Tugas Elemen Mesin Dosen : Dr.Eng. Anindito P. S.T., M.Eng. Nama Mhs.

: Atta Cahya Pradana NIM : 105060707111001 Jurusan : S1 Teknik Industri Fakultas Teknik Universitas Brawijaya

An overhung cast iron pulley transmits 7.5 kW at 400 r.p.m. The belt drive is vertical and the angle of wrap may be taken as 180o. Find : a. Diameter of the pulley. The density of cast iron is 7200kg/m3 b. Width of the belt, if the coecient of ction between the belt and the pulley is 0.25 c. Diameter of the shaft, if the distance of the pulley center line from the nearest bearing is 300mm. d. Size of the arms 6 in number The section of the arms may be taken as elliptical, the major axis being twice the minor axis. The following stresses may be taken for design purposes : Shaft and key : tension-80MPa, Shear -50MPa Belt : tension-2.5MPa Pulley rim : tension-4.5MPa Pulley arms : tension- 15MPa. Solution. Given. P = 7.5 kW = 7.5 x 103 W ; N= 400 r.p.m ; = 180o= ; L= 300 mm= 0 . 3 0 m ; = 0 . 2 5 ; n= 6;= 2.5 MPa = 6 2.5 x 10 N/m2;t = 4.5 MPa = 4.5 x 106N/m2; b= 15 MPa = 15 x 106 N/m2

1. Diameter of the pulley Let D = Diameter of the pulley t = Centrifugal stress or tensile stress in the pulley rim = 4.5 MPa = 4.5 N/mm2 = 7200 kg/m3

T2
t=

T1

4.5 x 106

x v2 = 7200 x v2

Velocity of the pulley

= 25 =
D = 1, 194 m 2. Width of the belt Let b = width of the belt in mm T1 = Tension in the tight side of the belt T2 = Tension in the slack side of the belt Power transmitted ( P ) P = ( T1 - T2 ). v 7.5 x 103 = ( T1 - T2 ). 25 ( T1 - T2 ) = 7.5 x 103 / 25 = 300 N Ratio of tension 2,3 Log (T1 / T2 ) = . Log (T1 / T2) = 0.25 .

/ 2,3

(T1 / T2) = 2,193 (antiLog) Equation T1= 2,193 T2 T1 = 2,193 (T1- 300) T1= 551,47 N T2 = 251,47 N Assuming density of leather belt is 1000 kg/m3 Cross sectional area of belt = b x t = b x 10 = 10b mm2 = 10b x 10-6 m2 Mass of the belt per metre length, m = area x length x density = 10b x 10-6 x 1 x 1000 = 0,01b kg/m Centrifugal Tension Tc = m . v2 = 0,01 b . (25)2 = 6,25b N Maximum tension in the belt T = .b.t = 2.5 . b . 10 = 25b N T1 = T - Tc 551,47 = 25b - 6.25b b = 29,41 mm The standart width of the belt is 32 mm

3. Diameter of the shaft Torque Transmitted T =

179,14 N m

Bending moment on the shaft M = (T1 + T2 + 2Tc ) . L = ( 551,47 + 251,47 + 2(6,25 . 32)). 0,3 = 360,882 N-m Ekuivalent twisting moment Te = = = 402,9 N-m = 402,9 x 103 N-mm Te = x s x d3 , assuming shear stress is 50 Mpa

402,9 x 103 =

x 50 x d3

d = d = 34,5 mm = 35 mm 4. Size of the six arms Let b1 = Minor axis, and a = Major axis = 2b1 Maximum bending moment per arm M = 2 T / n = 2 . 179,14 / 6 = 59,71 N-m = 59713,3 N-mm Section modulus Z

. b . (a1)2 = )

. b . (2b1)2 = 0,3925 (b1)3

Bending stress ( 15

b 1 = 21,65 mm = 25 mm a1= 2 b 1 = 2 . 25 = 50 mm

5. Width and thickness of pulley Since the width of the belt is 32 mm, therefore width of the pulley, B = 32 + 13 = 45 mm And thickness of the pulley rim, t = D / 300 + 2 mm = 1194 / 300 + 2 = 5,98 = 6 mm 6. Basic dynamic load rolling contact ballbearing Given, LH = 1000 hours We know that the torque transmitted by the pulley (T) in No.3 T =

179,14 N m

Since the torque transmitted is the product of the tangential load and the radius of the pulley, therefore tangential load acting on the pulley W =

= 300,067 N = 300 N

Assuming the bearings are to have 99% reliability corresponding to a life of 1000 hours, L99 = 60 N. LH = 60 400 1000 = 24 . 106 rev Let L90 = Life of the bearing corresponding to 90% reliability. Assuming life adjustment factors for operating condition and material as 0.9 and 0.85 respectively. 1/b = * + x 0,85 x 0,9
1/1,17

x 0,85 x 0,9

+0.8547x 0,85 x 0,9 = 0.1026 )1/3 )1/3

= L90 = L99 / 0.1026 = 24 . 106/ 0.1026 = 233,92 . 106rev C = W( = 300 (

= 1848,46 N = 1,85 kN