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Backroom components

Reverse Vending Systems

Wincor Nixdorfs solutions for handling empties cover not only reverse vending machines themselves but also a variety of technically advanced components for use in the backroom section. This portfolio of components will meet all of a stores requirements, thus supporting exible planning and enabling individualized and application-specic solutions from a single expert source.

Backroom components
Reverse Vending Systems

Wincor Nixdorfs components for the backroom section are extremely robust, and do not involve elaborate mechanical structures. The sorting and compacting solutions for non-rellable containers (cans, PET bottles) and rellable containers (glass and PET bottles) come in a wide range of customizable combinations that make the best possible use of the space that is available. When the system components have been specied, Wincor Nixdorfs planning department will plan the whole technical layout using a computer-aided design (CAD) program. Every installation in the backroom section is optimized for the stores specic conditions (available space, volume of empties and so on).

Our portfolio for the backroom section covers the following components:
Conveying technology to transport

single bottles
Conveying technology to transport

Wincor Nixdorfs components for the backroom section are capable of handling very large volumes of returned empties and meet the requirements of clearing organizations.

crates
Sorting line to distribute containers

using intelligent control technology


Compactors to reduce the volume of

PET bottles and cans


Bins and accessories to collect

empties

Published by Wincor Nixdorf International GmbH Retail Division Heinz-Nixdorf-Ring 1 D-33106 Paderborn Germany Phone +49 (0) 52 51/693 39 01 Fax +49 (0) 52 51/693 39 03 info@wincor-nixdorf.com http://www.wincor-nixdorf.com Wincor Nixdorf International GmbH All rights, including rights created by patent grant or registration of a utility modelReVendoreserved. or design, are 8000 Delivery subject to availability, subject to Double compactor change for technical reasons.

Sorting line without crate roller conveyor Order No. Control February 2003 Printed in Germany,cabinet

Backroom components
Reverse Vending Systems

Conveying technology Wincor Nixdorfs compact conveying assemblies are based on proven technologies, can be integrated easily in a stores overall concept, and support various installation options. The conveyor belts are very sturdy and have no difculty in coping with a heavy workload. The range of bottle tables provides a wide choice of options for collecting individual bottles and make optimal use of the space available. If any problems occur, sensor technology automatically triggers messages indicating the cause for output on the reverse vending machines display, thus ensuring ease of use. Wincor Nixdorf uses gravity roller conveyors and conveyor belts to transport crates. The crates are moved down the built-in slope by their own weight. Our extensive range provides a wide choice of roller conveyor sections and curves to congure crate conveying lines optimally. Consequently, our systems are ideal when Sorting line Wincor Nixdorfs sorting line transports individual containers and places them in bins or optionally transfers them to compactors and bottle tables. The modularity of the sorting line allows up to three sorters to be combined with up to six compactors/bins and a bottle table. These lines give stores various options to meet their sorting requirements and lets them assign bins freely. Individual rellable containers can be conveyed along the sorting line to a bottle raiser and onto a bottle table where they are collected. The sorting line is monitored and controlled via a bus system which is integrated in a central emergency shutdown concept. The sorting modules from Wincor Nixdorf can sort individual containers automatically thanks to their integrated control electronics.

it comes to planning for difcult space situations. Stacker elevators and active conveyors are used to transport crates on two levels in a space-saving manner. Stacker elevators are conveyors that have a belt with a prole. Individual containers are transferred from the reverse vending machine to an external bin via a discharge mechanism that has transfer and control functions. In addition, this discharge mechanism has a built-in sensor that monitors the lling level of the bins and generates a signal when the maximum level allowed has been reached. Wincor Nixdorfs conveying technology is modular and reliable, and operates automatically with very short turnaround times.

Crate roller conveyor with end stop and bottle table

Crate roller conveyor

Bottle table with crate hook

Sorting line without crate roller conveyor

Sorting line with two sorting modules and a crate roller conveyor

Backroom components
Reverse Vending Systems

Compactors Wincor Nixdorfs components for the backroom section include a variety of freely congurable compacting modules. To reduce the volume of empties, Wincor Nixdorf offers compactors featuring special high-speed, optimized cutters for cans, PET bottles and mixtures of the two. The results of compaction are optimal, maximizing the volume of empties that can be handled. A europallet-sized bin will hold up to 800 PET bottles or up to 3,000 cans when compacted, depending on the original size of the containers. Capacity like this optimizes the logistics of disposal. The compactor has a built-in sensor so a signal is sent automatically when the maximum lling level has been reached. In the event of a problem, the compactor will automatically block, and output a message on the machines display. The systems clear and simple messages make it especially user-friendly. There are two chassis sizes for our compactors. One will hold a waste bin and the other a europallet-sized bin, allowing

retailers to choose the right conguration for their spacing situations. Our compactors are made exclusively from standard parts and are shipped as pre-assembled products. Retailers have a choice of 15 installation versions to cope with the location and spacing conditions at a particular store. The cutter can be placed in one of three positions on the right, on the left, or in the middle. The ap to open the chassis is available with a short or a long side. Wincor Nixdorfs portfolio includes a double compactor that has been designed specically for cramped conditions. Its key feature is that it can receive empties from two reverse vending machines. The required oor space is only the size of a europallet. Our compactors stand out thanks to their ease of use and the optimum way they reduce the volume of empties.

