C 110 C

HARDFACING
CONSUMABLES
W E L D I N G C O N S U M A B L E S C ATA L O G
[363]
Hardfacing
Selection Guide
Hardfacing Stick (SMAW) Electrode
flux-cored submerged arc stainless & nickel hardfacing
Product Name
Key Features
Diameters Available in (mm)

1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4)
Build-Up
Wearshield BU Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged Unlimited layers with proper preheat, interpass temperatures and procedures
1/8 (3.2) 5/32 (4.0)
3/16 (4.8) 1/4 (6.4)
Metal-to-Metal Wear
Wearshield MI Provides a martensitic deposit with considerable retained austenite General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion Can be used on carbon and low alloy steel parts
1/8 (3.2)
5/32 (4.0)
3/16 (4.8) 1/4 (6.4)
Severe Impact
Wearshield Mangjet For building up austenitic manganese steel and cladding carbon steels Produces an austenitic manganese deposit that will work harden in service Unlimited layers with proper preheat, interpass temperatures and procedures Provides a premium austenitic chromium manganese deposit Resists severe impact or gouging even in a single layer over carbon steel Used to join Hadfield manganese steel to itself or to carbon steel Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry Provides a high strength high alloy austenitic manganese deposit to handle the increased loading of railroad cars Unlimited layers with proper preheat, interpass temperatures and procedures
Wearshield 15CrMn
Wearshield FROG MANG
1/8 (3.2) 5/32 (4.0)

3/16 (4.8) 1/4 (6.4)
Abrasion Plus Impact

Wearshield ABR Provides good resistance to abrasion, impact and some metal-to-metal wear Good hot forging properties Use on carbon, stainless and manganese steels
[364 ]
THE LINCOLN ELECTRIC COMPANY
Hardfacing
Selection Guide
Hardfacing Stick (SMAW) Electrode
Product Name Key Features Diameters Available in (mm)
3/32 (2.4) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8)

Wearshield 44 Moderate hardness to resist abrasion with impact up to 600C (1100F) Higher alloy results in improved spalling resistance than Wearshield ABR Can be used on carbon steels, low alloy steels, cast irons, austenitic manganese steels and austenitic stainless steels
3/32 (2.4) 1/8 (3.2)
5/32 (4.0) 3/16 (4.8)
Wearshield ME
High alloy produces chrome carbides and austenite Provides greater abrasion resistance than Wearshield ABR or Wearshield 44 Low dilution weld metal provides eutectic mix of chromium carbides and austenite, with limited primary carbides.
3/32 (2.4)
1/8 (3.2)

5/32 (4.0) 3/16 (4.8)
Severe Abrasion
Wearshield 60 Designed to resist severe abrasion It exhibits higher alloy and higher abrasion resistance than Wearshield ABR, Wearshield 44 or Wearshield ME Can be used on carbon, low alloy, stainless, and manganese steels Premium complex carbide deposit resists very severe abrasion at temperatures up to 760C (1400F) Exhibits the highest abrasion resistance of the Wearshield stick electrodes Can be used with mild steel, low alloy steel, stainless steels and austenitic manganese steels

stainless & nickel
Wearshield 70
3/32 (2.4) 1/8 (3.2)
5/32 (4.0) 3/16 (4.8)
Maintenance and Repair

Blue Max 2100 High resistance to cracking High strength Designed for joining difficult to weld steel
(1)
hardfacing
(1)
Manufactured to 2.5 mm diameter.
[365]
submerged arc
Metal-to-Earth Wear
flux-cored
Hardfacing
Selection Guide
Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire
Product Name
Key Features

0.045 (1.1) 1/16 (1.6)
Build-Up
Lincore BU-G Delivers deposits with moderate hardness for build-up or as final overlay Provides some resistance to metal-to-metal wear and moderate impact Can be used for the matrix with the Bulk Tungsten Carbide process
0.045 (1.1)
1/16 (1.6)
Metal-to-Metal
Lincore 55-G Produces a deposit which resists metal-to-metal wear and mild abrasion The deposit results in an even harder material when used with the Bulk Tungsten Carbide process To be used on carbon steel, and low alloy steel
Hardfacing Metal-Cored (GMAW-C) Wire

0.045 (1.1)
Abrasion
Lincore 60-G Deposits feature higher alloy levels than to resist both abrasion and moderate impact Can be used at temperatures up to 704C (1300F) To be used on carbon, low alloy, manganese and stainless steels and cast iron
[366 ]
Hardfacing
Selection Guide
Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire
0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)
Build-Up
Lincore BU Provides a tough machinable deposit for build-up or final overlay Delivers non-severe metal-to-metal wear with outstanding crack resistance Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear Use for build-up of steel mill parts such as rougher couplings Build-up deposit on carbon steel and low alloy steel base metals
Lincore 33
Metal-to-Metal
Lincore 40-O Higher hardness for metal-to-metal wear and mild abrasion Used on transfer rollers and guides, crane wheels and shafts Can be used on low carbon, and low alloy steels Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion To be used on carbon steel, low alloy steel and manganese steel Unlimited layers with proper preheat and interpass temperatures and procedures Delivers a deposit similar to H12 tool steel For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels To be used on carbon steel, low alloy steel or tool steel
0.045 1/16 (1.1) (1.6)
5/64 (2.0)
7/64 (2.8)
Lincore 55
Lincore T & D
0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)
Severe Impact
Lincore M Deposit resists severe impact as well as moderate abrasion Produces an austenitic manganese deposit that work-hardens Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels Provides an austenitic manganese deposit which exhibits very good crack resistance Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel Can be used as a build-up layer before capping with abrasion resistant alloys
Lincore 15CrMn
[367]
hardfacing
stainless & nickel
submerged arc
flux-cored
Hardfacing
Selection Guide
Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire
Product Name
Key Features

0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)
Severe Impact
Lincore FROG MANG Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry High alloy austenitic manganese deposit Can easily handle the increased loading of railroad cars, therefore reducing the frequency of repairs

0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)

Lincore 50 Delivers an abrasion resistant deposit, even under conditions of moderate impact Larger wire diameter sizes may be used for the submerged arc process Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels

0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)
Severe Abrasion
Lincore 60-O Deposits feature higher alloy levels than to resist both abrasion and moderate impact Can be used at temperatures up to 704C (1300F) To be used on carbon, low alloy, manganese and stainless steels and cast iron Highest abrasion resistance and hardness of all the Lincore flux-cored line Deposits include higher carbon and chrome levels than Lincore 60-O Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows
Lincore 65-O
Hardfacing Metal-Cored Submerged Arc (SAW) Wire

3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
Build-Up
Lincore 30-S Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact For automatic and semiautomatic operation on mild and low alloy steels Good resistance to cross checking
[368 ]
Hardfacing
Selection Guide
3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
Metal-to-Metal, Build-Up
Lincore 32-S Designed for build-up on 4140 drill stems in the deep hole drilling industry For automatic and semiautomatic operation on mild and low alloy steels Good resistance to cross checking Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion For automatic and semiautomatic operation on mild and low alloy steels Recommended as final overlay where medium hardness and good machinability are required
Lincore 35-S
3/32 (2.4)
1/8 (3.2)
5/32 (4.0)
Metal-to-Metal
Lincore 40-S Designed for rebuilding heavy equipment undercarriages Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear Full automatic is recommended with Lincolnweld 801, 802 and 880 Designed for rebuilding heavy equipment undercarriages The deposit exhibits enhanced crack resistance and toughness compared to Lincore 40-S Intended to resist rolling and sliding metal-to-metal wear

3/32 (2.4) 1/8 (3.2) 5/32 (4.0) stainless & nickel
Lincore 42-S
Severe Abrasion
Lincore 60-S Resists severe abrasion with mild impact Can be used on carbon, low alloy, manganese and stainless steels as well as cast iron Many layers can be applied using high travel speeds and small bead sizes, to promote close spaced cross check cracks
3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
Roll Rebuilding - Build-Up

Lincore 20 Metal-cored wire with moderate hardness for build-up before stainless overlay Good crack resistance and high compressive strength Recommended flux is Lincolnweld 801, 802 and 880 Metal-cored wire for build-up on worn rolls A little softer than Lincore 20 for easier machining Recommended flux is Lincolnweld 801, 802 and 880
Lincore 8620
[369]
hardfacing
submerged arc
flux-cored
Hardfacing
Selection Guide
Product Name
Key Features

3/32 (2.4) 1/8 (3.2) 5/32 (4.0)
Roll Rebuilding - Build-Up

Lincore 4130 Metal-cored wire for general build-up Can be flame hardened to 38 Rockwell C (RC) Used on mining components such as cable drums, sheaves, gears and shafts
3/32 (2.4)
1/8 (3.2) 5/32 (4.0)
Roll Rebuilding - Metal-to-Metal

Lincore 410 Metal-cored wire with a 410 martensitic stainless steel deposit Low carbon content and high corrosion resistance Soft and easily machined Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys Recommended flux is Lincolnweld 801 and 802 Metal-cored wire, provides a softer as-welded deposit than Lincore 420 More resistance to softening during tempering above 482C (900F) Recommended flux is Lincolnweld 802 Metal-cored wire with a higher chrome deposit than Lincore 423L for improved corrosion resistance Recommended flux is Lincolnweld 802 Metal-cored wire that is most widely used for caster roll rebuilding Flux recommendation is Lincolnweld 801 and 802 Metal-cored wire which produces a high carbon, 420 stainless steel deposit Use where a higher hardness is required Can be used on work rolls and backup rolls when water spray causes pitting on tool steel deposits Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures Used for guide rolls, and work rolls Metal-cored wire with a higher carbon content than Lincore 102W Will give a higher hardness tool steel deposit Deposit is hot [above 204C (400F)] machinable, for easy sizing after welding
Lincore 410NiMo
Lincore 423L
Lincore 423Cr
Lincore 420 Lincore 96S
Lincore 102W
Lincore 102HC
[370 ]
Hardfacing
Selection Guide
Hardfacing and Neutral Submerged Arc (SAW) Flux
Product Name Key Features
Paper Bag
Packaging Available
Plastic Bag Steel Drum Bulk Bag
Hardfacing Flux
Lincolnweld A-96-S Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness Carbon will be about 0.23%, with about 13% chromium, with proper procedures
Paper Bag Plastic Bag Steel Drum Bulk Bag submerged arc
Metal-to-Metal
Lincolnweld H-535 Produces a deposit with good abrasion resistance, allows some machinability Low carbon martensitic deposit Hardness range is 24-45 Rockwell C (RC), depending upon the actual welding procedure used
Paper Bag Plastic Bag Steel Drum Bulk Bag
Severe Abrasion
Lincolnweld H-560 High alloy flux depositing primary carbides in a martensitic matrix Excellent material for severe abrasion applications Resistance to abrasion is 50 to 60 times that of plain carbon steel
stainless & nickel Paper Bag Plastic Bag Steel Drum Bulk Bag
Neutral Flux
Lincolnweld 801 Provides smooth beads and excellent slag removal Fast-freezing Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels Use with Lincore 102W, 423L, 423Cr and 102HC Specially designed for Lincore 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers
Lincolnweld 802
Lincolnweld 803
[371]
hardfacing
flux-cored
Hardfacing Stick (SMaW) ElEctrodE
Wearshield BU
Build-Up
Key Features
Typical Applications
For Build-Up Shovel and bucket lips
Build-up with moderate hardness to resist Can be used as underbase for other
shock and metal-to-metal wear, as in rolling and sliding hardfacing deposits or as final overlay on parts to be machined or forged interpass temperatures and procedures
Pump impellers and housings Pulverizer plows Mill hammers Trunnions, tractor rolls, cranes and gears
For Hardfacing
Unlimited layers with proper preheat, Use on mild and low alloy steels
Welding Positions
Flat & Horizontal
DIAMETERS / PACKAGING
Diameter in (mm) 5/32 (4.0) 3/16 (4.8) Length in (mm) 14 (350) 14 (350) 10 lb (4.5 kg) Easy Open Can 40 lb (18.1 kg) Carton ED021991 ED021993
MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC) 1 Layer 15 - 20 2 Layers 18 - 23 3 Layers 23 - 28
[372 ]
Wearshield BU
DEPOSIT COMPOSITION(1)
%C 2 or more layers
(1)
%Mn 1.15
%Si 0.60
%Cr 1.40
%S 0.025
%P 0.015
0.14
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
TYPICAL OPERATING PROCEDURES

