BARNSTEAD|THERMOLYNE CORPORATION

Maxi Mix Plus Vortex Mixer

OPERATION MANUAL AND PARTS LIST Series 632

Model # M63215 M63210-33 M63214

Voltage 120 230 100

LT632X1 4/10/00
1

Table of Contents
IMPORTANT INFORMATION This manual contains important operating and safety information. You must carefully read and understand the contents of this manual prior to the use of this equipment. Safety Information ..............................................................................................................................................2 Alert Signals..................................................................................................................................................2 Warnings ......................................................................................................................................................2 Introduction..........................................................................................................................................................4 Intended Use ................................................................................................................................................4 General Usage..............................................................................................................................................4 Principles of Operation ................................................................................................................................4 Performance Characteristics and Specifications ................................................................................................5 Declaration of Conformity ............................................................................................................................6 Operation ............................................................................................................................................................7 Troubleshooting ..................................................................................................................................................8 Maintenance and Servicing ................................................................................................................................9 To Replace the Mode Switch and/or Power Switch: ....................................................................................9 To Replace Microswitch ................................................................................................................................9 To Replace Motor: ......................................................................................................................................10 To Replace Damper Springs: ......................................................................................................................11 To Install Silicone Rubber Platform Accessory ..........................................................................................11 Replacement Parts List ....................................................................................................................................12 Ordering Procedures ........................................................................................................................................13 Exploded View ..................................................................................................................................................14 One Year Limited Warranty ..............................................................................................................................15

Safety Information
Alert Signals
Warning Warnings alert you to a possibility of personal injury. Caution Cautions alert you to a possibility of damage to the equipment. Note Notes alert you to pertinent facts and conditions. Your Thermolyne Maxi Mix has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. For safe operation, please pay attention to the alert signals throughout the manual.

Warnings
To avoid electrical shock, always: 1. Use a properly grounded electrical outlet of correct voltage and current handling capacity. 2. Disconnect from the power supply before servicing.

To avoid personal injury: 1. Do not use in the presence of flammable or combustible materials; fire or explosion may result. This device contains components which may ignite such materials. 2. Refer servicing to qualified personnel.

Introduction
Intended Use
The Maxi Mix Plus is a general laboratory vortex mixer. It is intended for applications where vortexing of single or multiple tubes is required. The unit consists of 1) a rubber mixing cup, 2) a silicone rubber mixing platform complete with plate & screws 3) a twoposition mode switch for touch-on or constant-on operation. Model M63210-33 also includes a separate ON/OFF lighted power switch.

General Usage
Do not use this product for anything other than its intended use.

Principles of Operation
The mixer incorporates a permanently lubricated motor to drive the mixing head. A two-position mode switch enables the mixer to be operated continuously or by depression of the rubber mixing cup or mixing platform. The mixer operates up to the speed of 3200 rpm (max.). Suction cup feet are incorporated to prevent walking.

Performance Characteristics and Specifications

Electrical Specifications
M63215 M63210-33 M63214 120 Volts, 40 Watts, 60 Hz 230 Volts, 40 Watts, 50 Hz 100 Volts, 45 Watts, 50/60 Hz

Overall Dimensions
M63215 M63210-33 M63214 Weight 6 lbs., 10 oz 6 lbs., 10 oz 6 lbs., 10 oz W 5 5 5 H 6-1/4 6-1/4 6-1/4 D 8 8 8

Maximum Speed
M63215 M63210-33 M63214 3200 rpm 3200 rpm 3200 rpm

PERFORMANCE CHARACTERISTICS AND SPECIFICATIONS

Declaration of Conformity (-33 models only)

Barnstead|Thermolyne hereby declares under its sole responsibility that this product conforms with the technical requirements of the following standards: EMC: Safety: EN 50081-1 EN 50082-1 EN 61010-1 Generic Emission Standard; Generic Immunity Standard; Safety requirements for electrical equipment for measurement, control and laboratory use; Part I: General Requirements

per the provisions of the Electromagnetic Compatibility Directive 89/336/EEC, as amended by 92/31/EEC and 93/68/EEC, and per the provisions of the Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC. The authorized representative located within the European Community is: Electrothermal Engineering Ltd. 419 Sutton Road Southend On Sea Essex SS2 5PH United Kingdom Copies of the Declaration of Conformity are available upon request.

