NIKO-SEM

INTEGRATED LITHIUM-ION BATTERY CHARGER

FEATURES

N3857VG N3857PG REV: A

GENERAL DESCRIPTION
The N3857 is a new version, low cost, fully integrated, adjustable output voltage and three phases charging for Lithium-Ion or Lithium-Pol battery charger management controller and works with various types of AC adapter or DC voltage source. The N3857 is designed to operate as a linear low dropout regulator with current limit function. The battery is charged in CC / CV (constant current /constant voltage) profile. This device is built-in a pre-charge function when the battery voltage is below 0.7xVSET, and the pre-charge mode is set to limit power dissipation due to the over-discharged battery. The current of both pre-charge and fast charge mode are programmable with an external current sense resistor. The maximum fast charge current is up to 1A. The output voltage to the battery is also adjustable by external resistors. The N3857 also features protective functions with an over temperature and over current protection to guarantee a safe operation. A LED pin output is provided which is capable of source and sink 10mA to drive two LEDs for indicating the charging status.

Fully integrated charger for Lithium-Ion Very low dropout operation Programmable fast charge, pre-charge current Adjustable output voltage to battery Wide output voltage from 1.4V to 12V Up to 1A continuous charge current Over current protection Over temperature protection 1% voltage accuracy No external blocking diode required 1uA battery drain current 2 LEDs indicating charging status Few external components Very low cost solution SOP-8 and DIP-8 Package

APPLICATIONS
Cellular phones PDAs Stand-alone chargers

ABSOLUTE MAXIMUM RATINGS

PARAMETER Power supply voltage Output Voltage Power Dissipation at Ta =50, SOP/DIP Charge Current , if (VIN VO)<0.9V ESD Rating ---- Human Body Mode Machine Model Operating Junction Temperature Storage Temperature Lead Temperture(Solding) 10S SYMBOL VCC VO PTOT IFAST Tj TSTG TLEAD LIMITS -0.3 ~ 20 -0.3 ~ 20 1000/1200 1 3K 250 - 25 ~ 150 - 55 ~ 150 300 UNITS V V mW A V

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

THERMAL DATA
PARAMETER Thermal Resistance Junction to Ambient Thermal Resistance Junction to Case SYMBOL ja jc SOP- 8 53 23 DIP-8 45 15 UNIT /W /W

ELECTRICAL SPECIFICATIONS
PARAMETER Operating Range Voltage SYMBOL VCC VIN CONDITIONS MIN 4.5 1.5 1.5 Vcc=6V 1.26 R13=19.1K,R14=8.2K 4.16 1.4 Rcs=0.2 Rcs=0.2,VBATT=3.8V (VIN-VO)<0.9V Rcs=0.2 Vcs VSET=VREF(1+R13/R14) 55 500 90 0.103 130 TYP 0.1 11 1.27 4.20 70 525 100 0.105 0.7xVSET 140 MAX UNITS 18 13.2 1 1.28 4.24 12 85 550 1 120 0.107 150 V V V V mA uA V V V mA mA A mA V V C

Input voltage Range

Minimum Bias Voltage VCC-VO Requirement Dropout Voltage Operating Current Battery Current Supply Leakage VIN VO Icc Ileak VREF VSET VO

Reference Voltage Output Voltage setting Output voltage range

Battery Pre-charge IPRE Current Battery Fast Charge IFAST Current Max. Fast Charge IFAST(MAX) Current LED Indicate Full Charge IFAST Regulated Voltage Battery Threshold Over Threshold Pre-charge Temperature

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

BLOCK DIAGRAM
PIN8 PRE-CHARGE PIN1 VO

VIN

0.7xVSET PIN7 0.1V 1.27V CONTROL LOGIC

OVER TEMP. CURRENT FEEDBACK -

700uA

VCC

130 CS

BANDGAP

0.2V

LED

PIN6

X10 VOLTAGE FEEDBACK -

PIN5 VSET

APPLICATION INFORMATION
PRE-CHARGE MODE If battery voltage is below 0.7xVSET, the pre-charge mode is enabled automatically, this function is used to limit the power dissipation of battery and the N3857 device whenever the battery is over-discharged. When battery begins to charge in this mode, the voltage of the battery will rise and reach the 0.7xVSET voltage limit, the N3857 will change to the fast charge mode. The pre-charge current value is selected by external current sense resistor, the pre-charge current is given by :

