Manufacturers and distributors of high quality double block and bleed expanding plug valves for terrestrial and

offshore fueling, metering, transfer and isolation applications.

Exclusive Global Distributor TURCO VALVE SUPPLY, INC. www.turcovalvesupply.com

An ARRAY HOLDINGS Company 2011 Document # BR-0400-14 Rev A

ACCUSEAL EXPANDING PLUG VALVES

DEDICATED TO SERVICE
Whether you are a small distributor, engineering contractor, or major global user, Array is committed to being your valve partner.

ARRAY DEDICATED TO SERVICE

In order to grow and profit in todays highly competitive energy industry you need a valve supplier who can: Provide high-quality valves

Respond to your unique requirements Help you profit from every project or order Every Array associate, from our Chief Engineer to our warehouse personnel, spend their days striving to meet these goals. Our domestic and global manufacturing and sourcing operations help ensure that Array has the ability to respond to both short and long term procurement requirements. Array is committed to being your valve partner one who delivers an unparalleled level of service and support at competitive prices.

YOUR VALVE PARTNER IN TODAYS COMPETITIVE ENERGY INDUSTRY.

Deliver on schedule

TABLE OF CONTENTS Our Environment Make a Difference General Description features Design Benefits Body Bleed & Thermal Bypass Options Dimensions & Weights Valve Operation & Application Notes Limited Warranty

6 8 10 12 14 15 17 18

TABLE Of CONTENTS fOR ARRAY PLUG VALVES

page 6

At Array, producing quality plug valves is not just about ensuring customer satisfaction and maintenance free performance It is about preventing accidents which may have environmental impact. The purpose of every valve manufactured by Array is to control the flow of volatile, often toxic, liquids and gases and keep them from being emitted into the atmosphere or spilled on the ground or into the water. That is why Arrays quality systems and the quality systems of all of our suppliers are certified by the American Petroleum Institute (API) and International Standards Organization (ISO). Every valve we sell is designed and manufactured to exceed our customers expectations and the requirements of internationally recognized standards specifying organizations. It is also why we spend so much time working closely with our customers and suppliers to continuously improve the quality of our valves and the efficiency of our systems because we recognize that the quality of our valves can positively impact the quality of our environment. It is our primary concern and motivation.

OUR ENVIRONmENT MAkE A DIffERENCE

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Gear Operator

Stem Seal O-Rings

Packing Gland Studs Stem Packing Nuts

Plug

Body Slip

Slip Seals

Bonnet / Lower Plate

Body Drain fitting

page 8

The Array Accuseal expanding plug valve is a high integrity positive shut-off valve designed for applications where tight shut-off, verifiable zero leak rate and double block and bleed (DBB) capabilities are required. The Accuseal DBB valve is effective for a variety of applications including offshore platforms, aviation fueling, tank farms, terminals, custody transfer units, meter stations, multiple-product manifolds, bulk product isolation, LOTO (Lockout/Tagout) and any double block and bleed applications. The Accuseal DBB valve offers many design advantages over alternative double block and bleed systems that require two valves with a spool and bleed valve in-between. It also has advantages when compared with many competitive single DBB valve designs. The Accuseal DBB valve is a single valve solution that provides the function of simultaneously blocking both the upstream and downstream flow while allowing the user to verify seal integrity utilizing a manual or automatic body bleed system. All Accuseal DBB valves are manufactured per ISO 9001, monogrammed per API 6D, fire tested per API 607 and 6fA and have region-specific design certifications such as CE/PED.

