Metal Architecture Magazine - April 2011

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Expanded & Perforated Metals

An in-depth look at its uses, plus featured projects
Plus:
+ AIA Preview + Daylighting & Retractable Roofs + IMPs Meet Building Efficiency Objectives
At the Center of It All

Lowe rs fo ot p r i nt s . r a i s e s p ro f iLe s .
The Shops at Highland Village, Highland Village, TX OBrien & Associates Architects GNP, Inc. Roong Company Hill & Wilkinson, LTD General Contractors PAC-CLAD Panels in Custom Literary Green and Weathered Zinc
Multi-use complex. Multi-tiered roofs. Multi-functionality.

More architects than ever are using our Insulated Metal Panels. The result is an inspiring combination of strength, beauty and efficiency. Metl-Span IMPs feature a urethane foam core with high R-values encased by attractively finished, low-maintenance metal skins. A versatile system that enables you to both lower the carbon footprint of your project and raise your profile as a designer. To specify your own solution, call 877.585.9969 or visit metlspan.com/corevalues now.
P i o n e e r i n g i n s u l a t e d M e t a l P a n e l t e c h n o l o g y
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METL-09-008-2 2010 Metl-Span LLC - A BlueScope Steel Company. All rights reserved.
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Editors Corner
Spring into Action

The snow has finally melted and spring is in the air. The days are longer, birds are chirping, and people are emerging from hiding after the long and cold winter. As spring warms up, I know I will be getting out a lot more often and exploring all that living in a big city has to offer. I will also be doing some traveling to other cities, including New Orleans for the AIA 2011 National Convention and Design Exposition on May 12-14 at the Ernest N. Morial Convention Center. Drop me a note if youre going to be there; I would love to meet up. Before heading to New Orleans, be sure to check out our preview starting on page 34. Learn more about this years convention, including recommended educational programs that will be of interest to the metal architecture community and highlights of things to discover and explore while in New Orleans. This month we focus on expanded and perforated metals. In Choosing the Right Metal for your Design, on page 20, Bob Farber, president of the Milwaukee-based Industrial Perforators Association looks at the differences between expanded metal, perforated metal and wire cloth. Additionally, Expanded Metal Manufacturers Association member Rick Bahner with Expanded Solutions LLC, Oklahoma City, discusses some of the many uses of expanded metals in The Versatility of Expanded Metal on page 22. Starting on page 24, we highlight several projects that feature expanded and perforated metals. New this month is Teds Corner, a monthly column designed to showcase specific aspects of using Metal Composite Material panels, written by Ted Miller, president of The Miller-Clapperton Partnership Inc., Austell, Ga. Turn to page 16 to check it out, and see also the Market Report, featuring the a backlog report, as reported by the Associated Builders and Contractors. There are a lot of very exciting things going on at Metal Architecture. In June, we celebrate our 25th Anniversary, so be sure to keep an eye out for that very special edition. Additionally, the deadline for submissions for Metal Architectures 2011 Design Awards is May 6. Winners will be published in the July issue. Go to www.metalarchitecture.com/contests.aspx to download the contest entry form. We are always looking for ways to connect with our readers. Check out Metal Architectures new website at www.metalarchitecture.com to read our online exclusives, blogs and daily news items covering whats going on in the industry. Dont forget to check out our Facebook page and follow us on Twitter at www.twitter.com/MArchitecture. Have a great spring and hope to see you at AIA!
INTRODUCING ALUCOBOND COOL
Marcy Marro
Managing Editor
From the makers of the worlds leading ACM comes a new, cool paint nish technology offered in a broad spectrum of colors that provides higher solar reectivity, potential energy savings and reduced air conditioning costs. With proven environmental advantages over non-cool nishes and products, cool technology already qualies for LEED credits in roong applications, and similar certications are expected for its use in vertical applications. For more information or to request samples, call your Alucobond representative or visit AlucobondUSA.com.
Alucobond is a registered trademark of 3A Composites USA, Inc. 3A Composites USA, Inc. 2011. All rights reserved.
800.626.3365 AlucobondUSA.com
METAL ARCHITECTURE (ISSN-0885-5781) is published monthly by Modern Trade Communications Inc., 7450 N. Skokie Blvd., Skokie, IL 60077. Subscriptions are free for those in the metal construction industry in the United States. For those outside the industry, the subscription price is $45 per year, in the United States; $75, in Canada and Mexico; and $150 per year, in all other countries. Periodicals class postage paid at Skokie, IL, and additional mailing offices. POSTMASTER: Address service requested. METAL ARCHITECTURE, 7450 N. Skokie Blvd., Skokie, IL 60077.
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www.metalarchitecture.com
April 2011
METAL ARCHITECTURE 3
Simple Saver System
The #1 specified high R-value insulation system for metal buildings
April 2011
32
volume 27 number 4
Contents
features
Cover Story: Perforated & Expanded Metals 20
Choosing the Right Metal for Your Design Discover the differences between perforated metal, expanded metal and wire cloth, and learn how to choose the right one for your next project. The Versatility of Expanded Metal Learn about some of the many applications of expanded metal. Featured Projects
23

27
32 Light Up Your Space

There are many benefits to using retractable roof enclosures in a building. In addition to maximizing natural light, they bring in fresh air and great views.
34 Special Report: The AIA National Convention: Reinvented and Rebuilt
38
A sneak peak at the AIA 2011 National Convention and Design Exposition taking place May 12-14 at the Ernest N. Morial Convention Center in New Orleans, including recommended educational programs.
38 The Building EnvelopeA Key to Energy Efficiency Stoughton Lumber, Stoughton, WI

By delivering maximum thermal performance, products made for the building envelope, such as insulated metal panels, help meet building efficiency objectives and earn LEED credits.
Increased Comfort Brightens Interiors Sound Absorption Helps Prevent Condensation Healthier Indoor Air Quality Hot Box Tested Superior Insulation Performance Finished Appearance OSHA Compliant Fall Protection Energy Code Compliant Reduced HVAC Cost
The Simple Saver System helps us maintain a quiet, comfortable and pleasant experience for our customers and our employees.
John Gerber, Owner, Stoughton Lumber
40
3 8 10 13 16 16
departments
Editors Corner Firm Strategies LEEDing the Way Industry News and Events Teds MCM Corner Market Report Product Focus: Daylighting, Rainscreens, Moisture Barriers, Metal Tile and Shingles
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18
Expanded & Perforated Metals

An in-depth look at its uses, plus featured projects
Plus:
+ AIA Preview + Daylighting & Retractable Roofs + IMPs Meet Building Efficiency Objectives
40 Market Feature: Retail & Mixed-Use 55 Ad Index
For project specifications, Simple Saver Synergy Design optimization and qualification for the $1.80 sq. ft. designers tax deduction, call us at 800-255-0776.
The patented Simple Saver System has solved the problems associated with traditional insulating methods by isolating the conductive steel and creating the required space for full designed insulation thickness. Now is the time to update your specifications to a proven product with verified results. Our concept is simple and layered with benefits that reduce initial construction costs and minimize ownership costs for the life of the building.
Copyright 2011 Thermal Design, Inc. All Rights Reserved.
sm
56 Top Honors
On the cover: Perforated metal panels at The National Center for Crisis and Continuity Coordination. Photo courtesy of the Industrial Perforators Association.
thermaldesign.com
www.metalarchitecture.com April 2011 METAL ARCHITECTURE 5
April 2011
Check out the NEW
volume 27 number 4
Online Contents
www.MetalArchitecture.com
and see whats happening in the metal architecture community on the industrys premier online resource
Features
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Top Stories
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Industry News
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5010 River Road, Mount Bethel, Pennsylvania 18343-5610 Toll Free: (800) 852-6832 Phone: (570) 897-8200 Fax: (570) 897-6081 www.lamtec.com
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Firm Strategies
A Novel Idea
By Ronald A. McKenzie
This is an ongoing story of encounters between the King, everyones favorite owner; his architect, Slide Rule; and his contractor, Igor. Characters are inspired in part by Gary Larsons Far Side. It was love at first sight, announced the King. What! said Igor. Your Majesty, have you fallen in love? The King, Igor of Moat Designs and Slide Rule of Building Blocks Inc., were sitting on a river bank enjoying the early morning sunshine and a spot of tea. Behind them stood several Knights in shining armor who were there to protect their King. No, no. I was speaking of the river. But even more important, I was reciting the first line of a famous novel, Catch-22, by Joseph Heller. It was a very clear statement. The first line of a famous novel! Now why would you do that? asked Slide. The moment one learns English, complications set in. See, another first line of a famous novel. This one by Felipe Alfau in Chromos. Do you have any idea of what my point is about? Slide skipped a stone into the river. Several ringlets formed and grew larger and then disappeared. I have to admit your Majesty, I have no idea of what your point is about. Is it about this river? Is it about the Castle and your first year here? In the late summer of that year we lived in a house in a village that looked across the river and the plain to the mountains. Dont tell me, Igor said. Its another first line. Of course. Ernest Hemingways A Farewell to Arms. Youre speaking in first lines of famous novels. What does this have to do with marketing and business development? Thats what you said you wanted to talk to us about. In my younger and more vulnerable years my father gave me some advice that Ive been turning 8 METAL ARCHITECTURE April 2011 www.metalarchitecture.com over in my mind ever since, said the King with a smile. Igor looked at Slide. Hes got us on this one. Igor turned toward the King. I havent a clue of whats going on. What novel was that from, your Majesty? The Great Gatsby by F. Scott Fitzgerald. Slide looked at the King. Regardless of this first line in a novel nonsense, its a beautiful day. The sun is shining and giving us warmth. Only the sun can do this, dont you think so, your Majesty? Far out in the uncharted backwaters of the unfashionable end of the western spiral of the Galaxy lies a small unregarded yellow sun. I give up. I have no idea what is going on. Perhaps there is another sun? I have no idea, your Majesty, Igor stated. You should read The Hitchhikers Guide to the Galaxy by Douglas Adams. I see, so thats where the quote came from. Hey, it was Slide that brought up the sun. Whatever you say, your Majesty. Call me Ishmael, responded the King, laughing. Both Igor and Slide were completely confused. That was from Moby-Dick by Herman Melville. This is getting annoying. I hope you have a point someplace that makes some sense. Dont you agree, Igor? Completely. The King turned to both of them and said, It was the best of times, it was the worst of times, it was the age of wisdom, it was the age of foolishness, it was the epoch of belief, it was the epoch of incredulity, it was the season of Light, it was the season of Darkness, it was the spring of hope, it was the winter of despair. Okay. Im outta here. Slide got up and Igor followed. Ronald A. McKenzie is director of business development for ARCON Associates Inc., a Chicago-area full-service architectural firm. He has made nationwide presentations about the subject of thought leadership relative to strategic planning. Circle#7onreaderservicecard. With the exception of an occasional guest appearance by the author, any similarity to actual events or people living or dead is purely coincidental. Wait a minute. I do have a point. But first, that was from A Tale of Two Cities by Charles Dickens. Doesnt help me one bit, Slide said. Please sit down. Igor, you said last week that you were developing copy for an ad. Now, tell me, what is the most important thing about an ad? Havent a clue, said Igor. Its the first line. Its the attention getter, the one thats going to get them to read all about your services. I was just demonstrating that point by quoting famous lines from novels. Doesnt that make sense? Igor suddenly saw the light of the Kings wisdom. Your Majesty, you have made a good point. You are so right. One must concentrate on the first line of an ad, or even a letter or an email. Its probably the most basic marketing tactic that is all too often overlooked. You are very tactful. You made something happen just sitting out here by the river. How about you, Slide? asked the King. All this happened, more or less, said Slide proudly. Slaughterhouse-Five by Kurt Vonnegut.
Mike Stanfill
LEEDing the Way
Strategies to Achieve LEED Materials and Resources Credits

By Thomas Taylor
Recently a student working on a class project to design a LEED certified building asked me what the easiest way is to achieve the Materials and Resources (MR) credit for recycled material. My response was, It depends. When one sets out to design a building in hopes of obtaining LEED certification, few things are absolute. There are definitely thresholds that must be met or definitive aspects that must be demonstrated in the design, but as far as how to go about achieving them, it is all up to the delivery team.
they will get that point. Making sure all the individual components of the design as a whole will work together to achieve each of those thresholds is another thing entirely. So how can a team affirm that a project in the early stages of design will achieve a targeted MR credit? They cant. However, a team can put together a strategy built on the concepts of sustainability that allows them to make a strong prediction that can morph into a validated estimate as the design matures.
that is used on the job, only 3 percentor $3.00will contribute toward the overall recycled content value. LEED allows for an alternate calculation method for supplementary cementitious materials such as fly ash, but the overall contribution toward the projects total recycled material value may still be comparatively small. And even with its high recycled content, rebar alone will likely not be sufficient to achieve the 20 percent threshold for recycled content and the team will need to carefully specify other materials to meet the projects LEED goals. Conversely, look at a design featuring a steel-framed structure with structural studs, sheathing and metal panel faade. The structural and other steel components used in the building will likely easily constitute greater than 20 percent of the total materials cost for the project. Given the high levels of recycled content in steel, a team should be able to comply with the 20 percent threshold needed to achieve MRc4: Recycled Content. However, the extraction distance of steel products can be difficult if not impossible to obtain. Therefore, these materials often cannot contribute toward MRc5: Regional Materials, and unless careful attention is paid to the sourcing of all other building components, the team may struggle to achieve this credit.
Give and Take

