1. GENERAL
3.2-30
The Princeton University Engineering Department will have final approval on all control drawings prior to any field installation being performed. It is necessary that the Engineering Department be involved in the preliminary specification of control systems due to the fact that the use of energy management systems has a direct impact on the extent of controls required. The ATC section shall be competitively bid to both Carrier and Siemens Landis Division. The Engineering Department shall review both bids prior to the award. The scope of work to be done under this Section of the Specification and as shown on the Drawings consists of furnishing and installing all ATC and DDC equipment, materials, engineering, programming, labor and services and performing all operations for ATC work tested and ready for operation. The DDC system shall provide for overall system supervision, monthly energy consumption report, for color graphic man machine interface (dynamic graphic illustratig each system), alarm condition and historical data storage. Control drawings submitted for approval shall give a complete list of material, description of all control elements and sequence of operation, show all schematic piping and wiring. Scope of Work The ATC Contractor shall furnish and install all ATC components, DDC System, network communication and wiring as required to the campus DDC network. ATC work shall include all requirements on the plans and in the sequence of operations, but not be limited to the following: Provide DDC Hardware, ATC field devices and sequence of operations. Provide DDC Software, Point Database with System and Floor Plan Graphics, and Energy Reports. Provide Air Measuring Stations, Chilled Water & Steam Meters. Provide ATC electrical work, control wiring, Connection to Ethernet. Provide control valves and valve actuators, automatic dampers with operators Provide smoke control system and interface, ATC compressed air system Provide start-up testing and calibration, point to point checkout, onsite training. All ATC engineering, materials, labor or services to provide a turnkey system. Provide Energy Management Routines - Provide all systems, zones and units with the following sequences and functions: Night Setback Time Schedules for occupied and unoccupied hours with Occupant Override of night setback. Include Campus wide Peak Utility Demand Limiting software for Electric, Chilled Water and Steam. Provide Duty cycle, separate Day/Night Setpoints, Start Time Optimization for each unit, Power Failure - equipment restart sequencing. The energy management routines are required in all DDC systems even if it is not specifically mentioned in the sequence of operations. Provide building energy management reports on equipment runtime hours and Utility/Energy consumption BTUs including Electric, Chilled Water, Tons and Steam Flow.
3.
DDC HARDWARE
The Contractor shall furnish and install a System with sufficient hardware resources (plus 20% spare capacity) to meet the functional requirements of this specification. Contractor shall provide as a minimum DDC control for each system shown or listed in the Sequence of Operation. All DDC controllers shall be completely enclosed in a NEMA 1 enclosure (20% spare capacity), separate NEMA I enclosure from the I/P transducers, secured within a key locked panel. All DDC point wiring shall be labeled with BRADY style wire
4.
4.1
FIELD DEVICES
General Provide all field devices as shown on drawings and or listed in the SEQUENCE OF OPERATIONS. All field devices mounted in minimum NEMA I enclosure, field devices located outdoors shall have weatherproof enclosure. All DDC device wiring shall be eighteen gauge twisted shield pairs, shall enter the panel through raceway below the panel, provide terminal strips for all wires entering and leaving the panel. Provide all pneumatic control tubing and signal gauges for each device. Provide field devices shall be "twowire" type transmitters with power for the device to be supplied from the respective controller. The controls shall be fed from a dedicated 120-volt power source with an On/Off switch and receptacle at each panel location to be used for a portable operators terminal. All gauges, field devices and control components shall be identified by means of permanent P-TOUCH labels. Typically represent the point name, point address and range of the component. The installation of components such as Valve bodies, dampers, air measuring stations and thermowells for control sensing bulbs shall be turned over to the Mechanical Contractor for installation, under supervision of this Contractor.
