Pulsar 180 Ug4

Notice
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.
DOC. NO.: 71110779
REV. 00, DEC. 09
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for Pulsar 180
CC UG IV Motorcycle. This catalogue has been specially designed to assist
you in selecting the correct parts for procurement to maintain 100%
availability.
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
that group so that particular quantity should be multiplied by the number
of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
180
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Crankshaft
Balancer & Balancer Idler Gear
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly. & Crankcase RH
Crankcase LH
Cover RH
Cover Magneto
Clutch
Carburettor
Air Cleaner Comp
Silencer Assly.
Oil Pump
Starter Assly.
Magneto / C.D.I. /H.T. Coil
Seat Assembly / Seat Lock
Engine Mounting
Frame & Frame Fittings
Swing Arm / Rear Shock Absorber
Rider Foot Rest
Pillion Foot Rest / Holder
Mudguard - Front & Rear
Stand Assembly
Tube / Tyre / Rim
Front Hub (For Disc Brake System)
Page No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
Index
Plate No.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
180
Description
Front Master Cylinder
Front Disc Brake
Rear Hub
Rear Brake Padal
Handle Bar
Front Fork
Painted Parts & Decals
Petrol Cock, Cap Tank & Gauge Fuel
Fitting Petrol Tank Spoiler, Side Cover,
Seat Cower
Meter Assly
Control Cables
Chain Cover
Head Lamp & Fairing
Indicator Light Assly
Tail Lamp Assly / Front & Rear No.Plate
Electrical Component
Tool Kit
Accessories / Grab Handle
Page No.
64
66
68
70
72
74
76, 78
80
82
84
86
88
90
92
94
96
98
100
Pictorial Index
180
Pictorial Index
180
PLATE NO. : 1
Cover Cylinder Head
PAGE NO.
1&2
PLATE NO. : 2
Cylinder Head
PAGE NO.
3&4
PLATE NO. : 5
CYLINDER & PISTON
PAGE NO.
9 & 10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
11 & 12
PLATE NO. : 3
VALVE
PAGE NO.
5&6
PLATE NO. : 4
PAGE NO.
7&8
PLATE NO. : 7
PAGE NO.
13 & 14
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.
15 & 16
Pictorial Index
180
Pictorial Index
180
PLATE NO. : 9
PAGE NO.
17 & 18
PLATE NO. : 10
PAGE NO.
19 & 20
PLATE NO. : 13
Cover RH
PAGE NO.
25 & 26
PLATE NO. : 14
Cover Magneto
PAGE NO.
27 & 28
PLATE NO. : 11
PAGE NO.
21 & 22
PLATE NO. : 12
Crankcase LH
PAGE NO.
23 & 24
PLATE NO. : 15
CLUTCH
PAGE NO.
29 & 30
PLATE NO. : 16
Carburettor
PAGE NO.
31 & 32
Pictorial Index
180
Pictorial Index
180
PLATE NO. : 17
Air Cleaner Comp
PAGE NO.
33 & 34
PLATE NO. : 18
Silencer Assly.
PAGE NO.
35 & 36
PLATE NO. : 21
PAGE NO.
41 & 42
PLATE NO. : 22
PAGE NO.
43 & 44
PLATE NO. : 19
Oil Pump
PAGE NO.
37 & 38
PLATE NO. : 20
Starter Assly.
PAGE NO.
39 & 40
PLATE NO. : 23
Engine Mounting
PAGE NO.
45 & 46
PLATE NO. : 24
PAGE NO.
47 & 48
180
Pictorial Index
180
PAGE NO.
49 & 50
PLATE NO. : 26
Rider Foot Rest
PAGE NO.
51 & 52
PLATE NO. : 29
Stand Assembly
PAGE NO.
57 & 58
PLATE NO. : 30
Tube / Tyre / Rim
PLATE NO. : 27
PAGE NO.
53 & 54
PLATE NO. : 28
Mudguard Front & Rear
PAGE NO.
55 & 56
PLATE NO. : 31
PAGE NO.
61 & 62
PLATE NO. : 32
PAGE NO.
59 & 60
EU
PLATE NO. : 25
Pictorial Index
OGRIP
EU
PAGE NO.
63 & 64
OGRIP
Pictorial Index
PLATE NO. : 33
Front Disc Brake
180
PAGE NO.
65 & 66
PLATE NO. : 34
Rear Hub
PAGE NO.
67 & 68
Pictorial Index
PLATE NO. : 37
Front Fork
180
PAGE NO.
73 & 75
PLATE NO. : 38
PAGE NO.
75/76/77/78
180 DTS-i
PLATE NO. : 36
Handle Bar
PAGE NO.
71 & 72
PAGE NO.
69 & 70
PLATE NO. : 35
Rear Brake Padal
PLATE NO. : 39
PAGE NO.
79 & 80
PLATE NO. : 40
Fitting Petrol Tank Spoiler, Side
Cover, Seat Cower
PAGE NO.
81 & 82
Pictorial Index
180
PLATE NO. : 41
Meter Assly
PAGE NO.
83 & 84
PLATE NO. : 42
Control Cables
Pictorial Index
180
PAGE NO.
85 & 86
PLATE NO. : 45
PAGE NO.
91 & 92
PLATE NO. : 46
PAGE NO.
93 & 94
PAGE NO.
89 & 90
PLATE NO. : 47
Electrical Components
PAGE NO.
95 & 96
PLATE NO. : 48
Tool Kit
PAGE NO.
97 & 98
10
12
F
6
E
SIDE
PLATE NO. : 43
Chain Cover
km/h
rpm
x10
STAN
PAGE NO.
87 & 88
PLATE NO. : 44
Head Lamp & Fairing
Pictorial Index
PLATE NO. : 49
180
PAGE NO.
99 & 100
Plate No.: 1
180
Brand ID: 001MC607
Cover Cylinder Head

