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Pressure controls

7
Pressure Control Valves 1

Index

Panel Mount - Relief Pilot Operated - Relief Valves D05 (NG 10)
Page D08 (NG 25) Page

2 26

Inline - Relief

Pilot Valves D05 (NG 10)


D08 (NG 25)

37

Cartridge - Relief

Reducing & Relieving


Direct Acting 6 & 20 GPM

8
39

Direct & Pilot Operated D03 (NG 6)


Relief Valves Reducing Valves D03 (NG 6)

10 43

Inline & Flange Relief 3/4 - 1 1/2 Reducing Valves D05 (NG 10)
D08 (NG 25)

48
20

Accessories 52
2 Pressure Control Valves

Relief valves
• 5000 psi to 3 gpm
• Direct spring operated
• Panel mounted
• Threaded Connections

Specifications
Application This is a low flow rate pressure control valve designed specifically for application as a
remote control unit for larger two-stage pressure control valves. A proven flow straightening
orifice technique is incorporated to assure good stability.
Pressure rating 5000 psi (345 bar)
Flow rating 50 cipm (.82 L/min.) nominal; 200 cipm (3.28 L/min.) recommended maximum
3 gpm (11 L/min) nominal; 6 gpm (23 L/min) recommended maximum
Pressure adjustment range 50 to 1000 psi (3.5 to 69 bar)
50 to 3000 psi (3.5 to 207 bar)
50 to 5000 psi (3.5 to 345 bar)
Adjustment sensitivity 1000 psi (69 bar) valve: 150 psi (10.3 bar) per turn average (AD)
3000 psi (207 bar) valve: 500 psi (34.5 bar) per turn average (AH)
5000 psi (345 bar) valve: 800 psi (55 bar) per turn average (AK)
Maximum adjusting torque 20 lb.-inches (2.3N-M)
Stability ±10 psi (0.7 bar)
Repeatability ±10 psi (0.7 bar)
Viscosity 60... 2500 SUS (10... 500 CST)
Fluid-Temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638 can be realized with filter ß25 = 75
Seals Viton
Mounting position Not restricted
Modifications Consult the factory for deviations from these specification.
Weight (approx.) 4 1/2 lbs (2 kg)

PRESSURE
PRESSURE

TANK
TANK

FEI-SBAD-CO2A FEI-SBAD-CO2S
3 gpm 50 cipm
Pressure Control Valves 3

Performance characteris-

FEI-SBAD-C02A FEI-SBAD-C02S
OPERATING DIFFERENTIAL *(PSI) AT GIVEN FLOWS OPERATING DIFFERENTIAL *(PSI) AT GIVEN FLOWS

FLOW RATE GPM 2 3 4 5 6 FLOW RATE CIPM 24 50 100 150 200


RANGE TO 1000 PSI 23 50 60 110 150 RANGE TO 1000 PSI 30 55 110 190 285
RANGE TO 3000 PSI 60 75 100 125 150 RANGE TO 3000 PSI 75 110 140 300 380
RANGE TO 5000 PSI 100 200 275 350 450 RANGE TO 5000 PSI 90 200 230 270 340

* Increase in pressure with flow increase from 1 gpm to * Increase in pressure with flow increase from 5 cipm to
recommended maximum flow rate. recommended maximum flow rate.
Pressure setting is at maximum. Pressure setting is at maximum.

FEI-SBAD-CO2A 977652 FEI-SBAD-CO2S 977834

FEI-SBAH-CO2A 977638 FEI-SBAH-CO2S 977835

FEI-SBAK-CO2A 977676 FEI-SBAK-CO2S 977880

Dimensions Inches (millimeters)


4-MTG. HOLES Note: Unless otherwise specified
FEI-SBAD-CO2A 0.27 (6.7) DIA. all dimensions are nominal.
1.590 0.25
(40.39) (6.4)
PRESSURE
0.795
1/4 NPTF
(20.19) 0.795
(20.19)

1.590 1.75
2.88
(40.39) (44.5) DIA.
(73.2)

TANK
TURN ADJUSTING SCREW 0.56 1/4 NPTF
CLOCKWISE TO INCREASE (14.2)
45º
PRESSURE ADJUSTMENT
2.36
(59.9)

5.86
(148.8)

8.69 MAX.
(220.7)

FEI-SBAD-CO2S
4 MOUNTING HOLES
0.266 (6.76) DIA. TANK - 1/4 N.P.T.F.
PRESSURE -
1/4 N.P.T.F.

2.88
(73.2)
1.590 1.75 DIA.
(40.39) (44.5)
DIA.

45º
0.795
(20.19)

0.795 0.25
(20.19) (6.4)
1.590 1.750
(40.39) (44.45)
3.5
(88.9)

6.16 (156.5) MAX.


4 Pressure Control Valves

Relief valves
• Direct acting
• Inline and cartridge

1 Poppet
2 Valve seat
1
3 Damping piston
2

Peformance characteristics
measured at viscosity
ν = 35 mm2/s

580 3075
(40) (350)
505
(35) 4350
(300)
435
(30) 3625
(250)
365
pressure PSI (bar)

pressure PSI (bar)

(25) 2900
(200)
290
(20)
2175
218 (150)
(15)
1450 Limit of application
145 (100) (min. lift pressure
(10)
according to flow)
73 725
(5) (50)

0 2.5 5 8 11 13 16 18.5 21 0 5 11 16 21 26.5 32


(10) (15) (30) (40) (50) (60) (70) (80) (20) (40) (60) (80) (100) (120)
Flow rate GPM (I/min) Flow rate GPM (I/min)
Pressure Control Valves 5

0532 VA 51 N 220 H

RELIEF VALVE
VA style ADJUSTMENT
D - Handwheel
H - Fixed
MOUNTING K - Stem
51 - Inline mounted #8
SAE

SEALS
N - Buna
PRESSURE SETTING
Fixed
220 psi (15 bar)
500 psi (35 bar)
750 psi (50 bar)
1000 psi (70 bar)
1500 psi (100 bar)
2000 psi (140 bar)
2500 psi (170 bar)
2750 psi (190 bar)
3000 psi (210 bar)
3600 psi (250 bar)
4300 psi (300 bar)

Adjustable
15-500 psi (1-35 bar)
200-1000 psi (15-70 bar)
200-2100 psi (15-150 bar)
750-4300 psi (50-300 bar)
6 Pressure Control Valves

Relief valves
• Inline mounting
P
• 8 SAE

Description Pressure Weight Type Part number


psi (bar) lbs (kg)

220 (15) 9 530 232 110


500 (30) 9 530 232 111
750 (50) 9 530 232 112
1000 (70) 9 530 232 113
1500 (100) 9 530 232 114
Fixed setting 2 (0.9)
2000 (140) 9 530 232 115
H
2500 (170) 9 530 232 116
2750 (190) 9 530 232 117
3000 (210) 9 530 232 118
3600 (250) 9 530 232 119
4300 (300) 9 530 232 120
15-500 (1-35) 9 530 232 054
Stem 200-1000 (15-70) 9 530 232 055
2.2 (1.0)
K 200-2100 (15-150) 9 530 232 056
750-4300 (50-300) 9 530 232 057
15-500 (1-35) 9 530 232 008
Handwheel 200-1000 (15-70) 9 530 232 009
2.6 (1.2)
D 200-2100 (15-150) 9 530 232 010
750-4300 (50-300) 9 530 232 011


Dimensions

30

24
K
H

2.36 (60)

ø 1.42 (36)

ø 1.22 (31)
1.83 (46.5)

1.1 (28)
3.58 (91)

4.02 (102)

D
Pressure Control Valves

24

M26 x 1.5
Symbol

Ports #8 SAE (3/4-16)

ø 2.52 (64)
Inches (millimeters)

0.5 (13)
1.57 (40)
7

NUT #2915052203
(For Panel Mount)
5.37 (136.5)

6.34 (161)
8 Pressure Control Valves

Relief valves
• Cartridge P
• Thread M 30 x 1.5

Description Pressure Weight Type Part number


psi (bar) lbs (kg)

220 (15) 9 530 232 211


500 (30) 9 530 232 212
750 (50) 9 530 232 213
1000 (70) 9 530 232 214
1500 (100) 9 530 232 215
Fixed setting 0.5 (0.2)
2000 (140) 9 530 232 216
H
2500 (170) 9 530 232 217
2750 (190) 9 530 232 218
3000 (210) 9 530 232 219
3600 (250) 9 530 232 220
4300 (300) 9 530 232 221
15-500 (1-35) 9 530 232 155
Stem 200-1000 (15-70) 9 530 232 156
0.7 (0.3)
K 200-2100 (15-150) 9 530 232 157
750-4300 (50-300) 9 530 232 158
15-500 (1-35) 9 530 232 020
Handwheel 200-1000 (15-70) 9 530 232 021
0.9 (0.4)
D 200-2100 (15-150) 9 530 232 022
750-4300 (50-300) 9 530 232 023

Dimensions

Fig. 1

Fig. 3
2
Ø28

Fig. 5
A
Ø20

3.23 (82)
Necessary seals
supplied loose

Mounting requirements
Inlet
5.87 (149)

min. 30
0.39 (10)

30 a/f 1 )

19 a/f 1 )
3.01 (76.5)

Range of adjustment

1253
Ø16

31.5
0.1

max
A

+0,5

43.5+0,
27

+0,5
3
13
M 30 x 1.5

ø 4.52 (64)
+0.3
Ø 30.5

120º

Fig. 4

0.1 A
Pressure Control Valves

Fig. 2

a/f-Across flats
User to stamp pressure
setting here

4.69 (119)

7.55 (192)

1) Tightening torque 70+30 Nm


2) 28.02 ±.03
1.83 (46.5)

4.72 (120)

3.86 (98)

30 a/f 1)

3
4
5
6
7
Inches (millimeters)

19 a/f 1 )

Optional lock

0 tolerance to be held for depth of 27 mm.