Early design decisions will impact the material strategy for the project. For example, a building design utilizing a combination of cast-in-place concrete and precast or tilt-up exterior wall components can predict relatively easily that the structural components made from concrete will make up at least 20 percent of the total material cost of the project. In this case, compliance with MRc5: Regional Materials should be simple for the team to achieve because the base materials of the concrete are extracted, manufactured and processed within 500 miles of the job site. However, a team with this same building design may struggle to find ways to incorporate materials with enough recycled content to achieve the 20 percent threshold requirements of MRc4: Recycled Content. Teams often believe that between using rebar and specifying a concrete mix with 15 percent fly ash, they can achieve the recycled content credit. However, as the following example illustrates, specifying fly ash and rebar will likely not be enough of a contribution to achieve MRc4: Recycled Content. The recycled content of an assembled material is calculated based on the weight of the individual components of the assembly. Assume a project is using a cubic yard of concrete with the following component breakdown:
Achieving Goals
It is very restrictive and at times expensive to focus on any particular LEED credit. The easiest way to achieve the sustainability goals for a project seeking LEED certification is to take a more holistic approach. When looking to incorporate materials with high amounts of recycled content, a building owner or operator must first look at some of the overall design drivers for the project, such as: Building type Intended use of the facility Geographic location Energy performance goals Building aesthetics
Successful Strategies
Teams can more reliably predict their successful achievement of LEED Materials and Resources credits by implementing the following strategies: Develop an overarching materials strategy early in the project. Build realistic, highly detailed estimates and collect cost information for each component proposed in the design. Make sure you understand how the MR credits are calculated. Ensure that product manufacturers claims of LEED materials contributions are vetted through supporting backup documentation such as cutsheets or technical data sheets. Refrain from promising that the project will achieve a certain credit or percentage threshold until you have sufficient information to substantiate your claim. In the end, it all comes down to a team effort. The design has to incorporate the best mix of materials; the contractor has to purchase and install the right things and all of the documentation has to be assembled in a way that is acceptable to the LEED reviewer before final certification can be awarded. Thomas Taylor, a 29-year veteran of the construction industry and noted expert on sustainability, is the general manager of St. Louis-based Vertegy. His recent book, Guide to LEED 2009: Estimating and Preconstruction Strategies, provides step-by-step information about the LEED 2009 for New Construction process. To learn more about Vertegy or Taylors new book, visit www.vertegyconsultants.com for more information. Circle#8onreaderservicecard.
Columbia st. Marys hospital, Milwaukee, wi architect: hOK st. louis
All of these factors will influence the strategy for achieving the MR credits found in the LEED rating system.
Component
Rock Sand Water Cement Fly Ash Add Mix Total Material Weight
Weight (lbs.)
25 25 5 34 6 5 100
C l a d w i t h Care.
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Getting the Point

The majority of the Materials and Resources credits are based on some type of ratio or percentage threshold: MRc1: Building Reuse is available to building renovation projects and is determined based on the ratio of the amount of materials reused versus the amount of materials available for reuse. MRc2: Construction Waste Management is based on a ratio of how much waste generated on a project site is diverted from landfills compared to the total. Credits MRc3: Materials Reuse through MRc6: Rapidly Renewable Materials are all based on a ratio of how much of the specified materials are used when compared to the total materials cost for the project. It is relatively simple for a project team to read the requirements of MRc3 through MRc6 and assume 10 METAL ARCHITECTURE April 2011 www.metalarchitecture.com
The total recycled content of this yard of concrete is equal to the fly ash component (6 pounds). Fly ash is considered a pre-consumer recycled material, meaning it is recycled directly from industry before entering the consumer market stream. The calculations for MRc4: Recycled Content require that only 50 percent of the value of pre-consumer recycled materials contribute toward the total recycled content value. Therefore, the total recycled content from this yard of concrete is 3 pounds, which equals only 3 percent of the total weight of the concrete. For each $100 of this concrete mix
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Industry News
VMZINC by ALPOLIC compliant with fire testing

As the first Zinc Composite Material ever, VMZINC bonded with an ALPOLIC/fr core has been tested to and is complaint with the fire testing requirements for noncombustible construction as detailed in section 1407 of the International Building Code (IBC 2009). Bill Yannetti, senior manager of technical services at Mitsubishi Plastics Composites America Inc., Chesapeake, Va., announces: When we, at Mitsubishi, bring a product to market we make sure it is thoroughly tested both internally and externally. We make sure our products perform to the highest of standards. After all, a commitment to quality is a commitment to the customer. For VMZINC, Laurent Heindryckx, Raleigh, N.C.-based Umicore Building Products director of engineering, adds: It is our philosophy that leadership also requires the responsibility to have products that are code compliant. Therefore, we are thankful to Mitsubishi for performing the test with us. Our mutual customers will benefit from this co-operation. The panels used to perform the tests were fabricated by NOW Specialties, Dallas.
Firestone honors reputable roofing firms

Firestone Building Products Co. LLC, Indianapolis, recently honored 262 contractors throughout the United States, Canada and Mexico at the Terranea Resort in Rancho Palos Verdes, Calif., during the 2011 Master Contractor Award ceremony. Established in 1988, the Master Contractor program recognizes reputable roofing firms for upholding Firestones high standards. This year, Firestone also acknowledges 33 esteemed firms as winners of the Presidents Club Award, 32 as Platinum Council Award winners and 177 as recipients of the Inner Circle of Quality Award. Through a combination of new construction and reroof applications, the 2011 Master Contractors have collectively installed nearly 201 million square feet of warranted Firestone roofing systems in the last year. Visit www.firestonebpco.com to find Master
ClarkWestern and Dietrich unite

ClarkWestern Building Systems and Dietrich Metal Framing have united to form ClarkDietrich Building Systems. ClarkDietrich Building Systems has the capability to answer the challenges of any project in the nation, regardless of size or complexity, says Bill Courtney, chief executive officer of ClarkDietrich Building Systems. With a complete lineup of innovative products, plus technical support services and smart tools for design and specification, were forging a new future for steel framing. To provide a seamless transition for the customers of both ClarkWestern and Dietrich, this company will integrate the two separate companies over the next six months. In addition to Courtney, ClarkDietrich Building Systems will be led by Greg Ralph, vice president of business development; Jack Slattery, chief financial officer; Todd Barnett, vice president of human resources; Bill Craig, vice president of purchasing; John DiPietro, vice president of operations; and Todd Fischer, vice president of sales and marketing. For more information, visit www.clarkdietrich.com.
Contractor firms.
Design-build Institute expands credential program

The Design-Build Certification Board has expanded the reach of Design-Build Institute of Americas certification program. The program is intended to establish an accepted and recognized standard of design-build knowledge and experience. DBIA has certified hands-on professionals since 2002. Through coursework and testing, these individuals demonstrate an understanding of best practices in every phase of design-build project delivery, from proposal preparation to substantial completion. Previously, only practitioners with design or construction degrees and significant design-build experience qualified for permanent designation status. Recognizing the importance of full team integration early in the process, the DBCB decided the existing program failed to properly recognize the team members and owners representatives who are key early on in the design-build process. Examples include acquisition specialists, as well as legal, marketing and business development professionals who are critical to the owner and the pre-award design-build team. Individuals more involved in the post-award process will continue to be recognized under the existing Professional DBIA credential.
Dow Building Solutions products support Habitat for Humanity

Midland, Mich.-based Dow Building Solutions, a business unit of The Dow Chemical Co., is donating insulation and air sealing products in support of Habitat for Humanitys Neighborhood Revitalization Initiative. Dow will provide select products from its building envelope product portfolio, including STYROFOAM Brand Extruded Polystyrene (XPS) Foam Insulation, GREAT STUFF Window & Door Insulating Foam Sealant, the new GREAT STUFF Work Wipes and other products, as needed, for a Jonesboro, Ga. home construction project of Southern Crescent Habitat for Humanity.
Kawneer and Traco veteran begins new phase of life

Alcoas Kawneer and Traco businesses announced that John Kalakos, manager, Commercial Operations for Traco has elected to retire from the company. Traco, Cranberry Township, Pa., a division of Kawneer, is a premier window manufacturer. Kalakos has been with Traco for 42 years and concluded his tenure with the company on Feb. 28, 2011 to begin a new phase in his life. At first glance youd swear its really mahogany. Or granite. Or copper patina. Reynobond Design Line is a breakthrough line of Colorweld DL paint nishes so realistic theyre virtually indistinguishable from natures own creations. Each nish provides environmentally sensitive architects with the ability to incorporate eco-friendly, cutting-edge materials without sacricing style or quality. Its another example of Excellence in Innovation from Alcoa that can help you make an impact on our world. Kalakos joined Traco as a sales representative in 1969 when the company was a seven-person operation. During his time with the company, Kalakos held several key positions. As John embarks on a new chapter in his life, we want to thank him for his numerous contributions to the company and the imprint he leaves behind, says Bob Leyland, director of sales for Kawneer North America. John has done a wonderful job helping to grow the Traco business and assist us as we take it to an exciting new level. We wish John and his family many years of happiness.
Nature. Now available in aluminum.
VIP Structures recognizes outstanding job performance

VIP Structures, Syracuse, N.Y., has recognized several staff members. Architect Robert Garner, AIA, received the Architecture Craftsmanship Award for his work on some of the most challenging projects in which VIP is currently involved. The award recognizes Garners superior attention to architectural design and detailing and to his ability to stay at the forefront of ever-changing architectural technology. The Architecture New Employee of the Year award was presented to Architect Amy Bloss in recognition of her leadership on several projects, as well as her skill at converting complex architectural concepts into computer images.
W. P. Hickman labeling UL classified products

The W. P. Hickman Co., Asheville, N.C., began labeling all Hickman products tested and classified by Underwriters Laboratory on April 1. The Hickman products that have been specifically engineered and tested to meet the requirements of the ANSI/SPRI ES-1 Wind Design Standard for Edge Systems Used with Low-Slope Roofing Systems, required by the International Building Code will now be embossed for identification. The miters of UL Classified Hickman products will be embossed on the roof-side back leg with HICKMAN R25074 UL CLASSIFIED ES-1. A link to ULs online Classifications Directory that lists Hickman products can be accessed from Hickmans website at www.wph.com.
Alcoa Architectural Products 50 Industrial Boulevard Eastman, GA 31023-4129 Tel. 800 841 7774 reynobond.com
2011 Alcoa Architectural Products. Reynobond is a registered trademark of Alcoa Inc.
Correction: On page 33 of the January issue of Metal Architecture, the architect for the Oswego
Fire Station No. 1 was incorrectly identified. FGM Architects, Oak Brook, Ill., is the correct architect.
April 2011
Industry News
METALCON reinforces networking with executive club

METALCON International has introduced a red carpet style amenity called the METALCON Executive Club. Located conveniently in the exhibit hall, MCEC provides a place for exhibitors to meet with customers and prospects in a private business-like setting. The concept reinforces METALCONs reputation as the place to meet, notes METALCON Show Director Claire Kilcoyne. Exhibitors recognize METALCON as a significant industry event, where professionals the world over gather to develop business. We took that a step further by providing an additional platform for exhibitors to grow their business. The METALCON Executive Club makes it easier for exhibitors to streamline relationship building and augment their sales process, whether theyre a start-up or a well established business. Our core philosophy is customer service and that centers around helping companies advance their businesses. Creating MCEC is an extension of our reliable service orientation that is the foundation of METALCON. For more information about participating in MCEC, contact Linda Griffin, director of sponsorships at lindacg123@comcast.net.
AN AFFORDABLE, BEST-OFBREED SOLAR STANDING SEAM ROOF SYSTEM
THE INDUSTRY STANDARD IN SUSTAINABLE, ENERGY EFFICIENT ROOFING METAL
Aluminum celebrates commercial production anniversary

One hundred and twenty-five years ago, Charles Martin Hall discovered a method by which to produce aluminum commerciallytransforming it from a precious metal to an everyday material. With the advent of aluminum windows, curtainwall and siding, aluminum transformed the modern construction industry. By passing an electric current through a carbon crucible filled with a cryolite bath containing alumina producing a congealed mass that contained pure aluminum withinthe precocious 22-year-old had achieved what had eluded scientists for decades. That same process is used to this day by aluminum companies to produce aluminum from ore. Halls work had only begun, however. He would patent the process, found a companythe Pittsburgh Reduction Co. (precursor to todays Alcoa)and manufacture aluminum cookware to help establish a nascent market for the metal. Aluminums utility across a wide swath of product applications is, by now, well understood by the American consumer, says Aluminum Association President Steve Larkin. What consumers may not be aware of are the sustainable characteristics of this remarkable metal. In particular, its light weight, durability and recyclability make it a crucial part of the solution to our societys growing concerns over the environment, energy security and resource management. 14 METAL ARCHITECTURE April 2011 www.metalarchitecture.com
THE INDUSTRYS MOST ADVANCED RETROFIT FRAMING SYSTEM.
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NEWER ROOF. COOLER ROOF. SOLAR ROOF. LAYER ON ONE, TWO OR ALL THREE ROOFING SOLUTIONS. THERES TOPR RETROFIT ROOFING SOLUTION THAT SAVES THE ROOF AND STRENGTHENS THE STRUCTURE. AND COOLR ENERGY EFFICIENT COOL METAL ROOFING THAT REFLECTS THE SUN. PLUS SOLR, AFFORDABLE SOLAR ROOFING FOR ANY BUDGET OR REQUIREMENT. CALL TODAY TO LEARN HOW YOU CAN BUILD THE ULTIMATE ROOF.
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Teds MCM Corner
MCM Pricing Factors

Metal Composite Material, or MCM, has become the go-to product for designers where complex geometry is required to fill in the gaps between other materials. The growth of
Large panels at Embry Riddle, Daytona Beach, Fla.
SAy We WANT TO COVeR 100 SquARe FeeT OF A BuIlDINg:
Scheme 1 Panel size: Panels required: Fabrication: Man hours for 100 square feet: Cost per man hour: Cost to fabricate: Fabrication cost per square foot: 2 feet by 2 feet 25 panels 2 man hours per panel 50 man hours $20 $1,000 $10 per square foot
Scheme 2 5 feet by 10 feet 2 panels 2 man hours per panel 4 man hours $20 $80 $0.80 per square foot
the product applications has grown tremendously over the last 20 years. Metal Architecture has asked me to start a column that specifically deals with all of the aspects of this great product. My intention is to write very short articles that explore a specific aspect of MCM in each issue of Metal Architecture. The first will be on Parameters that Affect Pricing in MCM. The second will be How Can You Assure You Get a Great Fabricator. I look forward to establishing a dialogue with you about MCM.
Parameters that Affect Pricing in MCM