No. Part No.
2
9
11
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1013 90
DJ 1012 17
36 DS10 01
DS 1011 66
DS 1010 96
Head Cylinder with Cover

Cover Tappet
O Ring Kit for Cover Cyl. Head
Silent Bush
Camshaft Cap
1
2
1
1
1
6
7
8
9
10
39 2647 15
DS 1010 84
39 2532 04
39 1075 04
DH 1012 72
Domed Cap Nut

Copper Washer
Hex. Bolt with Flange
Hex. Bolt / Flange
Plug
4
4
2
4
2
11
DG 1014 98
Gasket
Ref. Page No. 101
10
3
10
11
Front Wheel Direction
Plate No.: 2
180
Brand ID: 001MC607
Cylinder Head
No. Part No.
10
1
11
Description
Qty.
/Veh. Remarks
1
2
3
4
5
36 DS10 01
39 1660 05
DJ 1010 12
DH 1015 08
DJ 1012 15
O Ring Kit for Cover Cyl. Head

Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe
1
2
1
5
1
6
7
8
9
10
39 2539 21
DJ 1210 22
DH 1210 38
39 1674 04
DH 1110 12
O Ring (Intake Pipe)

Carburettor Insulator
Clamp for Insulator
Hex. Bolt / Flange
Sleeve - Spark Plug
1
1
2
2
1
11
39 2608 01
Grub Screw
Ref. Page No.101
For Sleeve
Spark Plug
2
2
6
8
7
8
Plate No.: 3
180
Brand ID: 001MC607
Valve
No. Part No.
9
4
8
2
9
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DS 1013 35
DS 1013 36
DS 1013 33
DG 1010 29
39 2017 19
Rocker Arm Shaft - Intake

Rocker Arm Shaft - Exhaust
Rocker Arm with roller
Cotter valve
Seal valve stem
1
1
2
4
2
6
7
8
9
DK 1013 26
36 DJ10 04
DS 1013 66
59 1100 02
Valve Repair Kit

Valve Kit
Wave washer
Plain washer
1
1
2
4
Ref. Page No. 101

Ref. Page No. 101
Plate No.: 4
180
Brand ID: 001MC607
No. Part No.
1
2
3
Qty.
/Veh. Remarks
CS 1011 28
DJ 1013 72
JC 1010 86
39 2542 20
JC 1010 85
39 2617 20
36 DK00 39
Ring O
Camshaft Assembly
Bearing Ball 6302 RS1/C3H
Bearing - Ball-15X42X13
Bearing Ball 6002/C3H
Bearing - Ball :- 6002 C3 (SKF)
Guide chain Kit
1
1
1
1
1
1
1
6
7
8
9
10
DS 1012 76
DH 1014 12
DH 1010 48
59 0400 31
JC 1010 35
Sprocket cam Driven (32 T)

Collar cam Sprocket
Special camshaft washer
Hex. Soc. Head cap Bolt
Cam Chain
1
1
1
1
1
11
12
13
14
15
DH 1013 92
JC 1010 34
39 1673 04
CS 1011 28
DD 1010 62
Cam chain Tensioner pivot Bolt