3) Finish to be 125 µ in
(44)
ø1.73
9
10 Pressure Control Valves

Relief valve
• Direct operated
• D03 (NG 6) mounting

Specifications
Valve function Pressure relief valve, direct operated
Mounting type Subplate D03 (NG 6), ISO 4401
Mounting position Not restricted
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Max. setting pressure 1200, 2400, or 4600 PSI (80, 160 or 315 bar)
Max. operating pressure 4600 PSI (315 bar)
Max. flow 13 GPM (50 I/min.)

Performance characteristics
ν = 35 mm2/s

P= 1160 psi (80 bar)


P= 2320 psi (160 abar) P= 4600 psi (315 bar)

2320 4640
(160) (320)
P - PSI (bar)

P - PSI (bar)

1740 3480
(120) (240)

1160 2320
(80) (160)

580 1160
(40) (80)

0 2.5 5 8 10.5 13 0 2.5 5 8 10.5 13


(10) (20) (30) (40) (50) (10) (20) (30) (40) (50)

GPM (l/pin) GPM (l/pin)


Pressure Control Valves 11

081 DV 06 P1 00 H V 502 H

RELIEF
ADJUSTMENT
F - Key lock
SIZE
E - Knob
06 - D03 (NG 6)

MOUNTING
P1 - D03 (NG6, ISO 4401)

BASIC OPERATION PRESSURE SETTING


00 - Direct acting 516 - 50 to 1200 psi (3-80 bar)
01 - Pilot operated 502 - 50 to 2400 psi (3-160 bar)
513 - 50 to 4600 psi (3 - 316

STYLE
H - Horizontal
V - Vertical

SEALS
V - Viton
12 Pressure Control Valves

P. nom. Lbs.
Symbol Adjustment PSI (bar) (Kg)

1200 (80) 2.43 0 811 105 200


2400(160) (1.1) 0 811 105 201
4600(315) 0 811 105 202

P T B 1200 (80) 0 811 105 203


2400(160) 0 811 105 204
4600(315) 0 811 105 205

1200 (80) 3.09 0 811 105 206


2400(160) (1.4) 0 811 105 207
4600(315) 0 811 105 208
M

P T
1200 (80) 0 811 105 209
2400(160) 0 811 105 210
4600(315) 0 811 105 211

Intermediate plate with by-pass check valve 0 811 024 200


AT P T B
Pressure Control Valves 13

Dimensions Inches (millimeters)

D03 (NG 6) ISO 4401

0.08 (2)
0 811 105 200... 202
0 811 105 203... 205
P

1.28 (32.5)
1.81 (46)
1.22 (31)
B
2H Lock

0.79 (20)
T

0.3 (7.5) 0.15 (3.8) 4 x ø 0.21 (5.3)


4x 9.25 x 1.78
1 810 210 803

0.39 (10)
0.39 (10)

M10

3.27 (83)
4

17
1.1 (28)

30
+20
Nm

7.2 (183)
63
5.04 (128)

918 BOSCH
1.69 (43)

FRANCE

P T

1.89 (48) 1.02 (26)

0 811 024 200

D03 (NG6) ISO 4401


145
(10)
p - bar

116
(8)
P P
1.28 (32.5)

87
1.81 (46)
1.22 (31)

B (6)

58
T T (4)

29
(2)
0.3 (7.5)

0.8 (20) 0.15 (3.8) 4 x ø 0.21 (5.3) 0 2.5 5 8 10 13


1.89 (48) (10) (20) (30) (40) (50)
4x 9.25 x 1.78 Q - GPM (I/min)
1 810 210 803
14 Pressure Control Valves

Dimensions Inches (millimeters)

D03 (NG 6) ISO 4401


30

1.28 (32.5)
4
1.22 (31)
1.81 (46)

17
0.3 (7.5)

0.43 4 x ø 0.21 (5.3)


(11) 4x 9.25 x 1.78
0 811 105 206 1 810 210 803
0 811 105 207
0 811 105 208
0.08 (2)

ø 0.35 (9)

M10
1.57 (40)

G 1/4
1.25
(32)

0.39 (10)
0.2 (5) 2.56 (65) 1.1 (28)
6.3 (160)

2H LOCK

0 811 105 209


0 811 105 210
0 811 105 211

0.39
(10)
3.27 (83)
0.79
8.46 (215) (20)

Function

P
Pressure Control Valves 15

Relief valves
• Pilot operated
• D03 (NG 6) mounting

Specifications
Valve function Pressure relief valve, pilot operated
Mounting type Subplate D03 (NG 6), ISO 4401
Mounting position Not restricted
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Max. setting pressure 1200, 2400, or 4600 PSI (80, 160 or 315 bar)
Max. operating pressure 4600 PSI (315 bar)
Max. flow 13 GPM (50 I/min.)

Performance characteristics
ν = 35 mm2/s
P - PSI (bar)

232 2320
P- PSI (bar)

(16) (160)

174 1740
(12) (120)

116 1160
(8) (80)

58 580
(4) (40)

0 2.5 5 8 10 13 0 2.5 5 8 10 13
(10) (20) (30) (40) (50) (10) (20) (30) (40) (50)

Flow Rate GPM (l/min) Flow Rate GPM (l/min)


16 Pressure Control Valves

P. nom. Lbs.
Symbol Adjustment PSI (bar) (Kg)

1200 (80) 2.43 0 811 106 200


2400(160) (1.1) 0 811 106 201

P T B
1200 (80) 0 811 106 202
2400(160) 0 811 106 203

1200 (80) 3.09 0 811 106 204


2400(160) (1.4) 0 811 106 205

P T 1200 (80) 0 811 106 206


2400(160) 0 811 106 217

Intermediate plate with by-pass check valve 0 811 024 200


AT P T B (see page 13 for specifications)
Pressure Control Valves 17

Dimensions Inches (millimeters)

0.08 (2)
D03 (NG 6) ISO 4401

0 811 106 200... 201


0 811 106 202... 203

1.28 (32.5)
1.81 (46)
1.22 (31)
B
2H Lock

0.79 (20)
T
0.3 (7.5)

0.15 (3.8) 4 x ø 0.21 (5.3)


4 X 9.25 X 1.78
1 810 210 803

0.39 (10)
0.39 (10)

M10

3.27 (83)
4

17
1.1 (28)

30
+20
63 Nm

7.2 (183)
5.04 (128)

918 BOSCH
1.69 (43)

FRANCE

P T

1.89 (48) 1.02 (26)


18 Pressure Control Valves

Dimensions Inches (millimeters)

D03 (NG 6) ISO 4401


30

P 4

1.28 (32.5)
1.22 (31)
1.81 (46)

17
0.3 (7.5)

0.43 4 x ø 0.21 (5.3)


(11) 4x 9.25 x 1.78
1 810 210 803
0 811 106 204
0 811 106 205
0.08 (2)

ø 0.35 (9)

M10
1.57 (40)

G 1/4
1.25
(32)

0.39 (10)
0.2 (5) 2.56 (65) 1.1 (28)
6.3 (160)

2H LOCK

0 811 106 206


0 811 106 207

0.39
(10)
3.27 (83)
0.79
8.46 (215) (20)

Function

P
Pressure Control Valves 19

Accessories

@€À
01

04

M4 x 12 3
03
3 Nm

05

06

02

Kit
Valve
Parts

1x 01 +1x 03 1x 04 0 817 001 803

0 811 106 200… 207 Pressure relief valve, pilot operated

1x 02 +1x 03 1x 04 0 817 001 808

1x 01 +1x 03 1x 05 0 817 001 803

0 811 105 200… 211 Pressure relief valve, direct operated

1x 02 +1x 03 1x 05 0 817 001 808

1x 01 +1x 03 1x 06 0 817 001 803


0 811 148 200… 223
Pressure reducing valve / Sequence valve
0 811 101 200… 207
1x 02 +1x 03 1x 06 0 817 001 808
20 Pressure Control Valves

Poppet relief valve


• 3/4", 1", 1 1/4" & 1 1/2"
• 5000 psi / 50–120 gpm
• Gasket mounted (flow thru)
• Inline mounted
P
• Solenoid controlled
• Multiple pressure & venting
T
Normally closed vent
P

Specifications
Valve function Pressure relief valve, pilot operated
Mounting type Inline or gasket
Mounting position Not restricted
Fluid Mineral oil or HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Max. setting pressure 1500, 3000, or 5000 PSI (100, 200 or 340 bar)
Max. operating pressure 5000 PSI (340 bar)
Max. flow 3/4" & 1" - 50 gpm (189 l/min)
1 1/4" & 1 1/2" - 120 gpm (454 l/min)
Repeatability ±50 psi (3.4 bar)
Stability ±25 psi (1.7 bar)
Response 20 milliseconds
Electrical Solenoid venting heads optional 12, 24 vdc 115 ac
Weight 3/4" & 1" - 7.5 lbs (3.4 kg)
1 1/4" & 1 1/2" - 12 lbs (5.4 kg)

“Venting” is accomplished by opening the vent port to-tank


through suitable external valving.