STANDARD mATERIALS OF CONSTRUCTION

BODY BONNET/LOWERPLATE PLUG SLIPS PACKING GLAND PACKING STUDS NUTS O-RINGS & SLIP SEALS Cast Carbon Steel ASTM A216 - WCC Electroless Nickel Plated or Hard Chrome Cast Carbon Steel ASTM A216 - WCC Cast Carbon Steel ASTM A216 - WCC Electroless Nickel Plated Cast Ductile Iron ASTM A536-80-55-06 ASTM A487-CA6NM or A36 flexible Graphite ASTM A193 B7 ASTM A194 2H Viton Standard Other Elastomers Available

ACCUSEAL EXPANDING PLUG VALVE PRODUCT RANGE

CLASS API 6D 150 300 600 HW GO 2 HW HW HW 3 HW HW HW 4 HW HW/GO HW/GO 6 HW/GO HW/GO GO 8 HW/GO GO GO SIZE (inches) 10 GO GO GO 12 GO GO GO 14 GO GO 16 GO GO GO 18 GO GO 20 GO GO

HANDWHEEL OPERATED GEAR OPERATED

Array standard operator configurations are listed above. Alternative materials of construction, valve sizes and operator configurations are available upon customer request. All Accuseal expanding plug valves can be fitted with Motor Actuator kits (MAks) which allow the valves to accept most commercially available electric actuators.

GENERAL DESCRIPTION fOR ARRAY PLUG VALVES

page 9

Protected Position Indicator

In-line Repairable

ADTR with Manual Bleed Option

(Custom relief systems available)

Reduced Leak Paths

Manual gear operator is standard

(Motor Actuator kits (MAks) can be installed)

One Piece Plug & Stem

Molded Seals
(Retracted during valve operation)

In-line Repairable

The Array Accuseal double block and bleed expanding plug valve is available in a variety of sizes, working pressures and configurations. Accessories such as position indicators and bypass systems, as well as special materials of construction are available upon request.

page 10

Molded Seals: valve seals are molded into the slip, providing strength, durability and long seal life. Seals Retracted During Valve Operation: Slip seals are fully retracted when the valve is being opened or closed. This prevents abrasion of the seals during valve operation, extends seal life and ensures a perfect seal every time. One Piece Plug & Stem: The robust one piece design eliminates stem-to-plug connection failures common with many two-piece designs. Protected Position Indicator: The valve position indicator is protected by a durable clear acrylic cover. This prevents accumulation of foreign materials that could impair valve function while providing full visibility of the valve position indicator flag at all times. When stem extensions, motor actuator kits (MAks) or limit switch assemblies are used with a valve, a special top cover with weather seal is used in place of the acrylic cover. Customized Relief Systems Available: The Accuseal DBB valve comes standard with an automatic differential thermal relief (ADTR) system with manual bleed valve option. Other types of relief systems are available upon request. Reduced Leak-Paths in Relief System: The Accuseal ADTR system has fewer threaded connections than many other designs. This reduces the probability of leaks in the system. Can be Adapted for Motorized Operation: The Accuseal DBB valve can be fitted with a motor actuator kit (MAk) which allows it to accept most commercially available electric actuators. In-Line Repairable: The Accuseal DBB valve can be serviced without having to remove the valve from the line. Slips can be removed from the bottom by removing the bottom cover or from the top by removing the upper bonnet. Spare Parts: Accuseal DBB slips and selected other spare parts are interchangeable with valves from some other commonly used manufacturers. Please contact your distributor for more information.

FEATURES Of ARRAY PLUG VALVES

page 11

Slip sealing surfaces

Upper port for relief system

Lower trunnion

Array Accuseal expanding plug valves contain a number of features designed to mitigate problems inherent in competitive designs. These features set the Accuseal valve apart from the competition and ensure years of worry-free service.

page 12

Location of upper port for relief system The upper port for relief system has been located on the upper section of the valve body instead of on the lower portion of the valve bonnet. This eliminates any need to disassemble the relief system in order to remove the valve bonnet. Some competitive DBB valve designs have the upper port for the relief system located on the upper bonnet. Consequently, the relief system needs to be dismantled whenever the upper trunnion or packing needs to be maintained or repaired. By placing the relief system port on the upper section of the valve body instead of the upper bonnet, the Array Accuseal DBB valve eliminates these additional maintenance requirements.