Panel Size On an average size project, the parameter that has the most affect on pricing is panel size. It really is a simple concept; it takes about the same amount of fabrication time to make a small panel as it does to make a large panel. Let us look at an example:
In addition to the fabrication time, you will also require more extrusions, sealant and several other items because the length of perimeter around all of the panels is much higher with 25 panels versus two. So the installation cost differential will be even higher. While this is a simple example, the concept is clear. If you are concerned about cost, use larger panels. Ted S. Miller is the president of The Miller-Clapperton Partnership Inc., Austell, Ga. For more information, visit www.millerclapperton.com.
Small panels at Sentara Obici Hospital, Suffolk, Va.
Project an image of real innovation.
Market Report
Associated Builders and Contractors reported on February 15 that its Construction Backlog Indicator for the fourth quarter of 2010 averaged 7.1 months, up from 7 months in the third quarter of last year an improvement of 1.4 percent. In addition, CBI is up 21.3 percent from a low of 5.8 months in the fourth quarter of 2009. CBI is a forward-looking indicator that measures the amount of construction work under contract to be completed in the future.
Associated Builders and Contractors, Construction Backlog Indicator
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METAL ARCHITECTURE
April 2011
Featured Products: Daylighting, rainscreens, moisture barriers, metal tile and shingles
Daylighting Rainscreens
Want to see more products?
http://www.metalarchitecture.com/articles/products.aspx
Major Industries Inc. Major Industries recently released two new daylighting systemsClima-Tite and LightBasic. Clima-Tite features the same built-in water management as our standard Guardian 275 translucent panel daylighting systems, but replaces the aluminum structure with
Duo-Gard Industries Inc. Duo-Gard Industries Inc. debuted its choice for the 2011 color of the year for its line of decorative daylighting panels. Combining sustainability, versatility and affordability, Duo-Gards Azure Blue decorative daylighting panels provide interior designers and architects with an aesthetically appealing design color that is a great escape from traditional and dull indoor lighting panels. Integrating the vibrant yet serene colors of a tranquil ocean, the Azure Blue decorative daylighting panels allow individuals to bask in a soothing hue of relaxation, even during a hectic workday. www.duo-gard.com I Circle #53
Dri-Design Dri-Design has added the Specialty Series to its dry joint, pressure-equalized rainscreen wall panel system. The Specialty Series offers an Embossed Panel, Perforated Panel and Shadow Panel. The Embossed Panel allows virtually any shape or pattern to be embossed on a Dri-Design panel. The Perforated Panel is available in two design options. The innovative Shadow Panel creates complex texturing with panel faces that can extend in varying depths. Specialty Series panels are available in all DriDesign materials, including painted aluminum, zinc, copper and stainless steel. www.dri-design.com I Circle #56 FROM TOP:
Embossed Panel, Perforated Panel, Shadow Panel
Moisture Barriers
Therm-All Insulation Therm-All Insulation reintroduced Reflect-R, a cutting-edge fiberglass core reflective insulation that deflects 97 percent of radiant heat gain. The insulation product aids in condensation control and maintains moderate indoor temperatures. It also significantly reduces noise and vibration; naturally deflects solar heat waves, thereby reducing energy and lowering utility bills; and possesses heavy duty reinforced printed foil facings (3/4-inch thick fiberglass core standard). www.therm-all.com I Circle #59
pultruded fiberglass. This allows for improved u-factors and Condensation Resistance Factor (CRF) numbers versus aluminum-based systems. Clima-Tite systems also offer a unique snap-to-lock installation feature that saves labor costs and eliminates the need for unsightly visible fasteners. Value-driven LightBasic translucent wall systems feature a simplified framing system, select system options and AcrylitGC face sheet technology. This combination allows us to keep costs down while still providing a dependable, reliable translucent curtainwall system that is easy on the bottom line. www.majorskylights.com | Circle #50
Firestone Metal Products The UNA-CLAD LS-1 honeycomb light shelf system from Firestone Metal Products enhances a buildings interior appearance by directing daylight deeper into the interior of a building. By bringing natural light deeper into the building, light shelves increase visual comfort and occupant satisfaction. The aluminum honeycomb light shelf allows for maximum design flexibility. Also, the combination of UNA-CLAD honeycomb light shelves and sunscreens create an integrated light management system that contributes to the aesthetics and energy performance of any building. www.unaclad.com I Circle #51
Daylighting
CPI Daylighting IntelaSun Dynamic Daylighting and Shading System by CPI Daylighting adds SolaQuad glazing panels to its line of intelligent skylights. The new, patented quadglaze SolaQuad design is comprised of two panels of polycarbonate NanoCell glazing to provide enhanced insulation that results in heightened energy efficiency, satisfying the latest energy code and LEED criteria. ControLite and SolaQuad glazing panels utilize glare and shade control to create the perfect environment from sun up to sundown by controlling the amount of natural light manually or automatically Firestone Building Products The Firestone Building Products SunWave Daylighting System features a double-glazed, acrylic, prismatic layered dome that provides the highest visible light transmittance with superior light distribution. Over 4,000 tiny prisms per square foot refract, direct and diffuse sunlight into thousands of micro sunbeams, decreasing the CENTRIA Formawall PE is a pressureequalized vertical seal plate for CENTRIAs horizontal Formawall Dimension Series and Formawall Graphix Series exterior metal wall panels. The Formawall PE vertical seal plate offers advanced protection against water infiltration, especially with integrated wall components like windows, louvers and sunshades. A versatile extruded aluminum seal plate design can be used on structural tubes or studs; a gasket and sealant create two lines of defense against water intrusion; and the air seal can be inspected for continuity from the interior. www.centria.com I Circle #55
If you want to see your products in Metal Architecture, email our Senior Editor, Stefan Schumacher, at sschumacher@ moderntrade.com, with product descriptions and photos. Rainscreens
The Garland Co. Inc. The new HPR Aqua Shield self-adhering underlayment from The Garland Co. Inc. is a lightweight, reinforced base sheet designed for a variety of steep- and lowslope roofing applications. HPR Aqua Shield underlayment provides ice and water protection for a wide range of roof systems including metal. Formulated using a high-quality Styrene-Butadiene-Rubber modified bitumen, the underlayment is reinforced with high-strength fiberglass. Its self-adhering technology uses an advanced adhesive surface. www.garlandco.com I Circle #57
UMICORE Building Products USA Umicore Building Products USAs VMZINC Adeka roof shingles provide longevity, low maintenance and style. The light-weight, preformed panel is quick and easy to install, and can improve thermal performance and cut energy usage. It can be used on both roofs and walls, and its rich textured effect, which can mimic asphalt asbestos shingles, make it ideal for historic applications. www.vmzinc-us.com I Circle #60
Metal Tile and Shingles
from within the panel itself. www.cpidaylighting.com I Circle #54
Moisture Barriers
Grace Construction Products Grace Construction Products has launched a new self-adhered roofing underlayment to the market, Grace Ice & Water Shield HT, that offers both high-temperature stability and superior waterproofing performance for sloped-roof designs. This new product features the premium leak protection while also meeting the challenge of high-temperature applications. For sloped-roof designs that use more insulation and longer-lasting roof coverings that put greater thermal stress on the underlayment, Grace Ice & Water Shield HT is a unique solution that performs under these hightemperature conditions while continuing to provide protection against water penetration due to water back up behind ice dams and wind-driven rain. www.graceconstruction.com I Circle #58 pinta acoustic inc. SQUARELINE Metal Ceiling Tiles, from pinta acoustic inc., are constructed of expanded metal that has a recycled material content between 35 and 50 percent, which qualifies for LEED credits. These tiles are available in three distinct patterns and provide a contemporary European flair in a choice of white or chrome metal. SQUARELINE tiles allow for custom dimensions and distinctive colors of metal to match the dcor. www.pinta-acoustic.com I Circle #61
use of indoor electrical lighting up to 70 percent during daylight hours. It also catches up to 20 percent more light at low angles than standard shapes and transmits more light to the work place area without producing glare, hot spots or UV damage to interior merchandise. Substantial energy savings and available local and federal government incentives or rebates for daylighting translate into a short-term payback of as little as three years after installing the system. In addition, it offers greater energy efficiency over the long term, reducing the pollution of water and air and the production of greenhouse gases. SunWave is available in six standard sizes and can be covered under a 5, 10, 15 or 20-year Firestone Red Shield Warranty. www.firestonebpco.com I Circle #52
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METAL ARCHITECTURE
April 2011
April 2011
Cover Story
To learn more about Expanded and Perforated metals, go to
www.metalarchitecture.com/online-exclusives.aspx
Choosing the Right Metal for Your Design

By Bob Farber A look at the differences between perforated metal, expanded metal and wire cloth
Aesthetics
Expanded metal, perforated metal and wire cloth all offer a unique look that will enhance any design. Out of the three materials, however, perforated metal offers the greatest visual variety. Endless options in hole shapes, sizes, materials and geometric patterns are available to achieve a specific look. Perforated metal also is more easily painted than either expanded metal or wire cloth. Wire cloth presents several options depending on the weave of the metal wire, while expanded metal is the most limited in design due to the stretching of the raw material. Both materials can only be cut to shape and framed. Wire cloth and expanded metal both require additional operations, including a punch press to open the material, bending to form the structure and three welding operations to fasten the open material to the structure. Perforated metal typically requires less fabrication. Stainless-steel perforated parts often are finished in two operations: punching in a single pass and forming with a press brake.
From function to aesthetics, perforated metal, expanded metal and wire cloth have many overlapping architectural applications. In recent years, suppliers have been working with architects to incorporate these materials into many new applications.
As the applications diversify, its more important than ever for architects to distinguish the strengths and weaknesses of each material to achieve optimum performance and value. This article will broadly compare the three materials against specific applications, providing tips on material selection.
The Right Material for your Design

If any of the qualities discussed here is important in your circumstances, perforated metals ability to outperform the other options may offset the higher initial price tag. So, should you use perforated metal, expanded metal or wire cloth in your design? Its important to discuss the particulars of your application with engineers who have expert knowledge of the properties of each material option. Doing so will help you choose your best option, and ensure the material is specified for optimum performance in your application. Bob Farber is the president of the Milwaukee-based Industrial Perforators Association. Discover more about the IPA and perforated materials at www.iperf.org.
Acoustics
All three of the materials can be used as a passthrough to support sound absorption in ceilings and walls. They can function as protective or decorative coverings for special acoustical materials. Perforated metal, however, is the only material to offer more extensive sound-managing capabilities. It can play an active role in eliminating specific frequencies in sound-filtering systems, such as enclosures surrounding large air-conditioning or compressor units.
Defining your Options

Perforated metal is a sheet of metal (or plastic) with a series of holes punched into it. It comes in a virtually endless variety of sizes, gauges, hole shapes and material types. Hole diameters range from a few thousandths of an inch to more than 3 inches, punched in material as thin as foil or as thick as 1-inch steel plate. Expanded metal is made from a sheet of metal that has been slit and stretched to form diamondshaped openings in the sheet. The diamond-shaped trusses form a sharp angle to the original plane of the sheet adding strength and rigidity. Expanded metal is available in standard, raised, flattened and decorative diamond patterns, and comes in a range of gauges, opening sizes, materials and sheet sizes. Wire cloth, also known as wire mesh, is metal wire that is woven or welded to form a cloth. Metal wire is made from various alloys including stainless steel, brass and copper. Wire cloth can be woven or welded to create a variety of opening sizes and wire diameters.
Ventilation
In addition to sound filtering, all three materials can be used in other ventilation and filtration applications, as well. The openings in each permit passage of light, air, heat and gases. In harsh environments, the estimated energy loss or pressure loss is often an important design consideration. If pressure control is important in your application, perforated metal provides the greatest ability to control or equalize pressure due to its high strength-to-weight ratio.
Structural Considerations
The structural strength of perforated metal is one of its key attributes. It can be used as a standalone component in several architectural designs such as sun screens and panels. The open area is the sheet of perforated metal, which has its own strength and physical properties. With expanded metal or wire cloth, however, the open area cant stand alone. Wire cloth and expanded metal are lightweight, less rigid materials that need additional fabrication processes. They must be fastened and secured to a structure.
Price and Other Selection Issues

Because of raw materials costs, perforated metal typically carries the highest up-front price of the three options. However, many other attributes contribute to the overall value of a material in any given application, including: Aesthetics Strength Durability Sustainability Resistance to environmental elements Fabrication costs Application-specific needs such as acoustical capabilities and radiation containment
OPPOSITe PAge: Heifer International Headquarters ThIS PAge: The National Center for Crisis and
Continuity Coordination
Fabrication Costs
In many cases, additional fabrication can significantly increase the total cost of expanded metal and wire cloth, despite their lower up-front price. www.metalarchitecture.com April 2011 METAL ARCHITECTURE 21
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METAL ARCHITECTURE
April 2011
Cover Story
Walker Art Center in Minneapolis
The Versatility of Expanded Metal

By Rick Bahner
Most people in North America have no idea who makes expanded metal.They dont know how its made. And chances are they dont even know what expanded metal is, but they see it every day. Its in their homes, in their offices, in the cars they drive, their lawn mowers, and is on virtually every production machine that has moving parts. It screens the good guys from the bad guys in a police car, plays an integral part of the batteries on the space shuttle, and forms much of the fencing on their national borders.They know what it is, but they have probably never thought of it from a design standpoint Circle#14onreaderservicecard. Expanded metal is produced from nearly any malleable sheet metal product (carbon steel, aluminum, nickel alloys, copper and other red metals, stainless steel, titanium, and zinc). It is produced by simultaneously slitting and stretching the material forming openings and increasing the rigidity of the original base metal. And it is one of the most flexible building materials available. Because of its transparent nature of the product, people inside could still see the daylight. Many sunshade products are produced by the expanded metal manufacturers and these typically have a wide strand to modify the light diffusion to suit the specific application. Just this one attribute of expanded metal makes it a unique architectural material. But expanded metal can be infinitely modified to meet the needs of nearly any application. The patterns can be the typical diamond or they can be hexagonal or round. The pattern size can range from less than one eighth of an inch to 8 inches or longer in the long axis of the diamond. The short axis can vary nearly as much. The strand width, which is the amount of material that makes up the April 2011 METAL ARCHITECTURE 23
A uniquely Changeable Building Material

Expanded metal is widely used where light diffusion is needed. A recent project on a library in Champagne, Ill., utilized this aspect to mediate the impact of the afternoon sun in reading areas. While providing shade, it allowed light to flow in most of the day.
Cover Story
sides of the diamond, can be as narrow as the thickness of the material or as wide as an inch or more. Of course, the thickness of the material can be adapted to whether the sunshade is for a parking garage, a faade on a building or as above an attached, movable shade. And the choice of materials is left to the architect, construction engineers or building owner.
Just Because It looks good

There are some applications where the building owner, the construction engineer or architect just wants to use something that is unique. Expanded metal has been described as a material which will go from functional to fanciful depending upon the needs of the specifier. Ceiling tiles from expanded metal have been used for years. They are now being used not only for light diffusion or to convey a sense of an industrial history (as in a refurbished warehouse loft), but the product is also being used because of its inherent look. Schools, offices and car dealerships have used the product for ceiling tiles just because they look good. An Oklahoma City steakhouse used expanded metal as an interior wall covering because of its appearance. The Walker Art Center in Minneapolis, designed by world famous architects Herzog & De Meuron of Switzerland, utilized expanded metal for the outer shell of the building to reflect the ever changing environment in Minneapolis. The point is that this product is available to building owners, construction engineers and architects, and can do what ever you ask it to do. expanded Metal Manufacturers Association (eMMA) is a division of the Chicago-area based trade association, the National Association of Architectural Metal Manufacturers (NAAMM). The six member companies of EMMA are Alabama Metal Industries
Corp., Exmet Industries Inc., Expanded Solutions LLC., Fisher & Ludlow, New Metals Inc. and Spantek Expanded Metal. To learn more about EMMA and its members visit www.emma-assoc.org. Rick Bahner is the managing member of Expanded Solutions LLC. Based in Oklahoma City, Expanded Solutions supplies North America with the complete array of industrial products in all sizes and produces micro mesh products from precious metals, as well.
Security on your Terms

