September 1979
NOT ICE
FOREWORD
iii
ABSTRACT
to illustrate
TABLE OF CONTENTS
Page
FOREWORD
ABSTRACT
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xl ix
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CHAPTER 4.
vi
2
3
3
4. 2. 1 . 5
Chemical
a nd
Coagula tion .......................
4. 2 . 1 . 6
Pea k Loads ... .......
4. 2.2
Concentration Propert i es .......
4.2.3 Composit i on and Charac teri stics .............
, . 3 Biological S l udges ...
4. 3 . 1 G e n e r a l Characteristics ....
4. 3 . 2 Activated Sl u dge ..........................
4.3 . 2 . 1 Processes Included
.
4. 3 . 2 . 2 Computi ng Activated Sludge
Production - Dry Weight Basis ,
4
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4.3 . 2 . 3
'.5
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. .. ... ..
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5 . 5.1
Introduction
Theory ........
5 . 5 . 3 System Design Considera t ions
5 . 5 . 3.1 Disc Nozzles .....
5 . 5 . 3 . 2 Imperforate Bask et
5 . 5 . 3 . 3 So l id Bowl Decante r
5 . 5 . 4 Case History . .
5 . 5 . 5 Cos t
5 . 5 . 5 . 1 Capital Cost
..
5 . 5 . 5 . 2 Operati ng and Maint e n a nc e Cost
5 . 6 Miscellaneous Thic k ening Methods
5 . 6 . 1 Elutriation Basin .
5 . 6.2 Secondary Anaerobic Oigesters ...
5 . 6 . 3 Facultative Sludge Lagoons
.
5 . 6 .4 Ul t rafiltration ...
5 . 7 Reference s ....
5 . 5. 2
........
..... .
.. ..
.... .. ... .. .
..
6 . 2 . 6 . 4 Covers ...
6 . 2 . 6 . 5 Piping
6 . 2 . 6 . 6 Cleaning
6 . 2 . 7 En ergyUsage
.
6 . 2 . 8 Cos t s ..
....
......... ......
......
...... .. .....
. ... .. .. .. .. ... ..
.... ..
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...
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6 . 3 . 3 Design Considerations
...
6 . 3 . 3.1 Temperature
.
6.3.3.2 Solids Reduction
.
6.3 . 3 . 3 Oxygen Requirements ..
..
.
6.3 . 3 . 4 Mi x ing . ...
.
6.3.3 . 5 pH Reduction
.. ..
6.3 . 3 . 6 Dewatering
.
6.3.4 Process Performance
.
6 . 3 . 4 . 1 Total Volatile Solids Reduction
6 . 3.4 . 2 Supernatant Quality
.
6 . 3 . 5 Design Example ..... .
.
6 . 3 . 6 Cost .. . ....
. .. ..
6 . 3.6 . 1 Capital Cost
6 . 3.6.2 Operation and MaIntenance Cost
.
..
6. 4 Lime Stabiliza t ion ........
6.4.1 Process Description .
......
....
....
6 . 4.1.1 His t ory .......
...
...
6.4.1.2 Current Status
.
6 .4. 1 . 3 Applicability... .....
.
.
6.4.1. 4 Theory of the Process
..
6.4.2 Design Criteria .-. . .....
.
6 . 4 . 2 . 1 pH and Con t act Time
.
6 . 4 . 2.2 Lime Dosage . .
. ...
6 .4. 3 Process Performance
.
6 . 4 . 3.1 Odor Control ......
..
.
6 . 4 . 3 . 2 Pathogen Red u ction
.....
6 . 4 . 3 . 3 Dewatering and Settling
Characteristics ..
6 .4. 3 . 4 Chemical Characteristics .
6 . 4 . 4 Process Design . .......
6 . 4.4 . 1 Design of Lime Handling F a c i l i t i e s
.
6.4.4.2 Mixing Tank Design .........
6 . 4.5 Costs and Energy Usage ........
6 .4. 5 . 1 Capital and Operating Costs
6.4 . 5.2 Energy Usage . .
...............
..
.........
..
.. .....
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... ...
6. 5 Chlorine Stabilization .
CHAPTER 7 . DISINFECTION
. .
7 . 1 Introduction
.
7 . 2 Pathogenic Organisms
.
7 . 2 . 1 Pathogen Sources
.
7 . 2 . 2 Pa t hogen Ch ar acteris tic s
..
7 . 2 . 2 .1 Viruses
.. ..
7 . 2 . 2 . 2 Bacteria
..
.
7 . 2 . 2 . 3 Parasites. .
..
..
7 . 2 . 2 .4 Fungi
..
7 . 2 . 3 Pathogen Occur r ence in the United St ates
Pathogen Survival Du ri ng Sludge Stabilization
7.3
P r o c e s s e s ..............
7 . 3.1 Pathogen Reduction During Di gestion
.
7.3.1 . 1 V i r u s e s ......
..
7.3.1.2 Bacteria .....
.
7.3.1 . 3 Parasites
.
7 . 3 . 2 Long Term Storage
..
7 . 3 . 3 Chemical Disinfection
.
7.3.3 . 1 Lime
.
7.3.3 . 2 Chlorine
..
.
7.3 . 3 . 3 Other Chemicals
.
Pathogen Su r vival in t he Soil
.
..
..
7 .4. 1 Viruses
7 . 4.2 Bacteria
.....
7 . 4.3 Parasites
.
Potential Human E xposure to Pathogens
Heat Disin fe ction Processes .......
7.6 . 1 Sludge Pasteurization .
.
.
..
7 . 6 . 1 . 1 Process Description
7 . 6 . 1 .2 Current Status
..
7 . 6.1.3 Design Criter i a
..
..
..
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9
,,-,- IS"
,- 16
16
Instrumentation
and
Considerations
............. 77 . 6 . 1 . 5 Energy Impacts ......
77.6 .1. 6 Cost Information ........
77.6 . 1 . 7 Design Exa mple ........... ..
77 . 6.2 Other Heat Processes
.
77 . 6 . 2 . 1 Heat - Conditioning .... . .. . .. ..
77 . 6 . 2 . 2 Heat-Drying
.
77 . 6 . 2 . 3 High Temperature P r o c e s s e s .........