This valve can be remotely controlled by connecting the inlet of


another relief valve to the vent port of the valve* (through suit-
able external orificing for stability). The pressure setting at TANK
which the main poppet opens can be adjusted at the remote
relief valve, providing it is set to a lower value than the internal
setting.
The tank connection should be piped directly to tank to mini-
mize back pressure. Any pressure in the tank line is additive to
the pressure setting. VENT GAUGE
PORT
*Recommended orifice size is .040".
Pressure Control Valves 21

Performance characteristics
ν = 35 mm2/s

BAR
VENT PRESSURE VS. FLOW

PSI
VENT PRESSURE VS. FLOW 1-1/4" RELIEF VALVES
BAR

3/4" RELIEF VALVES


PSI

400

11 160
25

140
9 300
VENT PRESSURE

120 20

7
100

PRESSURE
15
200
80
5 HIGH VENT 65 PSI
60 10

3 100
40
LOW VENT 25 PSI 5 65 PSI VENT

1 20
VENT
0 0 0 25 PSI
0 10 20 30 40 50 60 GPM 0 20 40 60 80 100 GPM

0 30 60 90 120 150 180 210 L/min


0 50 100 150 120 150 180 350 L/min
FLOW FLOW

Nominal override characteristics

BAR 1-1/2" 3000 PSI FLANGE

PSI
3/4", 1", 1-1/4" 3000 PSI FLANGE 1-1/4" 5000 PSI VALVE (6000 PSI FLANGE)
3/4", 1", 6000 PSI FLANGE
5000
PSI
BAR

3000
300 4000 PSI SETTING
200 3000 PSI SETTING
4000
2500
250
3000 PSI SETTING
150
SYSTEM PRESSURE

2000 3000
200
2000 PSI SETTING
PRESSURE

1500 2000 PSI SETTING


100 150
2000
1500 PSI SETTING
1000 PSI SETTING
1000 100
1000 PSI SE
TTING
50 1000
500 50 500 PSI SETTING

MIN. SETTING MIN. SETTING (125 PSI)


0 0 0
0 10 20 30 40 50 60 70 GPM 0 20 40 60 80 100 GPM

0 30 60 90 120 150 180 210 240 L/min


0 50 100 150 200 250 300 350 L/min
FLOW

FLOW
** Smaller body see note below
** Larger body see note below
SENSITIVITY CURVES
BAR

PSI

(ALL SIZES)
3000
200

180
2750
Adjustment range*
2500 AE -100 to 1500 psi — Low
HIGH
160 2250 EH - 1500 to 3000 psi — High
140 2000 EK - 1500 to 5000 psi — High
120 1750

*All valves are capable of 100 psi minimum setting.


PRESSURE

1500
100

1250
80
LOW
1000
60 **3/4", 1", 1 1/4" 3000 psi versions & 3/4" & 1"
750

40
5000 psi versions are made from the smaller body.
500
1 1/2" 3000 psi & 1 1/2" 5000 psi versions are
20 250
from the larger body.
0
0 1 2 3 4 5

NUMBER OF ADJUSTMENT TURNS


22 Pressure Control Valves

FE1 PB AE /AE G 54 W A WS024/00

RELIEF
SOLENOID
OPTIONS
OPERATION
WS - Hirshman
B - Pilot operated
SAE - 1/4" Spade
C - Solenoid vent
M - Multi pressure
CONTROL OPTIONS
A - Normally open
PRESSURE RANGE* F - Normally closed
AE - 100 to 1500 psi (7-103 bar)
EH - 1500 to 3000 psi (103-210 VENT SPRING
bar) W - 65 psi
S - 25 psi

SECOND PRESSURE
FLANGE SIZE TANK
(If required)
PORT
MOUNTING 54 - 3/4" SAE #16 SAE
G - Gasket 56 - 1" SAE #16 SAE
T - Inline 58 - 1 1/4" SAE #20 SAE
(threaded 60 - 1 1/2" SAE #24 SAE
connections) 55 - 3/4" SAE Code 62 (5000 psi) #20 SAE
57 - 1" SAE Code 62 (5000 psi) #16 SAE
59 - 1 1/4" SAE Code 62 (5000 psi) #24 SAE
*All springs are capable of 100 psi min. setting. 61 - 1 1/2" SAE Code 62 (5000 psi) #24 SAE
PORT SIZE (Inline mounted)
54 - #12 SAE
56 - #16 SAE

Adapters for rotating relief valve


(see page 25)
ADAPTERS BOLT KITS FOR ADAPTERS
MODEL NO. USED WITH VALVE SIZE BOLT KIT NO. USED WITH
AD-75-3 3/4" - 3000 PSI FLANGE B-16 1 1/4" 3000 & 1" 6000 PSI
AD-100-3 1" - 3000 PSI FLANGE FLANGED ADAPTER
AD-125-3 1 1/4" - 3000 PSI FLANGE
AD-150-3 1 1/2" - 3000 PSI FLANGE B-53 3/4" & 1" 3000 PSI & 3/4"
AD-75-6 3/4" - 6000 PSI FLANGE 6000 PSI FLANGED ADAPTER
AD-100-6 1" - 6000 PSI FLANGE B-73 1 1/2" 3000 PSI & 1 1/4"
AD-125-6 1 1/4" - 6000 PSI FLANGE 6000 PSI FLANGED ADAPTER

Bolt Kits to mount the valve & Adapters must be ordered


seperately.
Pressure Control Valves 23

Dimensions Inches (millimeters)

3/4" Inline mounted


4.50
16 SAE (114.3)
1/4-18 NPTF GAGE PORT PLUGGED
3.38
(85.7)
.41 (10.3) THRU MTG
HOLES 2-PLACES
4.66
(118.3) Max.

2.50
(63.5)

1.75 1.25 3.50


(44.5) (31.8) (88.9)

1.81
(46.0)
3.88
1.56 (98.4)
(39.7) #16 SAE
INLET PORT 2 SIDES
1.81
#16 SAE
.62 TANK PORT
(15.9)
VENT

2.00
(50.8)
1.00
(25.4)

For dimensions of solenoid controlled,


1/4-18 NPTF
VENT PORT PLUGGED
multiple pressure and solenoid venting
heads see page 24.

Dimensions Inches (millimeters)

1 1/4" Inline mounted


20 SAE 1.56 4.75
(39.7) (120.7)
3.62 .41 (10.3) THRU MTG
(92.1) HOLE 2-PLACES

5.53
(140.5)
MAX.

3.00
VENT

(76.2)

1.50
2.00 (38.1)
(50.8)

.86
1/4-18 NPTF (21.9)
VENT PORT PLUGGED 2.33
(59.1)
5.38
(136.6)
1/4-18 NPTF GAGE
2.00 PORT PLUGGED
(50.8)

#20 SAE TANK PORT


1.25
(31.8)
2.50
(63.5)

For dimensions of solenoid controlled,


multiple pressure and solenoid venting
#20 SAE INLET PORT 2-SIDES heads see page 24.
24 Pressure Control Valves

Dimensions Inches (millimeters)

Flange mounted

Q-PRESSURE PORT "O" RING


S-SAE FLANGE
G
R-TANK PORT

E - MAX. *
ADJ.
D
2.00
H
(50.8)
J
F
C

B K
2.00 L T-4 MOUNTING HOLES
(50.8) (DIA. THRU)
A M

N
P

1/4-18 NPTF VENT PORT


PLUGGED 1/4-18 NPTF GAUGE PORT
PLUGGED
0.62
(15.9)

For dimensions of solenoid controlled,


multiple pressure and solenoid venting
heads see Bulletin No. G-34
*LESS KNOB SUBTRACT .55"

Q- R- S-
VALVE PRESS TANK SAE
SIZE A B C D E* F G H J K L M N P PORT PORT FLG. T

3/4" (-54) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 1.875 0.94 0.44 0.875 3.88 4.50 5.44 1/8 C.S. 3/4" 0.41
3000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (47.6) (23.8) (11.2) (22.2) (98.4) (114.3) (138.1) x 16 SAE (10.4)
1.00 I.D.