Buried beneath the wall board in most pharmacies, government offices, banks and other buildings where security is an issue, is a layer of expanded metal. Attached to the studs, whether steel or wood, expanded metal is completely unobtrusive yet provides a very high level of security. After the sheet of expanded metal is attached to the studs the wall board or other interior wall material is attached in the same way as it normally would be. This has become very prevalent in the construction of strip malls to prevent movement from a non-secure lessees premises to the next business. More visible is the use of expanded metal for security fencing. Whether the facility is a water treatment plant, a nuclear power plant or a government building, expanded metal prevents penetration and scaling as well as any fencing material and much better than most. For a facility that needs security but aesthetics are important, the product can be powder coated so that the fence blends in with the environment. Again, the patterns can be varied to accommodate the projects specific needs.
Library in Champagne, Ill.
Security fencing
Steakhouse in Oklahoma City
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METAL ARCHITECTURE
April 2011
Circle#16onreaderservicecard. Circle#15onreaderservicecard.
April 2011
DESIGN KNOWLEDGE IS POWER. DESIGN KNOWLEDGE IS POWER. ARM YOURSELF FOR ARM YOURSELF FOR THE REVOLUTION. THE REVOLUTION.
Join the nations leading architects Join the nations leading architects atat the AIA 2011 National Convention the AIA 2011 National Convention and Design Exposition May 12-14 and and Design Exposition May 12-14 and strengthen your practice for whats strengthen your practice for whats toto come. Arm yourself with the new come. Arm yourself with the new approaches, vital knowledge and approaches, vital knowledge and powerful connections you need toto join powerful connections you need join the design revolutionand be part the design revolutionand be part ofof the future it creates. For serious the future it creates. For serious architect and design professionals, architect and design professionals, theres no more critical place toto be. theres no more critical place be. CUSTOMIzE A A UNIqUE CUSTOMIzE UNIqUE EDUCATIONAL ExPERIENCE EDUCATIONAL ExPERIENCE from more than 400 sessions. from more than 400 sessions. Apply what you learn immediately Apply what you learn immediately in in your own practice. your own practice. ACqUIRE ALL YOUR ACqUIRE ALL YOUR LEARNING UNITS (LUS) LEARNING UNITS (LUS) AT ONE TIME. Nothing could be AT ONE TIME. Nothing could be more efficient oror cost-effective. more efficient cost-effective. MAKE IMPORTANT MAKE IMPORTANT CONNECTIONS. AIA CONNECTIONS. AIA brings together industry brings together industry leadersmeet them here. leadersmeet them here. LEARN FROM THE bEST. LEARN FROM THE bEST. Daily keynotes explore how Daily keynotes explore how innovative approaches toto planning, innovative approaches planning, design, and construction, along with design, and construction, along with evolutionary oror revolutionary approaches evolutionary revolutionary approaches toto practice, collaboration, and practice, collaboration, and partnerships can create more resilient partnerships can create more resilient urban ecosystems where cities ofof urban ecosystems where cities all scales contribute toto a regions all scales contribute a regions sustainability and regeneration. sustainability and regeneration. GET INSPIRED. AIA Expo2011 is is GET INSPIRED. AIA Expo2011 now an all-new expo experience, now an all-new expo experience, with new energy, new resources with new energy, new resources and inspiration everywhere. and inspiration everywhere. ACT NOW. ACT NOW. Take advantage ofof early discounts: Take advantage early discounts: Register and book your hotel byby Register and book your hotel April 11, 2011. April 11, 2011. www.aia.org/convention www.aia.org/convention Questions? 800-242-3837 oror Questions? 800-242-3837 infocentral@aia.org infocentral@aia.org
Cover Story
Geico Garage, Amway Center, Orlando, Fla.

Serving Amway Center, home to the Orlando Magic basketball team, the Geico Garage makes a design statement. Named for its auto insurance sponsor, the 1,875-car garage is gaining notice as much for the beauty of its metal as its function. Wrapped in a combination of perforated and metal mesh from Tampa, Fla.-based McNICHOLS Co., the eight-level garage contains some of the same metal design features of the Amway Center, an intentional plan to visually connect the two structures, says architect Bill Walker with C.T. Hsu + Associates, Orlando. Linking the metal design elements in the parking garage with the sports arena was a natural step for the architect, who served as the associate architect on the Amway Center. The overriding conceptand design tie-inwas to give the impression of one piece of steel ingot, which was articulated through using metal elements. The long, horizontal windows are there to relate to the automobile traffic, Walker says. Unique to the garage is a set of folding elephant doors on the ground floor that open vertically in a bi-fold fashion to accommodate transport trucks and buses serving event productions at the sports center. The doors are paneled with the McNICHOLS perforated metal panels to match the private parking area at the Amway Center where Orlando Magic players park. Orlando-based Atlantic Steel Inc., custom fabricated the McNICHOLS perforated metal panels, with 1-inch (25-mm) perf-free borders, and installed them into the giant doors. The structural and miscellaneous steel and aluminum fabrication company also applied the metal skin throughout the garage. We actually installed the perforated aluminum panels directly onto the roll door system on
site, says Eric Johnson of Atlantic Steel. The two doors measure approximately 43 by 19 feet and 31 by 19 feet and are comprised of 140 perforated panels of 1/8-inch-thick aluminum. Two hole patterns were used and carefully designed to look randomone with a 0.5-inch-hole pattern staggered at 0.697 inches with 48 percent open area, the other with a 1-inch-hole pattern staggered at 1.25 inches with 58 percent open area. C.T. Hsus design called for several types of metal cladding throughout the garage as part of the overall design plan to break up the massing and make a more attractive building, Walker says. The mix of specialty metal satisfied the desire of the city of Orlando and the Orlando Magic to maintain the transparent look, yet obscure the parked vehicles from sight. The perforated metal also helped provide the appropriate ventilation. Two exterior staircases on the garages southwest and northeast corners project a certain style all their own. Created in a vertical zigzag pattern topped by an angular overhang, the staircase is accented with infill panels, creating a tower-like element similar to the iconic wire mesh tower icon on the Amway Center. Using McNICHOLS perforated infill panels, the architect satisfied safety and aesthetic requirements. The material is relatively transparent, in an effort to prevent someone from hiding behind it, Walker says. The base of the staircase and the openings along the garages street level are enclosed in McNICHOLS wire mesh with 2-inch openings, providing another safety precaution for those parking for events at the center. For protection and aesthetics, the perforated metal and wire mesh materials are powder-coated in shades of silver and grey to retain the metal look. The Geico Garage also has a glass-enclosed staircase that features infill panels of anther variety of McNICHOLS metal0.250-inch diameter
aluminum wire mesh, with 2-inch square openings. Designed with a lock crimp weave to prevent the wire from shifting, the mesh is mounted inside an inner-frame that is bolted to an outer frame that is secured into the building structure. Together, with its companion parking garage, this new sports center is fast becoming a memorable image on Orlandos skyline comprised of two urban structures with intriguing design linked by striking metal features. McNICHOLS Co., www.mcnichols.com, Circle #62
April 2011
Cover Story
U.S. Land Port of Entry, Champlain, NY.

When entering the United States in Champlain, the first thing travelers see is a stunning etched metal fabric from Cambridge, Md.-based Cambridge Architectural. Two different Cambridge mesh systems lend aesthetic appeal and functionality to the U.S. Land Port of Entrys primary inspection booths and two processing facilities. Located at the intersection of Canadas Highway 15 and U.S. Interstate 87 , the Champlain Port of Entry is one of the northern borders busiest crossings. The 100-acre site consists of five buildings linked by roads and inspection plazas, all
DDC Domus Design Collection/ Minotti on Madison Avenue, New York City
Inspired by the New Museum of Contemporary Art in New York, the showroom at DDC Domus Design Collection/Minotti on Madison Avenue features a custom ceiling designed, engineered and manufactured by Birmingham, Ala.-based AMICO. When entering the store, the three-dimensional profile of the expanded aluminum mesh creates an illusion of a solid, textured ceiling and, when exiting, an open mesh feel. Additionally, the ceiling system was powder coated to a high gloss black finish, which gives the feeling of movement.
Hole Metal Designs

Miller, design partner and architect with Smith-Miller + Hawkinson Architects LLP New York City. The , signs transparency and its purposeful openness allude to the ideas of an open and democratic society founded in an Arcadian landscape. The Ports Commercial Processing Facility, which inspects and processes 1,400 trucks each day, is located next to the primary inspection booths. The facility utilizes a Cambridge Solucent shading system to screen harsh sunlight entering the south side of the building without obstructing views from the interior. Additionally, for privacy purposes, the mesh is opaque when viewed from the exterior. The inherent open-yet-closed nature of Cambridges woven metal fabric makes all of this possible, playing on the angles at which it is viewed. Another Cambridge MeshFX system etches the word Champlain on the Ports two-story cargo processing facility, adding a nice touch of branding to the otherwise utilitarian warehouse. For this project, Cambridge worked with the architect to develop an ideal system to address all the visual and functional needs of the site. Each system was then specifically engineered to each exterior to assure a streamlined installation. We worked closely with Cambridge to determine, via full-size mock-ups, the ideal products for the projects different signs, and to make sure that every component performed according to our design drawings and specification, says Smith Miller. Cambridge was willing to experiment and did a first-rate job of engineering, manufacturing and installing the products, delivering everything on schedule. The end result is spectacular. The MeshFX signage above the primary inspection booths and the Solucent system on the Commercial Processing Facility were fabricated with mesh in Cambridges Graph pattern, which features rigid, open weaves, and was installed using Cambridges U-frame attachment hardware. On the cargo processing facility, the MeshFX signage was fabricated with mesh in Cambridges Shade pattern, which features large-scaled, flexible open weaves, and was installed with Cambridges Scroll tension attachment hardware. Completed in March 2010, Northland Associates Inc., Liverpool, N.Y., was the general contractor. Cambridge Architectural, www.cambridgearchitectural.com, Circle #63
built to increase the capacity of passenger and commercial vehicle inspection and processing. A 10-lane-wide expanse of metal fabric placed directly above the primary inspection booths and etched with the words United States of America is the centerpiece of Cambridges contribution to the Port of Entry. The impressive signage, a Cambridge MeshFX system, provides a unique and modern visual touchpoint upon entering the country. A slight rise in the roadway contributes to the dynamic unfolding of both words and horizon as visitors slow for inspection, says Henry Smith
AMICO was commissioned to work with the owner, Milan, Italy-based architect firm Dordoni Architetti and New York-based Corporate Interiors Contracting Inc., the general contractor, to create a ceiling system using their APEX01A expanded aluminum mesh. After a couple rounds of design, the final system was selected and production of the ceiling began. The framework is made up of aluminum I-Beams. The expanded aluminum mesh is attached to the I-Beams using AMICOs APEX ceiling clips. AMICO, www.amicoarch.com, Circle #64
Dual panels of McNICHOLS Perforated Metal make up this sign faade/sunshade for this freight terminal located in Charlotte, NC.
Architects and contractors look to McNICHOLS Designer Metals for sustainable, functional and aesthetic solutions for their projects.
McNICHOLS offers endless design opportunities with their Designer
Metal series of products. Selections include perforated and expanded metal, wire mesh, and grating in a myriad of materials and styles. Our highly trained Architectural Design Consultants are ready to assist with your next design project. We look forward to serving you!
McNICHOLS Designer (sign backing)
Metals Perforated Metal 1/2 rnd on .688 stg
McNICHOLS Designer Metals

mcnichols.com/ma
866.754.5144
Circle#19onreaderservicecard. 28 METAL ARCHITECTURE April 2011 www.metalarchitecture.com www.metalarchitecture.com April 2011 METAL ARCHITECTURE 29
Cover Story
Metro Transit Parking Ramp, Minneapolis

The parking ramp features 17 ,400 square feet of Lancaster, Pa.-based Fabrals Deep Rib IV metal panels that were custom anodized. The vertical metal siding was hung over horizontal stainless furrings with custom embeds by Maplewood, Minn.based M.G. McGrath. For security reasons, the panels were designed to be see-through. Since the parking garage is frequented in the evening and night, a panel system was requested that would allow security to see through the faade. The spans were stretched to the limits of corrugated metal panels so Fabrals Deep Rib IV was a perfect fit. After installation, crews anodized the panels to insure that no corrosion would occur. Julie Snow Architects, Minneapolis, was the architect, and Adolfson & Peterson, Minneapolis, was the general contractor. Fabral, www.fabral.com, Circle #65
AMICO is the worlds leading manufacturer and distributor of high quality expanded metal mesh, perforated materials and architectural gratings. Our design, engineering and fabrication capabilities allow us to help develop solutions for any architectural metals challenge. We are constantly pushing boundaries and developing new patterns, products and applications to increase awareness and raise the profile of our products in the architectural community.
Architectural Metals
United Union Building, Washington, D.C.
Completed in February, the project includes a layered, two-story feature wall along a staircase that showcases perforated metals in an unorthodox way. The first layer includes perforations in three different sizes, while a second layer of corrugated perforated metal uses 0.5-inch diameter holes. The third layer of material is wallmounted glass that increases the visual depth of the assembly. The three patterns in the 18-gauge steel are 0.313-inch diameter by 0.375-inch on-center and 63.18 percent open; 0.157-inch diameter by 0.188-inch on-center and 63.37 percent open; and 0.500-inch diameter by 0.625-inch on-center and 58 percent open. Carbondale, Pa.-based Hendrick Architectural Products supplied the perforated metal for the project. Benedict Metal Works, Upper Marlboro, Md., was the metal fabricator. The combination of various colored, die-cut metals and exquisite attention to detail create an ever-changing moir effect, notes architect Anik Jhaveri with Washington, D.C.-based Mancini Duffy Architecture. Jhaveri also says that the design is meant to remind visitors of the workmanship of the trades that achieves the level of art a fitting concept for the buildings occupant. Hendrick Architectural Products, www.hendrickarchproducts.com, Circle #66
Expanded Metal Gives You the Versatility to Exercise Complete Design Freedom
One word best describes Expanded Metal: versatile. New applications are discovered every day for its use in industry, offices and homes. Expanded Metal allows you the freedom to exercise maximum creativity and enhances your ability to address any specification needs you require. Expanded Metal is also green-friendly, since it is recyclable, leaving virtually no waste. For greater detail on Expanded Metal and its limitless applications, visit our Continuing Education program at: www.ronblank.com/cgi-bin/ info.pl?action=course&id=137 or visit our website: www.emma-assoc.org
Alabama Metal Industries Corporation 3245 Fayette Avenue | Birmingham, AL 35208 Tel: 205 787 2611 | Toll Free: 800 366 2642 www.amicoarch.com
Visit us at Booth 3645 at the AIA Expo, and be sure to ask for your FREE copy of our new Architectural Concepts Guide.
Circle#21onreaderservicecard. 30 METAL ARCHITECTURE April 2011 www.metalarchitecture.com
Feature: Daylighting & Retractable Roofs
Light Up Your Space