Operation
Warning To avoid electrical shock, use with a properly grounded electrical outlet of correct voltage and current handling capacity. To avoid personal injury, do not use in the presence of flammable or combustible chemicals; fire or explosion may result. This device contains components which may ignite such materials. Place unit on a stable, flat surface and plug into an appropriate outlet. The power switch on the M63215 and the M63214 is a combination ON/OFF and mode switch to enable TOUCH operation. Move the mode switch to either the CONSTANT ON position or the TOUCH ON position. In the CONSTANT ON position, the rubber mixing cup will oscillate continually. In the TOUCH ON position, the mixing cup will oscillate when pressure is applied to the cup. To stop the mixing action, release the pressure being exerted on the mixing cup. Model M63210-26 incorporates a mode switch to enable TOUCH ON or CONSTANT ON operation. This model also includes a separate lighted ON/OFF switch.

Troubleshooting
The Troubleshooting section is intended to aid in defining and correcting possible service problems. When using the chart select the problem category that resembles the malfunction, then proceed to the possible causes category and take necessary corrective action. Problem Mixer does not operate when mode switch is in the Full On position. Possible Causes Not connected to power supply. Corrective Action Check mixer connections to power supply. Replace mode switch. Replace motor. Check mixer connections to power supply. Replace microswitch. Replace mode switch. Replace motor. Check mixer connections to power supply Replace power switch. Replace mode switch. Replace motor. Replace spring damper links.

Defective mode switch. Defective motor. Mixer does not operate when mode switch is in the Touch On position and the mixing cup is depressed. Not connected to power supply.

Defective microswitch Defective mode switch. Defective motor.

Mixer does not operate when power switch is In either On position (* M63210-33 only)

Not connected to power supply.

Defective power switch. Defective mode switch. Defective motor.

Internal chattering noise.

Defective spring damper links.

Warning To avoid electrical shock, always disconnect from power supply before servicing. Refer servicing to qualified personnel.

Maintenance and Servicing

Warning To avoid electrical shock, always disconnect from power supply before servicing. Refer servicing to qualified personnel.

To Replace the Mode Switch and/or Power Switch

1. 2. 3. Disconnect mixer from power supply. Remove rubber mixing cup from counterweight. Turn mixer upside down and remove the four screws securing case. Turn mixer upright and remove case. Disconnect wires from switch. Identify or mark wires disconnected to ensure proper placement and connection when reinstalling. Remove defective switch. Install new switch with the number 3 terminal on top. Install the wires as identified or marked in Step 4. Reinstall case and secure with four screws. Secure rubber mixing cup to counterweight. Reconnect mixer to power supply.

4.

5. 6.

7. 8. 9.

To Replace Microswitch
1. 2. 3. Disconnect mixer from power supply. Remove rubber mixing cup from counterweight. Turn mixer upside down and remove the four screws securing case. Also remove four screws securing motor. Turn mixer upright and remove case. Position motor on its side. Disconnect the two wires from microswitch and remove microswitch from motor. Save the spring and plunger from defective micro switch. Identify 9

4. 5. 6.

MAINTENANCE AND SERVICING

or mark wires disconnected to ensure proper placement and connection when reinstalling. 7. Insert spring and plunger into the shaft of the new microswitch. Position microswitch on mounting studs and secure with two screws. Reconnect the wires as identified or marked in Step 6. Reposition motor and secure with four screws. Reinstall case and secure with four screws.

8. 9.

10. Secure rubber mixing cup to counterweight. 11. Reconnect mixer to power supply.

To Replace Motor
1. 2. 3. Disconnect mixer from power supply. Remove rubber mixing cup from counterweight. Turn mixer upside down and remove the four screws securing case. Also remove four screws securing motor. Turn mixer upright and remove case. Disconnect wires from motor. Identify or mark wires disconnected to ensure proper placement and connection when reinstalling. Remove the counterweight assembly, bracket and damper springs from top of motor. Remove the six mounting studs and the microswitch assembly from bottom of motor. Reinstall the components removed in Steps 6 and 7 to the new motor. Reconnect the wires as identified or marked in Step 5.

4. 5.

6.

7.

8.

9.