Treatment of slip sealing surfaces Slip sealing surfaces in the valve body cavity are either inlaid with hard chrome or plated with electroless nickel to ensure a corrosion-free sealing surface for slip seals.

Design of lower trunnion The lower trunnion has been incorporated as an integral part of the lower bonnet and is not part of the plug. This design feature prevents particulates from accumulating in the valve body cavity and interfering with valve function.

DESIGN BENEFITS fOR ARRAY PLUG VALVES

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Manual Bleed With Thermal Relief to Upstream*

Manual Bleed to Atmosphere

Manual Relief to Atmosphere With Thermal Relief from Downstream and Body to Upstream

Thermal Relief to Upstream With Gauge

Thermal Relief to Atmosphere

* This is the standard relief system for Accuseal Expanding Plug Valves. Other configurations are available per customer request.

page 14

Manual Bleed With Thermal Relief to Upstream - Standard This system is designed to decrease excess pressure in the valve body cavity due to temperature changes when the valve is in the closed position. It is similar to a thermal

both manual and automatic relief capabilities. The thermal relief system will vent to upstream when differential pressure exceeds 25 psi. for the automatic relief system to function, the valve controlling the upstream vent must be kept open and the valve controlling the manual bleed to atmosphere must be kept closed.

Manual Bleed to Atmosphere This is a very simple bleed system that is operated manually. When the valve is in the closed position, the manual bleed valve can be opened to confirm plug seal integrity. The manual bleed valve should be closed before opening the plug. Thermal Relief to Upstream With Gauge This system is designed to decrease excess pressure in the valve body cavity due to temperature changes. It is similar to a thermal relief to upstream system but uses a gauge to measure the sealing integrity. A bubble tight seal can therefore be verified at all times without expelling any line media. The thermal relief system will vent to upstream when differential pressure exceeds 25 psi. Thermal Relief to Atmosphere This system is designed to decrease excess pressure in the valve body cavity due to temperature changes when the valve is in the closed position. It is an automatic system that vents to the upstream when differential pressure exceeds 50 psi. Manual Relief to Atmosphere With Thermal Relief from Downstream and Body to Upstream This system is designed to decrease excess pressure in the valve body cavity and downstream components due to temperature changes when the valve is in the closed position. This system operates in the same manner as the standard manual bleed with thermal relief to upstream system, however has the addition of a thermal relief from downstream to upstream. The thermal relief system will vent to upstream when differential pressure exceeds 25 psi. for the automatic relief system to function, the valves controlling the upstream and downstream vents must be kept open and the valve controlling the manual bleed to atmosphere must be kept closed. The relief systems will operate independently of each other.

BODY BLEED & THERMAL BYPASS OPTIONS

relief to atmosphere system but has a manual valve that acts as an override so it has

page 15

DImENSIONS AND WEIGHTS

HAND WHEEL OPERATED VALVES

B A

CLASS

SIZE mODEL 2 A150 A150 A150 A150 A150 A300 A300 A300 A300 A600 A600 A600

OPER. A37H A37H A50H A50H A62H A37H A37H A50H A62H A50H A50H A62H

A in. mm 18 18 457 457

B in. mm 10.6 269 10.6 269 16 18 22 406 457 559

C in. mm 4 4 6 102 102 152

D in. mm 10 254 10 254 20 508 20 508 20 508 10 254 10 254 20 508 20 508 20 508 20 508 20 508

F in. 7 8 9 10.5 11.5 8.5 12 15.9 11.5 14 17 mm 179 203 229 267 292 216 305 404 292 356 432 in. 6

G mm 152 191 224 279 165 254 165 211 in. 3 3 8 3 3 5 8

H mm 76 76 203 76 76 127 203

WEIGHT lbs kgs 46 59 21 27

(NUmBER) & SIZE TAPPED HOLES EACH FLANGE

CV (GPm) 202 208 594 1438 2400 212 223 624 1770 175 210 595

none none none (4) 3/4"-10 UNC (4) 3/4"-10 UNC none none none none none none none