Tensioner Assly
Hex Bolt / Flange
Tensioner assly. gasket
Bolt
1
1
2
1
1
4
4
Description
Refer Page No.101
15
5
10
12
11
14
13
Plate No.: 5
180
Brand ID: 001MC607
Cylinder and Piston

No. Part No.
1
2
3
4
5
DJ 1010
39 2181
DJ 1011
DJ 1011
39 2132
04
06
58
06
17
6
7
8
9
10
11
12
DJ 1013 71
DK 1015 92
DD 1210 07
31 1210 06
DH 1014 14
39 1689 04
39 2448 11
Description
Qty.
/Veh. Remarks
Gasket Cylinder
Pin dowel
Piston Assly. Std.
Ring Set Piston
Ring Snap
1
4
1
1
2
Cylinder Block / Piston Assly

Oil Pipe Assly
Bolt Special
Gasket
Damper
Bolt (dummy for Temp sensor)
Washer (dummy for Temp sensor)
1
1
2
4
6
1
1
6
12
3
11
10
1
8
4
7
9
5
10
Plate No.: 6
180
Brand ID: 001MC607
Crankshaft
No. Part No.
14
Description
Qty.
/Veh. Remarks
1
2
3
4
5
JC 1010 01
39 2183 04
39 2165 11
31 1011 73
DS 1011 54
Crankshaft assly. comp.

Bolt
Plain washer
Key woodruff
Square Key
1
1
1
1
1
6
7
8
9
10
39 2153 20
DK 1012 48
39 2203 07
36 DK00 38
DH 1010 64
Bearing Ball
Sprocket cam drive
Parallel pin
Set primary driver & driven
Body centrifugal oil filter
1
1
1
1
1
11
12
13
14
DH 1011
DH 1010
36 DH40
DK 1014
Nut
Cover centrifugal oil filter
Kit centrifugal oil filter
Oil plunger
1
1
1
1
Ref. Page No.101
1
12
95
65
19
80
7mm. (Height)z
Ref. Page No.101
3
2
11
13
10
11
12
Plate No.: 7
180
Brand ID: 001MC607

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 9025 03
DH 1010 72
39 1672 04
DJ 1011 34
39 2152 20
Body Balancer Assly.

Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Needle roller bearing
1
1
1
1
2
6
7
8
9
10
DJ 1011 33
39 2557 17
39 1686 06
39 1620 11
52 DH01 77
Spring torsion Balancer Idler

Circlip ext.
Dowel Pin
Thrust washer
Balancer Idler Holder
2
2
2
2
1
11
39 1674 04
Bolt
3
2
10
8
11
5
9
7
6
6
7
5
13
14
Plate No.: 8
180
Brand ID: 001MC607
Transmission
No. Part No.
1
16
13
2
5
15
14
3
12
11
10
9
17
19
18
11
21
20
5
23
22
24
15
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1014 71
39 2158 11
DK 1011 03
DH 1010 79
DH 1012 35
Shaft Input Transmission

Washer Plain
Gear 4th Drive
Washer Spline
External Circlip
1
1
1
3
4
6
7
8
9
10
DK 1011 02
DK 1011 04
DH 1010 84
39 2160 11
DK 1011 44
Gear 3rd Drive

Gear 5th drive
Gear 2nd drive
Thrust washer
Shaft output Transmission
1
1
1
1
1
11
12
13
14
15
DH 1013 36
DK 1011 05
39 2159 11
DK 1011 06
DH 1011 11
Washer Thrust
Gear 3rd Driven
Thrust Washer
Gear 4th Driven
Bush 1st driven
2
1
1
1
1
16
17
18
19
20
DK
DK
DH
DH
DK
Gear 1st driven

Gear 5th Driven
Bush 2nd driven
Gear 2nd Driven
Collar Sprocket
1
1
1
1
1
21
22
23
24
DK 1013 52
DV 1010 48
DJ 1010 63
DH 1013 83
O Ring Sprocket Collar

Sprocket Drive
Plate Drive Sprocket
Bolt Drive Sprocket
1
1
1
2
1011
1011
1013
1013
1012
18
07
19
33
45
16
Plate No.: 9
180
Brand ID: 001MC607