1" (-56) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.062 1.03 0.52 1.031 3.88 4.50 5.44 1/8 C.S. 1" 0.41
3000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (57.37) (26.1) (13.2) (26.1) (98.4) (114.3) (138.1) x 16 SAE (10.4)
1.31 I.D.

1 1/4" (-58) 2.06 1.06 0.75 3.50 4.62 1.175 1.81 2.312 1.16 0.59 1.188 3.88 4.50 5.44 1/8 C.S. 1 1/4" 0.47
3000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (58.72) (29.4) (14.9) (30.17) (98.4) (114.3) (138.1) x 20 SAE (11.9)
1.31 I.D.

1 1/2" (-60) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 2.75 1.38 0.70 1.406 4.75 5.38 6.31 1/8 C.S. 1 1/2" 0.53
3000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (69.8) (35.05) (17.8) (35.71) (120.7) (136.6) (160.3) x 24 SAE (13.5)
1.88 I.D.

3/4" (-55) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.00 1.00 0.47 0.937 3.88 4.50 5.44 1/8 C.S. 3/4" 0.41
5000 PSI (52.4) (27.8) (19.1) (88.9) (117.5) (44.5) (46.0) (50.8) (25.4) (11.9) (23.79) (98.4) (114.3) (138.1) x 20 SAE (10.4)
1.00 I.D.

1" (-57) 2.06 1.06 0.75 3.50 4.62 1.75 1.81 2.25 1.12 0.55 1.093 3.88 4.50 5.44 1/8 C.S. 1" 0.47
5000 PSI (52.4) (27.0) (19.1) (88.9) (117.5) (44.5) (46.0) (57.15) (28.4) (13.9) (27.76) (98.4) (114.3) (138.1) x 16 SAE (10.4)
1.31 I.D.

1 1/4" (-59) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 2.675 1.31 0.62 1.25 4.75 5.36 6.31 1/8 C.S. 1 1/4" 0.53
5000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (66.67) (33.2) (15.7) (31.7) (120.7) (136.6) (160.3) x 24 SAE (13.5)
1.50 I.D.

1 1/2" (-61) 2.50 1.25 1.00 4.00 4.88 2.00 2.00 3.125 1.56 0.68 1.438 4.75 5.38 6.31 1/8 C.S. 1 1/2" 0.66
5000 PSI (63.5) (31.8) (25.4) (101.6) (123.8) (50.8) (50.8) (79) (39.6) (17.3) (36.5) (120.7) (136.6) (160.3) x 24 SAE (16.8)
1.88 I.D.
Pressure Control Valves 25

Options

Solenoid vent Inches (millimeters)


.92
(23.4)
CONTROL MOUNTING
DATUM H

2.00 APPROX. 1.86 MAX


(50.8) (47.2)

.81
(20.6)

2.00 1.375
(50.8) (34.9)

.687 .19
.313 (17.5) (4.8)
(8.0)
SOCKET HD. CAP SCREW 5/16-18 1.375
4-PLACES (34.9)

.31 2.47 .53 1.84


(7.9) (62.7) (13.5) (46.8)

CONTROL MOUNTING CONTROL HEAD AND SOLENOID HEAD MAY BE


DATUM V ROTATED IN 90º INCREMENTS INDEPENDENTLY OF
EACH OTHER FOR MOUNTING CONVENIENCE.
F
Adapter E
N-TAP THRU,
4-MOUNTING HOLES

A flange adaptor is required on all


silent vane pump applications.
F D
C
E The flange allows rotation of the
valve by 90°.

C K-DRILL THRU
D L-DIA. C'BORE x M DEEP
4-MOUNTING HOLEDS

H
A J-O-RING

FLANGE FLANGE ADAPTER BOLT


SIZE RATING MODEL NO. KIT NO. A C D E F G H J K L M N

3/4" (-54) 3000 PSI AD-75-3 B-53 3.00 0.44 0.875 0.94 1.875 1.00 0.75 0.12 C.S. x 0.41 0.59 0.41 3/8-16 UNC
FLANGE (76.2) (11.1) (22.2) (23.7) (47.6) (25.4) (19.05) 1.00 I.D. (10.4) (14.9) (10.4)

1" (-56) 3000 PSI AD-100-3 B-53 3.00 0.52 1.031 1.03 2.062 1.00 1.00 0.12 C.S x 0.41 0.59 0.41 3/8-16 UNC
FLANGE (76.2) (13.2) (26.18) (26.1) (52.37) (25.4) (25.4) 1.31 I.D. (10.4) (14.9) (10.4)

1 1/4" (-58) 3000 PSI AD-125-3 B-16 3.50 0.59 1.188 1.16 2.312 1.00 1.25 0.12 C.S. x 0.49 0.69 0.47 7/16-14 UNC
FLANGE (88.9) (14.9) (30.14) (29.4) (58.7) (25.4) (31.7) 1.50 I.D. (11.9) (17.5) (11.9)

1 1/2" (-60) 3000 PSI AD-150-3 B-73 4.00 0.70 1.406 1.38 2.750 1.00 1.50 0.12 C.S. x 0.53 0.78 0.53 1/2-16 UNC
FLANGE (101.6) (17.7) (35.71) (35.08) (69.8) (25.4) (38.1) 1.88 I.D. (13.4) (19.8) (13.4)

3/4" (-55) 6000 PSI AD-75-6 B-53 3.00 0.47 0.937 1.00 2.00 1.00 0.75 0.12 C.S. x 0.41 .059 .041 3/8-16 UNC
FLANGE (76.2) (11.9) (23.79) (25.4) (50.8) (25.4) (19.05) 1.00 I.D. (10.4) (14.9) (10.4)

1" (-57) 6000 PSI AD-100-6 B-16 3.50 .055 1.093 1.12 2.25 1.00 1.00 0.12 C.S. x .047 0.69 0.47 7/16-14 UNC
FLANGE (88.9) (13.9) (27.76) (28.4) (57.1) (25.4) (25.4) 1.31 I.D. (11.9) (17.9) (11.9)

1 1/4" (-59) 6000 PSI AD-125--6 B-73 4.00 0.62 1.250 1.31 2.625 1.00 1.25 0.12 C.S. x 0.53 0.78 0.53 1/2-13 UNC
FLANGE (101.6) (15.2) (31.75) (33.2) (66.67) (25.4) (31.7) 1.50 I.D. (13.4) (19.8) (13.4)
26 Pressure Control Valves

Relief valves
• Subplate mounted
• Pilot operated
• NG 10 and NG 25

Specifications
Mounting type Subplate NG 10 or NG 25
Mounting position Not restricted
Ambient temperature -13... 122°F (-25... 50°C)
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Direction of flow As shown on symbol
Operating pressure max. 4570 psi (315 bar)
Flow NG 10: max 80 gpm (300 l/min)
NG 25: max 100 gpm (400 l/min)

081 DV 10 P1 08 V 502 K *WS024 / 00D51 *502 *K

RELIEF
SOLENOID
SIZE
10 - NG 10
ADJUSTMENT
25 - NG 25
K - Stem w/ cap
E - Knob
MOUNTING
D - Handwheel (not
P1 - Form P
available in 2 pressure)
P3 - Form R**
SECOND PRESSURE
BASIC OPERATION 502 - 50 to 2400 psi (3-160 bar)
06 - External pilot 513 - 50 to 4600 psi (3-315 bar)
SEALS
08 - External drain V - Viton
09 - Internal drain
10 - Vented N. O. ADJUSTMENT
12 - Vented N. C. K - Stem w/ cap
PRESSURE SETTINGS E - Knob
14 - Dual press. low-high 502 - 50 to 2400 psi (3-160 bar)
16 - Dual press. high-low 513 - 50 to 4600 psi (3-315 bar)
18 - Dual press. vented

**Consult factory for availability *Omit if not required


Pressure Control Valves 27

Performance characteristics
ν = 35 mm2/s
NG25
Pressure relief valves
Symb. 08, 09, 10, 12, 14, 16, 18 NG10

4350

Pressure PSI (bar)


(300)

3625
(250)

A 2900
(200)

2175
(150)

1450
(100)
X Y
725
B (50)

0
0 26 53 80 105
(100) (200) (300) (400)

Detail Flow GPM (l/min)

435
Pressure PSI (bar)

(30)

363
(25)

290
(20)

218
(15)

145
(10)

73
(5)

0 0.5 1 1.5 2 2.5 3 3.5 4


(2) (4) (6) (8) (10) (12) (14) (16)

Flow GPM (l/min)

Control oil flow

0.66
Control flow GPM (l/min)

(2.5) Pmax

.53
(2.0) Pmin

0.4
(1.5)

0.26
(1.0)

0.13
(0.5)

0
0 26 53 80
(100) (200) (300)

Flow GPM (l/min)