ANSI 150

3 4 6 8 2 3 4 6 2

7.5 8.8 11 6.5 10 6.5 8.3

27.5 699 31.5 800 36 18 18 914 457 457

4.5 114 11 279

132 60 196 89 388 176 52 73 24 33

7.5 191 10.5 267 4 4 102 102

13.5 343 8.25 210 12.5 318

10.6 269 10.6 269 16 21 16 406 533 406

ANSI 300

11.12 282

27.5 699 37.2 945 24.5 622 26 34 660 864

5.5 140 7.7 196 5.5 140 6 152 5.7 145

158 72 318 144 100 45 142 64 230 104

15.5 394 19.5 495

2.5 64 3.5 89 4 102

ANSI 600

3 4

10.8 274

(H) Minimum clearance required to replace slips.

DImENSIONS AND WEIGHTS

GEAR OPERATED VALVES
D E

page 16

A I B

C G

CLASS

SIZE mODEL OPER. in. 6 8 10 12 14 16 18 18 20 20 24 24 30 36 6 8 10 12 14 16 18 20 24 30 4 6 8 A150 A150 A150 A150 A150 A150 A150 V150 A150 V150 A150 V150 A150 A150 A300 A300 A300 A300 A300 A300 A300 A300 A300 A300 A600 A600 A600 A600 A600 A600 A600 A600 A600 A50G A62G A62G A75G A75G A12G A12G A12G A12G A12G A12G A12G A14G A15G A62G A75G A75G A12G A12G A12G A12G A14G A14G A15G A62G A75G A75G A12G A12G A14G A14G A15G A15G 31 46 55 58 65 60 63 68 75

A mm 787 1168 1397 1473 1651 1524 1600 1727 1905 in. 22 24 31 39 36 38 37 44 59 76 28 29

B mm 559 610 787 991 914 965 940 17.5 445 8.5 9.2 11

C in. mm 216 235 279

D in. mm 10 254 14 356 14 356 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 20 508 32 813 32 813 14 356 20 508 20 508 20 508 20 508 20 508 20 508 32 813 32 813 32 813 14 356 20 508 20 508 20 508 20 508 32 813 32 813 32 813 32 813

E in. mm

F in. mm 267 292 330 356 381 406 864 432 1016 813 1219 914 1524 1981 419 457 762 838 914 991 1321 1651 432 559 660 787 838 889 991 1194 1397

G in. mm 11 16 19 21 25 25 279 406 483 533 635 635 13.5 343

H in. mm 8 203 11 279 14 356 16 406 19 483 21 533 14 356 23 584 17 432 26 660 20 508 28 711 30 762 8 203

I in. mm 1.8 45 3 3 76 76

(NUmBER) & SIZE WEIGHT TAPPED HOLES lbs kgs EACH FLANGE 214 428 522 832 97 195 237 378 (4) 3/4"-10 UNC (4) 3/4"-10 UNC (4) 7/8" -9 UNC (4) 7/8" -9 UNC (4) 1.0"-8 UNC (8) 1.0-8 UNC none (8) 11/8 -8 UNC none (8) 11/4-8 UNC none (8) 13/8-8 UNC (6) 11/4" -8 UNC none none (4) 7/8 " -9 UNC (4) 1.0"-8 UNC (8) 11/8 "-8 UNC none none none none none none none none none none none [4] 13/8"-8 UNC none none (8) 17/8"-8 UNC

CV (GPm) 1438 2428 3588 4012 5500 7016 10900 7000 15730 15700 24000 24000 33000 48000 1776 3008 3550 4712 6000 9400 11500 16300 27000 33500 595 2265 3600 5100 9300 9500 11000 16500 27500