IPRE

VCS 130 x700uA RCS 3

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+ PIN3 + + PIN4 GND VREF

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

FAST CHARGE MODE The fast charge mode operates while the battery voltage is above 0.7xVSET, and the battery is not fully charged. The fast charge current can be set to maximum of 1A, and the fast charge current value is selected by external current sense resistor, the fast charge current is given by : IFAST = VCS RCS

LED INDICATE THE CHARGING STATUS The LED pin output is capable of source and sink 10mA current to drive 2 LEDs for showing present charging status. As the battery begins to charge, the LED pin will source a 10mA current to drive charge LED indicator. When the charge control switched into the constant voltage mode form the fast charge mode, the output voltage (VO) is regulated, but the charge current will be fallen down gradually. While charge current is below the limit, the LED pin will sink a 10mA current to drive full LED indicator, the current limit of LED exchange is given by : ILIMIT 0.02 RCS

ADJUST THE OUTPUT VOLTAGE TO THE BATTERY The battery voltage is adjusted by external resistors R13 and R14, the resistor R13 connects to VSET pin and VREF pin, the resistor R14 connects to VREF pin and GND pin to generate VSET voltage , the VO voltage is given by : VO = VSET = VREF x ( 1 + R13 R14 ) ---- refer to the schematic 2 of page 6

OVER CURRENT PROTECTION The N3857 is built-in an over current protection, the OCP function protects the device in an event of a short circuit condition, while the protection happened, the charge current will force to switch to the pre-charge current level. OVER TEMPERATURE PROTECTION The N3857 is built-in an over temperature protection, the OTP function protects the device in an event of over temperature condition, while the protection happened, will force to switch to OFF until the temperature is dropped.

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

BATTERY CHARGE PROCEDURE

pre-charge

fast charge

contant voltage charge

battery voltage

charge current

charging status LED on

full status LED on

TYPICAL APPLICATION
1. 4.3V/500mA CHARGER FOR PRIMARY FEEDBACK APPLICATION
INPUT1 R101 10 D103 IN4007 D102 1N4007 EC101 + 2.2U/400V D104 IN4007 INPUT2 R107 1M D107 R109 EC103 10U/50V + R1 470 100K C104 47P 8 7 6 5 D106 EC102 + R106 1M 2.2U/400V R102 220K C101 1000P 1 3 4 5 EE-16 7 470U/10V R202 20K R203 8.2K R201 0.2 PORTD101 1N4007 L101 D202 T1 1N4148 10 D203 1N4148 9 D201 1N5819 8 7 EC201 + 6 5 EC202 + 10U/16V

D105 R103 10R

U201 N3857A VIN VCC LED VSET VO CS VREF GND 1 2 3 4 + EC203 10U/16V

PORT+

VCC

Rext

DRAIN 4 SO

C104 1U

NC

BLANK

ZD101 12V

C102 1000P

C103 0.47U

REV:2

GND

U101 N386A

FB

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

2. 4.3V/500mA CHARGER FOR SECONDARY FEEDBACK APPLICATION

R101 INPUT1 10 D103 IN4007 D102 1N4007 EC101 + 2.2U/400V D104 IN4007 INPUT2 R107 1M R103 10 D106 EC102 + R106 1M 2.2U/400V D105 3 4 5 EE-16 7 R102 220K C101 1000P 1 D101 1N4007 L101 D202 T1 10 D201 1N5819 8 7 EC201 470U/10V R202 20K EC103 10U/50V + R109 100K C104 8 7 6 47P U101 N386A 5 + 6 5 U201 N3857 VIN VCC LED VSET VO CS VREF GND 1 2 3 4 + EC203 10U/16V 1N4148 EC202 + 10U/16V