77 . 6 . 2 . 4 Composting ... . . ........
77 . 7 Pathogen Reduction With High-Energy Rad i ation ....
77 . 7 . 1 Reduction of Pathogens i n Sludge Wi t h
Electron Irradia t ion ..........
77 . 7.1.1
Process Descritpion
.
77 . 7 . 1 . 2 Status .... ... ....
77.7.1.3 Design Considerations
.
77. 7. 1 . 4
Inst r umen t ation and Operational
Cons i derations ..............
77 . 7 . 1 . 5 Energy I mpacts ...........
77.7 . 1 . 6
Performance Data ...........
77 . 7 .1. 7 Produc ti on Production and Properties
.
77 . 7 . 1 . 8 Cost I n f o r m a t i o n
.
77 . 7 . 2 Disinfection with Gammer Irradiation . ...
77. 7. 2. 1
Process Description ........
77.7.2.2 Current Status - Liquid Sludge
..
77.7.2.3 Cu rr ent Sta t us - Dried or Composted
Sludqe . . .. . . .
777 . 7.2 . 4 Des i gn Cri t eria
.
7 . 7.2 . 5 Instrumentation and Operational
7Considerations .. .........
77 . 7 . 2 .6 Energy Impacts ........
77.7 . 2 .7 Performance Data .. . ..... ...
77 . 7 . 2.8 Cost Information .... ....
77 . 8 References
7. 6 .1 . 4
xii
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. ........ .. .. .. .......
CHAPTER 9 . DEWATERI NG .. . ....
, . 1 lntroduction ....
...... .. ....
Ultrasonic .
8.11.4
References
.
9 . 2. 2 Drying Lagoon s
.
9. 2 . 2 . 1 Ba sic Conce p t ....
.
9 . 2 . 2 . 2 Desig n Criteri a
.
9 . 2 . 2 . 3 Costs
.
, . 3 Centrifugal Dewat e r i ng Systems ...
.
9 . 3. 1 In t rod u c t i on
9 . 3 . 2 I mperfo r ate Bas k e t
..
9 . 3 . 2 . 1 Pri nc i ples of Opera tion
..
9 . 3 . 2 . 2 Ap plica tion
.......
9. 3 . 2 . 3 Pe r f orm a n c e
.. .
9 . 3 . 2. 4 Case Hi sto ry .....
. .....
9 . 3 . 3 Solid Bowl De c an t e r s
.
9 . 3 . 3 . 1 Appl ic a ti o n
..
9 . 3 . 3 . 2 Performa nc e ....
9 . 3 . 3 . 3 Other Co nsid e r at io n s
filt r ation De watering Sy stems
...
9 . 4 . 1 Int r od u ction .......
..
.
..
.
9 . 4 . 2 Basic Theory
9 . 4 . 3 Fi l ter Aids
..
..
9 .4.4 Vacuum F i lters ...... . . .....
. .
9 . 4 . 4 . 1 Pr i n ciples of Operation
. .
9 . 4 . 4 . 2 Ap p l i cation
. .. .
9.4. 4 . 3 Pe r fo r mance . ..
9 .4.4.4 Other Co nsiderati o n s ...
.
9 . 4 . 4 . 5 Ca se History
..
9 . 4 . 4. 6 Cos t s ...
....
9 . 4 . 5 Belt Fi l t e r Pres s
..
9 .4 . 5 . 4 Ot he r Co nsid erations
9 . 4 . 5 . 5 Des i gn E x a m p l e .. ..
..
9 . 4. 5 . 6 Cos t s ........ . .
9 .4 . 6 Recessed Pl a t e P r essu r e F ilters
9 . 4. 6 . 1 Pri nciples of Ope r a ti o n
9 . 4. 6 . 2 App l ication
..
9 .4. 6 . 3 Pe rf o r mance
.
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....
...
1414 . 3 . 1. 4
1414 . 3 . 2 Rail Transport ........... .
14 . 3 . 2 . 1 Advan t a ges and Disadva n tages
of Rail Transport
.
141414.3.2 . 2 Routes .... .....
Haul
Contracts
......
....
1414 . 3.2 . 3
.
1414 . 3 . 2 . 4 Railcar Supply
il
lary
Fa
cilities
......
...
An
c
1414.3.2.5
1414 . 3 . 2 . 6 Manpower and Energy Requirements ....
Transportat
ion
..............
1414.3 . 3 Barg e
Routes
and
Trans
it
T
i
mes
........
1414 . 3 . 3 . 1
1414 . 3.3 . 2 Haul or System Con tr ac t ing ........
Ba
r
ge
Select
ion
and
Acquisition
.....
1414.3.3 . 3
An
cillary
Faci
l
ities
.
1414 . 3.3. 4
Spill
Preventio
n
a
n
d
Cleanup
.
1414. 3 . 3 . 5
1414 .4 References
14 . 3 . 1.1
14 . 3 . 1.2
..................................... ...
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CHAPTER 16 .
Chapter
17 .
INSTRUMENTATION ............
17 . 1
Introduction
.
17 . 1.1 Pu r poses of Instrumen t ation
.
1 7 .1. 2 Instrumentation Justification and
Design Considerations ................
17 . 2 Measureme n ts .......... ........
17 . 2.1
Level Measurements ............... .
17.2.1 . 1 Bubb l ers ........ . . . . . . . . . ...
17 . 2.1 . 2 Diaphragms
.
17.2.1 . 3 Capacitance T r a n s m i t t e r s ...... ....
17.2 . 1 . 4 Ultrasonic T r a n s m i t t e r s ...........
17.2.1.5 Tape - Supported Floats . . .. .
17 . 2 . 2 Flow Measurements ...... ..
17.2 . 2 .1 Venturi Tubes
..
17.2.2 . 2 Nozzles
.
17.2 . 2 . 3 M a g n e t i c Meters . .....
17.2 . 2 .4 U l t r a s o n i c Meters
.
17.2 . 2 . 5
Doppler Meters
.
17.2 .2. 6 Rotameters ... ........
17 . 2 . 2 . 7
Prope l ler Meters
.
17.2 . 2 . 8
Pitot Tubes
.
17 . 2.2.9 Weirs and Plumes
..