10.5 267 10.5 12.5 318 11.5 14.5 368 13 14.5 368 14 14.5 368 15 17.5 445 16 18 18 18 18 18 18 26 26 457 34 457 17 457 40 457 32 457 48 457 36 660 60 660 78

42.5 1080

12.5 318 14.3 363 16 14 406 356

3.5 89 3.5 89 5 5 5 5 5 5 5 9 9 3 127 127 127 127 127 127 127 229 229 76

32.5 826

1074 487 1472 669 2658 1206 1407 638 3306 1503 2860 1297 6264 2841 3830 1737 13900 6305 20600 9344 342 658 878 156 299 399

23.5 597

ANSI 150

64.3 1632

16.3 413 15.3 389 533

27.5 704 27.5 699 32 32 46 15 813 813

39.3 1010 16.3 413 1118 21 41.3 1054 21.5 546 1499 25.5 648 1930 30 7.7 9.5 11 14 711 737 762 196 241 279 356

72.8 1848 97.3 2471 119.2 3028 39 49 61 991 1245 1549

38.8 986 12.5 318 381 17.5 445 20.5 521 23 28 36 43 14 20 22 27 32 37 584 711 914 25.5 648 30.5 775

1168 30 762 11 279 13 330 16 406 15 381 19 483 13 330 14 356 17 432 3.5 89 10 254 12 305 8 203 10 254 10 254 14 356 14 356 12 305

20.5 521

14.5 368 15.88 403 14.5 368 16.5 14.5 368 18 18 18 18 18 26 26 26 457 30 457 33 457 36 660 39 660 52 660 65 17 22 26 31 33 35 39 47 55

3.5 89 3.5 89 5 5 5 5 9 9 9 3 5 5 5 9 9 9 9 127 127 127 127 229 229 229 76 127 127 127 229 229 229 229

51.8 1316 58.5 1486 60.3 1532 71 92 33 1803 2337 838 81.4 2068 120 3048 45.6 1158 48.8 1229 58.4 1483 61.6 1565 75.9 1928 75.7 1923 99.4 2525

36.5 927 34.5 876 36.5 927 48 71 19 26 27 38 47 47

457 19.75 502

1402 637 1990 903 2662 1207 3550 1610 4155 1885 8150 3697 15300 6940 275 700 125 318

ANSI 300

14.5 368 13.5 343 432 508

40.5 1029 17 1219 20

50.5 1283 25.5 648 1803 32.5 826 483 660 686 965 5.7 8 10 145 203 254

1092 28 711 356 508 559 686 813 940

14.5 368 14.5 368 14.5 368 18 18 26 26 26 26 457 457 660 660 660 660

10.8 274 16.5 419

3.5 89

1100 499 1975 896 2532 1148 4100 1860 4300 1950 9500 4318 15000 6804

ANSI 600

10 12 14 16 20

36.5 927

11.5 292 13.7 348 406

1194 16

23.8 724

1194 15.8 401

69.5 1765 20.5 521

24

107.8 2738 71.5 1816 23.5 597

(H) Minimum clearance required to replace slips.