No. Part No.
4
6
1
2
3
4
5
DK
DK
DH
DH
DK
1011
1011
1011
1014
1013
33
34
46
93
82
6
7
8
9
10
39 2639 04
39 2606 07
DK 1013 61
DH 1014 96
DK 1011 35
Description
Qty.
/Veh. Remarks
Fork Gear Shift Input

Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift
1
2
1
1
1
Bolt Socket
Parellel pin
Guide Gear Shifter
Spacer
Bush fork gear shift
1
1
1
1
3
10
17
18
Plate No.: 10
180
Brand ID: 001MC607

No. Part No.
9
2
8
6
10
17
16
3
13
1
2
3
4
5
DH
DH
DH
DK
DH
6
7
8
9
10
1017
1017
1011
1011
1015
05
14
44
82
09
Description
Qty.
/Veh. Remarks
Lever comp. Gear Shifter

Spring Slider Arm Reset
Spring Gear Shifter Return
Lever gear shift
Damper
1
1
1
1
1
39 2453 04
DH 1013 93
DH 1015 03
DK 1012 53
DH 1013 94
Flanged Bolt
Bolt Gear Shift drum Stopper
Stopper Gear Shifter Drum
Spring Gear Shifter Drum Stopper
Bolt Shift Change
1
1
1
1
1
11
12
13
14
15
39 1998 19
DK 1011 87
DK 1011 80
DK 1011 85
DK 1011 86
Oil seal
Collar
Assembly tie rod
Washer pivot
Pivot bolt
2
1
1
1
1
16
17
18
DK 1011 77
DK 1011 84
39 2383 15
Assembly lever change arm

Boss lever change
Flange Nut
1
1
1
5
15
14
4
5
11
12
18
19
20
Plate No.: 11
180
Brand ID: 001MC607

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1013 89
JC 1010 29
59 0500 08
DH 1013 83
DH 1010 06
Engine Assly. with starter motor

Crankcase RH
Stud
Bolt Flanged
Gasket Crankcase
1
1
2
1
1
6
7
8
9
39
59
39
39
Bearing Ball (For Input shaft)

Needle Roller Bearing (For Output shaft)
Dowel Pin
Ball Bearing
1
1
2
1
10
DH 1014 87
Plate Stopper
11
39 1845 04
Flange Bolt
N.I.
11
2583
2000
2180
2601
20
27
06
20
8
2
(For Drum
Comp. Gear Shift)
8
6
9
7
5
4
21
10
22
Plate No.: 12
180
Brand ID: 001MC607
Crankcase LH
No. Part No.
12
2
14
13
2
19
9
24
Description
Qty.
/Veh. Remarks
1
2
3
4
5
JC 1010 45
59 0500 08
DK 1010 94
39 2188 19
59 2100 06
Crankcase LH
Stud
Guide starter Assly
Oil Seal
O Ring
1
2
1
1
1
6
7
8
9
10
39
39
59
39
30
C Sunk Head Screw

Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Balancer LH Bearing
Oil Seal (For Output shaft)
3
1
1
1
1
11
12
13
14
15
39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
DH 1016 61
Oil Seal (For Shift lever)

Breather pipe
Rubber tube
Spring Clip
Plug (Drain Bolt)
1
1
1
1
1
16
17
18
19
20
31 1011 06
DK 1013 80
39 2181 06
39 1677 04
39 2305 04
Gasket (For Drain Bolt)

Switch comp.(Neutral)
Hollow dowel pin
Bolt
Bolt
1
1
2
8
1
21
22
23
24
DJ 2010 21
39 2448 11
DK 1010 97
39 2180 06
Cable assly. (Battery to Earth)

Plain Washer
Damper
Hollow dowel pin
1
1
1
2
0752
2603
2000
2185
1010
01
20
06
20
14
23
6
10
16
21
15
17
11
24
22
19
18
20
23
24
Brand ID: 001MC607
Plate No.: 13
180
Cover RH
No. Part No.
12
9
8
23
17
18
3
22
19
20
2
8
11
13
5
Description
Qty.
Remarks
/Veh.
1
2
3
4
5
DJ 1013 52
DH 1011 97
DH 1011 42
39 1041 19
DH 1011 41
Cover comp RH
Grommet Breather
Shaft clutch release
Seal clutch lever
Rack
1
1
1
1
1
6
7
8
9
10
DH 1011 52
DK 1012 51
DG 1014 18
DS 1012 15
DS 1013 53
Dip stick with O ring