17 . 2 . 2.10 Orifice Pl a t es
..
xxi
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49
Turbine Meters
.
17 - 49
Vortex Meters ...... ..
17 - 50
Positive Displacement
.
17 - 50
Pump and T r ansport Displacemen t
Systems ........
17 - 50
17 . 2 . 3 Pressure Measurement .. .........
17- 50
17 . 2 . 3 . 1 Bourdons or Bellows
.
17 - 51
17 . 2 . 3 . 2 D i a p h r a g m s .. .........
17 - 52
17 . 2 .4 Tempe ratu re Measurements ...........
17- 52
17.2. 4. 1 Resistance Temperature
Detectors (RTDs) . ....
17 - 53
17 . 2 .4. 2 Thermocouples .....
17 - 53
17.2 . 5 We igh t Measurements .. ... . 17 - 5 4
17 . 2 . 5 . 1 Static ........... ....
17 - 5 4
17 . 2 . 5 . 2 Mass Flow
.
17 - 5 4
17 . 2 . 6 Density and Suspended Solids Measurements ..
17- 55
17 . 2 . 6 . 1 Density
.
17- 55
17 . 2 . 6 . 2 Suspended Solids Measurements .....
17- 56
17 . 2 . 7 Time Measurements ...........
17 17 . 2 . 8 Speed Measurements ..............
17 - 51
17 .2. 9 M o i s t u r e Content Measurements ........
17 - 51
17 . 2 . 10 Dissolved Oxygen Measurements
....... 17 - 58
17 . 2 . 11 pH Measurements .. .........
17 - 58
17 . 2.12 Chemical Oxygen Demand Me asurements
17- 59
17 . 2.13 Ammonia Measurements ....
17 - 59
17 . 2.14 Gas Measurement and A n a l y s i s
.
17 - 59
17 . 2 . 14 . 1 Composi t ion Analyzer . 17- 59
17 . 2 . 14 . 2 Calorimeter
.
17 - 60
17 . 2 . 15 Stack Gas Measurements and Analysis ......
1760
17 . 2.16 Odor Measurements ....
17 - 61
17 . 2 . 17 Aerobic Condi t ion Heasurements .......
1761
17 . 2.18 Blanke t Level Measurements ....
1761
17 . 2 . 19 Hydrocarbons and Flammab l e Gas Detectors ....
17- 63
17.2 . 20 Radiation Monitoring ..
17 - 63
17 . 2.21 Machine ry Protec ti on .
1717.2.21.1 Empty Pipe Detectors
.
1717 . 2.21 . 2 Vibrat i on - Acceleration and
17- 64
Displacement Systems .........
17 .2. 21.3 Flow Loss Monitors
.
17- 65
17 . 2.21.4 Overload Devices
.
17- 65
17 . 2 . 21 . 5 Flame Safeguard Equipment ......
1765
17 . 3 Samp l ing Systems ... .. .......
17 - 66
17 .4 Operator Interface .............
17 - 61
17 . 4.1 Location . ......... ............
1761
17 . 4 . 2 Indicator Boards
.
17- 68
17.5 References ...
17- 68
"
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18 18 18 -
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1
1
2
Perspective
.
Pr i ncip l es and Design Criteria fo r
Applying Wastewater Sludge to Land ........
18 . 2.2 . 1 Pr e liminary Planning
.
18 . 2 . 2 . 2 Site selec t ion
.
18 . 2 . 2 . 3 Process Design
.
18 . 2.2 .4 Facilities Design
.
18 . 2 . 2 . 5 Facil i ty Management , Opera t io n s,
and Monitoring
....... . ......
1 8 . 3 Sludge as an Ene r gy Sour ce ...............
1 8 . 3 . 1 Perspe c t i ve
.
18 . 3 . 2 Reco very of Energy Fr om Sludge ......
18 . 3 . 2 . 1 Tr e atme nt of Digeste r Gas ..
18 . 3 . 2 . 2 Gas- Bu rni ng Equip ment .............
18 . 3 . 3 . 3 Generators ..................
1 8 . 3.3 Ex amples of Enerqy Recovery
.
18 . 3 . 3 . 1 En ergy Re cove r y From Di gest e r Gas
.
18 . 3 . 3 . 2 Recovery of Ener gy F r om Incinera t or
Flue Gas ..................
18 . 3 .4 Other Facto r s Af f ec ti ng Ilea t Recovery ......
1 8 .4 Other uses of Wastewater So li ds and So l id
By-Products
.
18 . 5 Refere n c e s .......
18 -
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5
6
1818-
18 181818 -
18 18 18 -
7
B
8
9
9
11
15
15
15
18 - 25
18- 34
18 - 35
18 - 3 6
CHAPTER 1 9 .
DISPOSAL TO LAND . . . . . . . . . . . . . . . . . . . . . . .
19 - 1
1 9 . 1 In t rod u ct i on .......................
19- 1
19. 1.1
Reg u latory Agency Guid a nce ....... . . . . . .
19- 1
1 9 . 2 Sludge L a n d f i l l ..... ............
19 - 1
1 9 .2. 1 De fi n i tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 1
1 9 . 2 . 2 Sludge Landfill Me t hods
.
19- 2
..
1 9. 2 . 2 . 1 Slud ge-Only T r e n ch Fi ll
19- 2
19 . 2 . 2.2 Slud ge - Only Ar e a F ill
.
19- 3
19 19 . 2 .2. 3 CO-D isposal with Refuse
.... ... .
5
19 . 2 . 2 .4
Suitability of S l udge for
6
Landf il1i ng ................... 1 9 19 1 9 .2 .3 Pre l iminary Pl a n ning ...
6
19 . 2 . 3 . 1 S l udge Charac t erizat i on
.
19 6
19 8
1 9 . 2 , 3 . 2 Select i o n of a Landfilli ng Method ...
19 . 2 . 3 . 3 S ite Selection ..............
19- B
1 9- 12
1 9 .2.4
Facilit y Desig n ..............
19- 12
19 . 2 . 4 . 1 Regulations
and Stand a r ds .......
19 . 2 .4. 2 Site Characteristics .. .
19 - 13
19- I '
19 . 2. 4 . 3 La ndfill Type a nd Desig n
.