By Mark Albertine
Thermal Comfort, All year long
One of the biggest challenges with daylighting is maintaining comfortable temperatures. Heat loss through windows can be a problem in the winter, and in summer, the sun can raise temperatures to uncomfortably high levels. A retractable roof enclosure addresses these challenges: when its warm out, roof panels and side walls open so heat can escape and fresh outdoor air can flow through. In cooler seasons, sunlight warms the area naturally, and the sealed enclosure keeps heat in. 3. 4.
Improving daylighting with a retractable roof enclosure

Building type. Freestandingall four walls are made of glass/polycarbonate. Lean-tothree walls are made of glass or polycarbonate, with the fourth wall being the structure to which the enclosure is attached. Roof opening. The way in which a roof opens also affects daylighting. Typically, panels open from the top and retract over the bottom fixed glazing, which results in more light in the center of the building. A lean-to application may need panels that open from the bottom up, which directs light to the base of the eave of instead of shining it on a wall. Retractable roofs can bipart from the center or telescope to each end, bathing the entire space in direct sunlight. Application. The amount of daylighting you want will depend on how the building is used. A structure that makes sense for a pool wont have the same requirements as an atrium in an office building. Climate. Your needs will be different if youre building in a warm, sunny climate than if your structure is in an area that gets severe winters or has a lot of cloudy days and rain. If the area is unusually sunny, plan to minimize solar gain. If theres heavy snowfall, factor in snow loads. If youre dealing with sub-zero winter temperatures, design to capture heat. Sustainable construction. If one of the goals for your project is to make it environmentally friendly or LEED certified, a retractable enclosure contributes a number of credits towards daylighting in addition to a number of other LEED categories. The controls for the roof are designed such that air conditioning or any heating or dehumidification units shut off when the roof is opened.
People are drawn to the sun. Everyone wants to live, work and play in places that have plenty of natural light. Studies have shown that natural sunlight boosts productivity, memory, health and overall enjoymentmaking sunlight a major factor in creating effective, usable spaces. Glazed retractable roof enclosures maximize natural light. Imagine a building atrium that offers a warm sunlit environment in the winterand opens up into an outdoor space in summer. An indoor pool that turns into an outdoor playground at the touch of a button. A restaurant patio where customers are bathed in natural light during the day or can enjoy a view of the stars at night. Retractable roof enclosures offer lots of natural lightas well as fresh air, great views and versatile spaces. They can open up in nice weather or close easily when it gets cold or rainy. Commercial buildings, leisure facilities and aquatic applications can all benefit from the indoor-outdoor advantages. A retractable roof: offers year-round usage and great flexibility of the indoor environment provides up to 360 degree views of the outside surroundings reduces and/or eliminates the need for air conditioning and dehumidification systems eliminates the need for electrical lighting during the day contributes to maximize LEED points can be custom designed to meet any vision offers tremendous opportunities for daylighting
Design with Daylighting in Mind

There are a number of key elements to consider when designing a space with a retractable roof enclosure. 1. Materials. Choosing glass or polycarbonate can make a difference to the overall look, design, and performance of your structure. Polycarbonate costs less than glass and is quicker to install. It is also very lightweight, which allows for larger opening panels. It lets in lots of light and comes in a variety of colors; however, since it is an extruded plastic, isnt as quite as clear as glass. Polycarbonate is ideal for large projects such as a waterparks or other aquatic enclosures with large roof areas. Glass is beautifully clear, and can take on tints and coatings that enhance energy performance. Low-E coatings can bounce heat towards their source; in summer, they reflect heat back to the outdoors, and in winter, they direct it back into the room. Thermal pane units can be filled with Argon gas to increase R Value. To determine the best solution, look at the amount of light coming in versus the energy cost of heating and cooling the space, and take the performance of the glassincluding light transmission, shading coefficient and solar heat gain coefficientinto account. The height of your structure at its peak. The taller the structure, the more light is captured in the space. Heights can range dramatically depending on the application and design requirements. For example, waterparks often require extremely high roofs or specially designed cupolas to accommodate multistory waterslides. 5.
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More light = More Savings

Retractable enclosures dont just illuminate their immediate area. They light up areas close by, adding to cost effectiveness and energy savings. For example, the LEED Gold Certified Salinas Aquatic Center in Salinas, Calif., incorporated a retractable roof enclosure and earned an additional LEED point due to the high percentage of space with daylighting. The glazed structure fills the pool area and the adjoining lobby and office areas with natural light, saving electricity and providing appealing sunlit spaces. 32 METAL ARCHITECTURE April 2011
2.
A retractable roof has tremendous potential to improve daylightingand boost efficiency and sustainability. Talk to an experienced firm that specializes in retractable roof enclosures. They will work closely with you to understand your vision and maximize natural lightwhile helping you create a beautiful, efficient, dramatic, sunlit structure that meets occupant and user needs. Mark Albertine is president of OpenAire Inc., Oakville, Ontario, Canada. For more information, visit www.openaire.com.
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Special Report: AIA Preview
The AIA National Convention: Reinvented and Rebuilt
The AIA 2011 National Convention and Design Exposition May 1214, 2011 Ernest N. Morial Convention Center New Orleans
The design profession is undergoing a revolution, and so is the AIA convention. This year, attendees of the AIA 2011 National Convention and Design Exposition will experience an event that has been reinvented and re-energized. The convention still focuses on enhancing professional skills for architects and design professionals as well as providing an opportunity for them to expand their
professional network. However, attendees will experience a more participatory and experiential convention, from Design Salons that initiate dialogue on design issues to a redesigned AIA Expo2011.
Convention Education Programs of Interest to Metal Architecture Readers:

Building enclosures of the Future: Meeting energy Conservation Requirements Friday, May 13 | 2:15-3:15 p.m. Program Code: FR337 Speaker(s): Wagdy Anis, FAIA event Type: Seminars learning units: 1 HSW/SD/LU Hour, 1.00 GBCI Provider: AIA Committee on the Environment and Building Enclosure Technology and Environment Council Building enclosure design must evolve in order to accommodate whole building energy efficiency goals of net zero. This seminar will explore available technologies designed to achieve the highest energy efficiency, will explain where the bottlenecks are, and will explore dynamic faade technologies that are an important consideration in building design. The seminar also will address regional energy efficiency impacts of enclosure systems. Designing for Changing environmental and economic Climates Friday, May 13 | 6-7:00 p.m. Program Code: FR362 Speaker(s): Hitoshi Abe, Ph.D., Coleman Coker, Alejandra Lillo, Assoc. AIA, James H. Timberlake, FAIA, LEED AP learning units: 1 LU Hour Provider: Alejandra Lillo, Assoc. AIA This session will share knowledge and insights acquired by architects participating in the Make It Right project (MIR). The NOLA region experienced extreme challenges triggered by Hurricane Katrina. MIRa direct response to this regions unique climactic and economic challengeshas given rise to the largest and greenest community of single-family homes in the world (USGBC). This successful and proven collaboration between the sometimes conflicting interests of design, sustainability, safety and affordability is demonstrated in the production of 41 LEED Platinum homes (to date) at a targeted cost of $150,000 per home. Three MIR architects will walk participants through the design, collaboration and construction processes. As MIR engaged the talents of national and international architects, as well as those local to the NOLA region, one architect of each type will be represented in the seminar. The panel will discuss the constraints and challenges they faced and how their ideas were shaped by the collaborative process as the project evolved. Creating high design, highly sustainable and safe houses with restrictive budgets stands as a valuable lesson for all architects today. These lessons will bolster the knowledge of attending architects, and subsequently will increase the value of their work. The presentation aims to dispel the common perception that high design and sustainability are accompanied by high price tags and to show that
Regional Design Revolution: ecology Matters

By 2030, 60 percent of the worlds population will live in towns and cities. This shift brings significant social and environmental challengesair and water quality, transportation, affordable housingall regional in scope, all demanding regional solutions. The design revolution is all about creating a future in which communities of all scales contribute to a regions sustainability and regeneration.
Reasons to Attend
Attendees will benefit from the vital education, powerful connections and innovative products that sustain their work now and into the future.
affordable housing can have unique architectural character and can create a unique sense of place tied to the historical context. Trust but Verify: your Design looks great, But Does it Perform? using Facility Performance evaluation to ensure your Project Delivers on its Promises Friday, May 13 | 2:15-3:15 p.m. Program Code: FR336 Speaker(s): Lane J. Beougher, AIA, LEED AP BD+C, Patricia Chaput, Assoc. AIA, LEED AP learning units: 1 HSW/SD/LU Hour, 1.50 GBCI Provider: AIA Public Architects This session will provide information on the use of Facility Performance Evaluation (FPE) as a tool for determining building performance, including, but not limited to, the effectiveness of sustainable design and energy efficiency strategies in public facilities. This session will address the following topics: introduction to FPE, why and when to conduct an FPE, what kind of information is discovered when conducting an FPE, description of the key features of an FPE, who is currently utilizing FPE and who should consider using FPE, how to conduct an FPE, and resources for conducting FPEs. Also known as a Post-Occupancy Evaluation or POE, an FPE can validate the assumptions made during the design process regarding human comfort, energy and water efficiency, as well as other critical metrics. It can also be used to evaluate existing facilities under consideration for renovation or replacement, or to track changes in those facilities over time. Truths and Truisms for the Next Twenty years Thursday, May 12 | 4-5:30 p.m. Program Code: TH254 Speaker(s): Hugh M. Hochberg, Assoc. AIA event Type: Seminars learning units: 1.5 LU Hours Provider: The Coxe Group Inc. The next two decades will see significant changes in virtually all aspects of architecture practice. While
the short-term effects of the economy are clear, the longer term effects are, for most people considerably less clear. Equally cloudy are the futures of such things as clients evolving expectations, the changing face of competition, issues and opportunities related to identifying, recruiting, developing and retaining talent. Technology will continue to evolve, both with and without the input of practitioners who useand presumably benefit fromit. Certain patterns are evident already in how architects deliver their work, and savvy practitioners will want to know more about where it is going. This session will identify keys to achieving and sustaining a thriving practice in light of the anticipated changes. One aspect of this will be the increased importance of profitable operations and how to achieve and sustain such a level.
Keynote Presentations
Thomas Friedman, New York Times foreign affairs columnist and bestselling author, describes an increasingly flat world in which American workers are competing with workers in countries with emerging markets. Jeb Brugmann, founding partner of The Next Practice, takes a microscope to our cities to explain how better building and urban development will enable us to solve the worlds current and future problems. Mayors from New Orleans, honolulu and Detroit participate in a panel discussion on how political, community and design leadership will transform iconic urban centers.
Building Careers and Practices

More than 200 convention education sessions offer attendees the ability to customize their learning experience and expand their knowledge and capabilities. Architects can maximize their professional development by earning annual continuing eduApril 2011 METAL ARCHITECTURE 35
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Special Report: AIA Preview
Sight Seeing
Each neighborhood in New Orleans has its own flare. The French Quarter is known as the citys cultural hub. With an architectural mix of Spanish, French, Creole and American styles, the Quarter is as culturally diverse as its buildings. Jackson Square and Royal Street are usually bustling with street entertainment; you can see everything from clowns making balloon animals to impromptu shows presented by street performers. Taking a walk down Chartres, Royal and Decatur streets will lead you past some unique shopping experiences including mask and costume shops, novelty stores featuring handcrafted items and bookstores that carry new and used books. And dont miss the French Market, where not only can you buy something for everyone but you will have the opportunity to taste some unusual New Orleans treats. Alligator po-boy anyone?
Theater and Nightlife

Breakfast at Cafe Du Monde: The Original Cafe Du Monde Coffee Stand was established in 1862 in the New Orleans French Market. The Cafe is open 24 hours a day, seven days a week. It closes only on Christmas Day and on the day an occasional hurricane passes too close to New Orleans. Mr. Bs Bistro: Nestled in the heart of the French Quarter, Mr. Bs Bistro is located at the intersection of Royal Street and Iberville, one of New Orleans most celebrated food corners. Since the 1860s, this corner has been a New Orleans landmark. In 1868, this once quiet corner was transformed into Solaris Market. New Orleanians came from all over town to visit this soda fountain and lunch counter whichalso specialized in merchandise not found anywhere elselike out-ofseason fruits and vegetables, rare liquors, exquisite candy and imported cookies. Pat OBrians: There is always a party going on at Pat Os on the River, Pat Os Courtyard or The Briars Suite. Palm Court Jazz Caf: The Palm Court Jazz Cafe is housed in a fully restored early 19th century historic building on Decatur Street in the French Quarter and is a focal center for live traditional jazz music. house of Blues: House of Blues is a home for live music and southern-inspired cuisine in an environment celebrating music and folk art.
cation learning units for licensure in one convenient, stimulating environment. Nothing could be more time and cost efficient. Attendees will increase their professional network. Join the countrys leading architects and design professionals who will be in attendance. Exchange ideas, connect with colleagues and build contact list of specialists in other fields.
Join the Design Revolution

The AIA 2011 National Convention and Design Exposition brings the nations leading architects and designers together to chart the course of our profession. Registration is now open at www.aia.org/convention. Advance registration discounts are available through April 11. And while youre not busy at the convention
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The Rebuilt AIA Expo: Preparing for Projects

