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For more than ten years Belekpol has been specializing in water supply and drainage system design,

construction and setting in motion, production of new technologies for them. In addition to new projects development Belekpol revises waste disposal plants projects made earlier in order to reduce capital expenditure, save energy resources and reduce construction terms. To introduce new technologies, modern facilities and equipment, and in order to unite potentials of professionals in this sphere Belekpol has produced branches in Moscow and Krasnodar. SCIENTIFIC DEVELOPMENTS DESIGNING CONSTRUCTION RECONSTRUCTION EQUIPMENT AND AUTOMATIC MACHINERY ASSEMBLY AND SETTING UP SERVICE EXPERTISE AND CONSULTATIONS Belekpol has developed documentation and production of such equipment as: - disk aerators - spiral aerators - grating screen - bioset - fibrous net for microorganisms attaching All the inventions are licensed. Belekpol is a specialized enterprise that functions as a General designer and General contractor, and has licenses for this activity:

MAIN ACTIVITIES Scientific research work realization, technological equipment development, processes and devices for municipal and industrial waste water treatment; Development of the project and estimated documentation for reconstruction, enlargement and new construction: - water pipe and sewerage systems and pumping stations; - waste disposal plant for localities, houses, industrial and agricultural enterprises; Turnkey building and assembly jobs; Development, production, assembly and setting up of technological equipment for the water supply and sewerage systems: - compact cleaning equipment; - equipment for wastewater mechanical purification and sediment transportation (grating screen, press transfer, thin-layered modules); - energy saving aeration systems made of corrosion-resistant materials; - packaged pumping stations made of reinforced concrete, stainless steel, glass fiber material with a set of equipment and automatic machinery; - welding works tubing made of polymer materials; supply of domestically produced and foreign technological equipment: submersible pumps, self absorbing pumps, blowers and mechanical mixers; water disinfection devices, microsieves and sediment treatment devices; sludge pumps and sludge scrapers for radial settling tanks; pipes, armatures and shaped parts;

setting up and service; expert consultation.

SINCE THE BEGINNING OF BELEKPOL ACTIVITY A RANGE OF NEW TECHNOLOGICAL DECISIONS HAS BEEN WORKED OUT AND PRODUCTION OF MODERN ENERGY SAVING EQUIPMENT HAS BEEN MASTERED Municipal and industrial block constructions of productivity of 1-100,000 m3/day New reinforced concrete, glass fiber plastics, stainless steel pump station constructions A range of technological ways of sediment treatment Disc and pipe aerators made of fibrous porous polyethylene and rubber plastics Spiral aerators Plastic tube air distributing system Self cleaning grating filter Automatic machinery system Vacuum filter for sediment dewatering Fibrous filling (synthetic alga, aerobiomodules) for fixing and significant increase of biomass volume in before cleaning airtanks and bioreactors. BELEKPOL SPECIALISTS HAVE WORKED OUT THE FOLLOWING PROJECTS AND HAVE MADE TECHNICAL AND ECONOMIC CALCULATIONS FOR THE SEWAGE TREATMENT FACILITIES IN THE CITIES:
# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Location Minsk Grodno Vitebsk Stargard, Poland China, thermoelectric power station 200 MVt China, paper plant Macedonia Baranovichi Lida Slonim Volkovisk Berezovka Jodino Volojin Smolevichi Prujani Braslav Nesvij Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= m3/day 1,200,000 390,000 160,000 25,000 10,000 50,000 23,000 85,000 70,000 40,000 20,000 10,000 42,000 6,300 7,400 10,000 3,700 9,000
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19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

Beshenkovichi Dokshitsi Lepel Shumilino Ive Sharkovshchina Verkhnedvinsk Cherven Kopyl (milk industrial complex) Kopyl Chashniki Malorita Kobrin (meat-packing plant) Berestovitsa Ostrovets Skidel Korolevo Logoisk Senno Borovka Brest airport Denshchikovo Kamenka Podelniki (recreation resort) Brest customs Visochani (school) Basmanovka Zaslavl Novaya Rudnya Istra (reconstruction) Ryazan Istra Istra Krasnodar Lebedyan Usman

Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q= Q=

2,600 1,500 3,000 4,000 2,700 3,300 3,100 3,100 400 4,000 5,000 4,000 750 2,600 3,000 3,000 400 4,200 3,000 1,900 1,200 300 300 100 100 40 20 5,000 100 15,000 6,000 150 46 45,000 25,000 5,000

OUT OF 50 PROJECTS BELEKPOL HAS CONSTRUCTED 25 IN URBAN AREA

SEWAGE TREATMENT FACILITIES WORKED OUT AND BUILT TOGETHER WITH POLISH COLLEAGUES IN STARGARD HAVE RECEIVED A GOLD MEDAL ON AN INTERNATIONAL CONTEST IN BRUSSELS IN 1997
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WORKING PROJECTS AND REALIZATION OF FUNDAMENTALLY NEW PUMP STATIONS WITH SUBMERSIBLE SELF-PUMPING PUMPS IN THE CITIES: 1. SPS1 Baranovichi 2. SPS Beloozersk 3. SPS Berezovka 4. SPS Berestovitsa 5. SPS Beshenkovichi 6. SPS Borovka 7. SPS Braslav 8. SPS Brest 9. SPS Verhnedvinsk 10. SPS Volkovisk 11. SPS Visotchani 12. SPS Gelendjik 13. SPS Gorki 14. SPS Dokshitsi 15. SPS Jlobin 16. SPS Jodino 17. SPS Jdanovichi 18. SPS Zaslavl 19. SPS Ive 20. SPS Istra 21. SPS Kamenka 22. SPS Kaliningrad 23. SPS Kopyl 24. SPS Korolevo In total: 96 25. SPS Krasnodar 26. SPS Krasnoselskij 27. SPS Krasnoyarsk 28. SPS Krupki 29. SPS Macedonia 30. SPS M. Gorka 31. SPS Molodechno 32. SPS Lida 33. SPS Lyban 34. SPS Malorita 35. SPS Minsk 36. SPS Novaya Rudnya 37. SPS Ostrovets 38. SPS Podelniki 39. SPS Puhovichi 40. SPS St. Petersburg 41. SPS Rakov 42. SPS Raubichi 43. SPS Ryazan 44. SPS Slonim 45. SPS Tuapse 46. SPS Chashniki 47. SPS Chist 48. SPS Sharkovshchina 49. SPS Shumilino 2 2 7 4 4 2 11 2 2 3

2 2 2 2 2 2 4

4 2 3

Sewerage pumping station 6

BELEKPOL HAS PRODUCED AND SET UP AERATION SYSTEMS AND THINSTRAINING GRATING MORE THAN IN 50 SETTLEMENTS TECHNICAL DECISIONS FOR ENERGY SAVINGS AND SPS MODERNIZATION WERE MADE IN THE CITIES OF: Slonim Molodechno Baranovichi Lyban Krupki Nesvij Logoisk Stolbtsi Jodino Cherven Smolevichi Marina Gorka

BUILDING COSTS CUTTING AS A RESULT OF INTRODUCTION OF NEW TECHNOLOGIES BELEKPOL ON SEWAGE TREATMENT FACILITIES IN SEVERAL CITIES IN BELARUS MAKE UP: Vitebsk Volkovisk Lida Berezovka 71% 44% 70% 80% Dokshitsi Ive Sharkovshchina Beshenkovichi 60% 70% 75% 45%

ACCORDING TO THE REALIZED PROJECTS REAL DECREASE OF ELECTRICAL POWER RATE IS: FOR 1 M3 SEWAGE FOR 1 KG BOP DROP IN 3.67 TIMES IN 3.0 TIMES