19 . 2 .4.4 A n c i l l a r y Fac il itie s
.
19 - 15
19- 18
19 . 2 .4. 5 Landfill Equipmen t . . . . . . . . . . . . . . . . . . .
1 9 . 2. 4. 6
Flexi bility a nd Reli ab ili t y .........
19 - 18
19 . 2 .4. 7 Expected Performance
.
19 - 19
19- 2O
1 9 . 2 .4. 8 Environmental Impacts .........
19 - 20
19 . 2 . 5 O p e r a t i o n s and Maintenance . . ...........
19 . 2 . 5 . 1 Operations Plan
..
19- 2O
xxi ii
xxiv
21
21
22
22
23
24
24
24
25
2S
25
25
25
25
26
27
27
27
28
28
28
28
28
29
29
29
34
35
37
37
38
38
39
39
39
39
40
50
58
LIST OF TABLES
Number
CHAPTER 3
3- 1
3- 2
3- 3
3-
3-
3- 6
3-
3- 8
3- 9
3-1 0
33-
3-
3- 10
3- 13
3- 2l
26
3- 37
3- 37
) -
3- 38
CHAPTER 4
,- 1
,- 2
.- 3
,-
- 5
- 6
4- 7
4- 8
,- 9
4-1 0
4- 11
4-12
4-13
.-.- ,
.-..-.-.8
11
12
2l
28
30
,- 3333
,-
.-.,.-
34
35
36
40
4- 1 4
4-15
4- 16
4-17
4- 18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4- 26
4-27
Page
P r o g r e s s in Source Control of Toxic
Pollutants ...... .................
Cadmium in Sludge .............
I n c r e a s e d Metals Concentration
D u r i n g Processing ....... .
Aroclor (PCB) 1254 Measurements in Sludge . .
C h l o r i n a t e d Hydrocarbon Pesticides in
Sludge ... .. .... .............
Screening Experience ... ..... ..........
Analyses of Screenings .... ... .....
Methods of Handling Screenings
.
Grit Quantities ... ..............
Sieve Analysis o f G r i t ............
Scum P r o d u c t i o n and P r o p e r t i e s ..... .
Methods of Handling Scum
.
Characteristics of Domestic Septage ..
Metals C o n c e n t r a t i o n s in Solids from T r e a t m e n t
of Combined Sewer Overflows .......
4- 41
4- 42
4- 43
4- 44
444444444-
45
47
49
SO
52
53
57
58
60
4- 62
CHAPTER 5
5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 7
5- 8
5- 9
5-10
5-11
5-12
5- 13
5-14
5- 15
5-
5-
55-
8
9
5 - 10
5- 18
5 - 19
5- 23
5- 24
5- 27
5- 40
5- 43
5-
45
5-
47
5 - SO
5- 52
5- 55
CHAPTER 6
6- 1
6- 2
6- 3
6- 4
6-
6- 6
6- 7
6-
6- e
6-1 0
6- 11
6- 12
6-13
6-14
6-15
6-16
6-17
6 -18
xxvii
6-
6 - 11
6-
17
6- 19
666-
24
25
"
6- 29
6- 31
6 - 33
6 - 37
6- 38
6- 39
6- 40
6-
40
6- 41
6- 47
6-
52
6- 34
6-35
6- 63
6- 79
6- 83
6- 93
6- 94
6-100
6-105
6-1 05
6-109
6 -1 11
6-113
6-114
6-122
6- 123
6 - 133
6- 135
6- 137
CHAPTER 7
7- 1
77-
2
3
7-
7- 5
7- 6
7- 7
xxviii
7-
7-
7-
7-
77-
8
12
7- 14
8- 2
8- 3
8- 4
8- S
8- 6
8- 7
8-
8-
8-10
8-11
8-12
8 - 13
8-14
8 - 15
,- 1
,- 2
, - 3
,- 4
9- SA
9 - 5B
,- ,
8-
8,-
14
8 - 16
8- 16
,,- 23
,,-
II
2S
26
e- 28
8 - 33
8- 36
8- 38
8-
39
8- 41
,,-,-
2
3
7
9
,,-
10
,-,-
11
12
9- 7
9- 8
9- 9
9-10
9-11
9 - 12
9 - 13
9 - 14
9-15
9-16
9- 11
9-1 8
9-19
9-20
9- 21
9- 22
9-23
9-24
9-25
9 - 26
9-27
9-28
9-29
9 - 30
9- 31
Page
Sludge Drying Beds , Labor Re quirements .......
Advantages and Disadvantages of Using Sludge
Dry ing Lagoons ...........
Sludge Drying Lagoons , Labor
Requiremen t s ...............
Advantages and Di sadvantage s of Baske t
Centrifuges ..... ........
Typical Performa nc e Data for an Imperforate
Basket Centrifuge ..... ......
Specific Operati ng Results fo r Imperforate
Bas k et ....... .........
Operating Results for Basket Centrifuge
Dewatedng of Aerobically Diges t ed
Sludge at Burlington , Wisconsi n .............
Advantages and Disadvantages of Solid Bowl
Decanter Centrifuges ...... .
Typical Performance Data for a Solid Bowl
Decan t er Centrifuge .......
Precoat Process Performance on Fine
P a r t i c u l a t e Sludqes ..............
Advantages and Disadvantages of Using Rotary
Drum vacuum Fi l t e rs ...........
Typical Dewatering Performance Data for
Rotary Vacuum Fi lters - Cl oth Media .......
Typical Dewatering Performa n ce Data for
R.otary Va cuum Filters - Coil Media .....
Specific Operating Resul t s of Ro t ary Vacuum
F i lters - Cloth Media . .. ..
Specific Operating Results of Rotary Vacuum
filters - Coil Media
.
Operational Cost for Lakewood, Ohio Vacuum
Filter Operations . .
Advantages and Disadvantages of Belt
Filter Presses .......... . ...........
Typical Dewatering Performance of Belt Filter
Presses . ........ .
Labor Req u i r ements for Belt Filter
Presses . ..... . ..............
Advantages and Disadvantages of Recessed Plate
Pressure Filters ...................
Expected Dewatering Performance for a Typical
Fixed Vo lume Recessed Plate Pressure Filter .