Attendees will expand their sources for new products and technology. AIA Expo2011 has been completely re-thought, with new products, demonstrations and design ideas throughout. Interact with more than 800 exhibitors to see and compare whats new and whats next. Find relevant exhibitors quickly and efficiently in six concentrated product pavilions, including one for metal resources. More than 100 exhibitors will introduce attendees to the latest in green products and technology. These innovative, sustainable products may be just what the next client is asking for. METAL ARCHITECTURE April 2011 www.metalarchitecture.com
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Walking through the streets of New Orleans is a favorite means of transportation. Many of the citys attractions and venues are within walking distance of each other and the paths are relatively easy to navigate on foot. Besides, there is no better way to discover interesting sites off the beaten path, as well as street performances in various nooks and crannies around town. If walking is not an option, historic streetcars still run through the city and offer a unique way to see the city and relive the old charm of New Orleans.
Museums
The Arts/Warehouse District is filled with art galleries, restaurants and museums. It has even been referred to as the SoHo of the South. When you are ready to take a break from looking at the arts, get your dancing shoes on and try some authentic Cajun dancing. Mulates, located across from the Convention Center and Riverwalk, offers authentic Cajun cuisine and nightly live Cajun music and dancing. Information courtesy of the American Institute of Architects. For more on the convention, visit convention.aia.org.
the new Faith Chapel in Billings, MT. The Panel 20 panels were nished in a custom yellow while the moldings were given a clear anodized coating to highlight the grid pattern. Plus, the eld-assembled installation method saved both time and money, allowing this venue to take cladding to a higher level...
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The Building Envelope

A Key to Energy Efficiency
and net-zero energy targets identified by the U.S. Department of Energy commercial building initiative. Focusing on enclosure performance, including durability, air tightness and moisture and thermal control, IMPs provide an aesthetically appealing and highly sustainable solution to architectural, commercial/industrial and cold storage markets.
By Louise Foody
Todays building professionals recognize that a well-planned building envelope leads to greater energy efficiency and a reduced carbon footprint. Motivated by energy challenges and green building mandates, they share a newfound enthusiasm for wall and roof performance. Insulated metal panels (IMP), for example, help optimize a buildings performance, beginning with the envelope, so a building can achieve LEED goals 38 METAL ARCHITECTURE April 2011
Products made for the building envelope, such as insulated metal panels, help meet building efficiency objectives by delivering maximum thermal performance.
Among the most important envelope criteria are building shape and orientation; service life and durability of materials; quality assurance in the construction phase; energy efficiency during building operations; and resistance to air and moisture intrusion. IMPs contribute positively in all of these categories because of a continuous rigid insulation core that provides high R-values and unsurpassed airtightness. According to the Metal Construction Associations publication, Insulated Metal Panels: Proven Performance Meets New Needs, under normal circumstances, insulation placed within a
Sustainable Designs Begin with the envelope

A critical first step to a high-performance, net-zero energy building begins with the envelope, followed by energy conservation measures that include daylighting, HVAC systems, lighting and controls.
buildings stud cavity can be as little as 33 percent effective. In contrast, IMPs can provide up to 95 percent thermal efficiency. Engineered as factory-assembled, single-component systems, IMPs are designed to reduce construction time and site-related environmental impacts. With all types of IMPs, the factory controlled, uniform insulation thickness provides continuous insulation that leaves no gaps, seams or thermal bridges in the enclosure and accounts for the high thermal efficiency of IMPs core. IMPs have R-values that range between R-4 and R-48 and a durable metal shell, which protects the building for its entire service life. In addition, the rigid insulation prevents the energy efficiency loss caused by insulation compression. And because the insulation is located on the outside of the building structure, it prevents heat transfers through the framing. Testing and field results show IMPs contribute to energy efficiency and sustainability in a number of ways, most notably:
Energy efficiency. IMPs have a core of continuous, rigid insulation for industry leading R- and U-values with superior airtightness performance. Recycled and recyclable. The exterior skins contain a substantial amount of recycled content, and the panels themselves are ecyclable at end of life. Faster construction times. IMPs are simple to detail and attach, reducing schedule times and installation errors. Life-cycle benefits. IMPs last as long as the service life of a typical commercial building. The durable panels also reduce operation costs for energy and maintenance and offer multiple end-of-life reuse options. Building certification and green targets. IMPs potentially contribute to LEED certification programs and the path to net-zero energy targets.
OPPOSITe PAge: IMPs were used to achieve the high-performance building envelope goals set by the design team for the Glazer Museum. The striking building serves as a demonstration tool, teaching children about sustainability and protecting the environment. ThIS PAge: IMPs were chosen for the renovation of Verizons building envelope. The variety of colors, profiles and sizes of the panels, along with the high insulation benefits provided the best building solution.
associated reductions in energy use, operational costs and carbon footprint. A well-insulated, lowleakage envelope provides a foundation for all other energy efficiency strategies. By reducing the heating and cooling loads that must be handled by other systems, the cost of making those systems efficient is decreased. In addition, an efficient envelope will be in place throughout the life of the building, while other systems are often replaced at some point in the buildings life. Installing efficient building systems, beginning with the building envelope, followed by energy conservation measures and renewable power generating systems, represents an ideal approach for creating net-zero buildings and a sustainable future. louise Foody is the marketing manager at Kingspan Insulated Panels North America, Deland, Fla. For more information, visit www.kingspanpanels.us. www.metalarchitecture.com April 2011 METAL ARCHITECTURE 39
Preparing for the Future

The continuous, structural integrity of IMPs leads to consistent lifetime thermal performance and
Market Feature: Retail & Mixed-Use
Want to see more projects?
http://www.metalarchitecture.com/articles/projects/retail.aspx
Award-winning Development
Washingtons first LEED Platinum Core-Shell building rejuvenates key commercial district
The Pacific Plaza building in downtown Tacoma, Wash., was once a four-story, decades-old and crumbling parking garage. Now, the striking new state-of-the-art six-story structure is the states only LEED Platinum core and shell construction project. The $35 million, 250,000-square-foot project features two new floors of 68,800 square feet Class A commercial space; 32,000 square feet of refurbished storefront office and retail space; and a 28,000-square-foot green roof. More than 26,000 square feet of Lewisville, Texas-based Metl-Spans CF insulated panels were used to clad the inhabited portion of the office building/parking garage structure. The 3-inch panels were finished in Weathered Zinc and installed horizontally in 24-, 30 - and 36-inch widths. The Metl-Span panels interface with a cement composite faade system used to clad the exterior walls on the parking garage portion of the building. Pacific Plaza is the result of a successful publicprivate partnership between the city of Tacoma and the local development team of Pacific Plaza Development LLC. The city replaced a seismically deficient garage with a larger, like-new facility while the developer obtained street front retail space and air rights for commercial space without the burden of providing structure parking. The result has rejuvenated a key commercial district. BLRB Architects, Tacoma, designed the awardwinning project. We were the only development team that proposed to keep the existing building and not put it in a landfill, says Ben Ferguson, project manager and lead administrator on the project. The original parking structure, built in 1970 as part of a HUD urban renewal effort, was clad with a hammered concrete finish. It was stylish at the time but aged quickly. According to Ferguson, the firm had not used Metl-Span before but was familiar with the concept of insulated metal panel products. Our contractor looked around for different brands and the Metl-Span was the most price-competitive by far, Ferguson says. From an architectural standpoint, the Metl-Span enabled us to get the very flat aesthetic that we wanted. It creates a very monolithic, structured and polished look. BLRB designers used a peel and stick air and vapor barrier. By having the insulation outboard, it enabled us to break our dew point outside the air and vapor barrier, which helped eliminate any concern for mold in the cavities of the walls, Ferguson explains. What we really like about Metl-Span is that the system is really an air and vapor barrier on its own. The building is extremely tight and energy efficient. Kenco Construction Inc., Seattle, installed the Metl-Span panels; Absher Construction, Puyallup, Wash., was the general contractor; and PCS Structural Solutions, Tacoma, was the structural engineer. Pacific Plaza was named the 2010 Sustainable Project of the Year by NAIOP, the Commercial Real Estate Development Association.
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METAL ARCHITECTURE
April 2011
April 2011
UNIvERSAl SUNShADE
GlASS CANOPy wITh SPIDER FITTINGS
New market brings convenience to local residents Renovated restaurant features ACM panels
The third Flip Burger Boutique/Flip III used to be an Atlanta Blockbuster Video building. Completed in November 2010, this is the only Flip Burger Boutique to feature 4-mm-thick APOLIC aluminum composite material panels with a PE Core from Mitsubishi Plastics Composites America, Chesapeake, Va., says Brian Bollins from Atlanta-based Strutor Group, the general contractor. The building features 2,050 square feet in TOB Black; 1,688 square feet in MZG Mica Gray; and 420 square feet of Mica OPT Platinum. According to Brian Burton, senior designer/webmaster at Atlantabased Graphics Central Inc., the Flip Burger exterior panels were produced using a direct-to-substrate printing process that creates a panel, which will withstand the harsh exterior environments and surpass the potential to crack, peel or curl over time. Once each of the panels was printed with the unique design, they were delivered in a ready-to-install package, Burton says. We brought the unconventional and edginess of the cuisine to the design using reflecting ceiling elements, bold colors and finishes, and playful graphics, says Dave Heimbuch, Design Expert at AI3 Inc., Atlanta, the architect. The result is a design thats invigoratingly modern, yet like the menu, doesnt take itself too seriously. Additional companies involved in the project include the owner, Flip III LLC; the fabricator, Altech Panel Systems, Cartersville, Ga.; and the installer, SECO Architectural Systems Inc., Snellville, Ga. The 650 residents of the small farming community of hamel, Ill., 30 miles northeast of St. Louis, had not enjoyed the convenience of a local grocery store in more than 10 years. To remedy this, four local couples joined together to finance and build D.K.s Market, which was named after the initials of the owners children. Ceco builder R.W. Boeker Co. Inc., Hamel, was chosen as the design-builder, and E.R. McDonough & Associates, Edwardsville, Ill., was the project architect. Completed in eight months, the 18,000-squarefoot market serves not only those in Hamel, but shoppers within a 20-mile radius. The facility is 150 feet wide by 120 feet long, with a portion along one side built for future leasable office space. Unique bays feature an in-and-out design, says Boeker Vice President Scott Boeker. Each bay has different wall panelssome panels run horizontally, some vertically. And the bays are painted different colors, too, for dramatic effect. Ceco Building Systems, Columbus, Miss., supplied its CXP panels in Galvalume for the roof and MAP panels in Lightstone for the walls. Decorative panels included PBA panels in Desert Sand and Rustic Red, and a 7.2 panel in Lightstone.
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Industrial look desired for specialty food and wine store

The Oxbow Public Market is a locally-owned specialty food and wine store in Napa, Calif. The 19,815-square-foot pre-engineered metal building system from Houston-based Metallic Building Co., utilized IPS RWP 250 roof panels from Houstonbased IPS. Located in the heart of downtown, Oxbow offers food choices and an extensive wine selection, along with hosting events, and featuring music and dancing. The building boasts a vented system with air movement for wine tempering. Additionally, the project architect utilized exposed wide flange beams around the perimeter for a structurally pleasing effect. Fourteen-foot roof overhang extensions and roof panels were used for greater R-values, as well as giving the building an industrial look. The exposed beams on the interior create an industrial look. BCV Architects, San Francisco, was the architect; Terra Nova Industries, Walnut Creek, Calif., was the general contractor; and Striplin Walker Construction Inc., El Dorado Hills, Calif., was the builder. Stafford, Texas-based IPS and Striplin Walker Construction were the erector/roofing contractors.
Successful mall renovation

Built in 1964, east hills Mall has been a strong economic catalyst for St. Joseph, Mo., and has drawn customers from a multistate region. As the mall became dated, a major renovation became critical for future success. Hollis+Miller Architects, Lees Summit, Mo., in collaboration with ComArts, Boulder, Colo., redesigned the 676,000-square-foot mall. To create appeal and highlight strategic entrances, Indianapolisbased Citadel Architectural Products Inc. supplied approximately 14,000 square feet of its Envelope 2000 metal composite material panels. The Citadel panels were finished in Regal Red and Regal Blue, and were installed using the Reveal (RV) System. Walton Construction Co., Kansas City, was the general contractor; Seaman and Schuske Metal Works, St. Joseph, was the installer; and J.D. Day & Co., Overland Park, Kan., was the sales representative.
More and more architects, builders and More and more architects, applying and coaters are specifying and builders Durapon coaters are As a premium PVDF coating, it 70 from Dura Coat Products.specifying and applying Duraponis 70 from or better than any coating premium PVDF coating, it is equal to Dura Coat Products. As a on the market. equal to or better than any coating on the market. Now, for an even higher level of performance, our research labs Now, enhanced the coating and reached new heights in paint have for an even higher level of performance, our research labs have enhanced reducing theand reachedVOC, heights in paint technology. By the coating amount of new weve raised the technology. By reducing the amount of performance. bar in performance especially green VOC, weve raised the bar in performance especially green performance. You can be sure Durapon 70 like all Dura Coat products, complies , You LEED 29, Durapon and Energy Star standards, while withcan be sureCool Roof 70, like all Dura Coat products, complies with LEED more top-performance miles from every green gallon. giving you 29, Cool Roof and Energy Star standards, while giving you more top-performanceamiles from that specializes in Its what you would expect from company every green gallon. Its what you would expectcoatingscompany that specializes in commercial coil and spray from a for metal. commercial coil and spray coatings for metal. Now you can get higher performance and more mileage out of Now you can get higher performance and more mileage out of your coatings. And more green.Visit www.duracoatproducts.com your coatings. And more green.Visit www.duracoatproducts.com or call at 951-341-6500. or call at 951-341-6500.
STEEL COMPANY
Since 1969
R&M
Riverside, CA TEL: 951-341-6500 Email: info@duracoatproducts.com Riverside, CA TEL: 951-341-6500

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Huntsville, AL Huntsville, AL
256-350-4300 TEL: 256-350-4300

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Manufacturer and Direct Sales of Pre-Engineered Steel Building Systems

TOLL FREE Phone (866) 454-1800 (U.S. only) Outside U.S. (206) 454-1800 Toll Free Fax (866) 454-1801 Web site: www.rmsteel.com
Circle#28onreaderservicecard. 44 METAL ARCHITECTURE April 2011
IPS,
www.insulated-panels.com, Circle #70
Citadel Architectural Products Inc.,

www.citadelap.com, Circle #72
Metallic Building Co.,
www.metallic.com, Circle #71
A P P L I E D S C I E N C E Circle#29onreaderservicecard. A P P L I E D S C I E N C E
Half Carat
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The Lapeyre Stair Line
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Prototype design includes metal roof