10

MAINTENANCE AND SERVICING

10. Reposition motor and secure with four screws. 11. Reinstall case and secure with four screws. 12. Secure rubber mixing cup to counterweight. 13. Reconnect mixer to power supply.

To Replace Damper Springs

1. 2. 3. Disconnect mixer from power supply. Remove rubber mixing cup from counterweight. Turn mixer upside down and remove the four screws securing case. Turn mixer upright and remove case. Remove defective damper springs. Install new damper springs. Reinstall case and secure with four screws. Secure rubber mixing cup to counterweight. Reconnect mixer to power supply.

4. 5. 6. 7. 8. 9.

To Install Silicone Rubber Platform Accessory

1. 2. 3. 4. Disconnect mixer from power supply. Remove single cup mixing head. Screw the accessory plastic base into place. Remove the paper back from the silicone rubber disc and press the side with the adhesive onto the plastic base. Reconnect mixer to power supply. 11

5.

Replacement Parts
Series 632
Description Part No. 100-120 volt CW376X1A SPX17 MTX95 - 120V MTX97 - 100V CR632X1 SRX10 SW690X1A SWX108 none none CPX3 CP376X1A AY632X1A PT376X2 Part No. 230 volt CW376X1A SPX17 MTX96 CR632X3 included with cord SW690X1A SWX108 SWX138 FZX59 CPX3 CP376X1A AY632X1A PT376X2

Brass Counterweight Assembly Counterweight Spring (2 required) Motor Cord set Strain Relief PC Board Switch (under motor) Mode Switch constant touch Power Switch Fuse (2 required) Type F, 250V, 1 Amp Cup Foot (4 required) Standard top mixing cup 3.5 Rubber Mixing Platform 3.5 Replacement rubber pad

12

Ordering Procedures
Please refer to the Specification Plate for the complete model number, serial number, and series number when requesting service, replacement parts or in any correspondence concerning this unit. All parts listed herein may be ordered from the Barnstead|Thermolyne dealer from whom you purchased this unit or can be obtained promptly from the factory. When service or replacement parts are needed we ask that you check first with your dealer. If the dealer cannot handle your request, then contact our Customer Service Department at 319-556-2241 or 800-553-0039. Prior to returning any materials to Barnstead|Thermolyne Corp., please contact our Customer Service Department for a Return Goods Authorization number (RGA). Material returned without a RGA number will be refused.

13

Exploded View

14

One Year Limited Warranty

Barnstead|Thermolyne Corporation warrants that if a product manufactured by Barnstead|Thermolyne and sold by it within the continental United States or Canada proves to be defective in material or construction, it will provide you, without charge, for a period of ninety (90) days, the labor, and a period of one (1) year, the parts, necessary to remedy any such defect. Outside the continental United States and Canada, the warranty provides, for one (1) year, the parts necessary to remedy any such defect. The warranty period shall commence either six (6) months following the date the product is sold by Barnstead|Thermolyne or on the date it is purchased by the original retail consumer, whichever date occurs first. All warranty inspections and repairs must be performed by and parts obtained from an authorized Barnstead|Thermolyne dealer or Barnstead|Thermolyne (at its own discretion). Heating elements, however, because of their susceptibility to overheating and contamination, must be returned to our factory, and if, upon inspection, it is concluded that failure is not due to excessive high temperature or contamination, warranty replacement will be provided by Barnstead|Thermolyne. The name of the authorized Barnstead|Thermolyne dealer nearest you may be obtained by calling 1-800-446-6060 (319-556-2241) or writing to: Barnstead|Thermolyne P.O. Box 797 2555 Kerper Boulevard Dubuque, IA 52004-0797 USA FAX: (319) 589-0516 E-MAIL ADDRESS: mkt@barnstead.com Barnstead|Thermolynes sole obligation with respect to its product shall be to repair or (at its own discretion) replace the product. Under no circumstances shall it be liable for incidental or consequential damage. THE WARRANTY STATED HEREIN IS THE SOLE WARRANTY APPLICABLE TO Barnstead|Thermolyne PRODUCTS. Barnstead|Thermolyne EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR USE.

15

Barnstead|Thermolyne
2555 Kerper Blvd. P.O. Box 797 Dubuque, IA 52004-2241 Phone: 319-556-2241 800-553-0039 Fax: 319-589-0516 E-Mail Address: mkt@barnstead.com

ISO
REGISTERED

9001