A MODERNIZATION PLAN AND SEWERAGE SYSTEMS TECHNICAL REEQUIPMENT PLAN HAS BEEN WORKED OUT FOR 36 CITIES IN BELARUS

BIOSET -

COMPACT HIGH-CAPACITY UNIT FOR WASTE WATER PURIFICATION

TREATED WATER OFFTAKE

- BIOSORBATION CHAMBER BIOSTABILIZATION CHAMBER SECONDARY CLARIFIER SLUDGE THICKENER SETTLING WELL

EXCESS SLUDGE OFFTAKE

WASTEWATER DELIVERY

Bioset is a construction that unites nearly all the most important technological processes of biological wastewater treatment. Scientific-productive enterprise Belekpol has developed a row of modern units of Bioset type of different output from 1 to 100.000 m3/day used for municipal and industrial sewage purification. The latest domestic and foreign technological processes, engineering decisions and equipment are used in them. Suggested technology, constructive peculiarities and equipment of the Bioset type plant in comparison with the traditional decisions allow obtaining: higher pollution reduction level up to 99% invest costs cutting by 45% building terms reduction by 50% and more reduction of energy consumption by 40% and more building area reduction by 50% reduction of excess sludge growth in 2 times reduction of technological communications length in 2-3 times reduction of exposure costs and labour force by 30-50%

The construction of the developed units gives the possibility to choose the optimum variant for any productivity, pollution concentration and specific conditions with a significant capital and operating costs saving. Bioset is a rectangular or circular multifunctional construction that unites the following technological processes: diphasis and monophase purification process on active sludge with the possible conduction of nitrification, denitrification and dephosphatation processes; water clarification in the suspended settling layer; aerobic stabilization and thickening of excess sludge; active sludge recirculation with the help of airlifts or circulating pump

WASTE WATER OFFTAKE

WASTEWATER DELIVERY EXCESS SLUDGE OFFTAKE

If more fine cleaning is needed the additional use of a free-swimming and fast microflora may be applied. There are variants when microflora is in the biostabilization chamber, clarification zone or additional bioreactor chamber. The aeration system can be made in different variations: pneumatic, mechanical and combined. Biosets are applied for designing plants and also for the reconstruction of the existing ones. In the last case they may be built up on the base of the different types of tanks.

WASTE WATER DELIVERY

TREATED WATER TAKEOFF

A OXIDATION ZONE

B CLARIFICATION ZONE

Safety and long-term operation of the Bioset are provided by the use of polymer and glass-fiber materials for the aeration system, technological trays and pipelines. The lack of sludge scrappers and sludge pumps lowers investment outlay and operating costs by far, makes the maintenance easier. There are no anaerobic processes in the technology suggested, that is why the unpleasant odor absence is guaranteed. This fact allows diminish the area of sanitary impenetrable zone and come up much closer to the urban territory. The use of Bioset is even more attractive when building purifying plants in sanatoria and health resorts, suburb areas of the cities etc.

Belekpol Ltd uses advanced technologies to construct Bioset with the capacity of 15000-20000m3/day in monolithic variant. For this work a special sheathing and new building materials are used. The building term is 10-15 months. Type sizes of biosets
BIOSET GRATING BUILDING SAND BOX

WASTE WATER DELIVERY STRUCTURES FOR SLUDGE DEVELOPMENT

TREATED WATER OFFTAKE

Diameter, Capacit m y, 3 m /day 9 1000 12 1300 16 2000 18 3000 24 4000 36 10000 40 12000 55 20000

Loading on BOD5, kg/day 200 240 300 750 1200 2700 3500 5100

BIOLOGICAL SEWAGE TREATMENT TECHNOLOGIES WITH FIXED MICROFLORA Traditionally drainage system in towns, suburbs, sanatoriums, hotels, rural areas etc. is characterized by a low level of drainage, considerable daily irregularity of sewage entry with a low content of organic and mineral pollution, that makes it more difficult and even impossible for the traditional cleaning facilities to function normally. The research results show that pollution concentration of sewage on this kind of objects varies from 70 to 150 mg O2/l BOD. This load can not provide normal aerotank working. Active sludge contains fine cotton that settles badly in sedimentation tank and that finally is thrown out from cleaning facilities. When cleaning sewage of low concentration in aerotanks the size of active sludge growth and its throwing out from the secondary sedimentation tank are commensurable, that is why it is rather difficult to support the given concentration of active sludge, especially when there is sewage inflow high unevenness. All the more when organic load is less than 30 mg BOD for 1g of active sludge its degradation and loss of oxydation ability takes place.