Dover Federal Credit union may be more than 50 years old, but it recently embarked on a new look for its banking facilities. The prototype was rolled out with their New Castle, Del., branch. Becker Morgan Group, Dover, Del., designed the 4,700-square-foot branch on 2.5 acres. The design incorporates a metal roof from ATAS International Inc., Allentown, Pa. A quantity of about 9,000 square feet of Field-Lok (FLM125) was installed. These 12 1/2-inch-wide by 1-1/2-inch-high panels are 0.032-inch aluminum in a Teal finish. The roof also includes curved Field-Lok panels (FLX125) with the same specifications. The distributor and installer was Eastern Metals, Newark, Del., and construction management services were provided by Lighthouse Construction Inc., Dover.
Metal building provides flexibility

Totaling 12,096 square feet, the grand Oaks event and Business Center in grove City, Ohio, utilized a single-ply roof with a Star parapet system from Oklahoma City-based Star Building System and Stars wall systemsDuraRib in Galvalume-Acrylic and StarMark in Polar White. Frame walls were used inside and out of the StarMark wall system to create depth and shadow lines to help promote the building design. Completed in August 2010, the multiuse metal building utilized Stars SMTS structural system. Additionally, EIFS siding at various heights added depth and dimension to the exterior profile. Round columns added aesthetic accents and framed porches with a drive canopy covered in copper architectural panels enhance the buildings appeal. The structure was designed to carry rooftop HVAC equipment and snow loads from the parapet walls and the weight of the two moveable walls in the main assembly area. Reinforced insulation was used under Star siding and full insulation was used throughout frame walls. The interior boasts suspended clouds at three different levels in the main assembly area that add architectural interest and create an acoustical baffle for the area. The buildings clear span design was critical for providing the flexibility for changing the facility from multiple meeting rooms to one large assembly area. CDI Design Group Inc., Grove City, was the architect, and Maverick Builders Inc., Grove City, was the builder, general contractor and steel erector.
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ATAS International Inc.,

www.atas.com, Circle #73
TOLL FREE: 888-766-4367

web: www.snogem.com | email: info@snogem.com
Weve worked with Lapeyre Stair on several large projects and are continually impressed by their dedication to getting the job done correctly and on time... They always go the extra mile, yet are still able to deliver faster than the competition. Brent Buford, Owner, New Orleans Iron Works
The One-Step Wall System Solution
Aviation Building Systems

Since 1969
The accel-E SteelThermal Efficient Panel (S.T.E.P.) is a thermally resistant, high performance building panel thats strong, light in weight and energy efficient. The panel exceeds the latest ASHRAE and IECC requirements. Combining two time-tested materialssteel and EPS uniquely fused together to provide superior strength and thermal performance, the accel-E STEP wall system simplifies framing, cavity insulation and continuous rigid foam sheathing to one process thereby reducing labor costs, construction time and energy use.
Conventional Egress Stairs Alternating Tread Stairs Work Platforms

TM
T-Hangars Individual Hangars Shade Ports

TOLL FREE (U.S. only) 1-866-454-1800 Outside U.S. (208) 454-1800 www.rmsteel.com Worldwide sales and distribution
Corporate Hangars Maintenance Hangars
Visit www.lapeyrestair.com for detailed information on stairs, accessories, downloadable specs, code resources, quotes and configuration selection. Or call us Toll Free 800-535-7631
See us at AIA May 12 - 14, 2011 New Orleans, LA Booth# 145
888-9-accelE www.accel-E.com.
Star Building Systems,
www.starbuildings.com, Circle #74
Metal Snow Guards for Metal Roofs
18 stock colors and custom colors, too Cast aluminum, wont discolor or break Surprisingly inexpensive Unique hole pattern rivets adhesive in place No roof penetration installation MADE IN THE USA Call our award winning customer service team today!
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Urban high-rise blends local cultural traditions

Located in the New Orleans business district, 930 Poydras is an urban, high-rise residential apartment complex with ground-level retail spaces for added amenities and an improved streetscape. The inspiration for the facilitys design came in part from the European, African and Caribbean traditions that have blended together over the years in creating New Orleans culture. The architects, New Orleans-based EskewDumezRipple, looked to the citys French Quarter for inspiration to develop a sense of community among residents and to reinterpret the notion of a shared, yet private domain. An eight-story parking garage was built above the street-level retail space and the ninth floor of the 21 story apartment building is used as a consolidated space for resident amenities and social activities, including a pool deck. The 462,000-square-foot building includes 8,700 square feet of retail space. CENTRIA, Moon Township, Pa., supplied 34,446 square feet of 22/26-gauge Formawall Dimension Series vertical and horizontal wall panels in Blue Gray with an embossed Sundance AM coating and Formavue FV400 windows. The Formawall Dimension Series are Cradle to Cradle Silver certified. Gibbs Construction LLC, New Orleans, was the general contractor, and F.L. Crane & Sons, Fulton, Miss., was the dealer/installer.
Metal roof provides country look for new shopping center

The new el Dorado Market Place in Frisco, Texas, is a 400,000-square-foot shopping center designed to meet the citys standards for lasting elements and durability. More than 31,000 square feet of PAC-CLAD material from Petersen Aluminum Corp., Elk Grove Village, Ill., was used in roof and faade applications, including: 12,375 square feet of 24-gauge 16-inch Snap-Clad Panels 1,260 square feet of 24-gauge 16-inch Tite Loc Panels used exclusively for curved applications 5,373 square feet of 24-gauge 11-inch Flush Panels 12,400 square feet of 24-gauge Flat Sheet All PAC-CLAD material was finished in Weathered Zinc We always like to use metal for pitched roofs, awnings and canopies. And we think metal gives somewhat of a country look which was important in this rural area. The El Dorado Market Place buildings are mainly concrete tilt wall construction with brick and stone applied as veneer over concrete walls. In some places, the concrete walls were left exposed and painted with an acrylic textured coating. The weather in north Texas can be harsh, Culbertson says. The Petersen roof is durable and stands up well to the weather. We like it. Lee Lewis Construction, Dallas, was the general contractor, and BRI Roofing & Sheet Metal, Haslet, Texas, did the installation. Circle#36onreaderservicecard.
Nutcaps, Screwcaps and Roundcaps

Cover screws, bolts, nuts and rivets with attractive, solid metal covers. Our patented covers are sold in sets comprised of an internally threaded cap and an externally threaded washer. Choice of: Aluminum Stainless Steel Brass Stock sizes: 1/4 5/16 3/8 & 1/2 Custom sizing available. Easy Application: Place threaded washer under the head of the screw, bolt or nut and tighten to desired torque. Place cap over the washer and tighten with soft jawed pliers or by hand. Ideal for: industrial applications, transportation, marine, aviation, architectural construction, signage etc. Storage Concepts, Inc. Ph: 281-286-0861 Email: storageconcepts2@aol.com Web: www.roundcaps.com
CeNTRIA,
www.centria.com, Circle #75
OBrien & Associates, Dallas, provided the design for the project. Frisco has very rigid design criteria for all new construction and wants designs that include lasting elements that are built for durability, says David Culbertson, project architect.
Petersen Aluminum Corp.,

www.pac-clad.com, Circle #76
Colorful exterior panels envelop LEED Gold animal shelter

Louisville, Ky.-based Metal Sales Manufacturing Corp. brought colorful durability to the new humane Society Silicon Valley Animal Community Center in Milpitas, Calif., by providing nearly 1,000 square feet of metal panels. Metal Sales 7/8-inch corrugated 24-gauge panels surround the new facility, offering a long-lasting, sustainable exterior with a vibrant aesthetic. Five Energy Star listed colors were chosen to bring visual interest to the structure, including Copper Penny, Tahoe Blue, Terra Cotta, Hemlock Green and Jade Green. The facility is the first animal shelter in the nation to achieve LEED Gold certification from the U.S. Green Building Council. The buildings eco-friendly features include an extensive on-site solar energy generation system, a highly-efficient kennel cleansing system to minimize water usage, stained concrete flooring to reduce the need for chemical cleaning, bioswales to remove pollution from rainwater run-off and artificial turf to lower irrigation water demand. The Metal Sales panels contribute to LEED credits by reducing solar heat into the building and lowering cooling costs. Spanning nearly five acres, the $25 million facility was funded through public donations. Completed in March 2009, its L-shaped site plan encourages a sense of community as it organizes the buildings many public entrances around a common entry space. For more than 80 years, HSSV has served Silicon Valley and has helped to find homes for more than 500,000 animals. The new building will facilitate improved care for animals, and its colorful metal-paneled exterior provides a cheerful environment for employees, volunteers and community members to enjoy. Swatt Miers, Emeryville, Calif., was the architect, and Robert L. Brown Construction, Martinez, Calif., was the general contractor.
Architectural gril es highlight mixed-use facility

ing results in a hard, durable substance providing excellent wear and abrasion resistance with minimal maintenance, says Linetecs Senior Marketing Specialist Tammy Schroeder, LEED Green Associate. Doralco pre-assembled the finished grilles and shipped them to the glazing contractor, Emmitsburg Glass Co., Emmitsburg, Md., for a convenient and smooth installation. The entire 15-story, 210,000-sqaure-foot project was completed in summer 2010. HBA Architecture & Interior Design Inc., Virginia Beach, Va., was the architect, and Armada Hoffler, Virginia Beach, was the developer and general contractor.
The Williams Mullin Center in Richmond, Va., not only serves as the downtown headquarters for its namesake law firm, but also provides leased space to a mix of businesses, retailers, caf and other amenities. Accommodating the many tenants and visitors, the Class A buildings three-story parking garage features architectural grilles from Alsip, Ill.-based Doralco Architectural Metals, finished by Linetec, Wausau, Wis. The architectural grilles were designed to keep headlights from shining into adjacent buildings through the use of tilted blades, says Shawn Bowman, marketing director at Doralco. The aluminum architectural grilles contain a minimum of 50 percent post-consumer recycled content, while the Linetec finish was an eco-friendly Class II clear anodize. This carefully-controlled factory process minimizes imperfections in secondary billet to create an aesthetically-appealing matte finish. Because it is an integral part of the substrate, the anodic coat-
Photos provided by Doralco.
Doralco Architectural Metals,

www.doralco.com, Circle #78
linetec,
www.linetec.com, Circle #79
There is simply no better snow retention system than S-5! ColorGard!
Visit us in May at AIA Booth
#3817
Often imitated, never duplicated. Our patented S-5! clamps, with their round-point setscrews, make ColorGard the strongest, easiest to install, and best priced solution for standing seam metal roofs. They never pierce the paneling... and there is no messy glue! Unlike all other snow retention products, the perfect color-match of ColorGard ensures your snow retention system will always look great, and will last as long as your roof.
To find out more, visit www.S-5-ColorGard.com/ma or call 1-888-825-3432.
*See optional Limited Lifetime Warranty information at www.S-5-ColorGard.com/ma
Metal Sales Manufacturing Corp.,

www.metalsales.us.com, Circle #77
Circle#40onreaderservicecard. Circle#41onreaderservicecard.
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SUSTAINABLE BEAUTY FOR TIMELESS ARCHITECTURAL DESIGNS.
Retail building incorporates advanced materials

Recently developed Heavy Duty Personnel Door Canopies rated for up to 140 mph wind speeds and 100 lb snow loads
The Fay-Penn Economic Development Council developed a multitenant building to provide retail services to more than 1,000 employees who work at the nine businesses operating within the Fayette Business Park in Fayette County, Pa. In a departure from the more typical emphasis on designing the building for lowest initial cost, the 10,800-square-foot property incorporates advanced materials, energy-saving HVAC and an alternative electrical technology, resulting in an attractive, environmentally friendly building with life cycle-based features the development agency uses in marketing the business park. The agency initially envisioned six 1,800-square-foot spaces, but the nearly 5,000 square feet committed to by the projects completion presented a broader range of sizes. The tenant mix thus far includes a restaurant, physical therapy clinic, child daycare and a beauty salon. Fairchance Construction, a Butler Builder in Fairchance, Pa., utilized design-build services for the project, which includes Kansas City, Mo.-based Butler Manufacturings Widespan structural system with its MR-24 standing-seam metal roof system and Shadowall metal wall panels at the rear. The balance is made up of 4-inch split face block and stucco over a pre-insulated panelized wall system. McMillan Engineering, Uniontown, Pa., provided architectural services, and Pine Hollow Mechanical, Uniontown, Pa., provided the mechanical and electrical design. Significant energy savings are derived from a windmill electric generator that powers the exterior lighting and a geothermal system of water source heat pumps for heating and cooling.
Form and function key to retail buildings

The 26,800-square-foot holgate Square in Seattle is owned by Puget Properties, Medina, Wash., and is made up of four metal buildings with a 20-foot eave height from Memphis, Tenn.-based Varco Pruden Buildings. The first building has a 3:12 roof slope and utilizes a Varco Pruden SSR metal roof and R-32 Simple Saver roof insulation from Thermal Design, Stoughton, Wis. Buildings two, three and four have a 4:12 roof slope and utilize Varco Prudens SLR standing-seam roof panels and Thermal Designs R-32 Simple Saver roof insulation. Anderson Construction Group, Seattle, was the general contractor, and CHG Building Systems Inc., Renton, Wash., was the installer. Designed by Seattle-based Johnson Architecture & Planning, the buildings fit into the industrial character of the neighborhood and feature natural light and large volumes of space and durable low-maintenance finishes. The unfinished space is designed to be flexible and can be divided into various sizes, says Steve Johnson, principal of Johnson Architecture & Planning. We worked with CHG to customize the VP Buildings pre-engineered systems that are economical and appropriate for this use. We were able to incorporate the mezzanines, the large glazed roll-up doors and create very useful industrial and business incubator spaces that can accommodate what each tenant needs. Fontana, Calif.-based AEP Span supplied its MiniV-Beam wall panels in Cool Metallic Champagne Kynar type paint for the majority of the buildings wall panels. Accent walls utilize AEP Spans NuWave wall panels in Cool Zactique II Kynar type paint, applied horizontally. Modesto, Calif.-based Kingspan Insulated Panels Inc.s API Century Wall insulated metal panels in a smooth Metallic Champagne finish were used as accents. The wall insulation is R-19. While the project did not pursue LEED certification, it does feature a number of sustainable features, including: recycled and reclaimed material from the existing buildings that were demolished recycled content and recyclable natural of the steel building components the use of glass including natural ventilation the canopies and sunscreens high insulation values local source of many materials To provide the most flexibility for future owners or tenants, the original building lot was divided into five separate areasfour building lots and one common area for parkingproviding multiple possible configurations. The buildings are built out to nearly 100 percent coverage on the separate building lots. The broken-up wall surfaces on the street side and on the interior lot sides provide interest and function. The exposed wall bracing is used as a feature, and portal frame bracing as a function, to make door and window spaces as open as possible. The quality of the architectural metal roofing and siding shows bold vertical lines with wide flat insulated wall panels providing subtle features at the corners. Additionally, the cantilevered canopies feature stainless-steel interior gutters.
Since 1962
7777 Hollister Houston, Texas 77040 (713) 856-9696 Fax (713) 856-9686 Toll Free (800) 356-7746 Visit www.mpvent.com
Butler Manufacturing,
www.butlermfg.com, Circle #80
L.A. HIGH SCHOOL #9 Photo courtesy of Tom Bonner Photography
Feb11 MA.indd 1 1/17/11 1:08 PM
Building Shading & Cladding

