Charging Unit
1. INTRODUCTION
deals with the process of reducing and maintaining the temperature of a space of
education and air conditioning unit. This charging set is different than the other
method. This is a portable device which can be transferred from One place to
another its construction is simple and decorative one. This set is multipurpose
device; with charging the unit it can also achieve the vacuum in unit. The weight
of gas and pressure of gas going to the unit is directly measured at the time of
charging on this set so it is very useful device for charging the refrigeration and
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Charging Unit
2. PRINCIPLE OF PROJECT
Evacuation : -
evacuation.
refrigeration unit. The air should not be present in it. If evacuation is not carried
out some amount of air is present in the refrigeration unit carried out properly.
Definition of Charging: -
Charging is the process of filling the gas in the refrigeration and air
conditioning system.
carried out by this set how many amount of gas is supply to the refrigeration or
air conditioning unit is calculated with the help of spring balance and also
determine the pressure of the gas flowing through the charging line with the help
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3. PART LIST
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4. REFRIGERANT
The substance, which carries the heat from low temperature region
and discharge, the same to the higher temperature region is known as refrigerant.
Refrigerant removes the heat in the form of sensible heat as in case of air
The refrigerants, which carry the heat in the form of latent heat and
also dissipate in the form of latent heat, are more efficient than the refrigerant,
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REFREGERANT IN COMMON USE.
1. Ammonia (NH3) :
system. Its excellence thermal property make it an idea refrigerant for ice plant,
cold storage etc. Ammonia has the highest refrigerating effect per unit refrigerant
capacity. It is much less expensive compare with any other refrigerant. Any
moisture, which may enter the system, will be dissolved in ammonia and it
attacks many foods, therefore it is not used for domestic refrigerant or where
metal, brass and bronze, but it is non-corrosive to iron and steel. It is widely used
when heated.
domestic refrigerator. It is used with all types of condenser, air-cooled and water-
cooled. The boiling point is –29.80c at atmospheric pressure make it suitable for
high, medium and low temperature application with any types of compressor. It
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disadvantage is that it is costly and leak cannot be detected easily. Its leak
with R-22 water-cooled Condensers are used. When air-cooled condenser is used
with R-22 is not used. The main advantage of R-22 over R-12 is the smaller
consideration? Now days its use is limited for production of dry ice. But the
sulphurous acid, it has low refrigerating effect Compared with other refrigerant and it is
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PROPERTY OF IDEAL REFREGERANT
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5. CONSTRUCTION
This is a simple arrangement for charging the refrigeration and air
conditioning unit. The main feature of this charging set is that the whole assembly is
carried on a rectangular base. This is portable device, which can be transferred from
one place to another its construction is simple land decorative one. A vacuum pump is
fitted on the base plate. In front vacuum pump a vertical rectangular angle set is
attached on which spring balanced is attached and the plywood and valve are attached
amount of gas is filled in unit. For calculating the amounting of the gas
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Refrigerant the refrigerant cylinder is attached tom hook of spring balance with
On the front side of this charging set a panel board is fixed for
mounting 2 three – way valves and compound pressure gauge. Three charging
lines are required for this set. One charging line is joined between the vacuum to
connector disconnect the vacuum pump. The second charging line is connected
between the cylinder and valve V1 and end of valve V2, which is always open.
and common end of valve V2 for the purpose of connect or disconnect the unit
gauge with the help of flare nut. These two 3-way valve V1 and V2 are
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6. WORKING
gas. Many time charging is necessary after repair and maintenance of the
system.
help of vacuum pump air in the system is removed and vacuum is achieved. For
this purpose the vacuum pump is joined to the common end of valve V1 and
connection between cylinder and valve is turned off from cylinder it self. Then
turn the valve V2 on for the purpose of removing oxygen and nitrogen from the
unit. The vacuum created in the system should be below 300 mm of Hg.
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immediately with the help of valve V1 by turning it at off position. In this way at
the vacuum side connection is off and remaining two connections is on state.
for the system. Then place the refrigerate cylinder with the help of cylinder
exact quantity required. The purging should be done before admitting the gas
into system.
compound pressure gauge. The amount of pressure is required inside the system
After completing the process, pinch the process tubes and seal it.
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7. ADVANTAGES AND APPLICATION
Advantages: -
The weight of gas and pressure of gas going to the unit is directly
It is multipurpose device.
The connection of vacuum pump to the unit is directly connected with the
Simple in construction.