It is common knowledge that aeraobic and anaerobic suspended microorganisms in aerotanks are quickly washed out of the biological treatment system because they are characterized by a rather low growth speed in comparison to the optional microorganisms. This fact concerns small and big facilities of industrial and municipal sewage. In that way traditional cleaning facilities of different productivity do not provide effective and firm water cleaning. They are even more sensitive to sewage inflow irregularity, volley industrial waters effluent, temperature changes, temporary lack of electric energy etc. To get a steady technological working process of cleaning facilities and biological cleaning process intensification we suggest a new technology of industrial and municipal sewage treatment in aerotanks with fixed microflora on self regenerating load. A special self regenerating flat nozzle is used as a feeder. Dying bio-pellicle separates from a sheet and with a water flow is carried out into the second sedimentation tank. For sewage oxygen saturation disc pneumoaerators made of fibrous and porous polyethylene are used.

BELEKPOL PUMP STATIONS STATIONS OF NEW GENERATION Belekpol has developed new pump station constructions of module type for technical maintenance of cities, industrial enterprises, sewerage system, water collectors and water drop systems which are widely used by the company. Belekpol also reconstructs the existing pump stations increasing their productivity and at the same time lowering their invest and exposure costs. The enterprise has accepted a fundamentally new idea of designing, manufacturing and construction of pump stations by setting up reliable and efficient submersible pumps (P series) and self-priming centrifugal pumps with the suction depth of 7.5 m (S series), that work in an automatic regime with a high effectiveness and a much lower power consumption. The costs of pump stations of the kind are 2-3 times less than of the standard ones, and the term of the building is dozens of times less. The body of the pump stations is made of glass fiber plastics, stainless steel, and reinforced concrete. Complete line of the station includes pumping units, electric powered equipment, automatic machinery, sensors, bolts, reverse valves, pipe lines, service areas, grating baskets, aeration system which is ready for engaging. Assembling of complete stations takes from 1 to 5 hours.

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PUMP STATIONS WITH SELF PRIMING UNITS GORMANN-RUPP (USA) S SERIES Productivity up to 900 m3/h Lifting up to 30 m Suction up to 7.5 m Guarantee for the pumps 5 years Autonomous module sewage pump stations of above and below ground type are automatic systems ready for installation and engaging to the feeder and pipes. The uniqueness of the pumping station is the following: The stations are provided with self priming centrifugal pumps with a replaceable wearplate and an unclog construction of a flap valve Gormann-Rupp (USA) specially developed for pumping across municipal and industrial sewage with various solids Increase of productivity of the station in 2-3 times is provided by the replacement of an electric drive by another one of the highest revolution The volume of the receiving tank of this kind of stations is much smaller than of the one of a submersible pump stations

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BELOW GROUND GLASS FIBER PLASTICS, METAL OR REINFORCED CONCRETE PUMP STATION Pump stations of this type do not need a deep trench; the depth is about 3 meters. They are imperceptible and do not spoil the view. The removable coverplate is provided with an anti-vandal lock system. It has an optional casing heater. It is widely used for industrial enterprises and in inhabited areas.

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ABOVE GROUND TYPE VAULTED GLASS FIBER PLASTICS, METAL OR REINFORCED CONCRETE PUMP STATION A sliding apart case of the pavilion of the complete station provides a convenient access to the equipment for service and control. The door is provided with an anti-vandal lock system. Optional casing heater of the pump station is made of glass fiber plastics, metal or reinforced concrete.

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SELF PUMPING SELF FLOODABLE PUMPS WITH UNCLOG CONSTRUCTION GORMANN RUPP (USA) In the range of the pumps produced by Gormann Rupp (USA) self priming centrifugal pumps with unclog construction and a flap valve fixed in a pump that prevents possible hydraulic blows in force-network are of the most interest. The pumps are able to pump water with air and steam and can also eject air in aquatic environment if needed. The process of suction is possible when the water level in the pump is on the axle level. Even in case of lack of water and disrepair of controller the pump can work continuously for more than 24 hours. Technological pumps of a pump station may be used for water lowering while building the station. When solids and/or stringy fibrous materials are present in wastewater any pump will occasionally clog. That is why the self priming centrifugal pumps are designed to be easy to unclog and get back into service quickly. If a clog does occur, the removable coverplate provides quick and easy access to the pump interior without disconnecting piping. The clog is removed through the large coverplate opening, and the pump is returned to service in minutes. Technical service of the units of the pump can be executed through the same removable coverplate.