28 Pressure Control Valves

WS
Symbol Code PSI (bar) V /Hz Lbs. (kg) NG 10 Lbs. (kg) NG 25
06 A
513 100... 4570 (7... 315) - 16 (7) 9 811 230 038 17 (7.5) 9 811 230 138

X
B

08 A 513 100... 4570 (7... 315) D 18 (8) 9 811 230 001 19 (8.5) 9 811 230 101
502 44... 2300 (3... 160) D 9 811 230 002 9 811 230 102
513 100... 4570 (7... 315) K 9 811 230 003 9 811 230 103
B X Y 502 44... 2300 (3... 160) K 9 811 230 004 9 811 230 104
09 A 513 100... 4570 (7... 315) D 18 (8) 9 811 230 005 19 (8.5) 9 811 230 105
502 44... 2300 (3... 160) D 9 811 230 006 9 811 230 106
513 100... 4570 (7... 315) K 9 811 230 007 9 811 230 107
B X 502 44... 2300 (3... 160) K 9 811 230 008 9 811 230 108
10 513 100... 4570 (7... 315) K 024/00 22 (10) 9 811 230 009 9 811 230 109
513 100... 4570 (7... 315) K 115/60 9 811 230 010 9 811 230 110
A
502 44... 2300 (3... 160) K 024/00 9 811 230 011 9 811 230 111
502 44... 2300 (3... 160) K 115/60 9 811 230 012 9 811 230 112
78 513 100... 4570 (7... 315) E 024/00 9 811 230 013 9 811 230 113
Y
513 100... 4570 (7... 315) E 115/60 9 811 230 014 9 811 230 114
B X
502 44... 2300 (3... 160) E 024/00 9 811 230 015 9 811 230 115
502 44... 2300 (3... 160) E 115/60 9 811 230 016 9 811 230 116
12 513 100... 4570 (7... 315) K 024/00 22 (10) 9 811 230 017 23 (10.5) 9 811 230 117
513 100... 4570 (7... 315) K 115/60 9 811 230 018 9 811 230 118
A
502 44... 2300 (3... 160) K 024/00 9 811 230 019 9 811 230 119
502 44... 2300 (3... 160) K 115/60 9 811 230 020 9 811 230 120
38 513 100... 4570 (7... 315) E 024/00 9 811 230 021 9 811 230 121
B
513 100... 4570 (7... 315) E 115/60 9 811 230 022 9 811 230 122
X Y
502 44... 2300 (3... 160) E 024/00 9 811 230 023 9 811 230 123
502 44... 2300 (3... 160) E 115/60 9 811 230 024 9 811 230 124
14 I 513 100... 4570 (7... 315) K 024/00 24 (11) 9 811 230 025 25 (11.5) 9 811 230 125
II 502 44... 2300 (3... 160) K
A
I 513 100... 4570 (7... 315) E 024/00 9 811 230 026 9 811 230 126
II I II 502 44... 2300 (3... 160) E
I 513 100... 4570 (7... 315) K 115/60 9 811 230 027 9 811 230 127
B X Y II 502 44... 2300 (3... 160) K
I 513 100... 4570 (7... 315) E 115/60 9 811 230 028 9 811 230 128
II 502 44... 2300 (3... 160) E
16 I 513 100... 4570 (7... 315) K 024/00 9 811 230 029 25 (11.5) 9 811 230 129
II 502 44... 2300 (3... 160) K
A

I 513 100... 4570 (7... 315) E 024/00 9 811 230 030 9 811 230 130
II I II 502 44... 2300 (3... 160) E
I 513 100... 4570 (7... 315) K 115/60 9 811 230 031 9 811 230 131
B X Y II 502 44... 2300 (3... 160) K
I 513 100... 4570 (7... 315) E 115/60 9 811 230 032 9 811 230 132
II 502 44... 2300 (3... 160) E
18 I 513 100... 4570 (7... 315) K 024/00 26 (12) 9 811 230 033 28 (12.5) 9 811 230 133
II 502 44... 2300 (3... 160) K
A
Y
I 513 100... 4570 (7... 315) E 024/00 9 811 230 034 9 811 230 134
II 502 44... 2300 (3... 160) E
II I

I 513 100... 4570 (7... 315) K 115/60 9 811 230 035 9 811 230 135
a b

II 502 44... 2300 (3... 160) K


B X

I 513 100... 4570 (7... 315) E 115/60 9 811 230 036 9 811 230 136
II 502 44... 2300 (3... 160) E
Pressure Control Valves 29

Pressure relief valve


06 06

Without pilot valve.


X remote control via port X
B

08 08 09

Control oil drain


external (Y)
B X Y

08
09

Control oil drain 09


internal (B)
A B Y X
B X

Pressure relief valve with electrical unloading

10

78 Normally vented

B X Y X
Y

12

38 Normally at pressure

B X Y X
Y

A
30 Pressure Control Valves

Pressure relief valve with solenoid pressure selection


14

A
pmin
II I
Solenoid controlled
low pressure / high pressure
pmax
B X Y

X
Y

pmin
I
16 II pmax

pmin
II I
Solenoid controlled
high pressure / low pressure
B X Y
pmax

X
Y

18

A
Y Solenoid controlled
normally vented pmin pmin
II I
2 pressure
a b
solenoid a: pmin
B X solenoid b: pmax pmax pmax

X
Y

A
Pressure Control Valves 31

Dimensions Inches (millimeters)

Port configura- ISO 6264 - CETOP


RP 69 H, Form P

NG 10
ø 0.24 (6)

Symb. 06 10 x 2

2.63 (66.7)
3.54 (90)
2x 18 x 2.5 A B
X
B

1.31 (33.3)
Y

33
B
1.69 (43)
M8
3.19 (81)
X
A

ø0.71 (18)

3.82 (97)
3.35 (85)
2.68 (68)
0.16 (4)

ø 0.41
(10.5) 4.21 (107)
4.53 (115)

NG 25
10 x 2
ø 0.24 (6)

X
A B
3.13 (79.4)
4.02 (102)

2x 28 x 3
1.56 (39.7)

2.37 (50.3)
M8
3.53 (89.7)

ø0.71 (18)
3.82 (97)
3.35 (85)
2.68 (68)

ø10.5
4.45 (113)
4.76 (121)
32 Pressure Control Valves

Dimensions Inches (millimeters)

Symb. 08 09 31
A A B
Port configura- ISO 6264 - CETOP
RP 69 H, Form P

B X Y B X A X Y

NG 10

0.32 (8.25)
4.53 (115) max. 30
max 40
1.93 (49)

ø2.52 (64)
D
17
5.28 (134)

0.3 (75)
ø 0.71 (18)
2.68 (68)

ø1.73 (44)
ø0.41 (10.5)
0.16 (4)

3.19 (81) ø0.24 (6)

4.21 (107) 0.79


2.95 (75) (20)
4.53 (115)
E + F
0.32 (8.25)

4.53 (115) max. 30


NG 25
1.93 (49)

17
0.3 (75)
5.28 (134)

ø0.71 (18)
2.68 (68)

ø0.41 (10.5)
0.16 (4)

3.53 (89.7) ø0.24 (6)

4.45 (113)
4.76 (121)
Pressure Control Valves 33

Dimensions Inches (millimeters)

Port configura- ISO 6264 - CETOP


RP 69 H, Form P

5.63 (143.1)
NG 10
Symb. 10 12
A A 4.53 (115)

(12)
0.5
x x x x
78 38

B X Y B X Y

17

8.35 (212)
1.83 (49)

0.32 (8.25
max. 1.18
(30)
0.3
(7.5)
3.35 (85)

2.68 (69)
0.16

Ø0.41 (10.5)
(4)

3.19 (81)
Ø0.24 (6)
4.21 (107)
4.53 (115)

5.63 (143.1)
NG 25

4.53 (115)
(12)
0.5
8.35 (212)

17
1.93 (49)

H
0.32 (8.25)

max 1.38
(35)
0.3
(75)
3.35 (85)

2.68 (68)

Ø0.41 (10.5)
0.16
(4)

3.53 (89.7) Ø0.24 (6)


4.45 (113)
4.26 (121)
34 Pressure Control Valves

Dimensions Inches (millimeters)


Port configura- ISO 6264 - CETOP
RP 69 H, Form P
7.82 (198.7)

NG 10
4.53 (115)

(12)
0.5
Symb.
A

14

B X Y
A

16

10.2 (261)
17
B X Y
A 1.93 (49)
Y
18
II I

0.32 (8.25)
max 1.38
a b
(35)
0.3
B X (75)
3.35 (85)

2.68 (68)
0.16
(4)

Ø0.41 (10.5)
Ø0.24 (6)
3.53 (89.7)
4.45 (113)
4.26 (121)

7.82 (198.7)
NG 25
4.53 (115)
(12)
0.5
10.28 (261)

17
1.93 (49)

0.32 (8.25)

max 1.38
(35)
0.3
(75)
3.35 (85)