Less maintenance.
Application: -
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Use clean & moisture free drums for transfer & charging purpose.
The charging lines must be purged & it must be made sure that all
connections are tight air is not drawn in the system with the
refrigerant.
valve.
compressor.
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9. TESTING OF CHARGING SET
(LEAK DETECTION)
tested for the purpose of arising leakage problem. If it is not done, the leakage
problem is created & the charging is not done properly i.e. evacuation is not done
properly.
charging set. Before entry of the high-pressure compressed air, a soap bubble are
placed on v/v port, connection of charging lines & copper tubes & compound
pressure gauge for the purpose of to detect the leakage. Then a compressed air is
pass through the system if leakage is find, tight the connection with Teflon tape
1) Bubble Method
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1) Bubble Method: -
used with all the refrigerants. A solution of soap or some other leather forming
liquid detergent is applied with the brush over the subjected area or joint. The
leaking gas forms bubble, which can be easily been seen. This method of leak
detection can only be used when the system has positive pressure. If there is
vacuum present in the system, it will pull in the moisture or stop bubble, which
flame in the halide torch. A rubber tube attached to the refrigerator. A refrigerant
going on the tube combines with the Flame to cause Perceptible change in the
Flame Color.
and air leaking gas through a probe and hose as the probe is passed over leaking
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joints. A leak-detecting lamp Flashes at this moment. By adjusting a knob on
the Electronic detector the magnitude of the leak can also be found.
sulphur near the suspected spot. The candle will give a cloud of white smoke if
Vicinity of ammonia leak will also give white smoke. The moistened strip of
Phenol Phalein Paper turns Pink when faintest trace of ammonia vapour comes in
ammonia near the suspected area. It will give white smoke in the presence of
Sulphur dioxide. When no ammonia is available leak may located by the soap
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10. METHODS OF CHARGING
usually charged through the suction service valve gauge port. For this method of
The cylinder valve is opened slightly and to flare nut is loosened at the
compressor end.
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This operation removes air from the line, when the sound of escaping gas
Suction valve is turned into close the suction line, thus drawing the gas
Gauge.
Compressor is stopped and the suction valve is back seated. The charging
line is detached and compound gauge attached. The valve is turned in one
half turn. The system is thus ready for testing and normal operation.
the cylinder may be on the weighing platform, or suspended from spring scale.
The tubing should be coiled and long enough to get true weight. The cylinder
to add refrigerant by the other methods. This is the least used to the three
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methods. The refrigerant is caused to flow by difference in pressure between
cylinder and high side. The compressor is not operated while the unit is being
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Charged. In order to save time when charging by this method, it is imperative to
weight into an empty cylinder the exact amount of charge required by the system.
The discharge and suction service value are back-seated. The gauge port
of each valve is plugged or otherwise kept closed until the valves are wide
open.
Compound gauge is attached to the suction valve and the valve is turned
The other end of the charging line is connected to the cylinder. The air is
removed from line by loosing flare nut. The nut is tightened. The valve A
The cylinder is placed bottom side up since the refrigerant will flow into
After the refrigerant has flowed into the condenser, the discharge valve is
The pressure gauge is attached and the valve is ready for testing and
operation.
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3. Charging through the charging valve: -
line between the receiver valve and the filter or dehydrator. This valve is always
located in
installations requiring large quantities of refrigerants it cuts upon the charge time.
charging valve. The refrigerant enters the system in liquid form expanding the
liquid control valve before it enters the compressor. This avoids the danger of
liquid to enter the compressor and eliminates high vacuum, which may cause the
oil to leave the crankcase. The procedure is described below. Refer fig.
port and a compound gauge to the suction valve port. Both valves are
opened wide and then turned in one half turn so that the gauge will read.
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The cylinder valve is opened slightly and the flare nut is loosened
at the charging valve to purge the air from the line. When the
After completing the charging close the cylinder valve and run the
the charging valve C, and remove the line. The charging valve is
The receiver valve R is opened, the system is ready for testing and
operation.
ammonia should be made rigid steel pipe and fittings. For other
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11. CONCLUSION AND MODIFICATION
Conclusion: -
evacuate and charge the refrigeration and air conditioning system simultaneously.
This means that we can save a time by connecting and disconnecting of the
Modification: -
2. From the system we can evacuate and charged the refrigeration and air
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Charging Unit
12. COST ANALYSIS
5635
BIBLIOGRAPHY
S.L. Gavhale
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