Specific Operating Results of Fixed Volume
Recessed Pl ate Pressure Filters .... .....
Typical Dewatering Performance of a Variable
Volume Recessed Plate Pressure Filter ...
Pressure Fi Itration and Incineration
Operational Cost . .
Performance Resul t s From a Screw Press . .
9- 13
9-
,- "
17
9- 18
,,,-
20
20
22
9- 2J
9- 24
,-
27
9- 28
,-
34
9- 35
,- 35
,,,,,,,,,,-9- 61
36
41
45
48
51
52
56
57
57
65
... ...........
9- 68
CHAPTER 10
10 -
1 0-
22
11-
11-
11-
71
CHAPTER 1 1
11 - 1
11-
11-
11- 4
11-
11 - 6
11- 7
11 -
11 - 9
11 - 10
11-11
11 - 12
11 - 13
11-14
11 - 15
11 - 16
1 1-11
11-1 8
11-19
xx xi
11- 18
11- 21
11- 23
11-
25
11-
31
11- 39
11-
48
11 - 51
11- 51
11- 60
11-
61
1 1-
62
11- 63
1 1-
10
11- 72
11- 77
Number
11-31
11 - 32
CHAPTER 12
11-20
11 - 21
11- 22
11-23
11-24
11-25
11- 26
11-27
11- 28
11-29
11- 30
12- 1
12-
12 - 4
12- 3
12- 6
12 - 6
12- 7
12 - 8
12- 9
11 -
79
11 - 83
11- 91
11 - 99
11- 103
11-118
11- 124
11- 125
11- 130
11-130
11-131
11-133
11-13 4
12-
12- 12
12- 41
12- 43
1212-
46
54
12-
46
12 - 5 0
12-
57
1313-
2
6
CHAPTER 13
13- 1
13- 2
14- 1
14-
14 - 3
14- 4
1 4- 5
14 6
14- 7
14- a
14- 9
14-10
14-11
1 4-12
CHAPTER 1 4
Summarized Calculations for Non-Newtonian
Flow Example Problem .......
Pressure Required to Exceed Yield Stress Example Problem ... ......
Applica t ions for Sludge Pumps ....
Typical Long Pipelines Carrying Unstabilized
Sludged ........ .
Typical Long Pipelines Ca rry ing Diges t ed
Sludge ............. .
Long Pipelines for Unstabilized Sludge :
Additional Locations . ........
Long Pipelines f or Diges t ed Sludge :
Additional Locations ........... ....
Typical Minimum Tank Car Requi r ements .......
Typica l Transit T i mes for Rail r oad
Transportation
.
Manpower Requirements for Railroad
Transport ....... . ..............
Tug Costs for Various Barge Capacit ie s ....
Typical Barge Sizes and Costs .............
13-
14- 11
14- 12
1 4- 30
14 32
1 4-
32
14- 34
14- 34
14- 52
14- 53
14- 54
14- 55
14- 56
CHAPTER 1 5
l5- I
l5- I
15 -
l5 l5-
l5 -
15-
l5- 8
l5- 9
1 5
l5l5- 16
l5 -
24
l5-
33
15- 35
15- 35
lS- 36
15- 37
lS- 39
lS-
xxxiii
LI ST Of TABLES (c on tinued)
Number
15 - 11
15-12
15- 4 4
1 5- 45
CHAPTER 1 6
16 - 1
16- 2
16- 3
16- 4
1 6- 5
16- 6
16 - 7
16- 8
16- 9
1616 -
5
6
16-
16- 10
16 - 11
16- 13
16- 1 4
16 -
15
16- 16
CHAPTER 17
17- 1
17- 2
17- 3
17 - 4
1717 17 17 -
5
6
7
8
17 - 9
17 - 10
17-11
17- 1 2
17-
17 17 -
5
8
17 - 10
17 - 13
17 -
17
1717 1717 17 17 -
22
27
31
32
36
18 -
18-
30
CHAPTER 18
18 - 1
18- 2
x xx iv
19- 1
19 19 19 19-
2
3
4
5
19- 6
19- 7
19- S
19- 9
19 - 10
19-11
19-1 2
1 9-13
19-14
19-15
19-16
19-17
19-18
19-19
19 - 20
xxx v
19- 7
19- 9
19- 15
19- 16
19- 19
19- 21
19- 23
19- 30
19- 3l
19- 33
19- 35
19- 40
19- 43
19- 44
19- 49
19- 51
19- 5.
19- 55
19- 58
19- 59
LtST OF FtGURES
Number
CHAPTER 1
1-
1-
JJ-
CHAPTER 3
J- 1
J- 2
J- J
J- 4
J- 5
J- 6
J-
J- 8
J- 9
3- 10
J- 5
J- 12
J- 14
J-
17
J- 19
J- 22
J- 25
J- 30
CHAPTER 4
4- 1
44-
J
4- 4
4- 5
4- 6
4- 5
.- 6
4- 18
4- 20
4- 26
4- 32
CHAPTER 5
5- 1
5- 2
5- J
5- 4
5- 5
55-
5-
5 - 16
5- 17
5- 11
5- 12
5- 13
5 - 14
5-15
5 - 16
5-17
5-18
5- 19
5-20
5-21
5-22
5-23
5-24
5- 25
5-26
Page
Estimated June 1975 Maintenance Material Cost
For Ci r cular Gravity ThiCkeners ........
Typical Rectangular , Steel Tank , Recycle
Pressu r ization Dissolved Air Flo t a ti on
Thickener , ...............
Float Concentration and Subna t an t Suspended
Solids Versus Solids Loading of a Waste -Ac tivated
Sludge - Wi t hou t Polymers
.
Float Concentra ti on and Subnatant Suspended
Solids Versus Solids Loading of a Waste-Activated
Sludge - wi th Polymers . , ,
Effect of Hydraulic Loading on Performance in
Thickeni ng Waste-Activated Sludge ..........
Float Concent r ation and S u bnatan t Suspended
Solids Versus Air-Solids Ratio With Polymer For
a Waste-Activated
Sludge .........
float Co n centration and Subnatant Suspended
Solids Versus Air-Solids Ratio Witho ut Poly mer
For a Waste-Activated Sludge
.
Annual O&M Man-Hour Requirements - OAF
Thick eners . , .