Waste bin compactor

Europallet compactor

Bins and accessories Wincor Nixdorfs bins enable empties to be collected in an optimum and easy manner. They are easy to use and can be empPublished by tied quickly and without any difculty. Wincor Nixdorf International GmbH Retail to 3,000 cans or about 800 compacted Up Division Heinz-Nixdorf-Ring 1 PET (depending on the original size of the D-33106 Paderborn Germany containers) bottles can be collected in a Phone +49 (0) 52 51/693 39 01 Fax +49 (0) 52 51/693 truck. europallet-sized bin 39 03 The bins are on info@wincor-nixdorf.com wheels and can be moved easily for emphttp://www.wincor-nixdorf.com tying through the side door opening. If the Wincor Nixdorf International GmbH ReVendo 7000 reverse vending machine All rights, including rights created by is used with a one-europallet chassis, repatent grant or registration of a utility model or design, are reserved. tailers can alternatively operate with two Delivery subject to availability, subject to half-europallet bin trucks to collect two change for technical reasons. sets of empties separately. Order No. Printed in Germany, February 2003 All the metal used in our systems has

been hot-dip galvanized and is extremely rugged. For the chassis of a waste bin compactor, Wincor Nixdorf has standard waste bins (capacity either 240 or 340 liters) to collect empties. They are both easy to use and will t in very small spaces. Bins from Wincor Nixdorf will optimize the logistics of handling empties and can be exchanged effortlessly, thus saving retailers a lot of time. Our accessories for bins which include collection sacks, crate stands and crate hooks facilitate day-to-day work with empties.

Double compactor

Crate stand

Backroom components
TECHNICAL DATA

Sorting line Dimensions (L x W x H in mm): 1500 x 600 x 1700 Dimensions of optional raiser (L x W x H): 400 x 550 x 770 Weight: 80 kg Control box: 30 kg Conformity: Machinery directive, EMC, CE Temperature: +10C to +35C Color: Standard RAL 7015 slate gray Voltage: 230 V (control box) Nominal current consumption: 3 A (control box) Max. power consumption: 500 W

Published by Wincor Nixdorf International GmbH Retail Division Heinz-Nixdorf-Ring 1 D-33106 Paderborn Germany Phone +49 (0) 52 51/693 39 01 Fax +49 (0) 52 51/693 39 03 info@wincor-nixdorf.com http://www.wincor-nixdorf.com

Compactors Europallet compactor - Dimensions (L x W x H in mm): 1320 x 950 x 1700 - Weight: max. 250kg Waste bin compactor - Dimensions (L x W x H in mm): 880 x 950 x 1600 - Weight: max. 200 kg Double compactor - Dimensions (L x W x H in mm): 1320 x 950 x 1700 - Weight: max. 320 kg Capacity: One-europallet: up to 800 PET bottles or up to 3,000 cans, depending on the original size of the containers Conformity: - Machinery directive, EMC, CE Temperature: - +10C to +35C Color: - Standard RAL 7015 slate gray Relative humidity: - 5 85% Power supply: (voltage / current / nominal frequency) - Cutter: 230 V 10 A, 50 Hz - Double compactor: 2 x 230 V 10 A, 50 Hz Power consumption - Cutter: 1500 VA - Double compactor: 2 x 1500 VA Max. power consumption of cutter: - 6.5 A - Double compactor: - 2 x 6.5 A

Bins
Steel bin truck

- Dimensions (L x W x H in mm): 1200 x 800 x 870 - Capacity: 0.69 m3 Half-europallet steel bin truck - Dimensions (L x W x H in mm): 1200 x 399 x 870 - Capacity: 0.34 m3 240 l waste bin - Dimensions (L x W x H in mm): 735 x 580 x 1065 - Capacity: 0.24 m3 - Weight: 15.5 kg 340 l waste bin - Dimensions (L x W x H in mm): 860 x 625 x 1095 - Capacity: 0.34 m3 - Weight: 23 kg

Dual installation 2x ReVendo 8000 Waste bin compactor Double compactor Bottle table (cross-platform) 2x crate roller conveyor

Single installation Wincor Nixdorf International GmbH 1x ReVendo 8000 All rights, including rights created by Waste bin compactor patent grant or registration of a utility model or design, are reserved. Europallet compactor Delivery subject to availability, subject to Sorting line change for technical reasons. Bottle table Order No. Printed in Germany, February 2003 Control cabinet

Backroom components
Reverse Vending Systems

Wincor Nixdorfs reverse vending components are precisely tuned to each other. And our extensive know-how of automation enables us to integrate these solutions in merchandise management and pointof-sale systems. Our reverse vending systems are administered remotely by Wincor Nixdorfs online service center. A wide range of individual components is available to complete our reverse vending portfolio and every system can be congured to meet the retailers precise requirements. Moreover, Wincor Nixdorf has bundled all its services for the entire product range in one organization: from rapid help at our call centers, to our spare parts and repair service, to upgrades and retrotting.

Users of our reverse vending solutions can get all their technology from a single source. Our customers benet from the continual enhancement of proven technologies and our ongoing development of efcient, innovative solutions. Wincor Nixdorf offers modular, scalable reverse vending solutions that cover the entire process from end to end. Wincor Nixdorf is the ideal partner for reverse vending systems from initial contact and planning to commissioning and maintenance throughout the systems lifecycle.

Published by Wincor Nixdorf International GmbH Published by Retail Division Wincor Nixdorf Technology GmbH Heinz-Nixdorf-Ring 1 26 Prof.-Schmidt-Strasse D-33106 Paderborn D-98693 Ilmenau Germany +49 (0) 52 51/693 Phone (+49) 36 77-862-0 39 01 +49 (0) 52 51/693 99 Fax (+49) 36 77-862-1 39 03 info@wincor-nixdorf.com http://www.wincor-nixdorf.com International GmbH Wincor Nixdorf Technology GmbH All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Delivery subject to availability, subject to change for technical reasons. Order No. R20893-J-Z734-1-7600 February 2003 Printed in Germany, December 2006

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