submerged arc Current (Amps) Polarity DC+ AC
Preferred polarity is listed first.
5/32 in (4.0 mm) 145 - 210 155 - 225
3/16 in (4.8 mm) 180 - 280 200 - 290
1/4 in (6.4 mm) 230 - 360 255 - 375
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.
[373]
hardfacing
stainless & nickel
NOTE: Using a short arc with a slight weave motion, deposit beads about 1/2 in - 3/4 in (13-19 mm) wide with the 5/32 in and 3/16 in (4.0-4.8 mm) electrode diameters, and about 1 in (25 mm) wide with the 1/4 in (6.4 mm) diameter. However, on edges and corners, fast-moving stringer beads or very narrow weaved beads are usually preferred. The exact width and thickness of the bead will depend on the mass of the piece being welded. Work-hardened base or weld metal should be removed before applying Wearshield BU, since such areas are more prone to embrittlement and possible cracking. The part should be preheated to at least 21C (70F). Preheating above 40C (100F) is usually not required. Preheating depends largely on the base metal composition. On large, complex, or restrained parts, a preheat of 150- 260C (300- 500F) may be necessary.
flux-cored
Wearshield MI
Metal-to-Metal
Key Features
Provides a martensitic deposit with

considerable retained austenite
General purpose electrode, a good
compromise for metal-to-metal wear, moderate impact and mild abrasion steel parts
Boom heels Conveyor screws Dipper lips Tractor grousers
Ditcher teeth Lumber equipment Hammer mills
Can be used on carbon and low alloy Deposits tend to cross check and are
usually best limited to two layers
Welding Positions
All, except vertical down
Diameter in (mm) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) Length in (mm) 14 (350) 14 (350) 14 (350) 10 lb (4.5 kg) Easy Open Can 40 lb (18.1 kg) Carton ED022003 ED022005 ED022007

Rockwell Hardness (RC) 1 Layer 50 2 or More Layers 54
[374 ]
Wearshield MI
On Carbon Steel 2 or More Layers
(1)
%C 0.9
%Mn 0.4
%Si 0.4
%Cr 9.5
%Mo 0.6

submerged arc Current (Amps) Polarity DC+ AC
1/8 in (3.2 mm) 70 - 120 70 - 120
5/32 in (4.0 mm) 110 - 150 110 - 150
3/16 in (4.8 mm) 150 - 200 150 - 200
[375]
hardfacing
stainless & nickel
NOTE: In welding with Wearshield MI, a short arc or a long arc may be used. The short arc will give greater build-up with each bead. The long arc is ideal for depositing thin layers, though alloy recovery may be reduced. In depositing Wearshield MI, preheat and interpass temperatures of 200C (400F) minimum are helpful, as well as limiting deposit to two layers, to reduce cracking and avoid chipping and fragmentation. Weld deposit cannot be cut with oxy-fuel process. Plasma arc and air-carbon arc processes can cut or gouge the weld deposit successfully. Grinding is usually best if the deposit needs to be shaped.
flux-cored
Wearshield Mangjet
Severe Impact
flux-cored submerged arc stainless & nickel hardfacing Diameter in (mm) 5/32 (4.0) 3/16 (4.8) 1/4 (6.4) Length in (mm) 14 (350) 14 (350) 18 (450) ED021975 ED021977 As-Welded (2 Layers) 18
Key Features
For building up austenitic manganese steel

and cladding carbon steels
Produces an austenitic manganese deposit

that will work harden in service
Dragline pins Dipper teeth Crusher screens

and rolls
Chain hooks Hammers Bucket teeth
Unlimited layers with proper preheat,
interpass temperatures and procedures
Welding Positions
10 lb (4.5 kg) Easy Open Can 40 lb (18.1 kg) Carton 50 lb (22.7kg) Carton ED021976 ED021978 ED021979

Rockwell Hardness (RC) Work Hardened (2 Layers) 47
[376 ]
Wearshield Mangjet
(1)
%C 0.65
%Mn 14.5
%Si 0.14
%Mo 1.15
%S 0.01

Current (Amps) Polarity DC+ AC
120 - 180 125 - 210
160 - 260 175 - 275
200 - 350 225 - 375
NOTE: Work-hardened base metal or previously deposited weld metal should be ground off before applying a new deposit, since such areas are more prone to embrittlement and possible cracking. Areas that cannot be easily indented with a center punch should be removed. When joining manganese steel, the joint should be prepared for 100% penetration. A cutting torch may be used to bevel the edges of the plate which can crack if care is not taken to prevent overheating the base metal. Preheat is not necessary unless work is below room temperature, or if the part is unusually massive or complex in design. In such cases, heating the piece to about room temperature, or 38 - 66C (100 - 150F) at the most, should be sufficient. As with all austenitic manganese welding products, interpass temperatures should be limited to 260C (500F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
[377]
hardfacing
stainless & nickel
submerged arc
5/32 in (4.0 mm)
3/16 in (4.8 mm)
1/4 in (6.4 mm)
flux-cored
Wearshield 15CrMn
Severe Impact
Key Features
Provides a premium austenitic chromium

manganese deposit
Resists severe impact or gouging even in a

single layer over carbon steel itself or to carbon steel
Used to join Hadfield manganese steel to Excellent for build-up on carbon steel prior to Unlimited layers
chromium carbide hardfacing deposit with an electrode such as Wearshield 60
Crusher hammers Rebuilding and joining of austenitic Manganese plates and parts Earth moving equipment
Welding Positions

Rockwell Hardness (RC) (Single or Multiple Layers) As-Welded 18 - 24 Work Hardened 40 - 50
[378 ]
Wearshield 15CrMn
(1)
%C 0.35
%Mn 14.0
%Si 0.6
%Cr 15.0

1/8 in (3.2 mm) 140 - 160 140 - 160 Current (Amps) 5/32 in (4.0 mm) 190 - 210 190 - 210 3/16 in (4.8 mm) 220 - 250 220 - 250
Polarity DC+ AC
Wearshield 15CrMn deposits work harden rapidly, which makes them difficult to machine. Best results are obtained with carbide or ceramic tool bits. Avoid superficial cuts, and maintain a sharp cutting edge. Grinding can also be done successfully. Because of the high chromium content, Wearshield15CrMn cannot be cut with oxy-fuel processes. Plasma arc and air carbon arc processes can cut or gouge the weld deposit successfully. Limit interpass temperature to 260C (500F) to avoid embrittlement.
[379]
hardfacing
stainless & nickel
NOTE: In welding with Wearshield 15CrMn, a short arc is preferred. The electrode can easily be dragged without fear of snuffing out the arc. For situations involving severe impact and abrasion, a build-up of Wearshield 15CrMn capped with a single layer of Wearshield 60 or Lincore 60-O can provide excellent service. In depositing Wearshield 15CrMn on itself or on austenitic manganese steel, preheat is generally unnecessary unless the metal is below 16C (60F). However, highly hardenable carbon or low alloy steel base metals may require preheat in the 150C - 204C (300 - 400F) range to avoid heat affected zone cracking.
submerged arc
flux-cored
Severe Impact
(1)
Key Features
Designed specifically for building up
manganese frogs and manganese crossing diamonds in the railroad industry manganese deposit to handle the increased loading of railroad cars interpass temperatures and procedures metal flow
Manganese crossing diamonds Manganese railroad frogs
Provides a high strength, high alloy austenitic Unlimited layers with proper preheat,
Resistant to deformation and the resultant

Rockwell Hardness (RC) As-Welded 20 - 30 Work Hardened 40 - 50
On Carbon Steel 6 Layers %C 1.20 %Mn 21.0 %Si 0.4 %Cr 5.3
[380 ]

5/32 in (4.0 mm) 140 - 175 150 - 180 Current (Amps) 3/16 in (4.8 mm) 175 - 215 185 - 215 1/4 in (6.4 mm) 235 - 280 235 - 280 flux-cored
Polarity DC+ AC
Use DC+ to avoid excessive spatter. When possible, weld at alternate locations (skip weld) to avoid overheating of metal in a localized area. Do not exceed interpass temperature of 260C (500F). Use a temperature marker 13 mm (1/2 in) from the welded area at frequent intervals to ensure that interpass temperature does not exceed 260C (500F). Use a short arc and a stringer bead width of 10 to 13 mm (3/8 to 1/2 in). Finish the casting by grinding to a safe contour. Leave enough weld metal during the welding process to allow a level and even contour after grinding. Make sure all areas are finished and the casting has no further visible defects. Check with straight edge so that the casting is free of low spots. As with all austenitic manganese welding products, interpass temperatures should be limited to 260C (500F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
[381]
hardfacing
stainless & nickel
submerged arc
NOTE: Weld Preparation Remove all damaged and foreign material by air-carbon arc gouging or grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 3.2mm (1/8 in) E308 stainless electrode, such as Blue Max or Red Baron 308L AC-DC to tie up these cracks. This will avoid hot cracking during the build-up process. Apply only thin layers and do not build-up with E308 stainless. This is for emergency situations where no other alternative is available to repair flangeway cracks.
Wearshield ABR
Abrasion & Impact

(1)
Key Features
Provides good resistance to abrasion, impact

and some metal-to-metal wear
Good hot forging properties Use on carbon, stainless and manganese

steels
Crusher hammers Dozer blades Dipper teeth and

lips
Coal mining cutters Truck chain and

gears
Deposits limited to two layers Can be forged readily without affecting its
mechanical properties
Welding Positions
All

Rockwell Hardness (RC) 1 Layer 24 - 53 2 Layers 28 - 53
On Carbon Steel 2 Layers %C 2.1 %Mn 1.1 %Si 0.75 %Cr 6.5 %Mo 0.40
[382 ]
Wearshield ABR

Polarity DC+ AC
To obtain a deposit that is machinable with carbide tools, heat to about 749C (1380F) and hold for one hour per inch of thickness. Air cool to room temperature. For maximum machinability, heat to 870 - 900C (1600 - 1650F) and hold for one hour per inch of thickness. Furnace cool to 650C (1200F) at a rate not exceeding 10C (50F) per hour, and air or furnace cool to room temperature. Variation in welding procedures will have little affect on abrasion resistance. The abrasion resistance can be restored by heating to about 790C (1450F), quenching and tempering at 200C (400F).
[383]
hardfacing
stainless & nickel
submerged arc
NOTE: Wearshield ABR can be forged readily without affecting its mechanical properties. As deposited, Wearshield ABR weld metal is not machinable, although the deposit can be shaped by grinding.
Wearshield 44
Abrasion & Impact

(1)
Key Features
Moderate hardness to resist abrasion with

impact up to 600C (1100F)
Higher alloy results in improved spalling

resistance than Wearshield ABR
Buckets Chain links Rolling mill guides

Welding Positions
Flat & Horizontal
Pulleys Ingot tongs
Can be used on carbon steels, low alloy
steels, cast irons, austenitic manganese steels and austenitic stainless steels