Annual Power Consumption - Continuous Operating
OAF Thickeners , .
Estimated June 197 5 Maintenance Material Cost For
OAF ThiCkeners .... " ... ,., ..
Typical Disc Nozzle Centrifuge in t he Field ..
Schematic of a Disc Nozzle Centrifuge .......
Typical Di sc Nozzle Pre t reatment Sys t em .....
Effect of Activated Sludge Se ttl eabi lit y on
Capture and Thickening ........
General Schematic of I m p e r f o r a t e Basket
Centrifuge ....................
Relative Influence of One Pocess variab l e as a
Function of Feed Solids Content fo r Imperforate
Basket Centrifuge Holding All Other Process
Variables Constant ...................
Schematic of Typica l Solid Bowl Decanter
Centrifuge ...... .......
Solid Bowl Decanter Cen t rifuge Installation .....
Estimated June 1975 Solid Bowl Decanter
Installation capital Cost ... " . , .......
Annual O&M Requirements
- Solid Bowl Decanter
Centrifuge .......................
Estimated June 1975 Mai nt e nanc e Material Cost for
Solid Bow l Decanter Cen tr ifuge ............
5- 18
5- 2l
5- 25
5- 26
5- 28
5- 29
5-
30
5- 37
5- 3B
5- 39
5- 40
55- 43
41
5-
5- 46
5- 48
5- 50
5- 51
5- 56
5- 58
5- 59
CHAPTER 6
6- 1
6- 2
66-
5
8
6- 3
6-
6- 5
6- 6
6- 7
6- 8
6- 9
6 - 10
6-11
6-12
6 - 13
6-14
6 - 15
6- 16
6-17
6-18
6-1 9
6 - 20
6 - 21
6-22
6-23
6-24
6-25
6-26
6-27
6-28
6- 29
Page
Single- S tag e, High - Rate Anaerobic Digestion
System ........... .....
Flow Diagram for t he Torpey Process .....
Two-Stage , High-Rate Anaerobic Digester
System ....................
Carbon and Nitrogen Balance for a Two - Stage,
High-Rate Digestion System
..
Effect of Recycling Digester Supernatant on the
Suspended Solids Flow Through an Activated
Sludge plant .. ... ......
Anaerobic Contact Process .....
Two - Phase Anaerobic Digestion Process ....
Effec t of SRT on the Relative Breakdown of
Degradable Waste Componen t s and Methane
Production ..... ..
Effect of Temperature and SRT on the Pattern
of Methane Production and Volatile Solids
Breakdown .......
Effec t of Solids Re t en t ion Time and Temperature
on Volatile Solids Reduction in a LaboratoryScale Anaerobic Digester
.
VOlatile Sol i ds Reduction vs Temperature x SRT
for Three Types of Feed Sludges .
Effect of Temperature on Gas Production .....
Relationship Between pH and Bicarbonate
Concentration Near 95F (3S"C)
..
Cylindrical Anaerobic Digestion Tanks
Rectangular Anaerobic Diges ti on Tank .
Egg-Shaped Anaerobic Digestion Tan k at Terminal
Island Trea t ment Plant , Los Angeles
Schematic of the Heat Reservoir System for a
Jacketed Pipe or Spiral Heat E xchanger . ....
Spiral Heat Exchanger Operating Off Secondary
Heat Loop at Sunnyvale , California .
Effect of Solids Concentration on the Raw Sludge
Heating Requirement .............
Circulation Pat t erns Produced by Draft Tube and
Free Gas Lift Mi xer s
.
Draft Tube and Free Gas Lift Pumping Rate ....
Comparison of Lance and Draft Tube Mixing in
Clean Water ..... ..
Effect of Temperature on the Viscosity of
water . ......................
Effect of Solids Concentration and Volatile
Content on the Viscosity of Digesting Sludge ....
Types of Digester Covers . ...
Overall View of Four Digesters with Downes
floating Covers at Sunnyvale , California ...
Typical Digester Supernatant Collection
System ...... .........
xxxviii
6- 9
6- 10
6 - 12
6- 14
"
66- 15
6- 16
6- 21
6- 22
6- 27
6- 28
6- 30
."
66- 43
66- 43
66-
666-
6-
"
"
"
""
"
6- 60
6- 61
66-
"
"
6- 68
6- 32
6- 33
6-34
6- 35
6- 36
6-37
6-38
6-39
6- 4 0
6-41
6- 42
6-43
6- 44
6-45
6-46
6-47
6-48
Page
Digester Drain System . .. . ...
Digester Washwater Cleaning by Cyclonic
Separators, Grit Oewaterers , and Sta t ic Screens
at Los Angeles County Carson Plant ....
Energy Flow Through an Anaerobic Sludge Di gestion
System . ......
Construction Costs for Anaerobic Di gestion
Systems . .. .......
Operating , Maintenance , and E n e r g y Costs for
Anaerobic Sludge Digestion Systems
Conceptual Design of an Anaerobic Sludge
Digestion System ...................
Process Flow Diagram for a Conventional
Continuously Operated Aerobic Digester
Reaction Rate Kd Versus Anaerobic Digester
Liquid Temperatures . ..... .... ..
Effect of Solids Concentration on Reaction
Rate Kd
lnfluence of Sludge Age and Liquid Temperatures
on the Oxygen Uptake Rates in Aerobic
Digesters .. .
Design Chart for Low Speed Mechanical Aerators
in Non-Circular Aeration Basins to Calculate
Energy Requirements for Meeting Oxygen
Requi rements ........... . ......
Effect of Sludge Age on pH During Aerobic
Digestion ....... . ..... . . ...
Volatile Solids Reduction as a Function of
Digester Liquid Temperature and Di gester Sludge
Age ............................
Summary of Results for Aerobic Digestion Design
Example ... . ...... . .
Lime Doses Required to Raise pH of a Mixture of
Primary Sludge and Trickling Filter Humes at
Different Solids Concentrations . .... ... ..
Change in pH During Storage of Primary Sludge
Using Different Lime Dosages
..
Effect of pH on Hydrogen Sulfide-Sulfide
Equilibrium
.
Conceptual Design for a Lime Stabilization
Facility
.