PORT+

R203 8.2K R201 0.2 PORT-

VCC

Rext

NC GND

BLANK

DRAIN

R204 1K 4 3 U201 PC817 1 2 R205

SO

FB

R206 8.2K

C102 1000P

C103 0.47U

C201 U202 TL431

R207 10K

3. WALL ADAPTER APPLICATION

6V Wall Adapter
R12 1K FULL LED1 8 7 6 5 R13 20K U1 VIN VCC LED VSET VO CS VREF GND 1 2 3 4 + C6 10U/50V BT1 BATTERY

4.3V

C5

470U/16V CHARGE LED2

N3857

R11 1K

R14 8.2K R15 0.2

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

4. 4.3V/800mA CHARGER WITH OUTPUT FOLLOWER APPLICATION The bellowing schematic is used a PNP transistor to control the feedback as a voltage follower. The input voltage (VIN) of charger is controlled to follow the output voltage (VO) while operates in the fast charge mode, the voltage dropout between VIN and VO could be limited about 0.7V to prevent a large power dissipation on the N3857.
D101 1N4007 L101 D202 T1 D102 1N4007 EC101 + 2.2U/400V D104 IN4007 INPUT2 R107 1M R103 10 D106 EC102 R106 1M 2.2U/400V D105 3 4 5 EE-16 7 R102 220K C101 1000P 1 10 D201 1N5819 8 7 EC201 470U/10V R202 20K EC103 10U/50V + R109 100K C104 8 7 6 47P U101 N386A 5 + 6 5 U201 N3857 VIN VCC LED VSET VO CS VREF GND 1 2 3 4 + EC203 10U/16V 1N4148 EC202 + 10U/16V

R101 INPUT1 10 D103 IN4007

PORT+

R203 8.2K R201 0.125 PORT-

VCC

Rext

NC GND

BLANK

DRAIN

R204 1K 4 3 U201 PC817 1 2 R205

SO

FB

R206 8.2K Q202 2N3906 R208 10K

C102 1000P

C103 0.47U

C201 U202 TL431

R207 10K

DEVICE SELECTION GUIDE

DIP-8 N3857PG SOP-8 N3857VG

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

PIN CONFIGURATIONS
TOP VIEW VO CS VREF GND 1 2 3 4 8 7 6 5 VIN VCC LED VSET

SOP-8 & DIP-8

PIN FUNCTIONS
NO FUNCTION 1 2 3 4 5 6 7 8 VO CS VREF GND VSET LED VCC VIN DESCRIPTION The output pin of this IC, it connects to the plus (+) pin of the battery. The current sense input pin of this IC, it connects to the current sense resistor for setting fast charge current. The reference voltage output pin, it connects to the resistor R13 and R14 to generate VSET voltage. GND pin The output voltage setting pin, to adjust the output voltage ( pin1) by the external resistors R13 and R14 . The charge status indicated pin, it is capable of sink and source 10mA current for driving the LEDs, this pin source a high level to indicate the present charge status, then sink a low level to indicate the full charge status. The supply voltage for control circuit The charge voltage source input

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

SOP-8 (D) MECHANICAL DATA

mm Min. 4.8 3.8 5.8 0.33 1.27 1.75 0.1 0.3 Typ. Max. 5.0 4.0 6.2 0.51 mm Min. 0.4 0.18 0.22 0 8 Typ. Max. 1.27 0.25

Dimension A B C D E F G

Dimension H I J K L M N

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INTEGRATED LITHIUM-ION BATTERY CHARGER

N3857VG N3857PG REV: A

DIP-8 MECHANICAL DATA

mm Min. 8.8 6.2 0.35 0.5 3.05 7.48 3.28 7.62 0.45 2.54 0.8 3.56 8.13 Typ. Max. 9.6 7.0 0.55 mm Min. 7.95 Typ. Max. 9.75

Dimension A B C D E F G

Dimension H I J K L M N

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