Secondary Biological Treatment

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SECTION II 2.0. PROCESS DESIGN


The process design involves Physico-Chemical and Biological processes. PHYSICAL & CHEMICAL PROCESS Oil Separation Screening Collection & Equalization Neutralization Clarification Drying. BIOLOGICAL PROCESS Anaerobic Digester Bio-Towers One Stage Aeration System One Stage

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SECTION III 3.0.


3.1. 3.2. 3.4.

TREATMENT SCHEME
PRIMARY TREATMENT Screening of Effluent Separation of Oil & Fat with Mechanical automatic scraper mechanism Collection and Equalisation of effluent at Equalisation Tank Neutralisation of effluent at Neutralisation Tank BIOLOGICAL TREATMENT Feeding of effluent to Circular and closed Anaerobic Digester Continuous mixing with Agitator in Anaerobic Digester Removal of major part of organic load at Digester. Instrumentation and safety devises for Anaerobic Digester Bio-Gas Flaring system. Anaerobic System followed by fixed type Bio towers. One Stage Bio-Tower system followed by settling Tank One stage aerobic system. Clarifier mechanism. Biological sludge handling by Sludge Drying Beds. Chlorination INSTRUMENATION Effluent Flow measurement

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SECTION IV 4.0. CIVIL UNITS & WORKS


PARTICULARS Bar Screen Chamber Oil & Fat Separation Tank Collection cum Equalization Tank Neutralization Tank Bio tower Settling Tank Aeration Tank Secondary Clarifier Chlorine Contact Tank Sludge Drying Beds Control panel cum Lab Room Foundations, Earth pits, Piping pedestal supports, Cable trenches etc. Puddle Pipes, Ladders, Railing, Manholes etc. QUANTITY One No. One No. One No. One No. Two Nos One No. One No. One No. One No. Ten Nos One No. Lot

SR. NO. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

13.

Lot

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SECTION V 5.0. ELECTRO-MECHANICAL UNITS & EQUIPMENTS


PARTICULARS QUANTITY

SR. NO.

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0

Bar Screen Oil & Fat Scraper Mechanism Effluent Transfer Pump (1W+1Sb) Air Purging grid-ET & NT Air Blower-ET & NT (1W+1Sb) Chemical Dosing System CSTR Feed Pump (1W+1Sb) CSTR Degassing Tower Lamella Clarifier Sludge Recycling Pump (1W+1Sb) BT Bio fill media BT Distribution Grid Tube deck Media BT Recirculation Pumps(2W+2Sb) Flame Arrestor Pressure Relief Valve 7

One No One No. Two Nos. Lot Two Nos. Two Nos. Two Nos. One No. One No. One No. Two Nos. Lot Two Lots Lot Four Nos Two Nos One No. Sa

18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0 26.0 27.0 28.0 29.0 30.0 31.0 32.0 33.0

Gas Flare Stack Liquid Flow Meter Moisture Trap Air Blower(2W+1Sb) Air Diffusers & Purging Grid Secondary Clarifier Mechanism Bio-sludge recirculation Pumps (1W+1Sb) Chlorine Dosing System Interconnecting Piping & Fittings Electric Control Panel Electrical Cabling Remote Push Button stations Earthing Pressure Pumps Sand Filter Activated Carbon Filter

One No. Two Nos Two Nos Three Nos Lot One No Two Nos. One No. Lot One No. Lot Lot Lot Two Nos One No. One No.

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SECTION VI 6.0

SCOPE OF CLEINT
ETP Roads, plant lighting, Gardening etc. Laboratory set up ETP street internal & external lighting Free Water at one Point for construction Free Power at one Point for construction

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SECTION VIII 8.0. STANDARD MAKES

UNIT/EQUIPMENT Oil & Fat Scraper Mechanism PUMPS Air Blower Dosing Tank Dosing Pump SC Mechanism Bio-fills Pressure Gauges Moisture Trap Gas Flare Stack Liquid Flow Meter Tube deck Media Air Diffusers Cement -53 Grade Steel Waterproof compound Painting Piping & Fittings Electrical Commonest Electrical Cabling Remote Push Buttons

MAKES SAI/Equivalent Johnson/Kirloskar KPT/Everest Syntax/Polycon Positive metering/ SR metering SAI/Equivalent MMaqua/ Cool deck Guru/Equivalent SAI/Equivalent SAI/Equivalent Forbes marshall/ Equivalent MMaqua/ Cool deck Rehau/Equivalent Duncun/ACC/L &T /Penna/Maha Gold SUJANA/Equivalent Fosrock/Equivalent Snowcem/Equivalent Supreme/Finolex/TATA/Jindal L & T /Siemens/Schneider Polycab/Fine cab Technic /Equivalent

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SECTION IX 9.0
9.1.

PERFORMANCE ON THE BASIS OF COD & BOD


RAW EFFLUENT CHARACTERISTICS PARAMETER COD BOD UNIT Mg/lt. Mg/lt. VALUE 60000 25000

9.2.

TREATED EFFLUENT CHARACTERISTICS PARAMETER COD BOD UNIT Mg/lt. Mg/lt. VALUE < 250* < 30

*Refractory organic matter and inorganic TDS may change the value 9.3. STAGE WISE REDUCTION OF BOD S. N. Treatment System % Reduction 1 Raw Effluent a Anaerobic Treatment -80 BOD Mg/Lt. Outlet 25000 5000 1250 37.5 <30*

75 b Aerobic Treatment BT System 97 c Aerobic Treatment ASP System d Tertiary System *Subject to removal of only suspend solids part of BOD.

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