Schematic Diagram of a Chlodne O x i d a t i o n
System .......................
6- 71
6- 12
6- 73
6- 75
6- 76
6- 80
6- 85
6- 87
6 - 88
6- 89
6- 90
6- 91
6- 92
6- 98
6-106
6-107
6-108
6-125
6-129
CHAPTER 7
7- 1
7- 2
xxxix
7-
13
7- 15
7- 3
77,,- ,
,4
9
7- 10
7 - 11
7-12
7-13
7-14
7-1 5
7-16
7-17
7-18
7-19
7-20
Page
Ene r gy Requi r ements fo r Sludge ....
P asteurization Systems
...........
Constr uction Costs fo r Sludge Pasteur ization
Systems Without Hea t Recovery
.
Const r uction Costs fo r Sludge Pasteur ization
Systems Wi th Heat Recove y
.
Labor Requirements fo r Sludge
Pasteur i za t ion Systems . .....
Mainten a nce Material Costs fo r Sludge
With Ileat Recovery ............
Equipment Layout for Elec tr on Beam facility .
Electron Beam Scanne r and Sludge Spreader ....
Schematic Representation of Cobalt- 60 lrradiation
facili t y at Geiselbullach , West Ger many
..
Gamma Rad iati on Treatment of Liquid Sludge Power
Requi r ements ......
Radiation T r eatment of Dewatered Sludge - Power
Requi r ements .... . .
Gamma Radiation Treatment of Liquid Sludge Capital Costs ......
Gamma Radiation Treatment of Liqu i d S l udge Labor
Requi r ements ........... ..
Gamma Radiation Treat ment of Liquid Sludge
Maintenance Material Supplies and Costs .
Gamma R a d i a t i o n Treatment Facility for Handling
25 Tons per Day or More of Dewate r ed Sludge
Gamma Radiation Treatment of Dewatered Sludge
Capital Cost ..................
Gamma Radiation Treatment of Dewatered SludqeLabe l Requirements .....................
Gamma Radiation Treatment of Dewatered
Maintenance Materials and Supplies Cost .......
,- 18
,,- 20
,- 21
,,,,- "
19
24
28
29
,- 36
,,- J9
,- 40
,,- 41
J<
41
,-
42
8-
8-
8-
,- 43
,- 44
CHAPTER 8
8- 1
8-
8- 3
8- 4
8-
8- 6
8- ,
8- 10
13- 11
8- 11
8-
12
,- ,
,-
8-10
8-11
8 - 12
8-13
8-14
8-10
8-16
8-17
8-18
Page
Lime Storage and Feeding Operation and
Maintenance Work-Hour Requirements .
Electrical Energy Requirements for a Lime Feed
System ............. ........
Polyacrylamide Molecule - Backbone of the
Synthetic Organic Polyelectrolytes ....... . ....
Typical Configuration of a Cationic
Polyelectrolyte in Solution
Schema t ic Representation of the Bridging Model
for the Destabilization of Colloids by
Polymers .................
Effect of Biological So l ids on Polymer
Requirements in Belt Press Dewatering .
Relative Influence of Polymer Addition on
Imperforate Basket Centrifuge Process
Variables ....................
Polymer S t orage and Feeding Operation and
Maintenance Work-Hour Requirements
Electrical Energy Requi r ements for a Polymer
Feed System ..................
General Thermal Sludge Conditioning Flow Scheme
for a Non - Oxidative System ...........
General Thermal Sludge Conditioning Flow Scheme
for an Oxidative System . ..
,-
12
8- 13
,,,,,- "
,-
15
17
19
24
29
8- 30
,-
32
8- 33
CHAPTF;R 9
9- 1
99- 3
9- 4
9- 5
9- 6
9- 7
9-
9- 9
9-10
9-11
9-12
9-13
9-14
xli
9999-
4
6
6
7
9- 13
"
99- 25
9- 29
9- 29
9- 3D
9- 31
9- 32
9- 33
9- 36
Number
9-15
9-16
9 - 17
9-18
9-19
9 - 20
9 - 21
9-22
9- 23
9-24
9 - 25
9 - 26
9-27
9-28
9 - 29
9 - 30
9 - 31
9-32
9-33
9-34
9- 35
9 - 36
9-37
9-38
xli i
9- 38
9- 39
9-
"
9- 42
9- 42
9- 0
9- 44
9- 46
9- 42
9 - 48
9- 5'
9 - 53
9- 54
9- 55
9- 58
9- 60
9 - 61
9 - 62
9- 63
9- 64
9- 64
9- 65
9 - 66
9- 67
10- 1
10101010-
2
3
4
10- 6
10-
10- 6
1010- n
10- 20
10- 23
10 - 26
10 - 29
CH A PTER 11
11 -
11- 2
11- 3
11- 4
11- 5
11- 6
11- 7
11- 8
11 - 9
11-10
11 - 11
11 - 12
11-13
11 - 14
11-15
11-16
11-17
11-18
11-19
11-20
11-
11-
11- 11
ll- 12
ll- 30
11- 33
11- 34
11- 35
11- 33
11- 41
11- 42
11- 44
11- 45
11 - 46
11- n
11- 49
11- 50
11- 52
11- 5)
11- 54
Page
Cross Section of an E l e c t r i c Infrared Furnace ..
Flowsheet for Sludge Incine r ation in an
El ectrlc
i In f rare d Furnace ..........
Cross Section of a Cyclonic Furnace .. ...
Flow-sheet for Sludge Incineration in a
Cyclonic Furnace ...............
Design Example:
Heat and M a t e r i a l Balance
in a Fluid Bed Furnace
.
Comparison of Excess Air Requirements :
Incineration vs . Starved- Air Combustion ..
Flowsheet for Starved-Air Combus t ion in a
Multiple-Hearth Furnace .....
Design Example : Starved- Air Combustion
in a Multiple- He a rth Furnace
.
Typical Gra t e-Fired Waterwalled Combus t ion
Unit .......................
Vert ical Shaf t Reactors ..................
Autogenous Combustion Requirements for
Co- Di sposal ..............
Fl owsheet for CO- Combustion Full Scale Test
at the Central Contra Costa Sanitary District ,
Californ i a ...............................