4.2 Standard Devices - Control Relays and Time Delay Relays shall be as manufactured by IDEC or RIB with pilot light indication of power to coil. - The I/P Transducers shall be manufactured by Sensycon VDO with a 1/8 Gauge Tee - (Powers 141-203), and an Instrument Air (0-30#) Gauge (Powers 142-0373), no substitutes. - Electric Solenoid Operated Pneumatic Valves shall be ASCO, Powers or Johnson Controls. - The Fan Coil controllers shall be the Carrier Zone Controller thermostat with Relay pack or Siemens TEC with Series 1000 thermostat connected to the DDC system. - The VAV box controllers shall be Carrier Direct Digital Air Volume system or Siemens Terminal Equipment Controller, including thermostat with occupant override and communications port connected to the DDC network. - Control transformers shall be machine tool type and shall be U.L. and CSA listed. Primary and secondary sides shall be fused in accordance with the NEC. Transformer shall be proper size for application and mounted in minimum NEMA 1 enclosure. Transformers shall be as manufactured Square D, or Johnson Controls. - Communication wire surge protection shall be manufactured by MCG Surge Protection. - Plug-in Strip with Surge Protection for 120V use by Leviton (5300-IPS).
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7.
ELECTRICAL WORK
The ATC Contractor will provide all line voltage and low voltage wiring to all ATC controls that are not shown in the Electrical Sections. Wiring shall comply with requirements of the Electrical Specification Section. Control and Signal Wire shall be installed in conduit VAV Boxes - Control and Signal Wire shall be installed in conduit with the exception of the horizontal runs to and from VAV boxes in the ceiling. For the VAV boxes, the plenum rated communications cable shall use flexible conduit that is supported by cable ties every 24 to each VAV controller. Communication wiring shall be a plenum rated three conductor, twisted, 100% shielded, 18-gauge wire run in conduit with no splices, separate conduit from any wiring above 30 volts. The wire color shall be RED (+), BLACK (-) and WHITE (Gnd). The Network communication wiring to and from each DDC network shall be minimum two separate three conductors, and a pull string. All Wiring shall be labeled with BRADY style wire markers at each end. Provide power and signal conditioning devices, signal conditioning devices, surge protection devices, etc. for System Hardware (i.e., Controller's, Control panels, DDCs, peripherals, modems) at no additional cost to the Owner.
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13. TRAINING
Provide a minimum of two separate training sessions. The training sessions shall be conducted by certified and experienced personnel and shall utilize the actual system hardware. Training manual content shall be based on the actual hardware and software to be delivered and shall be in accordance with applicable sections of this specification. Training courses shall be scheduled in a manner, which will not preclude an individual trainee from attending all sessions. The Contractor shall provide no less than eight hours of onsite training for each controller installed, on the use and application of the Systems. Subjects to be covered shall include, but not necessarily be limited to application, commands and diagnostics of the all systems installed.
Provide ATC panel sizes and layout information for all panels showing mounted devices as well as sub-panel and terminal junction box layouts. Show tables listing all points with item number as shown and the respective card/slot for each panel. Contractor shall show that he has provided all power supply, surge protection, filters, etc., necessary for proper operation of all system hardware. Provide a wiring schematic each Network Devices or Elements including terminal numbers and color of the wire. Provide a checkout list for testing and calibration of all systems and field devices. Installation of Components and Coordination State which items are to be turned over to Mechanical Contractors and/or other Contractors for installation (e.g., valves, dampers, air-measuring stations, pipe well and thermowells) Electrical Work Statement on compliance with grounding and power conditioning provided. Statement of 120 volt wiring responsibility of this Contractor as it applies to interface and interlock wiring. Also Contractor shall state where he is to provide 120 volt wiring Data sheets for each component with servicing and calibration information. The specific model number for the specific component to be used on this job shall be underlined or highlighted. Tabled information showing DDC point number, field device, and data sheets reference for all points. Valves - Water, Steam and Actuators, Data sheets for each type of valve to be used listing: All valves shall be individually listed on valve submittal sheets completely filled out with the following information : Valve size, Line size and Line pressure, GPM or lb./hr Cv and pressure drop at rated GPM or lbs/hr Close off rating and ANSI class rating Valve to be provided with positioner or not Actuator type, range and model number Valve tag number corresponding to tag number on construction drawings HVAC system number and service (e.g. AH#1 chilled water) Valve type (2 or 3-way, normally open /closed and flanged / screwed) Materials of construction for body, stem, disc, etc. Data sheet on each type of actuator listing close off rating.