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VALVE OPERATION Opening the Valve Turn the hand-wheel counter clockwise. During this operation the plug is raised while the slips are retracted away from the body. When the slips are fully retracted from the body seating area, the plug is then able to rotate 90 degrees to the fully open position. When the valve is in the full open position, the slips and slip seals are completely protected from line flow. Closing the Valve: Turn the hand-wheel clockwise. During this operation the retracted plug and slips are rotated 90 degrees without body contact. This rotation continues until the slips are positioned over the upstream and downstream port areas. Continued rotation of hand-wheel mechanically forces the plug downward and forces the slips outward to seal firmly against the valve body. This produces a secondary metal to metal seal on both upstream and downstream areas providing double isolation. APPLICATION NOTES iofuels Product Isolation: Secure sealing of Biofuels is B critical in protecting the environment. The Accuseal DBB with its verifiable secure shutoff is perfect when process must be contained. ulti-Product Manifolds: Some pipeline manifolds need M to flow various products (e.g. diesel, jet fuel, gasoline etc.) reliably and without contaminating one another. This Accuseal DBB Valve is used to provide positive shut off and zero leakage to prevent cross contamination. rover Loops: In prover loops., the calibration of flow P meters requires that every valve in the system must have zero leak rate. Any leak could mean an error in calibration. The Accuseal DBB Valve is used to ensure that when the valves in the system are closed, they are leak tight. ustody Transfer Units: Transfer of valuable media relies C on accurate measurement of product. The Accuseal DBB provide secure tight shutoff ensuring that the transfer is accurate. erminals: Loading and unloading tanker vessels requires T positive sealing in order to prevent spillage into the water. The Accuseal DBB provides such positive sealing and is the most reliable in the market. ank Farms (Oil Depots): Valves used for tank isolation T needs to work reliably with zero leak rate. These valves are also operated frequently. The Accuseal DBB valves provide a reliable long term high integrity seal designed for frequent use with verifiable zero leak viation Fueling Systems: fuel hydrants at airports need to A allow for quick maintenance, repair, leak locating and testing. This requires a valve that can close quickly and positively seal off the relevant sections. The Accuseal DBB valves verifiable zero leak rate ensures that maintenace, repair, leak locating and hydrant testing can be done quickly and safely. Import/Export facilities ffshore Platforms: Secure shutoff is imperative on an O offshore platform in that leakage can result in contamination of the water and possible equipment damage. The Accuseal DBB is the best choice for low pressure positive shutoff. lending Units: The accurate blending of high grade fuels B requires valves of high sealing integrity to insure accurate addition of additives in blending operations

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EXCLUSIVE GLOBAL DISTRIBUTOR FOR ARRAY ACCUSEAL DBB PLUG VALVES TURCO VALVE SUPPLy, InC. One Schuylkill Pkwy. Bridgeport, PA 19405 U.S.A Attention: Dan Bradley, Director Of Sales djbTurco@aol.com Office: 610.270.2814 fax: 610.270.0113

www.TurcoValveSupply.com LImITED WARRANTY The following warranty is exclusive and in lieu of all other warranties whether expressed, implied or statutory, including, but not by way of limitation, any warranty or merchantability or fitness for any particular purpose. Array warrants to each original buyer of products manufactured by Array that such products are free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of shipment provided that no warranty is made in respect to: 1) any product which has been repaired or altered in such a way in Arrays judgement, as to effect the product adversely, 2) any product which has in Arrays judgement, been subject to negligence, accident or improper storage, 3) any product which has not been operated or maintained in accordance with normal practice and in conformity with recommendations and public specifications of Array. Arrays obligation under this warranty is limited to use reasonable efforts to repair, replace or at its option, refunding the purchase price. The cost of labor for installing FOR WARRANTY OR SHIPmENT INFORmATION: Attention: Logistics & Quality Manager plugvalves@array.com FOR SALES OR SPECIFICATION INFORmATION: Attention: Sales Manager sales@array.com a repaired or replacement product shall be borne by the purchaser. Replacement parts provided under the terms of this warranty are warranted for the remainder of the warranty period of the products upon which they were installed to the same extent as if such parts were original components thereof. Warranty serviced provided hereunder do not assume any liability for damages caused by any delays involving warranty service. for complete specification information, prices and name, address and telephone number of the Array representative nearest you, call or write to us at the address below.

ARRAY HOLDINGS, INC. D.B.A. ARRAY PRODUCTS 15900 Morales Road Houston, Texas 77032 Phone: 281.977.8500

www.array.com

Exclusive Global Distributor TURCO VALVE SUPPLY, INC. www.turcovalvesupply.com

ARRAY HOLDINGS, INC. D.B.A. ARRAY PRODUCTS 15900 Morales Road Houston, Texas 77032 Phone: 918.682.7952

www.array.com