2.68 (68)
0.16
(4)

Ø0.41 (10.5)
Ø0.24 (6)
3.53 (89.7)
4.45 (113)
4.26 (121)
Pressure Control Valves 35

Dimensions Inches (millimeters)

Port configura- Type R

(Consult factory for availability)


Symb. 06

A
ø0.24 (6)

B
NG 10
09 10 x 2 P T

3.15 (80)
X

2.13 (54)
A

1.06 (27)
2x 18 x 2,5

B X
2.13 (54)
3.39 (86)
11
A

ø0.75 (19)
78
3.35 (85)
2.25 (58)

B X
0.16 (4)

Ø0.49
(12.4)
4.21 (107)
4.53 (115)

2.64 (67) ø6

NG 25
2x 28 x 3
P T
X
2.76 (70)

4.02 (102)
1.38 (35)

10 x 2

3.46 (88)

ø1.02 (26)
3.35 (85)
2.17 (55)

0.16 (4)

ø0.67
(17)
4.72 (120)
5.04 (128)
36 Pressure Control Valves

Relief valves
• Pilot valves for NG 10 – NG 25

Application of pilot valves

Symb.
08, 09,
31, 32

Symb.
10, 12 Electric venting

alternative

Symb.
06, 33, 34

II
Remote control
I

Symb.
14, 16 2 Pressure stages

alternative
Symb.
08, 09,
31, 32

2 nd pressure range
II

I
Venting and
2 pressure stages
Symb.
18

Cartridge type valves


Pressure Control Valves 37

081 VV 06 P1 00 N 503 H - AO

NG 06 - ISO 4401
H
E

F
D

PSI (bar)

502 44... 2300 (3... 160) H 0 811 104 100


503 87... 4570 (6... 315) H 0 811 104 101
NG 6
502 44... 2300 (3... 160) K 0 811 104 102
P
503 44... 4570 (3... 315) K 0 811 104 103
502 44... 2300 (3... 160) E 0 811 104 104
00 503 44... 4570 (3... 315) E 0 811 104 105
T
502 44... 2300 (3... 160) F 0 811 104 106
503 44... 4570 (3... 315) F 0 811 104 107
502 44... 2300 (3... 160) D 0 811 104 108
503 44... 4570 (3... 315) D 0 811 104 109
502 44... 2300 (3... 160) H 0 811 104 110
NG 6 503 44... 4570 (3... 315) H 0 811 104 111
502 44... 2300 (3... 160) K 0 811 104 112
503 44... 4570 (3... 315) K 0 811 104 113
502 44... 2300 (3... 160) E 0 811 104 114
503 44... 4570 (3... 315) E 0 811 104 115
502 44... 2300 (3... 160) F 0 811 104 116
503 44... 4570 (3... 315) F 0 811 104 117
502 44... 2300 (3... 160) H 0 811 104 118
503 44... 4570 (3... 315) H 0 811 104 119
NG 6 502 44... 2300 (3... 160) K 0 811 104 120
503 44... 4570 (3... 315) K 0 811 104 121
Low pressure
II

I
High pressure

Cover for main stage 1 815 500 252

M5 x 16 DIN 912 - 10.9 2 910 151 158


38 Pressure Control Valves

Reducing / Relieving
• Direct acting
• 3000 PSI
• #6, #10 & #12 SAE
• 6 GPM & 20 GPM

Application
Reducing valves are used to limit the pressure in
one circuit while another circuit, in parallel, is
operating at a higher pressure. It senses the
downstream pressure and will block the oil flow
when the pressure reaches the valve setting. This
valve also has a relieving feature. Should the
downstream pressure exceed the valve setting
because of increased load on the actuator, the
spool will continue to shift and vent oil from the
downstream circuit to tank to maintain the set
pressure.

TANK OUT IN

TANK OUT IN
Pressure Control Valves 39

Peformance characteristics
measured at viscosity
ν = 35 mm2/s

PSI
BAR
(RELIEVING MODE) (REDUCING MODE)
2000
100
REGULATED PRESSURE
80
1000
100 - 1
60 500

40
500 50 - 500

20
20 - 150
0 0
6 5 4 3 2 1 0 1 2 3 4 5 6 GPM

20 16 12 8 4 0 4 8 12 16 20 L/min
FLOW RATE
PSI

(RELIEVING MODE) (REDUCING MODE)


BAR

2000
125
REGULATED PRESSURE

1500
100
100 - 1500

75
1000

50
500 50 - 500
25

20 - 150
0 0

20 15 10 5 0 5 10 15 20 GPM

75 50 25 0 25 50 75 L/min
FLOW RATE

Specifications
Mounting type Inline or cartridge
Mounting position Not restricted
Ambient temperature -13... 176°F (-25... 80°C)
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Filtration Contamination class 10, according to NAS 1638 can be realized
with filter ß25 = 75
Seals Viton
Direction of flow As shown on symbol
Operating pressure 6 SAE 20-3000 PSI, 8 & 12 SAI 20-1500 PSI
Flow rating 6 & 20 GPM
Accuracy ±5%
Weight Cartridge: 6 GPM 10 oz. (.28 kg); 20 GPM 1 1/2 lbs. (.68 kg)
Inline: 3 lbs. (.4 kg); 4 lbs. (1.8 kg)
40 Pressure Control Valves

Dimensions Inches (millimeters)

1/4" Cartridge
2.20
(55.9)

3.22 MAX. 1.60


(81.7) (40.6)
*2.69(68.3) MAX. LESS KNOB
0.91 1.44 1.00
(23.1) (36.6) (25.4)

0.44 0.873 (22.1)


(11.1) 0.871 (22.1)

1.16 0.811 (20.5) 0.936 (23.7)


(29.4) 0.809 (20.5) 0.934 (23.7)

MAX. PRESSURE STOP A .002 A .002 A .002


SET AT FACTORY
1-1/16-12 UNF 2A THD. 0.972 (24.7) 0.9365 (23.78) 0.8745 (22.21) 0.8115 (20.61)
1-1/4 HEX 0.990 (25.1) 0.9385 (23.83) 0.8765 (22.26) 0.8135 (20.66)

30° 30° 45° OR RADIUS


30°

COUNTERBORE #12 SAE TAP


1-1/16-12 UNF 2B X .53 DEEP A 0.25
(59.7)

.005 (0.127)
0.69
.010 (0.254) RADIUS
(17.5)

1.280
(32.5)
1.850
(32.5)

1/2" Cartridge 2.350


(59.7)

CAVITY

4.66 (118.3) 4.11


MAX (104.4)
3.75
4.25 (107.9) MAX. LESS KNOB (95.3)
3.22
(81.8)
2.22
1.122* 4.12
2.66 1.33 (56.4) (28.50) (104.8)
(67.5) (33.8) MIN.

2.28 0.38
1.16 1.184* (57.9) (9.5)
(29.4) (30.07)
0.51 0.38
INLET PORT AREA
TANK PORT AREA

(12.9) (9.5)

MAXIMUM PRESSURE STOP 0.50


1.059*
SET AT FACTORY (12.7)
1-5/16-12 UNF-2A (26.90)

*DIMENSIONS +
_ 0.002(0.051) * 1.230 (31.24)
63 1.062*
KNOB ADJUSTED 63 63 (26.97)

1.187 (30.15)
1.188 (30.17)

30°
REG. PORT AREA

30° 30°
1.126*
(28.60)

1.39 0.38
(35.3) (9.5)
NOTE: * DIMENSIONS MUST BE CONCENTRIC
WITHIN 0.001 (0.025) TIR
For certified cavity drawings,
please consult factory.
Pressure Control Valves 41

Dimensions Inches (millimeters)

W/ Return check TWO PORTS


#6 SAE
#6 SAE

2.00
(50.8)
1.00
T IN (25.4)

0.530
(13.4)
MAXIMUM PRESSURE STOP
1.718
SET AT FACTORY
(43.6)
2 - MOUNTING HOLES
1.14 0.31 .343 (8.8) DIA. THRU
OUTLET PORT (28.9) (7.87) 0.31
#6 SAE (7.87)

1.00
(25.4)
OUT

2.38
(60.45)
1.16 3.00
(29.4) (76.2)

1.44
(36.57) 0.25
3.22* MAX. 2.62 (6.35)
(81.7) (66.5)
2.69*(68.3) MAX. LESS KNOB
5.84 MAX.
(148.3)

OUTLET PORT
1.14
#6 SAE
(28.96)

#6 SAE
OUT
0.75
(19.1)

*3.22 3.00
.25 1.000 .25 (81.7) (76.2)
(6.4) (25.4) (6.4)
*2.69(68.3) MAX. LESS KNOB
2 - MOUNTING HOLES
.34 (8.7) DIA. THRU

2.50 2.00 1.16 1.500


(63.5) (50.8) (29.4) (38.1)
0.75
(19.1)
1.25
(31.75)