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The initial output of the pump is attained by two regulation screws.

To provide safe exploitation during winter period the pump is equipped with an optional casing heater.

Discharge outlet

Safety valves

Flap Valve Easy-off coverplate nuts Balanced impeller Replaceable wearplate Cartridge mechanical seal

Seal oil monitor

Double lip seal Atmospheric isolation Pusher bolt capability Electric heater

Removable coverplate Pressure relief vavlve Shimless coverplare adjustment

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P-SERIES COMPACT PUMP STATION MADE OF REINFORCED CONCRETE, GLASS FIBER PLASTICS, AND STAINLESS STEEL
Electric shield and automated mechanisms block

Vent tube

Guiding pumps pipes (2)

Forcing branch pipe

Bolts

Flap valves

Service area

Forcing pipe line

Entrance branch pipe

Submersible connector (2)

Submersible pipe (2)

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We install submersible pumps, pipelines, valves, catches, connectors, water level control system, aeration system, technical maintenance platform in the pumping station. By request of the customer we install lifting lattice basket, comminutor, or pumps with cutting edge. In assembly works a submersible connector with neopren compression is being used, which is automatically attached while lowering the pump in guiding bars. The pumps we use are equipped with a balanced impeller of Vortex type, which produces a run down used in pumping the liquid. Solids do not contact the balanced impeller that results minimum deterioration and pump clogging.

Costs Construction costs Thermal energy Electric power Quantity of attendants

Unit of measurement Gkal/year kVt/h per year person

Savings 60% 100% 56% 100%

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INTERNATIONAL SPORTS COMPLEX RAUBICHI (MINSK)

STAINLESS STEEL PUMP STATION H=7.5M, D=1.8M

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STAINLESS STEEL PUMP STATION IN INHABITED AREA DROZDI RESIDENCE OF THE PRESIDENT OF THE REPUBLIC OF BELARUS (MINSK)

PROJECT WORKING AND BUILDING OF TWO PUMP STATIONS BELEKPOL NOVEMBERDECEMBER 1998 ACCORDIN TO TYPE PROJECT THE FOLLOWING HAS BEEN ACHIEVED: BUILDING TIME DECREASE 10 MONTHS INVESTMENTS ECONOMY 60% ELECTRIC ENERGY INTAKE FOR HEATING AND VENTILATION DECREASE -100%
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MILLIBUBBLE AERATION SYSTEM BELEKPOL Belekpol has developed and produces fine bubbled aerators and aeration system of new generation which may be used in all kinds of constructions for aeration (satiation with oxygen) and mixing (municipal and industrial wastewater). Fibrous and porous polyethylene aerators have been first developed in Belarus more than 15 years ago and have been working successfully in Russia, Belarus, the Ukraine, Latvia, Moldova, Kazakhstan, Poland and other countries since then. To increase the oxygen effectiveness in aeration system Belekpol uses a special fibrous porous polyethylene made of polyethylene of extended density with a high porous level and a little waste of air pressure. As a result the company has created a material with specified qualities that can provide with optimal size of air bubbles (1-2mm) of a high effectiveness. This fact guaranteed attainment of technique and economic indexes by Belekpol aeration system higher than those of other home and foreign samples.

Main technical data optimum air output maximum air output aeration effectiveness effectiveness of oxygen transfer pressure loss oxidation ability on 1m depth mass

