, JAMNAGAR
Multiple Pharmaceuticals Project Complex
2) Protection Relay voltage shall be considered 110 VDC and auxiliary supply shall be
considered 230 VAC through UPS.
Batteries with Battery charging Panel shall be considered for 110 VDC.
3) HT cable with earthing shall be considered with heat shrinkable type HT cable termination
kit (Raychem Make).
4) VCB HT Panel (Incomer & Outgoing) shall be indoor type with relay protection panel. It
contains numerical relay ( In Siemens 7SJ641 & In ABB REF541 )for over current and
earth fault ,Phase reveres, Trip circuit supervision etc and Transformer protection ( In
Siemens 7UT & In ABB RET 541 ) suitable communicate with DCS through Modbus.
Analogue voltmeter/ammeter and Electronic counter type KWh meter considered for
Physical Indicator. Smart demand controller EM3460 shall be considered for Energy
Management and shall be suitable to communicate with DCS through Modbus. .
Annunciation system shall be considered Audio/Video indication. position mimic on panel
etc.
(Make: - Siemens/ABB/Schneider)
5) Distribution transformer shall be 6.6 KV/433 Volt and outdoor oil cooled type with low
losses , High side terminal shall be suitable for Cable termination and low side terminal
shall be suitable for cable termination or Busduct.
9) Common 6.6 KV Panel with minimum 1 Nos. of spare feeders and common Bus PT for total
panel.
10) 6.6 KV cable shall be XLPE (E) and laid on a separate tier for cables on pipe rack.
11) All HT and LT Breaker shall be motorized with electrically operated and manual draw out
type.
13) APFC panel shall be considered for substation and shall be installed in substation and
capacity as per transformer rating considering 0.95 lag desired power factor .0.95 to 0.99
lag power factor to compensate power factor at HT side.
15) Block wise detailed load list of process equipment including utility and HVAC shall be
prepared.
16) Incomer of MCC shall be considered MCCB with microprocessor based release.
Sr. SFU/
Description CONTACTOR RELAY WIRES
No. MPCB
Kw Amp. Amp. Amp. Sq.mm
DOL starter
1 O to 3.7 Kw 32 16 4Sq.mm Cu.
2 5.5 Kw to 7.5 Kw 32 25 6Sq.mm Cu.
Star Delta starter
Main 10 Sq.mm Cu., Phase 6
3 7.5 Kw to 9.3 Kw 32 16
Suitable range
Sq.mm Cu.
Main 16 Sq.mm Cu., Phase 10
4 11 Kw to 15 Kw 63 25
Sq.mm cu
18.5 Kw to 22
5 100 45 Main BUSBAR, Phase 16 Sq.mm Al.
Kw
6 30 Kw to 37 Kw 125 63 Main BUSBAR, Phase 25 Sq.mm Al.
Main & outgoing upto terminal
7 45 Kw to 55 Kw 160 85
BUSBAR
Main & outgoing upto terminal
8 75 Kw to 90 Kw 200 110
BUSBAR
- Current density for aluminum busbar shall be considered 0.8 A/mm2 and copper
busbar 1.3 A/mm2
- Earthing busbar shall be considered Tinned copper type with suitable rating.
- 125 Amp and above SFU feeder shall be provided with KWH meter
- APFC Panel shall be considered only ammeter and selection as under.
CAPACITOR
Sr. KVAR RATING
MCCB/SFU DUTY
No. OF CAPACITOR
CONTACTOR
KVAR Amp. Amp.
1 5 32 25
2 10 32 32
3 15 63 40
4 25 125 70
5 50 200 110
18) Above 25 Sq.mm Aluminium Cable shall be considered XLPE type A2XFY
20) All push button 4 Core x 1.5 Sq.mm copper cable shall be considered
21) HVAC Panel shall be considered MPDB type and AHUs shall be controlled by
Local control cum power panel located near the each AHU and HVAC panel shall be
supplied by HVAC contractor.