2.63
1.50 MAXIMUM PRESSURE STOP (66.8)
(38.1) SET AT FACTORY

1/4-20 UNC-2BX .44 DEEP


MTG. HOLE 2-PLACES
.53 1.18
(13.5) (30.2)

T IN

TANK PORT INLET PORT


#6 SAE #6 SAE
42 Pressure Control Valves

Dimensions Inches (millimeters)

#10 & #12 SAE #10 & #12 SAE TANK INLET- #10 SAE OR
#12 SAE
W / Return
TANK INLET- #10 SAE OR
#12 SAE

1.00 2.00
T IN
(25.4) 1.00 (50.8)
T IN (25.4)
0.70
(17.8)
2.47
0.70 (61.1)
(17.8) 2.47 0.24 1.00
(62.7) 2.66 (6.1) (25.4)
8.77 MAX.
(222.76) (67.5)
0.36
(9.1)
0.34 (8.7) DRILL
2.38
2-MTG. HOLES
(60.4)
3.00
1.16 (76.2) 1.16
(29.4) (29.4) 4.00
2.50
1.50 (101.6)
(63.5)
(38.1)
0.34 (8.7) DRILL
*4.66 (118.3) 0.38 2-MTG. HOLES
MAX. 2.50 0.38
(9.5) 8.77
(63.5) MAX. (9.65)
2.66 3.75 0.62 (222.76)
(67.5) (95.3) (15.9) *4.66 (118.3) 3.75 0.36
MAX. (95.3) (9.1)

OUTLET
PORT OUTLET
PORT

1.00
1.58 (25.4)
(40.1) 1.58
* 4.25 (107.9) MAX. LESS KNOB (40.1)
OUTLET- #10 SAE OR * 4.25 (107.9) MAX. LESS KNOB
#12 SAE OUTLET- #10 SAE OR
#12 SAE

FE3 - SANR - BO4S

S – Direct H – Integral
Spring Return check
S – Standard

*NR – 20-150 PSI


*PC – 50-500 PSI
*AE – 100-1500 PSI
*CH – 500-3000 PSI 02 – 1/4" Cartridge
04 – 1/2" Cartridge
51 – #6 SAE
B – Cartridge 53 – #10 SAE - (uses 1/2" cart.)
T – Inline mount- 54 – #12 SAE - (uses 1/2" cart.)
ed

*1/4 Cart Only


Pressure Control Valves 43

Reducing & Relieving


• Direct operated

Specifications
Valve function Pressure reducing valve, direct operated
Mounting type Subplate NG 6, ISO 4401
Mounting position Not restricted
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Max. setting pressure 425, 1200, 2400, or 3625 PSI
(30, 80, 160 or 250 bar)
Max. operating pressure 4570 PSI (315 bar)
Max. flow 13 GPM (50 I/min.)

Performance
curves

P - opened valve

T A P A T A P A
Pressure - PSI (bar)

4350
P - PSI (bar)

290
(300) (20)

3480 232
(240) (16)

2610 174
(180) (12)

1740 116
(120) (8)

870 58
(60) (4)

0 0
5 2.5 0 2.5 5 8 10.5 13 5 2.5 0 2.5 5 8 10.5 13
(20) (10) (10) (20) (30) (40) (50) (20) (10) (10) (20) (30) (40) (50)

Flow GPM (l/min) Flow GPM (l/min)


44 Pressure Control Valves

081 DMV 06 P1 31 H V 516 K

REDUCING VALVE ADJUST-


MENT
SIZE K - Stem
06 - NG 6 F - Key lock

PRESSURE SETTINGS
511 - 50 to 500 psi (3-30 bar)
516 - 50 to 1200 psi (3-80 bar)
502 - 750 to 2400 psi (50-160
MOUNTING bar)
P1 - D03 (NG 6, ISO 4401)

SEALS
BASIC OPERATION V - Viton
31 - Reducing

STYLE
H - Horizontal
V - Vertical
Pressure Control Valves 45

P. nom. Lbs.
Symbol Adjustment PSI (bar) (Kg)

44... 435 (3... 30) 1.1 0 811 148 200


58... 1160 (4... 80) 0 811 148 201
725... 2300 (50... 160) 0 811 148 202
725... 3625 (50... 250) 0 811 148 203

A P T B 44... 435 (3... 30) 0 811 148 204


58... 1160 (4... 80) 0 811 148 205
725... 2300 (50... 160) 0 811 148 206
725... 3625 (50... 250) 0 811 148 207

44... 435 (3... 30) 1.5 0 811 148 208


58... 1160 (4... 80) 0 811 148 209
725... 2300 (50... 160) 0 811 148 210
M 725... 3625 (50... 250) 0 811 148 211

44... 435 (3... 30) 0 811 148 212


A P T
58... 1160 (4... 80) 0 811 148 213
725... 2300 (50... 160) 0 811 148 214
725... 3625 (50... 250) 0 811 148 215

44... 435 (3... 30) 0 811 148 216


58... 1160 (4... 80) 0 811 148 217
725... 2300 (50... 160) 0 811 148 218
M
725... 3625 (50... 250) 0 811 148 219

44... 435 (3... 30) 0 811 148 220


A P T
58... 1160 (4... 80) 0 811 148 221
725... 2300 (50... 160) 0 811 148 222
725... 3625 (50... 250) 0 811 148 223

Intermediate plate with by-pass check valve 0 811 024 201


A P T B
46 Pressure Control Valves

Dimensions Inches (millimeters)

D03 (NG6) ISO 4401

0.08 (2)
0 811 148 200... 203
P
0 811 148 204... 207

1.27 (32.5)
1.22 (31)

1.85 (47)
A B
2H Lock
T

0.79
(20)
0.31 (8)
0.16 (3.8) 4 x ø 5.3

0.39
(10)
4x 9.25 x 1.78
1 810 210 803

M10

3.27 (83)
4

17
0.39
(10)
1.1 (28)

30

7.56 (192)
+20
63 Nm
5.39 (137)

918 BOSCH
0.91 (23)

FRANCE

P A

= 1.89 (48) = 0.94 (24)

0 811 024 201

0.79 (20)
Pressure Control Valves 47

Dimensions Inches (millimeters)

D03 (NG6) ISO 4401

17

P
4

1.28 (32.5))
1.22 (31)

1.57 (46)
A

30
0.43

0.3 (7.5)
(11)
1.34 (34) 4 x ø 5.3
4x 9.25 x 1.78
1 810 210 803
0 811 148 208... 211
0 811 148 216... 219
Ø 0.35 (9)

0.08 (2)
M10

1.57 (40)
1.26 (32)

G 1/4
6

0.39 (10)
1.1 (28) 2.56 (65) 0.2 (5)
7.05 (179)

2H LOCK

0 811 148 212... 215


0 811 148 220... 223
0.39
0.79 (10) 3.27 (83)
(10)
9.21 (234)

Function

A P
48 Pressure Control Valves

Reducing valves
• NG 10 and NG 25
• Pilot operated
• With and without bypass check

Specifications
Mounting type Subplate NG 10 or NG 25
Mounting position Not restricted
Fluid Mineral-oil or fluid HFA / B / C / D
Viscosity 60… 2500 SUS (10…500 cst)
Fluid-temperature -13 to 176°F (-25 to 80°C)
Filtration Contamination class 10, according to NAS 1638
can be realized with filter ß25 = 75
Seals Viton
Direction of flow As shown on symbol
Operating pressure max. 4570 psi (315 bar)
Flow NG 10: max 60 gpm (227 l/min)
NG 25: max 80 gpm (300 l/min)

Pressure reducing valves B

Synb. 31, 32, 33, 34

X Y
NG 25 Detail

NG 10
A
Pressure PSI (bar)

435
Pressure PSI (bar)

4350
(300) (30)

3625 263
(250) (25)

2900 290
(200) (20)

2175 218
(150) (15)

1450 145
(100) (10)

725 73
(50) (5)

0
0 16 32 48 64 80 0 0.5 1 1.5 2 2.6 3 3.7 4
(60) (120) (180) (240) (300) (2) (4) (6) (8) (10) (12) (14) (16)
Detail Flow GPM (I/min)
Flow GPM (I/min)
Pressure Control Valves 49

081 DMV 10 P1 31 V 516 K

REDUCING VALVE ADJUSTMENT


K - Stem
SIZE F - Key lock
10 - NG 10 E - Knob
D - Handwheel

MOUNTING
P1 - Form P
PRESSURE SETTINGS
P3 - Form R**
516 - 50 to 1200 psi (3-80 bar)
502 - 50 to 2400 psi (3-160 bar)
BASIC OPERATION 513 - 100 to 4600 psi (7-315 bar)
31 - Reducing
32 - Reducing with bypass check
33 - Remote operated
34 - Remote operated with bypass check SEALS
V - Viton