Unit of measure m3/h m3/h kg O2/K.W.H. % mm water station g O2 (m3/h) kg

Flat pneumatic aerators 2-4 6-8 3.5-4.4 28-29 0.1-0.2 51-53 0.3-0.35

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Belekpol produces millibubble aerators of the following types: Round flat with a folding universal body (D=200 mm) for air dispersion made of fibrous and porous polyethylene (FPP) or rubber membrane; Square flat with a non-folding body (200x200 mm) made of FPP Tubular aerators made of FPP 0.5 and 1 m long. Sectional body of a round aerator allows easily replace or restore air dispersion if needed. For aerator protection from clogging up with active sludge (when blowers stopped) they are equipped with a flap valve. Belekpol aerators of the flat type fix to the air distributor system (made of plastic tubes) quite easily and they are reliable. The fixation is conducted witht the help of quickly split rubber collar. It can be quickly demounted. For the Belekpol aerators two types of supports have been developed: terminal and suspended. Terminal support is used in an empty aerotank, and the following are used: - steel props, reinforced to the aerotank bottom - reinforced concrete props, installed on the bottom of aerotank - plastic fastening Suspended support allows install and dismantle separate sections in a working aerotank without stopping the last. Such a variety of construction allows holding a reconstruction of the aeration system, its maintenance and service in all possible types of aerotanks and in all conditions of exploitation. The utilization of Belekpol aerators on the working structures allows: Reduce the energy consumption and exposure costs up to 60% Prevent aerator clogging up (by rust, scum, dust, active sludge etc.) Increase service cycle for aerators in 2 times Belekpol provides the development of working projects, production and delivery of the system and any of its elements, also makes a turnkey assembly. Setting up of the aeration system Belekpol may be held by the sewage treatment facilities specialists because of the simplicity in its construction. To order the aeration system on the functioning constructs the following basic data is required: aerotank type, aerotank sketch, scheme of the existing air lines, sewage quality and quantity indexes (m3/day), blower aggregate characteristics.

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BIOLOGICAL SEWAGE TREATMENT FACILITIES LIDA. Q=15,000 m3/day

BELEKPOL AERATION SYSTEM

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DISC AERATORS BELEKPOL

ENTIRE AERATORS

AERATORS WITH A REPLACED DISPERSANT

AIR DISPERSANT FROM FIBROUS AND POROUS POLYETHULENE

COVER OF A CIRCULAR AERATOR AIR DISPERSANT FROM FIBROUS AND POROUS POLYETHYLENE OR RUBBER-PLASTIC MATERIAL

BLACK VALVE (RUBBER)

RING SEAL (RUBBER)

BACK VALVE (RUBBER) AERATOR FRAME (POLYETHYLENE) FASTENING COLLAR (RUBBER)

AERATOR FRAME (POLYETHYLE

BOTTOM AIR PIPE (POLYETHYLENE)

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GRATING SCREEN NEW EQUIPMENT FOR MECHANICAL WATER PURIFICATION Belekpol has developed and adopted production of an analog of German equipment - grating screen, which is used during reconstruction of the existing and building of new waste disposal plants and pump stations for municipal and industrial waste water purification. Mode of functioning. Grating screen corresponds to the set of movable and immovable stepped sheets, which form a thin grating, through the openings of which process of screening is going. Particulate matters held on sheets form an additional filter bed, through which filtration goes. In such a way holding effect is reached, which noticeably over goes the grating openings effect. Thanks to circular motion of the movable stepped sheets, mud turns up automatically without disturbance of the filter bed. Constant control of water level before grating provides its automatic work in circular or nonstop regime, according to consumption, contamination constitution and required effect of purification. Constructive peculiarities: Automatic control Width of openings 1 up to 6 mm Constant or circular automatic selfcleaning Possibility to set regime of screening or filtration. Installation. The grating can be Electrical unit installed on open canals, in sewerage pump stations, grating houses of waste disposal plants. If the grating is installed outside, it is mounted in a heated container. Advantages: holding of suspended matters 10-40%, also sand and fat holding of organic impurities with BOD reduction up to 10% construction of primary settlers in some cases is excluded construction of grating house can be excluded, saving of area 25-100%

Hydraulic presstransporter Grating screen

area of sludge bed is reduced economy of energy consumption 15- 25%


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Production. The grating is made from stainless steel, galvanized or black steel. The opening width may be of any size, for any existing or designing canals. The width of opening and expediency of grating installation is defined by Belekpol according to particular conditions, required effect, climate conditions and waste disposal plant assembly. Belekpol provudes the development of different projects, production, setting-up and service.

GRATING SCREEN BELEKPOL WITH A PRESS AND AUTOMATIC MACHINERY LIDA

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