Sistem Manufaktur Program Studi Teknik Industri Fakultas Teknik Universitas Brawijaya Semester Ganjil 2010/2011 1.

Quiz 2 Senin, 22 Nopember 2010 Sifat: Take Home Exam Nama: ______________________ NIM: _______________________

A roller conveyor follows a pathway 40 m long between a parts production department and an assembly department. Velocity of the conveyor is 50 m/min. Parts are loaded into large tote pans, which are placed onto the conveyor at the load station in the production department. Two operators work the loading station. The first worker loads part into tote pans, which takes 30 sec. Each tote pan holds 25 parts. Parts enter the loading station from production at a rate that is in balance with this 15-sec cycle. The second worker loads tote pans onto the conveyor, which takes only 20 sec. Determine: a. Spacing between tote pans along the conveyor, b. Maximum possible flow rate in parts/min, and c. The minimum time required to unload the tote pan in the assembly department. Each aisle of a five-aisle Automated Storage/Retrieval System is to contain 40 storage compartments in the length direction and eight compartments in the vertical direction. All storage compartments will be the same size to accommodate standard size pallets of dimension: x = 30 in and y = 40 in. The height of a unit load z = 25 in. Using the allowances a = 6 in, b = 8 in, and c = 10 in, determine: a. How many unit loads can be stored in the AS/RS b. The width, length, and height of the AS/RS Consider that an S/R machine is used for each aisle. Suppose horizontal and vertical speeds of the S/R machine are 250 ft/min and 50 ft/min, respectively. The S/R machine requires 18 sec to accomplish a pick-and-deposit operation. Find: c. The single command and dual command cycle times per aisle d. Throughput for the aisle under the assumptions that storage system utilization = 90% and the numbers of single command and dual command cycles are equal. Where and when Automated Data Capture can be used? Which data can be captured and what for? What are the differences between Reconfigurable Manufacturing Systems and Intelligent Manufacturing Systems? Please explain with an example! A plastic injection molding plant will be built to produce 5 million molded parts per year. The plant will run three 8-hr shifts per day, 5 day/wk, 52 wk/yr. For planning purposes, the average order size = 2500 moldings, average changeover time between orders = 5 hr, and average molding cycle time per part = 40 sec. Assume scrap rate = 2.5%, and average uptime proportion (reliability) per molding machine = 95%, which applies to both run time and changeover time. How many molding machines are required in the new plant?

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Apply the rank order clustering technique to the part-machine incidence matrix in the following table to identify logical part families and machine groups. Parts are identified by letters, and machines are identified numerically. Parts E 1 1 1 1 1 1 1 1 1 1 1

Machines 1 2 3 4 5 6 7 8

A 1

B 1

C 1

G 1

H 1

I 1