Rockwell Hardness (RC) 1 Layer 42 2 Layers 47 4 Layers 48
On Carbon Steel 1 Layer 2 Layers 4 Layers %C 1.56 1.96 2.21 %Mn 0.17 0.16 0.18 %Si 0.77 0.87 0.93 %Cr 19.5 24.2 27.1 %Mo 1.92 2.48 2.86
[384 ]
Wearshield 44

1/8 in (3.2 mm) 120 - 160 130 - 160
5/32 in (4.0 mm) 150 - 220 180 - 220
On cast irons, Wearshield 44 deposits usually check crack. These check cracks should be closely spaced to prevent spalling. This is obtained by using stringer beads.
[385]
hardfacing
stainless & nickel
submerged arc
NOTE: Wearshield 44 electrodes form a deep cup, which permits light dragging of the electrode during welding. The arc is steady with little spatter in the DC+ mode. During AC welding, the arc is also steady, but the usable current range is reduced, and the melt-off rates are reduced at any current. Since the amount of dilution does not affect the microstructure, the impact properties and abrasion resistance will be similar from the first layer to the last.
flux-cored
Wearshield ME
Metal-to-Earth
(1)
Key Features
High alloy produces chrome carbides and

austenite
Provides greater abrasion resistance than

Wearshield ABR or Wearshield 44
Muller tires Augers
Bucket teeth Dozer blades
Low dilution weld metal provides eutectic

mix of chromium carbides and austenite, with limited primary carbides.
Welding Positions
Flat & Horizontal
To be used on carbon and low alloy, austenitic

manganese and austenitic stainless steels

Rockwell Hardness (RC) 1 Layer 49 2 Layers 59 3 Layers 59
On Carbon Steel 1 Layer 2 Layers 3 Layers %C 2.5 3.0 3.3 %Mn 0.17 0.17 0.16 %Si 0.8 1.0 1.1 %Cr 27.0 30.5 32.6
[386 ]
Wearshield ME

Polarity DC+ AC
Wide weaves may produce very widely spaced check cracks which can lead to deposit spalling in multiple layers. Weaving is not recommended. For maximum spalling resistance on carbon and low alloy steels, especially in multiple layers, apply a butter layer of Wearshield 15CrMn, Lincore 15CrMn or an austenitic stainless steel electrode such as Blue Max 309/309L AC-DC, before applying Wearshield ME.
[387]
hardfacing
stainless & nickel
submerged arc
NOTE: Wearshield ME is a heavily coated electrode which forms a deep cup that permits light dragging of the stick during welding. Deposits generally check crack except for single layers on thin base metal. Stringer beads produce a consistent crack spacing of about 13-25 mm (1/2-1 in).
Wearshield 60
Severe Abrasion
(1)
Key Features
Designed to resist severe abrasion It exhibits higher alloy and higher abrasion
resistance than Wearshield ABR, Wearshield 44 or Wearshield ME and manganese steels
Conveyor screws Grader blades Crusher rolls,

plates and jaws
Sleeves Brick and coke

machinery
Can be used on carbon, low alloy, stainless, Deposits consist of primary carbides in
a matrix of austenite-carbide eutectic
Welding Positions
Flat & Horizontal
Deposits should be limited to two layers

Rockwell Hardness (RC) 1 Layer 57 - 60 2 Layers 60 - 62
On Carbon Steel 2 Layers %C 5.0 %Mn 0.80 %Si 1.0 %Cr 23.0 %Mo 2.3 %V 0.6
[388 ]
Wearshield 60

Polarity DC+ AC
If more than two-layer build-up is required, use Wearshield 15CrMn (preferred), Wearshield BU or Wearshield BU30 for the preliminary layer or layers under Wearshield 60. On manganese steel, use Wearshield Mangjet or Wearshield 15CrMn as build-up. Preheat is not generally necessary except to be sure that work is in room temperature range 25 - 45C (75 - 100F). However, preheat of 120 - 200C (250 - 400F) may be necessary to prevent heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be used, or if cross checks must be eliminated, preheat to 650C (1200F). Prolonged or repeated heating of manganese steel base metal over 260C (500F) can cause embrittlement and spalling. Avoid base metal embrittlement by: Limiting the temperature 260C (500F) at distances of 13 mm (1/2 in) away from the weld. The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter and smooth bead. Minimizing the time at elevated temperatures.
[389]
hardfacing
stainless & nickel
submerged arc
NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check.
Wearshield 70
Severe Abrasion
(1)
Key Features
Premium complex carbide deposit resists very

severe abrasion at temperatures up to 760C (1400F) Wearshield stick electrodes
Exhibits the highest abrasion resistance of the Can be used with mild steel, low alloy steel,
stainless steels and austenitic manganese steels
Augers Cement crushers Sinter crushers
Furnace chains Screw conveyors
Welding Positions
Flat & Horizontal
Deposits consist of primary chromium carbides

along with extra hard premium carbides in a matrix of austenite-carbide eutectic
Deposits limited to two layers

Rockwell Hardness (RC) 1 Layer 65 - 70
On Carbon Steel 1 Layer %C 5.5 %Cr 20.0 %Mo 6.5 %Cb(Nb) 6.5 %W 2.5 %V 1.0
[390 ]
Wearshield 70

3.2 mm (1/8 in) 125 - 165 120 - 160
4.0 mm (5/32 in) 160 - 230 160 - 210
Under extremely abrasive conditions or abrasion at high temperatures, two layers of Wearshield 70 will significantly out-perform deposits of a standard primary chromium carbide electrode, such as Wearshield 60. However, under low stress abrasion conditions, two layers of Wearshield 70 or Wearshield 60 will give similar results. But one layer of Wearshield 70 will out-perform one layer of Wearshield 60. Both stringer and weave welding techniques will result in closely spaced check cracks. A stringer or narrow weave produces more closely spaced check cracks and provides excellent resistance to spalling. Spalling resistance is enhanced when the deposit, immediately under the Wearshield 70 deposit, is austenitic such as Lincore M. For service at temperatures below 260C (500F), austenitic manganese steel base metal or weld build-up is very suitable. For a single layer of build-up on carbon or low alloy steel, Wearshield 15CrMn is preferred over the lower alloyed Wearshield Mangjet, because of the austenite stability. For service at higher temperatures, austenitic manganese is generally not advisable for build-up due to its embrittlement at high temperatures. An austenitic stainless steel, such as type 309 or 310, provide a better service as a build-up under Wearshield 70.
[391]
hardfacing
stainless & nickel
submerged arc
NOTE: Maintain a short arc length. A drag technique is not recommended. Deposit rates are higher using DC+ polarity as compared to AC. Deposit is not slag covered; only a few slag islands, which are easily removed.
flux-cored
Blue Max 2100
Maintenance & Repair

flux-cored submerged arc Diameter in (mm) 3/32 (2.4) 1/8 (3.2) Length in (mm) 14 (350) 14 (350) stainless & nickel
(1)
Key Features
High resistance to cracking High strength Designed for joining difficult to weld steel
High carbon, low alloy, high strength,

manganese steels cladding
Base for hardfacing or stainless steel

Welding Positions
10 lb (4.5 kg) Easy Open Can ED032298 ED032299

Yield Strength(2) MPa (ksi) Test Results 670 (97) Tensile Strength MPa (ksi) 805 (117) Elongation % 22 Ferrite Number > 50

hardfacing
2.4 mm (3/32 in) 40 -80 40 -80
3.2 mm (1/8 in) 75 - 110 75 - 110
[392 ]
Hardfacing flux-corEd gaS-SHiEldEd (fcaW-g) WirE
Lincore BU-G
Build-Up
flux-cored %Mo 0.30
Key Features
Delivers deposits with moderate hardness

for build-up or as final overlay wear and moderate impact Tungsten Carbide process
Provides some resistance to metal-to-metal Can be used for the matrix with the Bulk Unlimited layers
Welding Positions
Flat & Horizontal
Rolls Shafts Pump and shovel

parts
Pulverizer Plows
Shielding Gas
submerged arc %Cr 0.90
75% Argon/Balance CO2 98% Argon/Balance CO2
stainless & nickel Work-Hardened 40 - 42 hardfacing Diameter in (mm) 0.045 (1.1) 1/16 (1.6) 25 lb (11.3 kg) Plastic Spool ED029079 ED029080

Rockwell Hardness (RC) As-Welded 21 - 33
On Carbon Steel 4 Layers
(1)
%C 0.08
%Mn 1.60
%Si 0.50
[393]
Lincore BU-G

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) Shielding Gas 0.045 in (1.1 mm), DC+ 5/8 (16) 75% Ar/25% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 90% Ar/10% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 98% Ar/2% O2 1/16 in (1.6 mm), DC+ 5/8 (16) 75% Ar/25% CO2 1/16 in (1.6 mm), DC+ 3/4 (20) 90% Ar/10% CO2 1/16 in (1.6 mm), DC+ 3/4 (20) 98% Ar/2% O2
Wire Feed Speed m/min (in/min) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 3.8 (150) 6.4 (250) 8.9 (350) 3.8 (150) 6.4 (250) 8.9 (350) 3.8 (150) 6.4 (250) 8.9 (350)
Voltage (Volts) 29 30 32 25 27 29 25 26 28 27 29 31 25 27 29 24 26 28
Approx. Current (Amps) 175 240 300 215 250 285 210 280 315 280 370 460 270 375 470 290 390 490
Deposition Rate kg/hr (lb/hr) 1.7 (3.7) 2.8 (6.1) 3.9 (8.6) 2.1 (4.7) 3.1 (6.9) 4.1 (9.1) 2.0 (4.5) 3.2 (7.1) 4.4 (9.7) 2.6 (5.8) 4.7 (10.4) 6.8 (15.1) 2.6 (5.7) 4.9 (10.8) 7.2 (15.9) 2.8 (6.1) 5.0 (11.1) 7.3 (16.1)
[394 ]
Lincore 55-G
Metal-to-Metal
flux-cored
Key Features
Produces a deposit which resists
metal-to-metal wear and mild abrasion when used with the Bulk Tungsten Carbide process
The deposit results in an even harder material To be used on carbon steel and low alloy steel Unlimited layers with proper preheat and
Crane wheels Blower blades Bucket lips

Welding Positions
Dredge parts Tillage tools
Shielding Gas
75% Argon/Balance CO2
Diameter in (mm) 0.045 (1.1) 1/16 (1.6) 25 lb (11.3 kg) Plastic Spool ED028176 ED028177 500 lb (227 kg) Accu-Trak Drum ED031475 ED031476
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Shielding Gas 75%Ar/25%CO2 98%Ar/2%O2 1 Layer 50 - 51 54 - 55 2 Layer 53 - 54 55 - 56 4 Layers 54 - 55 56 - 57
On Carbon Steel (2 Layers) 0.045 in (1.1 mm) - Ar/CO2 0.045 in (1.1 mm) - Ar/O2 1/16 in (1.6 mm) - Ar/CO2 1/16 in (1.6 mm) - Ar/O2
(1)
%C 0.39 0.47 0.41 0.45
%Mn 1.24 1.30 1.24 1.25
%Si 0.93 1.18 0.95 1.10
%Cr 5.61 6.44 5.69 5.81
%Mo 0.55 0.65 0.57 0.58
[395]
hardfacing
stainless & nickel
submerged arc
All, except overhead
Lincore 55-G