**Consult factory for availability

Symbol Code PSI (bar) Lbs. (kg) NG 10 Lbs. (kg) NG 25


31 502 44... 2300 (3... 160) D 18 (8) 9 811 230 203 19 (8.5) 9 811 230 303
513 100... 4570 (7... 315) D 9 811 230 204 9 811 230 304
B
516 44... 1160 (3... 80) K 9 811 230 308
502 44... 2300 (3... 160) K 9 811 230 201 9 811 230 301
A X Y
513 100... 4570 (3... 315) K 9 811 230 202 9 811 230 302
502 44... 2300 (3... 160) E 9 811 230 205 9 811 230 305
513 100... 4570 (7... 315) E 9 811 230 206 9 811 230 306
32 502 44... 2300 (3... 160) D 20 (9) 21 (9.5) 9 811 230 313
B 513 100... 4570 (7... 315) D 9 811 230 314
Pressure reducing valves

502 44... 1160 (3... 80) K 9 811 230 311


513 100... 4570 (7... 315) K 9 811 230 312
A X Y
502 44... 2300 (3... 160) E - 9 811 230 309
513 100... 4570 (7... 315) E 9 811 230 310
33 513 100... 4570 (7... 315) 16 (7) 9 811 230 207 17 (7.5) 9 811 230 307
B

X
A

34 513 100...4570 (7... 315) 18 (8) 19 (8.5) 9 811 230 315


B

X
A
50 Pressure Control Valves

Pressure reducing valves

33 33

Without pilot valve


X remote control via port X 31
A

31

With pilot valve


A X Y
A B Y X

34 34

B
With by-pass check valve
without pilot valve 32
X
A

32

With by-pass check valve


with pilot valve
A X Y

A B Y X
Pressure Control Valves 51

Dimensions Inches (millimeters)

Port configura- ISO 6264 - CETOP


RP 69 H, Form P

31 33

B B

X
A A
X Y Symb. 34
Page 32 Page 31
B
See indicated page for dimensions.
X
Symb. 32 A
NG 10
B
max. 1.18
4.53 (115) (30)

0.32 (8.25)
A
X Y

1.83 (49)
17
4.65 (118)

Ø0.71 (18) Ø0.71 (18) 0.3 (7.5)

6.10 (155)
4.17 (106)
3.46 (88)

3.46 (88)
2.52 (64)

2.52 (64)
Ø0.41 (10.5)
0.16

0.16

Ø0.41 (10.5)
(4)

(4)

3.19 (81) 3.19 (31)


4.21 (107) 4.21 (107)
4.53 (115) 4.53 (115)

NG 25
4.53 (115)
0.32 (8.25)
max. 1.18
(30)
1.93 (49)

17
4.26 (121)

Ø0.71 (18) Ø0.71 (18) 0.3


6.22 (158)

(7.5)
4.29 (109)
3.46 (88)

3.46 (88)

2.64 (67)
2.64 (67)

Ø0.41 (10.5) Ø0.41 (10.5)


0.16

0.16
(4)

(4)

89,7 3.53 (89.7)


4.45 (113) 4.45 (113)

4.76 (121) 4.76 (121)


52 Pressure Control Valves

Subplates, Bottom Ported NG 6

Bottom Ported
Inches (Millimeters)
Port A B Part
Size in(mm) in(mm) Number
.343 Drill Thru 1/4" NPTF 2.017 .829 9 000 010 148
2 Places
(51.2) (21.0)
3.716 .548 3/8" NPTF 2.079 .766 9 000 010 146
(94.4) (13.9)
(52.8) (19.5)
1/2" NPTF 2.130 .710 9 000 010 139
(54.1) (18.0)
#6 SAE 2.050 .797 9 000 010 144
(52.0) (20.2)
#8 SAE 2.130 .710 9 000 010 140
2.814 2.130
(72.1) (54) (54.1) (18.0)

Note: Max. pressure = 4600 psi (315 BAR)

.359
(9.1)
4.62
(117.3)

1.50
(38.1)

B T
.50
(12.7)

3.490
(88.6)
2.410
(61.2)
1.320
(33.5)

B T B

1.423
(36.1)
A

P A

When a subplate is not used a machined pad must be provided.


The mounting surface should comply with NFPA T3.5.1M R1- 1984
and ANSI B93.7M - 1986specifications.
Pressure Control Valves 53

Subplates, Bottom Ported NG 10


2.625
Dimension (66.67) Inches (millimeters)
2.312
5000 PSI Maximum
(58.72)

1.312
(33.32)
0.562 0.562 (14.27) DIA. THRU.
(14.27)
4 - VALVE MOUNTING HOLES
PILOT DRAIN
0.406 (10.31) DIA. THRU. 0.312
0.56 0.1875 (4.76) DIA. THRU. 2.50 1.00 REF. 1.00 REF.
(7.92) (63.5) (25.40) (25.40)
(14.27)

.906
(23.0)
0.281 C
(7.13) B - PILOT DRAIN

A
B - PILOT PRESSURE
0.843 3.50
1.406 (21.4) (88.9)
1.685 4.625
(35.7)
(42.8) (117.47)

5.50 REF.
(139.7) A
0.437
(11.1)
C

PILOT PRESSURE 4 - VALVE MOUNTING HOLES


0.1875 (4.76) DIA. THRU. 3/8-16UNC-2B. 1.50 (38.1) DEEP.
0.687
1.50
(17.45) 0.562 (14.27)
.75 (38.100)
DIA. THRU.
0.50 3.00 (19.0)
(12.70) (76.2) 2 - LOCATING HOLES - 0.281 (7.14) DIA.
0.375 (9.52) DEEP
4.00 Port size A B
(101.6)
3/8" NPTF 0.56 (14) 1/4" NPTF
When a subplate is not used, a machined pad must 1/2" NPTF 0.91 (23) 1/4" NPTF
be provided fro mounting which is flat to within
0.0003 in./in. and has a surface finish of 63 RMS.
#10 SAE 0.91 (23) #6 SAE

Subplates, Bottom Ported NG 25

Dimension .56
(14.22)
1.31
(33.27)
#16 SAE Inches (millimeters)
5000 PSI Maximum
1.50 1.750
(38.100) (44.450)

1.375
When a subplate is not used, a machined pad must (34.925)
1.375
be provided for mounting which is flat to within (34.925) BOTTOM VIEW - #16 SAE
PORT ONLY
0.0003 in./in. and has a surface finish of 63 RMS
PILOT PRESSURE
#6 SAE

Inches PILOT DRAIN


0.437 3.125 (Millimeters) #6 SAE #16 SAE
(11.1) (79.37)
NOTE:
1.31 .56
2.875 UNLESS OTHERWISE SPECIFIED (33.27) (14.22)
(75.02) ALL DIMENSIONS ARE NORMAL.
4 - VALVE MOUNTING HOLES 1.562 1.50
3/8-16 UNC-2B (39.67) 0.89 (22.6) (38.10)
1.00 (25.4) DEEP DIA. THRU.
0.625 4 - MOUNTING HOLES 0.406 (10.3) DIA. THRU.
(15.87)
2.50 1.50 REF
0.250
(63.50) (38.1)
(6.35)
PILOT PRESSURE 1/4 NPT
0.562
(14.27)
1.125
(28.57) B
0.812 5.50 REF
(20.62) (139.70)
1.937 1.562
2.375 (49.2) 0.437 3.50 A
(60.32) (11.1) (88.9) D
4.625
0.625 (117.47)
(15.87) C

PILOT DRAIN
1/4 NPT INLET

PILOT PRESSURE
0.1875 (4.76) DIA. .75 1.312 REF 1.312 REF
THR U. 0.50 3.00 (19.0) (33.32) (33.32)
(12.7) (76.2)

4.00 REF.
(100.6)

0.89 (22.6)
Port size A B C D
DIA. THRU.
2 - LOCATING HOLES 3/4" NPTF 1.50 (38.1) 1.562 (39.67) 0.375 (9.52) 0.375 (9.52)
0.28 (7.1) DIA.
0.375 (9.52) 1" NPTF 1.75 (44.4) 1.438 (36.52) 0.50 (12.7) 0.50 (12.7)
DEEP
#16 SAE — — — —
54 Pressure Control Valves

Accessories

Subplates bottom ported


NG 6 NG 10 NG 25
1/4" NPT 9000010148 — —
3/8" NPT 9000010146 959705 —
1/2" NPT 9000010139 959706 —
3/4" NPT — — 959709
1" NPT — — 959710

#6 SAE 9000010144 — —
#8 SAE 9000010140 — —
#10 SAE — 959708 —
#12 SAE — — —
#14 SAE — — 959711
#16 SAE — — 959751

Bolt kits - US Subplates


NG 6 NG 10 NG 25
Standard 953745 953743 953743
Standard w/ check 953744 953541 953541
Vertical 953542 — —
Vertical w/ check 953713 — —
9 535 233 718
HPUS AKY 007/20 US (3.96)

ROBERT BOSCH FLUID POWER CORPORATION


P.O. BOX 2025
RACINE, WISCONSIN 53401-2025 U.S.A.
Phone (414)554-7100, Fax (414)554-7117

PRINTED IN U.S.A.