Flowsheet for Co-Combustion at the Western
Lake S u p e r i o r Sanitary D i s t r i c t , Du luth ,
Minnesota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Section of the Watergate Furnace f or
Scum Incineration .............
JPL Activated Carbon Treatment System .. .
Volatile Solids and COD Content of Heat
Treated Sludge . .......
Flowsheet for High Pressure/Hiqh Tempe r ature
Wet Air Oxidation .............
Wet Air Oxidation - Electrical Energy
Requirements .. ............
React-O-Therm tm on Sludge/L i quid Waste
Destruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modular Controlled-Air Incinerator
Configurations ...... ....
Pyro-Sol Limited Pyrolysis System ....
Bailie Process Flowsheet ...........
Wright-Malta Process F l owshee ..........
Air Emissions ..................
San Francisco Bay Area Quality Management
Oi strict : Auxiliary Fuel and Oxygen
Correction ............... ......
11 - 55
11- 56
11 - 58
11 - 59
11- 64
11 - 66
11- 69
11- 82
1111- 87
"
11"
11 - 90
11- 93
11- 97
11- 101
11-105
11 - 106
11 - 108
11- 109
11-111
11-112
11- 113
11- 11 4
11-11 5
11 - 126
CHAPTER 12
12- 1
12- 4
14- 5
14- 6
14- 7
14- 8
1 4- 12
14-13
14-14
14-15
14- 16
14-17
14-18
14-19
14-20
14-21
14-22
14- 23
Page
Comparison of Behaviors of Was t ewater Sludge and
Water Flowing in Circular Pipelines ........ , .
Friction Factor for Sludge , Analyzed as a Bingham
Plastic .. " " , ..... " .... , , .....
Friction Factors for Example PrOblem . "." ..
Pressure Drops for Example Problem . " . " . , ...
Viscometer Test of Sewage Sludge , ........
Centcifugal Pump " " . " ..... " " . , ....
Torque Flow Pump " , . " , ........ ",." ...
Progressive Cavity Pump
.
Diaphragm Pump ..... " , , ... ..
Rotacy Pump ,., ... " . , ....... ,.
Ejector Pump ...... , "" , . .. ,
Belt Conveyoc .... , , ...
Inclined Belt Conveyor Features . , .
Flexible Flat Belt Conveyor ...... .. " , .
Screw Conve yor ... , . ...
Tabular Conveyor ............ ,
Bucket Elevator ........ . ... ...
Pneumatic Ejector ... , , .. .
Pneumatic Conveyor , , .
14-
1414141414-
7
12
16
18
19
14- 23
14- 2S
14- 27
14- 28
14- 38
14- <l
14- 42
14 - 42
14- 43
141414 -
"-
."
"
CHAPTER 15
lS- I
15-
15- 3
15-
IS - S
15-
15- 7
15- 8
15- 9
15-10
15- 11
15-12
xlvi
13
15- 1 3
lS - I '
15- 21
15- 22
15- 2S
15 - 27
15- 29
15 - 29
15-
30
15 -34
15- 38
15 - 40
12- 3
12- 4
12- 5
12- 6
12- 7
12- 8
12- 9
12-10
12-11
12-12
12- 13
12- 1 4
12-15
12- 16
12- 17
12-18
12- 19
12 - 20
12 - 21
12-22
12 - 23
12 - 7
12- 9
12-1 4
12- 15
12- 17
1 2- 21
12- 22
12- 23
12-25
12- 28
1 2- 29
12 - 32
1 2- 34
12- 35
12-37
12 - 39
12- 44
12 -4 8
12-52
12- 53
12- 5 4
12- 56
CHAPTER 1 3
13- 1
13-
14-
CHAPTER 14
14 - 1
14- 3
14- 4
14- 5
14 - 6
14 - 7
14 - 8
14-12
14-13
14-14
14-1 5
14-16
14-17
14-18
14- 19
14-20
14-21
14-22
14 - 23
Page
Comparison of Behaviors of Wastewater Sludge an d
Water Flowing in Ci r cular Pipelines
.
Friction Facto r for Sludge , Analyzed as a Bingham
Plastic ..... ... ......
Friction Factors (or Example Problem .......
Pressure Orops for Example Problem ...
Viscome t er Test of Sewage Sludge .......
Centrifugal Pump ..........
Torque Flow Pump .......
Progressive Cavity Pump ........
Diaphragm Pump ................
Rotary Pump ..................
Ejector Pump ......................
Belt Conveyo r ... ............
Inclined Belt Conveyor Featu res .........
Fle x ible Flat Belt Conveyor ...
Screw Conveyor ................... .
Tabular Conveyor .... . . ....
Bucket Elevator .... .. .
Pneumatic Ejector ....... ....
Pneumatic Conveyor ................
14-
14-
HHHHH-
18
19
23
'5
27
1 4- 12
14- 13
H- 16
14- 28
H- 38
14- 41
HHH-
""
43
14 - 44
H - 45
14- 45
CHAPTER 15
15- 1
15-
15- 3
15- 4
15- 5
1 5-
1 5- 7
15- B
15 - 9
15-10
15-11
15-12
xlvi
15- 13
15- 17
15-
2l
1 5-
22
15- 25
15 - 27
15- 29
15- 29
15-
30
15 -34
15- 38
15- 40
15- 42
15- 4 9
15- 50
15 - 50
15- 55
15 - 57
CHAPTER 16
16- 1
16 - 2
16-
16- 4
16 - 5
16- 6
16- 2
16- 9
16 - 12
16-14
16-16
16 - 17
CHAPTER 17
17- 1
17- 2
17 -
17 17 -
4
5
17- 6
17- 42
17- 43
17- 52
17 - 62
17- 69
17- 70
CHAPTER 18
18 -
18- 1 0
18 - 12
18 - 16
18 - 18
18- 23
18- 27
18 - 28
18- 32
CHAPTER 19
19- 1
19 - 2
19 - 3
19 - 4
1 9- S
19 - S
19 -
19 - 8
19 - 9
19-10
19 - 11
x lviii
19-
19- 36
19- 41
19 - 42
19 -
45
19- 46
19 - P
19- 48
19- 50
19 - 52
19 - 53
AC KN OWLE DGEM EN T S
x li x