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) Shielding Gas 0.045 in (1.1 mm), DC+ 5/8 (16) 75% Ar/25% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 90% Ar/10% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 98% Ar/2% O2 1/16 in (1.6 mm), DC+ 5/8 (16) 75% Ar/25% CO2 1/16 in (1.6 mm), DC+ 3/4 (20) 90% Ar/10% CO2 1/16 in (1.6 mm), DC+ 3/4 (20) 98% Ar/2% O2
Wire Feed Speed m/min (in/min) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 7.6 8.9 10.2 (200) (300) (350) (400)
Voltage (Volts) 27 29 31 25 28 30 25 27 28 29 28 30 32 25 27 29 24 26 28
Approx. Current (Amps) 165 225 290 145 195 245 145 200 225 250 260 340 420 230 315 400 220 315 410
Deposition Rate kg/hr (lb/hr) 2.0 (4.3) 3.0 (6.7) 4.2 (9.2) 2.1 (4.7) 3.3 (7.2) 4.4 (9.7) 2.3 3.4 3.9 4.4 (5.1) (7.5) (8.7) (9.8)
3.8 (150) 6.4 (250) 8.9 (350) 3.8 (150) 6.4 (250) 8.9 (350) 3.8 (150) 6.4 (250) 8.9 (350)
2.6 (5.8) 4.7 (10.4) 6.8 (15.1) 2.7 (6.0) 4.9 (10.7) 7.0 (15.4) 2.9 (6.4) 5.0 (11.0) 7.1 (15.7)
NOTE: Work area should be clean, with any previous hardfacing deposit removed, and cracks properly repaired. Cold parts should be warmed to at least 25C (75F). Higher preheat of 150 - 260C (300 - 500F) on thick parts or heavy sections.
[396 ]
Hardfacing MEtal-corEd (gMaW-c) WirE
Lincore 60-G
Abrasion
flux-cored hardfacing stainless & nickel %Cr 13.8 17.3 submerged arc ED029936
Key Features
Deposits feature higher alloy levels than to

resist both abrasion and moderate impact (1300F)
Can be used at temperatures up to 704C To be used on carbon, low alloy, manganese

and stainless steels and cast iron
Augers Bucket lips and

sides
Brushing and
blades
grinding equipment
Shaper sides and
Loaders
Welding Positions
Flat & Horizontal
Deposit is limited to two layers
Shielding Gas
75% Argon/Balance CO2
Diameter in (mm) 0.045 (1.1) 10 lb (4.5 kg) Plastic Spool ED029937 25 lb (11.3 kg) Plastic Spool

Rockwell Hardness (RC) 1 Layer 58 2 Layer 60
On Carbon Steel 1 Layer 2 Layers
(1)
%C 4.6 5.5
%Mn 1.2 1.3
%Si 0.5 0.6
[397]
Hardfacing MEtal-corEd (gMaW-c) WirE
Lincore 60-G

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) Shielding Gas 0.045 in (1.1 mm), DC+ 3/4 (20) 75% Ar/25% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 90% Ar/10% CO2 0.045 in (1.1 mm), DC+ 3/4 (20) 98% Ar/2% O2
Wire Feed Speed m/min (in/min) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400)
Voltage (Volts) 23 - 24 25 - 26 27 - 28 22 - 23 24 - 25 26 - 27 22 - 23 24 - 25 26 - 27
[398 ]
Hardfacing flux-corEd SElf-SHiEldEd (fcaW-S) WirE
Lincore BU
Build-Up
flux-cored 125 lb (56.7 kg) Speed-Feed Drum ED022069 %Al 1.50
Key Features
Provides a tough machinable deposit for

build-up or final overlay
Delivers non-severe metal-to-metal wear

with outstanding crack resistance
Cable sheaves Crane wheels Drums and pulleys
Ideal for rebuilding worn parts to near final Can also be used as the final hardfacing Unlimited layers
layer for non-severe metal-to-metal wear applications
Flat & Horizontal
Diameter in (mm) 5/64 (2.0) 7/64 (2.8) 25 lb (11.3 kg) Steel Spool ED031115 50 lb (22.7 kg) Coil ED022064 ED022065 stainless & nickel

Rockwell Hardness (RC) As-Welded 78 - 90 Work-Hardened 86 - 98
%C 6 Layers
(1)
%Mn 0.50
%Si 0.25
0.24
[399]
hardfacing
submerged arc
dimensions before applying final hardfacing layers which are more wear resistant
Welding Positions
Lincore BU

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 5/64 in (2.0 mm), DC+ 2 (50) Wire Feed Speed m/min (in/min) 5.1 6.1 6.6 7.6 3.4 3.8 4.4 5.1 5.9 (200) (240) (260) (300) (135) (150) (175) (200) (235) Voltage (Volts) 29 30 30 31 26 27 28 29 30 Approx. Current (Amps) 280 315 330 350 360 385 420 450 470 Deposition Rate kg/hr (lb/hr) 4.6 5.5 6.1 6.9 5.7 6.3 7.3 8.2 9.6 (10.1) (12.1) (13.2) (15.2) (12.6) (13.9) (16.0) (18.1) (21.1)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
[400 ]
Lincore 33
Build-Up
flux-cored
Key Features
Delivers tough machinable deposits for

build-up or final overlay intended for metal-to-metal wear rougher couplings
Tractor rolls and

idlers
Use for build-up of steel mill parts such as Build-up deposit on carbon steel and low It is ideal for rebuilding worn parts to near
final dimensions before applying final hardfacing layers which are more wear resistant alloy steel base metals
Shovel parts Mill and crusher

hammers
Mine car wheels Dredge pumps
Welding Positions
Flat & Horizontal
Unlimited layers
Diameter in (mm) 0.045 1/16 5/64 7/64 (1.2) (1.6) (2.0) (2.8) 14 lb (6.4 kg) Coil 56 lb (25.4 kg) Carton 25 lb (11.3 kg) Steel Spool ED031116 ED031117 ED031118 50 lb (22.7 kg) Coil 125 lb (56.7 kg) Speed-Feed Drum
ED011237
ED011238 ED011240
ED011239
Rockwell Hardness (RC) No. of Layers 1 2 3 As-Welded 14 - 30 26 - 32 25 - 34 Work-Hardened 28 - 34 32 - 36 35 - 38 Flame-Hardened / Water Quenched 38 - 42
[401]
hardfacing
stainless & nickel
submerged arc
Lincore 33
flux-cored
(1)
%C 3 Layers (0.045 in & 1/16 in) 3 Layers (5/64 in & 7/64 in) 0.11 - 0.18 0.13 - 0.15 %Cr 3 Layers (0.045 in & 1/16 in) 3 Layers (5/64 in & 7/64 in) 1.2 - 1.4 1.1 - 1.4
%Mn 1.8 - 2.1 2.1 - 2.3 %S 0.002 - 0.005 0.002 - 0.005
%Si 0.50 - 0.75 0.45 - 0.60 %P 0.004 - 0.012 0.004 - 0.008
%Al 1.6 - 1.9 1.45 - 1.70
submerged arc stainless & nickel hardfacing

Diameter, Polarity ESO - in (mm) 0.045 in (1.1 mm), DC+ 1-3/4 (45) 1/16 in (1.6 mm), DC+ 1-3/4 (45) 5/64 in (2.0 mm), DC+ 2 (50) 7/64 in (2.8 mm), DC+ 2-1/2 (64) Wire Feed Speed m/min (in/min) 5.1 (200) 8.9 (350) 12.7 (500) 3.8 (150) 6.4 (250) 8.9 (350) 3.2 (125) 5.1 (200) 6.4 (250) 3.4 (135) 4.4 (175) 6.0 (235) Voltage (Volts) 25 28 31 26 29 32 23 27 29 26 28 30 Approx. Current (Amps) 80 130 150 125 180 225 200 290 325 360 420 470 Deposition Rate kg/hr (lb/hr) 1.5 (3.3) 2.7 (6.0) 3.9 (8.7) 2.1 (4.6) 3.5 (7.8) 5.0 (11.1) 3.1 (6.9) 4.9 (10.8) 6.1 (21.1) 5.7 (12.6) 7.3 (16.0) 9.6 (21.1)
[402 ]
Lincore 40-O
Metal-to-Metal
flux-cored
Key Features
Higher hardness for metal-to-metal wear

and mild abrasion
Used on transfer rollers and guides, crane

wheels and shafts alloy steels
Tractor rolls Mine car wheels Bucket links and

bases
Guide rollers Actuating cams
Can be used on low carbon and low Unlimited layers with proper preheat and
Welding Positions
Flat & Horizontal
submerged arc 50 lb (22.7 kg) Coil ED025907 stainless & nickel %Mo 0.32 0.42 0.46 3 Layers 38 %Cr 2.51 3.25 3.52
Diameter in (mm) 5/64 (2.0) 25 lb (11.3 kg) Steel Spool ED031119
Rockwell Hardness (RC) 1 Layer 36 2 Layers 41
%C 1 Layer 2 Layers 3 Layers

(1)
%Mn 1.25 1.46 1.55
%Si 0.53 0.67 0.76
%Al 1.34 1.72 1.97
0.18 0.20 0.21
[403]
hardfacing
Lincore 40-O

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 5/64 in (2.0 mm), DC+ 1-3/4 (45) Wire Feed Speed m/min (in/min) 3.2 (125) 5.1 (200) 6.4 (250) Voltage (Volts) 24 27 30 Approx. Current (Amps) 218 282 327 Deposition Rate kg/hr (lb/hr) 3.2 (7.0) 5.0 (11.1) 6.3 (13.9)
NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired. Cold parts should be warmed to at least 25C (75F). Higher preheat of 150 - 260C (300 - 500F) may be necessary on thick parts or heavy sections. Interpass temperature between 150C (300F) and 200C (400F) do not affect the hardness of Lincore 55 significantly.
[404 ]
Lincore 55
Metal-to-Metal
flux-cored
Key Features
Delivers a deposit which resists
metal-to-metal rolling or sliding wear as well as mild abrasion and manganese steel
To be used on carbon steel, low alloy steel Unlimited layers with proper preheat and
Crane wheels Blower blades Rail ends

Welding Positions
Skip guides Cams and transfer

tables
Diameter in (mm) 0.045 1/16 5/64 7/64 (1.2) (1.6) (2.0) (2.8) 14 lb (6.4 kg) Coil 56 lb (25.4 kg) Carton 25 lb (11.3 kg) Steel Spool ED031120 ED031121 ED031122 50 lb (22.7 kg) Coil
ED011277
ED011278 ED011280
Rockwell Hardness (RC) No. of Layers 1 2 As-Welded 50 - 59 50 - 60 Work-Hardened 53 - 62 56 - 62 180C (350F) Interpass Temp 50 - 55 55 - 59 Flame-Hardened / Water Quenched 52 - 54
%C 0.045 in & 1/16 in 5/64 in & 7/64 in
(1)
%Mn 1.3 1.4
%Si 0.53 0.60
%Al 1.4 1.4
%Cr 5.3 5.3
%Mo 0.80 0.80
%S 0.004 0.004
%P 0.010 0.010
0.45 0.45
[405]
hardfacing
stainless & nickel
submerged arc
Flat & Horizontal
Lincore 55