Cascade Coil Drapery is proud to showcase its new offerings for building cladding and shading with the spectacular El Paso Courthouse project. Panels of copper clad steel mesh as tall as 150 feet provide shading to moderate the intense El Paso sun. Projects include multi-story wire mesh draperies for hotels, auditoriums, and casinos; curved dividers for visual merchandising; window treatments for private homes; safety screening for industrial settings; sculptural forms for urban gardens; decorative interior/exterior wall coverings for buildings and parking garages; aviary round weave screening for animal habitats, and see-through appealing barriers for commercial security. Whatever the application, let us help you realize your creative vision.
CMR offers an unrivaled selection of decorative metals designed and engineered specifically for architectural applications. From concept through project completion, CMR provides the support and expertise you need for enduring architecture.
For beautiful metals as distinctive as YOUR designs visit us at: www.metalresources.net

AeP Span,
Or call us now, toll-free:
Photography: Fred Golden
www.aep-span.com, Circle #81
Kingspan Insulated Panels Inc.,

www.kingspan.us.com, Circle #82
1-866-360-5100
Thermal Design,
www.thermaldesign.com, Circle #83
Varco Pruden Buildings,

www.vp.com, Circle #84
CONTRARIAN METAL RESOURCES

Ad Index
Company
3A Composites Accelerated Building Technologies Accurate Perforating AIA/Hanley Wood Exhibitions Alcoa Architectural Products Alpolic / Mitsubishi Chemical FP America Inc. AMICO ATAS International Aviation Building Systems C.R. Laurence Co. Cascade Coil Ceco Building Systems Citadel Architectural Products Contrarian Metal Resources Dri-Design DuraCoat Products Inc. East Coast Lightning Firestone Metal Products/UNA-CLAD Flex-Ability Concepts Follansbee Steel Hendrick Manufacturing Co. Lamtec Corp. Lapeyre Stair LMCurbs
New pavilion aids citys goal of providing residents a vibrant and viable lifestyle
A little innovative planning has brought an underutilized plot of land in lexington, Ky., to life. Juxtaposing old and new, a remarkable open air pavilionthe Fifth Third Bank Pavilionhouses concerts, weddings, festivals and the ever-popular Saturday morning farmers market. The pavilion architecture is reminiscent of historic markets familiar to Lexington in the early 19th century, yet with a more contemporary twist. A colonnade of steel posts and simple brackets define the framework of the pavilion. Tubular purlins attach the steel trusses to the roof where a raised clerestory provides natural ventilation. According to lead architect, Clete Benken from Kinzelman Kline Gossman Architects, Covington, Ky., the challenge of maintaining the intimate scale inherent to the surrounding buildings was addressed by carefully calculating the height of the structure so as not to compete with the historic faades surrounding the park, including the old courthouse and adjacent restaurants. Galvanized steel was used in the overall framing to reinforce the simplicity of the contemporary form as permeable clay pavers mark the path of the original carriage way. The market pavilion, along with the adjoining landscape, demonstrates the citys commitment towards providing the residents a vibrant and viable lifestyle. Sustainable features of the pavilion include the use of polycarbonate sandwich panels in the roof monitor and soft LED lighting that turns on at sundown. As night falls, the hidden LED strip light fixtures cast a soft, even light on the underside of the internal wood roof deck and provides a lanternlike glow when viewed from the outside. Form and function come together with five commercialgrade large diameter, low speed ceiling fans from Lexington-based Big Ass Fans, aiding in the natural ventilation of the space. The fans silent, comforting breezes are especially welcome during hot summers when concerts and art festivals are nonstop in this population-dense environment.
Volume 27 Number 4
Page
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Phone
(800)626-3365 (888)9-accel-E (800)621-0273 (800)242-3837 (478)374-4746 (800)422-7270 (800)366-2642 (800)468-1441 (866)454-1800 (800)421-6144 (800)999-2645 (800)474-2326 (800)446-8828 (800)360-5100 (616)355-2970 (951)341-6500 (888)680-9462 (800)426-7737 (866)443-3539 (800)624-6906 (877)840-0881 (800)852-6832 (800)535-7631 (800)284-1412 (866)754-5144 (800)755-7339 (800)356-7746 (877)585-9969 (630)942-6591 (888)639-6382 (800)PAC-CLAD (866)590-0008 (800)872-7373 (866)454-1800 (800)771-1711 (800)825-3432 (800)746-8273 (800)283-5262 (888)766-4367 (800)SNOJAX1 (281)286-0861 (800)255-0776 (800)486-1832 (919)874-7173 (905)825-2252 (800)321-6188
Website
www.alucobondusa.com www.accel-E.com www.greenperf.com www.aia.org www.reynobond.com www.alpolic-northamerica.com www.amicoarch.com www.atas.com www.aviationbuildingsystems.com www.crlaurence.com www.cascadecoil.com www.cecobuildings.com www.citidelap.com www.metalresources.net www.dri-design.com www.duracoatproducts.com www.icebrakes.com www.unaclad.com www.flexabilityconcepts.com www.follansbeesteel.com www.hendrickarchproducts.com www.lamtec.com www.lapeyrestair.com www.lmcurbs.com www.mcnichols.com/ma www.metallic.com www.mpvent.com www.metlspan.com www.emma-assoc.org www.newmetals.com www.pac-clad.com www.profabmetal.biz www.qualityperf.com www.rmsteel.com www.roofhugger.com www.s-5.com www.bifold.com www.sheffieldmetals.com www.snogem.com www.snoblox-snojax.com www.roundcaps.com www.thermaldesign.com www.trianglefastener.com www.vmzinc.com www.vicwest.com www.wstyler.com
Circle #
3 32 15 17 9 12 22 46 31 25 43 47 24 45 8 29 34 23 36 41 16 5 33 40 19 10 42 1 21 20 2 27 14 28 38 39 44 11 30 6 37 4 35 7 26 18
ModernTradeCommunicationsInc.
7450 N. Skokie Blvd., Skokie, IL 60077 Phone: (847) 674-2200 Fax: (847) 674-3676 www.moderntrade.com www.metalarchitecture.com PaulDeffenbaugh,Editorial Director pdeffenbaugh@moderntrade.com MarcyMarro, Managing Editor mmarro@moderntrade.com StefanSchumacher, Senior Editor sschumacher@moderntrade.com QuentinBrown,Production Manager qbrown@moderntrade.com StefanieGehrig, Art Director JohnS.Lawrence, Chief Executive Officer johnlawrence@moderntrade.com JohnPaulLawrence, President jplawrence@moderntrade.com TinaLawrence, Treasurer tinalawrence@moderntrade.com SaraSandock, Marketing Manager ssandock@moderntrade.com BobHiggins,Regional Sales Manager bobhiggins@moderntrade.com ArtMazzone, Regional Sales Manager artmazzone@moderntrade.com JimMorrissey, Regional Sales Manager jmorrissey@moderntrade.com
Big Ass Fans,
McNICHOLS Co. Metallic Building Co./ NCI Building Systems Metallic Products Metl-Span NAAMM
www.bigassfans.com, Circle #85
Smokehouse rebuilt for energy efficiency

The Quintal family watched their third-generation business burn to the ground over 2009 Labor Day weekend and were devastated. But as the smoke cleared, they recognized an opportunity to rebuild it better for future generations and better for the environment. The facility, Oscars Adirondack Smokehouse in Warrensburgh, N.y., is where all of Oscars meat and cheese products are prepared, seasoned, smoked, stored, sold, shipped and savored. Completed in March 2010, American Buildings Co., Eufaula, Ala., supplied the Rigid Frame metal building system, roof and wall panels. The project is made up of three buildingsthe processing, cooler and equipment. The processing building is 105 feet long by 65 feet wide with 16-foot eave heights; the cooler is 34 feet long by 52 feet wide with 15 1/12foot eave heights; and the equipment building is 18 1/6 feet long by 22 feet wide with 15 1/12-foot eave heights, making up a total of 8,990 square feet. The new processing building is an M1 rigid frame that houses the three massive smokers that can process 54 METAL ARCHITECTURE April 2011
1,500 pounds of meat at a time, 1,500 square feet of walk-in coolers and freezers, and the famous and friendly meat counter and enlarged retail area. An adjoining portion of the original foundation was salvaged and retrofit for another 2,200 square feet of pre-engineered structure that houses the shipping and receiving and equipment storage. The front sidewall has a continuous 6 feet at eave canopy, and the daily delivery and pick-up carriers appreciate the 15- by 32-foot endwall canopy that offers protection from the elements of the upstate New York seasons. To maintain the Adirondack appeal, the high eave wall, or front of the building, was conventionally framed with light-gauge metal studs to a laterally reinforced spandrel beam at 14 feet and fit-up with a shingled roof walkway canopy, lighthouse red horizontal clapboard siding and a granite veneer water table. The remainder of the perimeter walls is finished with 3-inch thick insulated panels. To add to the energy-efficient building envelope, Greer, S.C.-based Guardian Building Products R-32 Purlin Glide insulation system was used under Americans Standing Seam 360 roof panels with a Polar White finish lending a Solar Reflectance Index value of 81. The ceilings were fully lined with Americans Long Span III panelsin Polar White in the processing area and Galvalume in the retail areato emulate the original smokehouse ceiling.
New Metals Inc. Petersen Aluminum Corp. ProFab Custom Fabricators Quality Perforating R & M Steel Co. Roof Hugger Inc. S-5! Schweiss Doors Sheffield Metals Sno-Gem SnoBlox/SnoJax Storage Concepts Thermal Design Triangle Fasteners Inc. Umicore Building Products USA Vicwest W.S. Tyler
EditorialAdvisoryBoard
TonyCosentino, AIA, project design coordinator for Perini Building Co., Las Vegas MarkDewalt, AIA, principal with Valerio Dewalt Train Associates, Chicago MarkKranz, AIA, principal and design leader for the Phoenix office of SmithGroups Higher Education and Science and Technology Design Studios. RonaldMcKenzie, director of business development for ARCON Associates Inc., Lombard, Ill., and monthly Metal Architecture columnist. JamesEdwardEdAblard,attorney and public policy consultant
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Additionally, an open loop geothermal system was installed to facilitate all of the HVAC and refrigeration needs of the building. Munter Enterprises Inc., Middle Grove, N.Y. and Paone Architecture P.C., Saratoga Springs, N.Y. were the architects. Munter Enterprises Inc. was also the general contractor.
American Buildings Co.,
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www.metalarchitecture.com April 2011 METAL ARCHITECTURE 55
Top Honors
High-tech Ceilings
L.B. Landry High School, New Orleans
Award: CISCA 2010 Gold award winner in the ceilings category
Two unique ceiling applications create an aesthetically pleasing design for new school
Having already suffered from the abuse of time and neglect, L.B. Landry High School in New Orleans was nearly destroyed by Hurricane Katrina. Although many believed the school would not reopen, it was chosen by the Federal Emergency Management Agency, Louisiana Recovery Authority and Recovery School District to receive funding and grants to rebuild. The architectural team from New Orleans-based Eskew+Dumez+Ripple was challenged with designing a new sustainable high school that retained the old schools basic layout with modern upgrades. The architects achieved this goal by using two unique ceiling applications from Hunter Douglas Contract Ceilings, Norcross, Ga., that enhance the aesthetics of the facility, encourage learning with a didactic approach to the interiors, and provide ceiling and 56 METAL ARCHITECTURE April 2011
Architect: Eskew+Dumez+Ripple, New Orleans Metal ceiling systems: Hunter Douglas Contract Ceilings, Norcross, Ga., www.hunterdouglascontract.com, Circle #88
exterior walls with sustainable properties. The ceiling and exterior wall applications, along with other sustainable features, have put the facility on track to receive LEED Silver certification. The first ceiling installation was the application of 33,000 square feet of Hunter Douglas Hook-on Plank ceiling system in the high schools public areas, corridors and cafeteria. The openness of the perforated hook-on plank system was chosen, designed and engineered to feature two levels. The architectural team created two environments: an everyday space for students below the ceiling, and a separate space above the ceiling, which housed building services, such as HVAC, sprinklers and lighting. The second installation was the application of 37,000 square feet of Hunter Douglas Tubrise, rollformed, tub-shaped baffles and louvers that function as interior ceiling covers (baffles) or as a sun louver system to provide solar control. In the gymnasium, there are 13,000 square feet of Tubrise that provide
the ceiling with a one-way mask with easy access. This also allows the Tubrise to serve as passive skylights, creating lighting conditions that the product is normally intended to control. Additionally, there are 24,000 square feet of exterior louvers that provide solar control while allowing outward visibility and free circulation of air. The contractors overcame a variety of obstacles to complete the project in time for the August 2010 opening, including matching custom product designs with strict installation and alignment requirements. The most difficult project-engineering task was the proper alignment of two levels of very different perforated panels. The effect of the two, aligned open panel perforations creates a design that students enjoy. Also, the external and internal baffle/louvers used to control solar heat from the exterior of the building and enhance solar lighting conditions in the interior, makes this an aesthetically pleasing design.
Top of the Class

Whether your schools priority is appearance, functionality or cost, building with Ceco will place your project at the top of the class!
School needs and designs are changing, funding is limited yet customer expectations are higher than ever. Using a Ceco custom-designed steel structure provides an economical building solution while allowing architects the freedom to make their school projects aesthetically and functionally pleasing to meet community demands.
Ceco and its nationwide network of Authorized Ceco Builders are experts when it comes to school projects. We employ a No Limits design philosophy to meet wants and needs. With three regional engineering/project management offices, 23 manufacturing plants across the U.S. and a line-up of low-maintenance, energy efficient/ green products, Ceco is the product and company of choice for your next school project..big or small. We are Ceco Steel Strong and here to help you rise to the top of the class! Learn more..call Jan at 1-800-474-2326, or visit cecobuildings.com.
Architect: Pryor & Morrow Architects, Columbus, Miss. General Contractor: West Brothers Construction, Columbus, Miss.

Metal Architecture Magazine - April 2011

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Expanded & Perforated Metals

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Choosing the Right Metal for Your Design

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The Versatility of Expanded Metal

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