22) HVAC Panel each outgoing feeders shall be considered SFU/MCCB by HVAC contractor.
23) Client scope of Procurement of the electrical equipment shall be discussed and shall be as
under
- HT Panels
- HT Distribution transformers upto 6.6 KV/433 V.
- PCC/MCC and APFC panels
- HT/LT cables
- FLP/NonFLP fittings and fixture.
1) HT Panels : Siemens/ABB/Schneider
2) HT / LT Cables : Universal/RPG/Polycab/Havell’s
3) Transformers : Voltamp/EE/Siemens/ABB/CG
9) Luminars : Osram/CG/Wipro
26) Hazardous area classification shall be provided and approved from client for selection of
electrical equipment.
27) Below 2.5 meter height FLP area in Level 1 & 2 shall be installed 80 watt HPMV Bulk head
fitting with integral control gear.
28) Between 2.5 to 5.0 meter height FLP area in Level 1 & 2 shall be installed 125 watt HPMV
well glass fitting with integral control gear.
29) Above 5.0 meter height FLP area in Level 1 & 2 shall be installed 250 watt HPMV well
glass fitting with separate control gear box.
30) In Chemical area open cabling shall be considered and in clean room area concealed type
cabling considered
32) Clean room area ( Level-III where aluminum Falce ceiling ) shall be installed with FLP 2 x
26 watt or 2 x 36 watt CFL bulk head fitting with recess mounting in F.C and bottom open
able and cover shall be screw type.
33) Clean room area ( Level-III where light cutout in RCC slab ) shall be installed with FLP 2
x 26 watt or 2 x 36 watt CFL bulk head fitting with recess mounting in slab and top open
able.
34) For designing of cable for MCC and sub panel is 2% voltage drop considered
35) For designing of cable for electrical drives/motor is 3% voltage drop considered.
36) Cable trey installed in clean room area shall be SS and if False ceiling is available it shall
be GI only.
37) Upto 300 mm width cable tray shall be considered perforated type
39) Thickness of the cable tray shall be considered 3 mm and shall be Hot deep galvanize.
With 90 to 120 micron thickness of GI coating.
40) All cable used in Flame proof area shall be FRLS armoured only
42) Each plant Power earthing shall be connected with station earthing
43) Minimum size of the earthing strip is 25 x 3 mm and Maximum size of the earthing strip is
75 x 6 mm and shall be hot deep galvanize of minimum 90 micron thickness
44) Every 5 meter interval on cable tray earthing risers shall be provided on earthing strip
with minimum 5 nos. of holes.
45) Each motor load trial is the scope of the electrical contractor.
46) Single compression cable gland is only use in Panel , only double compression cable gland
either weather proof or flame proof according to class of area.
47) Finishing work in civil work shall be considered in civil contractor’s scope of work.
49) Every reactor shall be provided with 3 entry FLP switch for temp indication and vessel
reaction lamp fitting with timer.
45) Vessel reaction lamp’s switch shall be controlled by LDBs for the area.
46) For FLP area , Lighting Circuit minimum 3 Core x 2.5 sqmm armour cable shall be layed
from DB located in Technical area/ Electrical Panel room to switch and same for single
phase switch socket main circuit minimum 3 C x 4.0 sqmm armoured cable.
47) Flame proof and Non FLP luminary shall be provided with screw type holder.
48) All FLP/non FLP three phase switch socket shall be considered 3 phase 4 wire
with earth and all FLP / non FLP single phase switch socket shall be considered
single phase 2 wire with earth.
51) Plant side telephone shall be considered Flame proof and cable shall be jelley
filled armour cable only
52) UPS connected light and switch socket shall be considered separate distribution
board.
54) Clean room switch sockets shall be considered concealed type with SS 304
matt finish cover plate.
56) For M/C panel like RCVD/VTD/Vac Pump etc. shall be suitable to operate from DCS for
these , decision to be taken for each and every supplier will follow the common control
wiring diagram and NP will submit the same for RPPL approval.