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 0.045 in (1.1 mm), DC+ 1-3/4 (45) 1/16 in (1.6 mm), DC+ 1-3/4 (45) Wire Feed Speed m/min (in/min) 5.1 (200) 8.9 (350) 12.7 (500) 3.8 (150) 6.4 (250) 8.9 (350) 3.2 (125) 5.1 (200) 6.4 (250) 2.3 (90) 3.2 (125) 4.4 (175) Voltage (Volts) 25 28 31 26 29 32 24 27 30 25 27 30 Approx. Current (Amps) 85 125 165 125 195 245 190 295 330 280 350 420 Deposition Rate kg/hr (lb/hr) 1.6 (3.6) 3.0 (6.6) 4.3 (9.4) 2.2 (4.8) 3.8 (8.4) 5.5 (12.1) 3.2 (7.0) 5.0 (11.0) 6.2 (13.7) 3.8 (8.4) 5.2 (11.5) 7.3 (16.0)
5/64 in (2.0 mm), DC+ 1-3/4 (45)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly repaired. Cold parts should be warmed to at least 25C (75F). Higher preheat of 150 - 260C (300 - 500F) may be necessary on thick parts or heavy sections. Interpass temperature between 150C (300F) and 200C (400F) do not affect the hardness of Lincore 55 significantly.
[406 ]
Lincore T & D
Metal-to-Metal
flux-cored %Mo 1.4 1.4 %W 1.6 1.6
Key Features
Delivers a deposit similar to H12 tool steel For build-up of tool steel dies and edges, or To be used on carbon steel, low alloy steel
or tool steel
Punch dies Shear blades

Welding Positions
Flat & Horizontal
applying wear resistance surface on carbon or low alloy steels
Diameter in (mm) 1/16 (1.6) 25 lb (11.3 kg) Steel Spool ED031134
Rockwell Hardness (RC) As-Welded 48 - 55 Tempered at 540C (1000F) 55 - 65
%C 6 Layers Open Arc 6 Layers w/ 802 Flux
(1)
%Mn 1.5 1.9
%Si 0.8 1.0
%Al 1.8 1.0
%Cr 7.0 7.0
0.65 0.50
[407]
hardfacing
stainless & nickel
submerged arc
Lincore T & D

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/16 in (1.6 mm), DC+ 1-1/4 (32) Wire Feed Speed m/min (in/min) 3.8 5.1 6.4 7.6 8.9 (150) (200) (250) (300) (350) Voltage (Volts) 22 23 24 25 26 Approx. Current (Amps) 170 210 250 270 300 Deposition Rate kg/hr (lb/hr) 2.4 3.6 4.1 4.9 5.4 (5.4) (7.9) (8.9) (10.8) (12.0)
NOTE: Minimum preheat and interpass temperatures of 315C (600F) are essential for crack-free welding on mild steel or low alloy steel. For crack-free welding on tool steel parts, preheat of 538C (1000F) or higher may be necessary. After welding, very slow cooling to 121C (250F) is usually required. This can be followed by post-weld heat treating at 538 - 593C (1000 - 1100F) to develop maximum hardness.
[408 ]
Lincore M
Severe Impact
flux-cored
Key Features
Deposit resists severe impact as well as

moderate abrasion that work-hardens
Produces an austenitic manganese deposit Recommended for build-up and repair

of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels interpass temperatures and procedures
Hammers Dredge parts Crushers
Breaker bars Buckets
Unlimited layers with proper preheat and
Flat
Diameter in (mm) 0.045 1/16 5/64 7/64 (1.1) (1.6) (2.0) (2.8) 25 lb (11.3 kg) Steel Spool ED031128 ED031129 ED031130 50 lb (22.7 kg) Coil stainless & nickel %Ni 0.5 0.5
ED011160 ED011164
Rockwell Hardness (RC) As-Welded 18 - 28 Tempered at 540C (1000F) 30 - 48
%C Open Arc w/ 803 Flux
(1)
%Mn 13.0 13.0
%Si 0.4 0.4
%Cr 4.9 4.3
0.60 0.50
[409]
hardfacing
submerged arc
Welding Positions
Lincore M

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 0.045 in (1.1 mm), DC+ 1 (25) 1/16 in (1.6 mm), DC+ 1-1/8 (30) 5/64 in (2.0 mm), DC+ 1-1/4 (32) 7/64 in (2.8 mm), DC+ 1-3/4 (45) 7/64 in (2.8 mm), DC+ 2-1/2 (64) Wire Feed Speed m/min (in/min) 5.1 (200) 8.9 (350) 12.7 (500) 3.8 (150) 6.4 (250) 8.9 (350) 3.2 (125) 4.4 (175) 6.4 (150) 1.9 (75) 3.2 (125) 3.8 (150) 1.9 (75) 4.4 (175) 5.7 (225) Voltage (Volts) 22 24 26 23 25 27 24 27 29 25 27 28 25 30 32 Approx. Current (Amps) 80 145 185 130 200 250 240 300 360 240 360 395 240 400 455 Deposition Rate kg/hr (lb/hr) 1.5 (3.3) 2.7 (6.0) 3.9 (8.7) 2.1 (4.6) 3.5 (7.8) 5.0 (11.1) 3.1 (6.9) 4.9 (10.8) 6.1 (21.1) 5.7 (12.6) 7.3 (16.0) 9.6 (21.1) 3.6 (8.0) 8.8 (19.5) 11.6 (25.6)
NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260C (500F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
[410 ]
Lincore 15CrMn
Severe Impact
flux-cored ED022068 %Cr 16.0 16.0
Key Features
Provides an austenitic manganese deposit

which exhibits very good crack resistance
Work-hardens for overlay or joining austenitic

manganese steel to itself or to carbon steel capping with abrasion resistant alloys
Spreader cones Crusher hammers Austenitic manganese parts
Can be used as a build-up layer before

austenitic manganese steel to carbon steel, low alloy steel, austenitic manganese steel, or stainless steel interpass temperatures and procedures Flat & Horizontal
submerged arc
Can be used in open arc mode for joining
Welding Positions
Unlimited layers with proper preheat and
stainless & nickel Diameter in (mm) 5/64 7/64 (2.0) (2.8) 25 lb (11.3 kg) Steel Spool ED031126 50 lb (22.7 kg) Coil ED022060 ED022061 125 lb (56.7 kg) Speed-Feed Drum
Rockwell Hardness (RC) As-Welded 18 - 22 Work-Hardened 40 - 50
%C Six Layers Open Arc Six Layers w/ 801 Flux
(1)
%Mn 15.0 15.0
%Si 0.25 0.6
0.4 0.4
[411]
hardfacing
Lincore 15CrMn

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 5/64 in (2.0 mm), DC+ 1-1/4 (32) Wire Feed Speed m/min (in/min) 3.2 5.1 6.4 8.9 1.9 3.2 3.8 4.4 3.8 5.1 5.7 6.4 (125) (200) (250) (350) (75) (125) (150) (175) (150) (200) (225) (250) Voltage (Volts) 26 29 30 32 26 28 29 30 30 33 34 35 Approx. Current (Amps) 210 280 320 380 250 320 350 380 320 390 410 425 Deposition Rate kg/hr (lb/hr) 3.3 5.3 6.8 9.7 2.5 5.1 6.6 7.5 6.7 8.7 9.8 11.4 (7.3) (11.7) (15.1) (21.3) (5.5) (11.3) (14.6) (16.4) (14.9) (19.2) (21.7) (25.1)
7/64 in (2.8 mm), DC+ 1-3/4 (45)
7/64 in (2.8 mm), DC+ 2-1/2 (64)
NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260C (500F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
[412 ]
Lincore FROG MANG
Severe Impact
flux-cored %Cr 0.17
Key Features
Designed for repair of manganese frogs and High alloy austenitic manganese deposit Unlimited layers with proper preheat and
manganese crossing diamonds in the railroad industry
Manganese crossing diamonds Manganese railroad frogs
Diameter in (mm) 1/16 5/64 7/64 (1.6) (2.0) (2.8) 25 lb (11.3 kg) Steel Spool ED026106 ED026105 ED026103 stainless & nickel Work-Hardened 40 - 50 hardfacing %Si 4.59
Rockwell Hardness (RC) As-Welded 20 - 30
%C 6 Layers
(1)
%Mn 25.5
1.07
[413]
submerged arc
Lincore FROG MANG

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/16 in (1.6 mm), DC+ 1 (25) 5/64 in (2.0 mm), DC+ 2 (50) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 7/64 in (2.8 mm), DC+ 2-1/2 (64) Wire Feed Speed m/min (in/min) 5.1 (200) 6.4 (250) 8.3 (325) 3.8 (150) 5.1 (200) 6.4 (250) 2.5 (100) 3.8 (150) 5.1 (200) 1.9 (75) 3.2 (125) 3.8 (150) Voltage (Volts) 27 29 32 27 29 31 25 27 29 25 27 28 Approx. Current (Amps) 220 250 300 240 290 340 240 310 380 255 350 400 Deposition Rate kg/hr (lb/hr) 3.0 (6.7) 4.0 (8.7) 5.3 (11.6) 3.4 (7.4) 4.9 (10.7) 6.4 (14.0) 3.4 (7.5) 5.3 (11.6) 7.1 (15.6) 3.1 (6.9) 5.5 (12.2) 6.7 (14.8)
NOTE: Remove all damaged and foreign material by the air-carbon arc gouging process and grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 1/8 in diameter E308 stainless product, such as Blue Max or Red Baron 308L AC-DC to tie up these cracks and avoid hot cracking during the buildup process. Use only light amounts and do not build-up with E308 stainless. It is for use in emergency situations where no other alternative is available to repair flangeway cracks. As with all austenitic manganese welding products, interpass temperatures should be limited to 260C (500F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
[414 ]
Lincore 50
Abrasion & Impact

flux-cored
Key Features
Delivers an abrasion resistant deposit, even

under conditions of moderate impact the submerged arc process
Larger wire diameter sizes may be used for Can be used on low carbon, medium carbon,
low alloy, manganese and stainless steels
Crusher rolls Dredge cutter teeth Ore chute baffles

Welding Positions
Muller plows and

tires
Coal mining cutting

teeth
Diameter in (mm) 0.045 1/16 5/64 7/64 (1.1) (1.6) (2.0) (2.8) 25 lb (11.3 kg) Steel Spool ED031123 ED031124 ED031125 50 lb (22.7 kg) Coil 125 lb (56.7 kg) Speed-Feed Drum
ED020829 ED017825 ED011275
ED011274 stainless & nickel 0.5 0.5 0.5 0.5
1 Layer On Mild Steel On 0.50% Carbon Steel On Austenitic Mn Steel with 801 Flux 34 - 37 41 - 43 38 - 43 Rockwell Hardness (RC) 2 Layers 44 - 48 47 - 50 43 - 45 47 - 52 3 Layers 48 - 52 50 - 53 48 - 50 48 - 56
hardfacing %C Open Arc 0.045 in & 1/16 in 5/64 in & 7/64 in 5/64 in & 7/64 in w/ 801 Flux w/ 803 Flux w/ 860 Flux
(1)
%Mn 1.3 0.9 1.1 1.8 2.0
%Si 1.0 1.0 1.3 1.2 1.7
%Al 0.6 0.6 0.4 0.2 0.2
%Cr 11.4 9.2 10.1 11.1 11.0
%Mo
2.4 2.0 2.5 2.5 2.5
[415]
submerged arc
Limited to 4 layers
Flat & Horizontal
Lincore 50

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 0.045 in (1.1mm), DC+ 1 (25) 1/16 in (1.6 mm), DC+ 1 (25) Wire Feed Speed m/min (in/min) 5.1 (200) 10.2 (400) 15.2 (600) 3.8 (150) 8.4 (350) 11.4 (450) 3.2 (125) 5.1 (200) 6.4 (250) 2.0 (80) 2.5 (100) 3.3 (130) 2.5 (100) 3.3 (130) 4.4 (175) Voltage (Volts) 19-21 23-25 27-29 22-24 29-31 32-34 27 31 33 26 27 29 27 29 31 Approx. Current (Amps) 120 190 250 175 325 365 210 325 380 315 375 450 315 370 450 Deposition Rate kg/hr (lb/hr) 1.9 (4.2) 3.9 (8.5) 5.8 (12.8) 2.7 (5.9) 6.2 (13.6) 7.9 (17.5) 3.4 (7.4) 5.4 (11.9) 6.8 (14.9) 3.9 (8.6) 4.9 (10.7) 6.4 (14.0) 4.9 (10.7) 6.4 (14.0) 8.6 (19.0)
5/64 in (2.0 mm), DC+ 1-1/4 (32)
7/64 in (2.8 mm), DC+ 1-1/4 (32)
7/64 in (2.8 mm), DC+ 2-1/2 (64) With Recommended Neutral Fluxes 7/64 in (2.8 mm), DC+ 1-1/4 (32)
2.5 (100) 3.0 (120) 4.4 (175)
29 30 33
400 450 540
5.2 (11.4) 6.2 (13.7) 9.1 (20.0)
[416 ]
Lincore 60-O
Severe Abrasion
flux-cored
Key Features
Deposits feature higher alloy levels than to

resist both abrasion and moderate impact (1300F)
Can be used at temperatures up to 704C To be used on carbon, low alloy, manganese

and stainless steels and cast iron
Bucket lips Crusher hammers Ore chutes

Welding Positions
Dozer blades Ripper teeth
Diameter in (mm) 0.045 1/16 5/64 7/64 (1.1) (1.6) (2.0) (2.8) 25 lb (11.3 kg) Steel Spool ED031131 ED031132 ED031133 50 lb (22.7 kg) Coil 125 lb (56.7 kg) Speed-Feed Drum
ED019887 ED019888
ED020803
Rockwell Hardness (RC) 55 - 60
%C 2 Layers Open Arc 2 Layers w/ 803 Flux
(1)
%Mn 1.6 4.1
%Si 1.3 1.2
%Al 0.6 0.2
%Cr 25.4 25.8
4.2 4.8
[417]
hardfacing
stainless & nickel
submerged arc
Deposit is limited to two layers
Flat & Horizontal
Lincore 60-O

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 0.045 in (1.1mm), DC+ 1 (25) 1/16 in (1.6 mm), DC+ 7/8 (22) Wire Feed Speed m/min (in/min) 5.1 (200) 10.2 (400) 12.7 (500) 5.1 (200) 7.6 (300) 11.4 (450) 3.2 (125) 5.1 (200) 6.4 (250) 1.9 (75) 3.2 (125) 4.4 (175) Voltage (Volts) 21 25 27 28 31 33 26 30 32 27 30 32 Approx. Current (Amps) 125 185 210 240 300 350 250 350 400 250 340 420 Deposition Rate kg/hr (lb/hr) 1.9 (4.1) 3.7 (8.2) 4.7 (10.3) 3.4 (7.6) 5.1 (11.2) 7.5 (16.6) 3.4 (7.4) 5.4 (12.0) 6.9 (15.1) 3.4 (7.4) 5.4 (11.9) 7.5 (16.5)
5/64 in (2.0 mm), DC+ 1-1/4 (32)
7/64 in (2.8 mm), DC+ 1-1/8 (30) With Recommended Neutral Fluxes 7/64 in (2.8 mm), DC+ 1-1/8 (30)
2.5 (100) 3.2 (125) 4.4 (175)
30 32 34
295 340 420
4.4 (9.6) 5.4 (11.9) 7.5 (16.5)
NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high travel speed and small bead sizes to ensure close-spaced check cracks. Lincore 60-0 deposit cross cracks (commonly called cross-checking) on cooling. This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling.
[418 ]
Lincore 65-O
Severe Abrasion
flux-cored 64 %Cr 19.9 26.2 30.8
Key Features
Highest abrasion resistance and hardness of

all the Lincore flux-cored line levels than Lincore 60-O
Deposits include higher carbon and chrome Recommended for use on wear plate, coal
pulverizer rolls, earth engaging tools, and on slurry pipe and elbows stainless steels and cast iron
Screw augers Ore chutes and wearplates Crusher rolls Ripper teeth
To be used on carbon, low alloy, manganese, Limited to four layers
Welding Positions
Flat & Horizontal
Diameter in (mm) 7/64 (2.8) 50 lb (22.7 kg) Coil ED026077 500 lb (226.8 kg) Speed-Feed Drum ED026083
Rockwell Hardness (RC) 1 Layer 57 2 Layers 60 4 Layers
%C 1 Layer 2 Layers 4 Layers
(1)
%Mn 1.3 1.6 1.8
%Si 0.7 1.0 1.1
3.7 4.9 5.7
[419]
hardfacing
stainless & nickel
submerged arc
Lincore 65-O

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 7/64 in (2.8 mm), DC+ 1-1/8 (30) Wire Feed Speed m/min (in/min) 1.9 2.5 3.8 5.1 6.4 7.6 (75) (100) (150) (200) (250) (300) Voltage (Volts) 27 28 30 31 32 33 Approx. Current (Amps) 225 280 360 420 480 500 Deposition Rate kg/hr (lb/hr) 3.2 4.4 7.5 8.9 11.1 13.5 (7.0) (9.6) (16.6) (19.7) (24.4) (29.8)
NOTE: Postweld heat treatment up to 1400F (760C) will not affect abrasion resistance very significantly, but will affect hardness to some extent. Typical results are shown below: 4 layers of Lincore 65-O Rockwell Hardness C 63 56 54
Condition As-Welded
Aged at 1200F (650C) for 2 hours Aged at 1400F (760C) for 2 hours
[420 ]
Hardfacing MEtal-corEd SubMErgEd arc (SaW) ElEctrodE
Lincore 30-S
Build-Up
flux-cored
Key Features
For Build-up Tractor rollers For Hardfacing Shafts
Intended for build-up before final overlay,

and as a final surface for metal-to-metal wear with moderate impact on mild and low alloy steels
For automatic and semiautomatic operation Good resistance to cross checking Unlimited deposit thickness
Welding Positions
Flat, Horizontal & Circumferential
Trunnions Idlers Crane wheels

Recommended Flux
Primary Flux 801
Track rails Idlers

submerged arc hardfacing stainless & nickel %Mo 0.50 0.50
Secondary Flux(1) 802, 806
(1) 802 and 806 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative.
Diameter in (mm) 3/32 1/8 (2.4) (3.2) 50 lb (22.7 kg) Coil ED011200 ED015889 600 lb (272 kg) Speed-Feed Drum ED011199 ED015891
Rockwell Hardness (RC) 6 Layers - Under 801 or 802 Flux 27 6 Layers - Under 860 Flux 27
%C 6 Layers - Under 801 or 802 6 Layers - Under 860
(1)
%Mn 2.5 2.7
%Si 0.40 0.60
0.11 0.11
[421]
Lincore 30-S

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.5 (60) 3.0 (120) 4.6 (180) 1.3 (50) 2.0 (80) 2.8 (110) Voltage (Volts) 26 27 28 27 28 28 Approx. Current (Amps) 220 360 500 310 450 600 Deposition Rate kg/hr (lb/hr) 2.7 (6.0) 5.2 (11.5) 7.7 (17.0) 3.4 (7.5) 6.4 (14.0) 9.1 (20.0)
[422 ]
Lincore 32-S
flux-cored 32
Key Features
Welding Positions
Designed for build-up on 4140 drill stems in

the deep hole drilling industry on mild and low alloy steels
For automatic and semiautomatic operation Good resistance to cross checking Unlimited deposit thickness
Recommended Flux
submerged arc 600 lb (272 kg) Speed-Feed Drum ED025131 2 Layers on 4140 Steel Under 803 Flux 24 Under 802 Flux 33 Under 803 Flux
Primary Flux 802
Drill stems
Diameter in (mm) 3/32 (2.4) 1/8 (3.2) 300 lb (136 kg) Speed-Feed Drum ED025656
Rockwell Hardness (RC) 2 Layers Under 802 Flux 28
[423]
hardfacing
stainless & nickel
Lincore 32-S
flux-cored
(1)
%C 2 Layers w/ 802 2 Layers w/ 803 On 4140 Steel 2 Layers w/ 802 2 Layers w/ 803 0.05 0.04 0.13 0.11
%Mn 2.20 2.50 2.11 2.31
%Si 0.60 0.33 0.51 0.24
%Cr 1.80 1.80 1.63 1.57
%Mo 0.33 0.35 0.30 0.29
%Ni 0.07 0.08 0.09 0.10
submerged arc stainless & nickel hardfacing

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) Wire Feed Speed m/min (in/min) 1.9 2.5 3.3 4.2 1.3 2.5 3.2 3.8 (75) (100) (130) (165) (50) (100) (125) (150) Voltage (Volts) 25 25 25 25 28 28 28 28 Approx. Current (Amps) 350 400 460 510 370 540 630 720 Deposition Rate kg/hr (lb/hr) 3.4 4.5 5.9 7.5 3.9 7.9 9.6 11.8 (7.5) (10.0) (13.0) (16.5) (8.5) (17.5) (21.1) (26.0)
1/8 in (3.2 mm), DC+ 1-5/8 (40)
[424 ]
Lincore 35-S
flux-cored
Key Features
For Build-up Tractor rollers For Hardfacing Mine car wheels
Intended for rolling and sliding metal-to-metal

wear with moderate impact and abrasion mild and low alloy steels
For automatic and semiautomatic operation on Recommended as final overlay where medium
hardness and good machinability are required
Welding Positions
Recommended Fluxes
Primary Flux 801 Secondary Fluxes 802, 880
Diameter in (mm) 1/8 (3.2) 50 lb (22.7 kg) Coil ED019881 600 lb (272 kg) Speed-Feed Drum ED019884
Rockwell Hardness (RC) 39
[425]
hardfacing
stainless & nickel
submerged arc
Unlimited deposit thickness
Idlers Trunnions Crane wheels Caster rolls
Track rails Shafts Bearing journals
Lincore 35-S
flux-cored
(1)
%C With Recommended Neutral Flux 0.19
%Mn 1.7
%Si 0.60
%Cr 2.0
%Mo 0.50

submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.3 (50) 2.5 (100) 3.8 (150) Voltage (Volts) 28 28 28 Approx. Current (Amps) 340 500 660 Deposition Rate kg/hr (lb/hr) 3.6 (8.0) 7.5 (16.5) 11.3 (25.0)
[426 ]
Lincore 40-S
Metal-to-Metal
flux-cored ED015909 %Cr 0.50 %Mo 0.85
Key Features
Designed for rebuilding heavy equipment

undercarriages
Deposit is machinable and hot forgeable and Use on carbon and low alloy steels for good
puddle control on roundabout welding
resists rolling and sliding metal-to-metal wear
Idlers Drive sprockets Mine car wheels

Recommended Fluxes
Welding Positions
stainless & nickel Diameter in (mm) 1/8 (3.2) 50 lb (22.7 kg) Coil ED015892 600 lb (272 kg) Speed-Feed Drum
Rockwell Hardness (RC) 3 or More Layers After 2 Hours Post Weld Heat Treat 39 - 42
%C With Recommended Neutral Flux
(1)
%Mn 2.75
%Si 3.30
0.12
[427]
hardfacing
submerged arc
Limited to 4 layers
Primary Flux 801
Secondary Fluxes 802, 880
Lincore 40-S

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 1-1/4 (32) 1/8 in (3.2 mm), DC+ 2-1/2 (65) 1/8 in (3.2 mm), DC+ 3-1/2 (90) Wire Feed Speed m/min (in/min) 1.7 (65) 2.3 (90) 3.0 (120) 2.0 (80) 2.8 (110) 3.7 (145) 2.5 (100) 3.3 (130) 4.6 (180) Voltage (Volts) 27 28 29 29 30 31 31 32 33 Approx. Current (Amps) 330 425 525 345 425 500 375 435 520 Deposition Rate kg/hr (lb/hr) 4.4 (9.6) 5.9 (12.9) 7.8 (17.3) 5.2 (11.5) 7.3 (16.0) 9.4 (20.8) 6.5 (14.3) 8.6 (18.9) 11.9 (26.1)
[428 ]
Lincore 42-S
Metal-to-Metal
flux-cored
Key Features
Designed for rebuilding heavy equipment

undercarriages
The deposit exhibits enhanced crack Intended to resist rolling and sliding
resistance and toughness compared to Lincore 40-S metal-to-metal wear
Tractor rollers Tractor idlers Track pads
For automatic and semiautomatic operation
Primary Flux 801
Secondary Fluxes 802, 880
Welding Positions
Diameter in (mm) 1/8 (3.2) 300 lb (136 kg) Speed-Feed Drum ED029264 600 lb (272 kg) Speed-Feed Drum ED029161
Rockwell Hardness (RC) 1 Layer 40
[429]
hardfacing
stainless & nickel
submerged arc
Recommended Fluxes
Lincore 42-S
(1)
With Recommended Neutral Flux 1/8 in Diameter (3/4 in ESO) 1 Layer 2 Layers 4 Layers 6 Layers 1/8 in Diameter (1-5/8 in ESO) 1 Layer 2 Layers 4 Layers 6 Layers
%C
%Mn
%Si
%Cr
%Mo
0.14 0.12 0.11 0.10
2.13 2.70 3.33 3.51
0.34 0.39 0.44 0.46
1.45 2.22 2.95 3.20
0.43 0.66 0.84 0.80
0.14 0.13 0.13 0.13
2.49 3.05 3.41 3.55
0.33 0.42 0.47 0.51
2.02 2.96 3.15 3.31
0.60 0.84 0.99 1.06

Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 3/4 (20) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.3 (50) 2.5 (100) 3.2 (125) 1.3 (50) 2.5 (100) 3.2 (125) Voltage (Volts) 27 28 29 27 28 29 Approx. Current (Amps) 350 565 675 325 510 605 Deposition Rate kg/hr (lb/hr) 3.8 (8.4) 7.5 (16.5) 9.3 (20.5) 3.8 (8.3) 7.5 (16.6) 9.4 (20.8)
[430 ]
Lincore 60-S
Metal-to-Metal
flux-cored %Cr 22.0 26.0 27.0
Key Features
Resists severe abrasion with mild impact Can be used on carbon, low alloy, manganese
and stainless steels as well as cast iron
Many layers can be applied using high travel For automatic and semiautomatic operation
Welding Positions
speeds and small bead sizes, to promote close spaced cross check cracks
Crusher hammers Coal crusher rolls Pump casings and impellers Blast furnace bells and hoppers
Recommended Fluxes
Primary Flux 803 Secondary Fluxes 802
Diameter in (mm) 1/8 5/32 (3.2) (4.0) 600 lb (272 kg) Speed-Feed Drum
ED016884
With Recommended Neutral Flux 2 Layers 4 Layers 6 Layers

(1)
%C 4.0 4.5 5.0
%Mn 1.7 1.90 2.1
%Si 0.5 0.5 0.5
[431]
hardfacing
stainless & nickel
submerged arc
Lincore 60-S

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 3/4 (20) 5/32 in (4.0 mm), DC+ 1-1/2 (38) Wire Feed Speed m/min (in/min) 1.5 (60) 2.0 (80) 2.3 (90) 1.0 (40) 1.4 (55) 1.7 (65) Voltage (Volts) 26 28 30 26 28 30 Approx. Current (Amps) 350 400 450 375 450 500 Deposition Rate kg/hr (lb/hr) 3.4 (7.5) 4.5 (10.0) 5.2 (11.4) 3.5 (7.8) 4.8 (10.6) 5.8 (12.8)
NOTE: Lincore 60-S/803 deposit cross checks on cooling. This is desirable, since cross checking of the deposit relieves cooling stresses and prevents spalling.
[432 ]
Lincore 20
Roll Rebuilding - Build Up

flux-cored %Mo 0.40
Key Features
Welding Positions
Metal-cored wire with moderate hardness

for build-up before stainless overlay strength
Good crack resistance and high compressive

Recommended Flux
Caster rolls
Diameter in (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 50 lb (22.7 kg) Coil EDS18565 EDS18566 600 lb (272 kg) Speed-Feed Drum
ED018569 EDS18570
With Recommended Neutral Flux %C 0.05
(1)
%Mn 0.60
%Si 0.40
%Cr 1.40
%Ni 2.40
[433]
hardfacing
stainless & nickel
submerged arc
Lincore 20

flux-cored submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 3/4 (20) 1/8 in (3.2 mm), DC+ 3/4 (20) 5/32 in (4.0 mm), DC+ 1-1/2 (38) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 24 28 31 26 28 30 27 30 32 Approx. Current (Amps) 270 400 500 400 550 680 520 725 880 Deposition Rate kg/hr (lb/hr) 3.0 (6.7) 5.6 (12.4) 8.2 (18.1) 4.7 (10.4) 7.8 (17.3) 11.0 (24.2) 6.6 (14.6) 10.2 (22.5) 13.8 (30.4)
[434 ]
Lincore 8620
Roll Rebuilding - Build Up

flux-cored
Key Features
Welding Positions
Metal-cored wire for build-up on worn rolls A little softer than Lincore 20 for easier
machining
Recommended Flux Typical Applications

Caster rolls
Diameter in (mm) 1/8 (3.2) 50 lb (22.7 kg) Coil ED020788 600 lb (272 kg) Speed-Feed Drum ED020791
[435]
hardfacing
stainless & nickel
submerged arc
Lincore 8620
flux-cored submerged arc stainless & nickel hardfacing With Recommended Neutral Flux %C 0.09
(1)
%Mn 0.80
%Si 0.30
%Cr 0.45
%Ni 0.55
%Mo 0.15

Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 3/4 (20) Wire Feed Speed m/min (in/min) 1.5 (60) 2.5 (100) 3.6 (140) Voltage (Volts) 26 28 30 Approx. Current (Amps) 400 550 680 Deposition Rate kg/hr (lb/hr) 4.7 (10.4) 7.8 (17.3) 11.0 (24.2)
[436 ]
Lincore 4130
Roll Rebuilding - Build Up, Flame Hardenable

flux-cored
Key Features
Welding Positions
Metal-cored wire for general build-up Can be flame hardened to 38 Rockwell C (RC) Used on mining components such as cable
drums, sheaves, gears and shafts
Recommended Flux
Caster rolls
Diameter in (mm) 3/32 1/8 (2.4) (3.2) 50 lb (22.7 kg) Coil ED015265 ED015266 600 lb (272 kg) Speed-Feed Drum ED015532 ED015405
[437]
hardfacing
stainless & nickel
submerged arc
Lincore 4130
(1)
%Mn 1.10
%Si 0.30
%Cr 0.80
%Mo 0.20

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 3/4 (20) 1/8 in (3.2 mm), DC+ 3/4 (20) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) Voltage (Volts) 24 28 31 26 28 30 Approx. Current (Amps) 300 410 520 350 465 590 Deposition Rate kg/hr (lb/hr) 2.9 (6.5) 5.4 (12.0) 7.9 (17.5) 3.9 (8.5) 7.2 (16.0) 10.6 (23.5)
[438 ]
Lincore 410

flux-cored
Key Features
Welding Positions
Metal-cored wire with a 410 martensitic

stainless steel deposit resistance
Low carbon content and high corrosion Soft and easily machined
Recommended Flux
Primary Flux 801 Secondary Flux 802
submerged arc
Caster rolls
Diameter in (mm) 3/32 5/32 (2.4) (4.0) 50 lb (22.7 kg) Coil ED018583 600 lb (272 kg) Speed-Feed Drum ED018586 ED018588
[439]
hardfacing
stainless & nickel
Lincore 410
(1)
%Mn 0.80
%Si 0.40
%Cr 12.50

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 3/4 (20) 5/32 in (4.0 mm), DC+ 1-1/2 (38) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 24 28 31 27 30 32 Approx. Current (Amps) 250 375 450 475 650 800 Deposition Rate kg/hr (lb/hr) 2.9 (6.5) 5.4 (12.0) 7.9 (17.5) 5.9 (13.1) 9.2 (20.2) 12.4 (27.3)
[440 ]
Lincore 410NiMo

flux-cored
Key Features
Welding Positions
Metal-cored wire with low carbon deposit,
which forms softer, tougher martensite than other roll alloys
Diameter in (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 50 lb (22.7 kg) Coil ED018589 ED018590 EDS18591 600 lb (272 kg) Speed-Feed Drum
ED018593 hardfacing
[441]
stainless & nickel
submerged arc
Caster rolls
Primary Flux 801
Secondary Flux 802
Lincore 410NiMo
flux-cored
(1)
With Recommended Neutral Flux %C 0.05 %Mn 0.80 %Si 0.50 %Cr 13.00 %Ni 2.00 %Mo 1.00

submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 5/32 in (4.0 mm), DC+ 1-5/8 (40 mm) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 3.6 (140) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 24 28 31 26 30 27 30 32 Approx. Current (Amps) 250 325 425 325 575 440 575 700 Deposition Rate kg/hr (lb/hr) 2.6 (5.8) 4.9 (10.7) 7.1 (15.6) 4.3 (9.4) 9.9 (21.8) 5.8 (12.8) 9.0 (19.8) 12.2 (26.8)
[442 ]
Lincore 423L

flux-cored
Key Features
Welding Positions
Metal-cored wire, provides a softer

above 482C (900F)
as-welded deposit than Lincore 420
More resistance to softening during tempering

Recommended Flux
submerged arc 600 lb (272 kg) Speed-Feed Drum ED018551
Primary Flux 802
Caster rolls
Diameter in (mm) 1/8 (3.2) 50 lb (22.7 kg) Coil ED018548
[443]
hardfacing
stainless & nickel
Lincore 423L
(1)
%Mn 1.20
%Si 0.40
%Cr 11.50
%Ni 2.00
%Mo 1.00
%V 0.15

Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.5 (60) 2.5 (100) 3.6 (140) Voltage (Volts) 26 28 30 Approx. Current (Amps) 350 500 610 Deposition Rate kg/hr (lb/hr) 4.2 (9.3) 7.0 (15.5) 9.8 (21.7)
[444 ]
Lincore 423Cr

flux-cored
Key Features
Welding Positions
Metal-cored wire with a higher chrome deposit

than Lincore 423L for improved corrosion resistance

submerged arc 600 lb (272 kg) Speed-Feed Drum ED018557 hardfacing
Caster rolls
Primary Flux 802
Diameter in (mm) 3/32 1/8 (2.4) (3.2) 50 lb (22.7 kg) Coil EDS18553 EDS18554
[445]
stainless & nickel
Lincore 423Cr
flux-cored
(1)
With Recommended Neutral Flux %C 0.15 %Mn 1.20 %Si 0.40 %Cr 13.50 %Ni 2.00 %Mo 1.00 %V 0.15

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) Voltage (Volts) 24 28 31 26 28 30 Approx. Current (Amps) 250 350 450 375 540 640 Deposition Rate kg/hr (lb/hr) 2.7 (6.0) 5.0 (11.0) 7.3 (16.0) 4.5 (9.9) 7.5 (16.5) 10.5 (23.1) submerged arc stainless & nickel hardfacing
[446 ]
Lincore 420

flux-cored
Key Features
Welding Positions
Metal-cored wire that is most widely used

for caster roll rebuilding
Recommended Flux
Diameter in (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 50 lb (22.7 kg) Coil ED015260 ED015262 EDS15263 600 lb (272 kg) Speed-Feed Drum ED015261 ED015268 ED015264
[447]
hardfacing
stainless & nickel
submerged arc
Caster rolls
Lincore 420
flux-cored
(1)
With Recommended Neutral Flux %C 0.20 %Mn 1.20 %Si 0.50 %Cr 12.00

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 5/32 in (4.0 mm), DC+ 1-5/8 (40) stainless & nickel hardfacing Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 24 28 31 26 28 30 27 30 32 Approx. Current (Amps) 250 375 450 350 500 625 475 650 800 Deposition Rate kg/hr (lb/hr) 2.9 (6.5) 5.4 (12.0) 7.9 (17.5) 4.3 (9.5) 7.2 (15.8) 10.0 (22.1) 5.9 (13.1) 9.2 (20.2) 12.4 (27.3) submerged arc
[448 ]
Lincore 96S

flux-cored
Key Features
Welding Positions
Metal-cored wire which produces a high

carbon, 420 stainless steel deposit
Use where a higher hardness is required Can be used on work rolls and backup rolls
when water spray causes pitting on tool steel deposits
Recommended Flux
Caster rolls
Diameter in (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 600 lb (272 kg) Speed-Feed Drum ED018574 ED018575 ED018576
[449]
hardfacing
stainless & nickel
submerged arc
Lincore 96S
flux-cored
(1)
With Recommended Neutral Flux %C 0.23 %Mn 1.20 %Si 0.40 %Cr 13.00 %Ni 0.20

Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 5/32 in (4.0 mm), DC+ 1-5/8 (40) stainless & nickel hardfacing Wire Feed Speed m/min (in/min) 1.7 (65) 2.5 (100) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 24 28 31 26 28 30 27 30 32 Approx. Current (Amps) 250 525 450 360 525 635 450 650 775 Deposition Rate kg/hr (lb/hr) 2.6 (5.7) 7.1 (15.7) 7.0 (15.5) 4.3 (9.4) 7.1 (15.7) 10.0 (22.0) 5.9 (12.9) 9.1 (20.0) 12.3 (27.1) submerged arc
[450 ]
Lincore 102W

flux-cored
Key Features
Welding Positions
Metal-cored wire which produces a tool Used for guide rolls, and work rolls Can also be used as the seat on blast
furnace bells and hoppers
steel deposit that retains hardness at high working temperatures
Recommended Flux
Caster rolls
Diameter in (mm) 1/8 5/32 (3.2) (4.0) 50 lb (22.7 kg) Coil ED018578 600 lb (272 kg) Speed-Feed Drum ED018581 ED018582
Rockwell Hardness (RC) 48 -54
[451]
hardfacing
stainless & nickel
submerged arc
Lincore 102W
flux-cored
(1)
With Recommended Neutral Flux %C 0.28 %Mn 1.50 %Si 0.40 %Cr 6.50 %Mo 1.00 %V 0.15 %W 1.00

submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 5/32 in (4.0 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.5 (60) 2.5 (100) 3.6 (140) 1.4 (55) 2.2 (85) 2.9 (115) Voltage (Volts) 26 28 30 27 30 32 Approx. Current (Amps) 390 540 680 500 685 850 Deposition Rate kg/hr (lb/hr) 4.4 (9.8) 7.4 (16.4) 10.4 (23.0) 6.4 (14.2) 9.9 (21.9) 13.4 (29.6)
[452 ]
Lincore 102HC

flux-cored
Key Features
Welding Positions
Metal-cored wire with a higher carbon content

than Lincore 102W
Will give a higher hardness tool steel deposit Deposit is hot [above 204C (400F)]
machinable, for easy sizing after welding
Recommended Flux
Caster rolls
Diameter in (mm) 3/32 1/8 (2.4) (3.2) 50 lb (22.7 kg) Coil 600 lb (272 kg) Speed-Feed Drum ED026086 ED026087
ED026085
[453]
hardfacing
stainless & nickel
submerged arc
Lincore 102HC
flux-cored
(1)
With Recommended Neutral Flux %C 0.40 %Mn 2.10 %Si 1.60 %Cr 6.70 %Mo 1.60 %V 0.20 %W 1.30

submerged arc stainless & nickel hardfacing Diameter, Polarity ESO - in (mm) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1/8 in (3.2 mm), DC+ 1-5/8 (40) Wire Feed Speed m/min (in/min) 1.7 (65) 3.0 (120) 4.4 (175) 1.5 (60) 2.5 (100) 3.6 (140) Voltage (Volts) 24 28 31 26 28 30 Approx. Current (Amps) 240 400 500 390 540 680 Deposition Rate kg/hr (lb/hr) 2.8 (6.2) 5.2 (11.5) 7.6 (16.8) 4.4 (9.8) 7.4 (16.4) 10.4 (23.0)
[454 ]
Hardfacing SubMErgEd arc (SaW) flux
Lincolnweld A-96-S
Alloy Flux
flux-cored
Key Features
Welding Positions
Modified Type 420 stainless deposit with

a carbon content near the high side for as-welded hardness
Designed to produce a weld deposit with
13% chromium, 0.23% carbon when proper procedures are followed
Packaging
60 lb (27.2 kg) Plastic Bag ED031860
submerged arc hardfacing stainless & nickel
Use with Lincolnweld L-60 mild steel wire

for hardfacing
Notes
Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy content.
[455]
Lincolnweld H-535
Alloy Flux
Key Features
Welding Positions
Produces a deposit with good abrasion

resistance, allows some machinability
Low carbon martensitic deposit Hardness range is 24-45 Rockwell C (RC),

depending upon the actual welding procedure used
Packaging
50 lb (22.7 kg) Paper Bag ED027865

for hardfacing
Notes
[456 ]
Lincolnweld H-560
Alloy Flux
flux-cored
Key Features
Welding Positions
High alloy flux depositing primary carbides

in a martensitic matrix applications
Excellent material for severe abrasion

Packaging
100 lb (45.4 kg) Paper Bag ED010345
submerged arc
Resistance to abrasion is 50 to 60 times

that of plain carbon steel
Notes

for hardfacing
[457]
hardfacing
stainless & nickel
Lincolnweld 801
Neutral Flux
Key Features
Welding Positions
Provides smooth beads and excellent slag

removal
Fast-freezing
Packaging Typical Applications
50 lb (22.7 kg) Paper Bag 550 lb (249.5 kg) Drum 3000 lb (1360.8 kg) Bulk Bag ED019588 ED023403 EDS30786
Hardfacing Use with Lincore 20, 30-S, 35-S, 40-S,

42-S, 4130, 8620, 410, 410NiMo, 420 and 96S
Notes
[458 ]
Lincolnweld 802
Neutral Flux
flux-cored
Key Features
Welding Positions
Excellent hot slag removal with wire

containing columbium, vanadium or very high chrome levels and 102HC
Use with Lincore 102W, 423L, 423Cr
Packaging
50 lb (22.7 kg) Paper Bag 450 lb (204 kg) Drum ED032800 EDS30787
submerged arc
ED023403
2700 lb (1224.7 kg) Bulk Bag
Hardfacing
Notes
[459]
hardfacing
stainless & nickel
Lincolnweld 803
Neutral Flux
Key Features
Welding Positions
Specially designed for high speed welding

applications, such as the resurfacing of coal crusher rolls or blast furnace bells and hoppers
Packaging
50 lb (22.7 kg) Plastic Bag ED032796
Hardfacing with Lincore 60-S

Notes
[460 ]

C 110 C

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HARDFACING

Diameters Available in (mm)

1/8 (3.2) 5/32 (4.0)

3/16 (4.8) 1/4 (6.4)

3/16 (4.8) 1/4 (6.4)

Wearshield FROG MANG

1/8 (3.2) 5/32 (4.0)

Abrasion Plus Impact

THE LINCOLN ELECTRIC COMPANY

Abrasion Plus Impact

3/32 (2.4) 1/8 (3.2)

5/32 (4.0) 3/16 (4.8)

3/32 (2.4) 1/8 (3.2)

5/32 (4.0) 3/16 (4.8)

Maintenance and Repair

Manufactured to 2.5 mm diameter.

Diameters Available in (mm)

Hardfacing Metal-Cored (GMAW-C) Wire

THE LINCOLN ELECTRIC COMPANY

0.045 1/16 (1.1) (1.6)

0.045 1/16 (1.1) (1.6) 5/64 (2.0) 7/64 (2.8)

stainless & nickel

Diameters Available in (mm)

Abrasion Plus Impact

Hardfacing Metal-Cored Submerged Arc (SAW) Wire

THE LINCOLN ELECTRIC COMPANY

3/32 (2.4) 1/8 (3.2) 5/32 (4.0)

Roll Rebuilding - Build-Up

Diameters Available in (mm)

Roll Rebuilding - Build-Up

1/8 (3.2) 5/32 (4.0)

Roll Rebuilding - Metal-to-Metal

Lincore 420 Lincore 96S

THE LINCOLN ELECTRIC COMPANY

Paper Bag Plastic Bag Steel Drum Bulk Bag

Hardfacing Stick (SMaW) ElEctrodE

MECHANICAL PROPERTIES (1)

THE LINCOLN ELECTRIC COMPANY

Hardfacing Stick (SMaW) ElEctrodE

TYPICAL OPERATING PROCEDURES

5/32 in (4.0 mm) 145 - 210 155 - 225

3/16 in (4.8 mm) 180 - 280 200 - 290

1/4 in (6.4 mm) 230 - 360 255 - 375

stainless & nickel

Hardfacing Stick (SMaW) ElEctrodE

 Provides a martensitic deposit with

 General purpose electrode, a good

 Boom heels  Conveyor screws  Dipper lips  Tractor grousers

 Ditcher teeth  Lumber equipment  Hammer mills

MECHANICAL PROPERTIES (1)

THE LINCOLN ELECTRIC COMPANY

Hardfacing Stick (SMaW) ElEctrodE

TYPICAL OPERATING PROCEDURES

1/8 in (3.2 mm) 70 - 120 70 - 120

5/32 in (4.0 mm) 110 - 150 110 - 150

3/16 in (4.8 mm) 150 - 200 150 - 200

stainless & nickel

Hardfacing Stick (SMaW) ElEctrodE

 For building up austenitic manganese steel

 Produces an austenitic manganese deposit

 Dragline pins  Dipper teeth  Crusher screens

 Chain hooks  Hammers  Bucket teeth

Provides a martensitic deposit with

General purpose electrode, a good

Boom heels Conveyor screws Dipper lips Tractor grousers

Ditcher teeth Lumber equipment Hammer mills

For building up austenitic manganese steel

Produces an austenitic manganese deposit

Dragline pins Dipper teeth Crusher screens

Chain hooks Hammers Bucket teeth

Unlimited layers with proper preheat,

Provides a premium austenitic chromium

Resists severe impact or gouging even in a

Designed specifically for building up

Manganese crossing diamonds Manganese railroad frogs

Resistant to deformation and the resultant

Provides good resistance to abrasion, impact

Good hot forging properties Use on carbon, stainless and manganese

Crusher hammers Dozer blades Dipper teeth and

Coal mining cutters Truck chain and

Moderate hardness to resist abrasion with

Higher alloy results in improved spalling

Buckets Chain links Rolling mill guides

Pulleys Ingot tongs

Can be used on carbon steels, low alloy

High alloy produces chrome carbides and

Provides greater abrasion resistance than

Muller tires Augers

Bucket teeth Dozer blades

Low dilution weld metal provides eutectic

To be used on carbon and low alloy, austenitic