Parallel pin
Gauge
Wire circlip
Bolt
1
1
1
1
10
11
12
13
14
15
39 0999 06
DH 1010 18
DH 1011 54
DK 1014 80
DH 1210 11
Pin Dowel
Bracket Clutch Cable
Gasket cover RH
Plunger Oil
Plate Plunger Oil
2
1
1
1
1
16
17
18
19
20
DH 1210 12
DH 1015 44
39 2443 11
36 DH10 04
DH 1013 88
Spring Joint A
Spring torsion clutch lever
Washer
Set damper
Flanged Bolt
1
1
1
1
5
21
JC 1010 40
Bajaj Decal
22
23
24
25
39 1990 20
36 DH10 05
DH 1014 82
DH 1015 10
Bushing
Set of Plate
Plate
Damper
1
1
1
1
N.I.
1
10
21
16
15
14
25
Ref. Page No. 101
Fitted on
Cover comp.RH
Ref. Page No. 101
26
Plate No.: 14
180
Brand ID: 001MC607
Cover Magneto
No. Part No.
12
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1012 71
DV 1010 42
DS 1013 53
39 0999 06
DH 1011 57
Cover Magneto
Gasket Magneto cover
Bolt
Pin Dowel
Cap Crank Center
1
1
5
2
1
6
7
8
9
10
39 1283 21
JC 1010 33
36 DH10 06
DH 1013 88
DH 1013 23
O Ring
Cover LH RR
Set Damper
Flanged Bolt
Bajaj Decal
1
1
1
6
1
11
12
13
36 DH10 07
DS 1013 53
DJ 1612 28
Set of Plate
Bolt
Sticker
1
2
1
Alt to 39 2452 21
Ref.Page No.101
Fitted on Cover
magneto
Ref. Page No.101
11
2
3
10
6
5
1
7
13
27
28
Plate No.: 15
180
Brand ID: 001MC607
Clutch
No. Part No.
2
7
4
7
17
7
11
9
5
1
15
16
Qty.
/Veh. Remarks
1
2
3
4
5
DH 1012 75
DK 1015 71
DJ 1013 50
DK 1015 64
DK 1015 69
Special Nut
Spring judder
Clutch Assly. Complete
Clutch Center
Plate Clutch Pressure
1
1
1
1
1
6
7
8
9
10
DJ 1013 69
DK 1015 65
DH 1018 61
DK 1015 74
39 2617 20
Friction Plate Kit

Plate Clutch
Spring Clutch Capacity
Bolt
Bearing Clutch lifter thrust
1
5
4
5
1
11
12
13
14
15
DK
DK
DK
DH
DH
DK
Holder Clutch
Rod Clutch lifter
Spacer clutch
Nut Primary drive lock
Lever Assly. Clutch
Lever Assly. Clutch
1
1
1
1
1
1
Washer Primary Drive Gear

Seat judder spring
1
1
1015
1010
1011
1016
1011
1016
73
72
26
48
80
36
13
3
Description
16
17
39 2200 11
DK 1015 70
LH Thread
From Engine No.
DJGBSC54429
12
10
14
29
30
Plate No.: 16
180
Brand ID: 001MC607
Carburettor
No. Part No.
14
4
12
3
13
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1210
DJ 1210
DH 1211
DJ 1210
DJ 1210
41
51
49
44
53
Carburettor Assly.
Vaccum Piston Kit
Idling Screw Kit
Jet needle(JN)
O ring
1
1
1
1
1
6
7
8
9
10
DJ 1210
DJ 1210
DJ 1210
DH 1211
DJ 1210
54
55
56
01
70
Screw
Float assly.
Jet Holder Kit
Magnet Assly.
Reed Switch Assly.
2
1
1
1
1
11
12
13
14
39 1780 01
DJ 1210 57
DH 1211 50
DJ 1210 59
Pan Head Screw

Needle Assly.
Set Adjuster(PS)
Set Plunger assly.
2
1
1
1
7
5
2
1
6
6
11
10
31
32
Plate No.: 17
180
Brand ID: 001MC607
Air Cleaner Comp

No. Part No.
1
2
3
4
5
DJ 1210 71
36 DH40 10
DJ 1210 68
AA 1210 45
36 DK00 15
Description
Air Cleaner comp
Kit hardware air cleaner
Connecting Tube
Clamp
Kit element air filter
Qty.
/Veh. Remarks
1
1
1
1
1
Ref. Page No.101
(Fine & Coarse)

Ref. Page No.102
33
34
Plate No.: 18
180
Brand ID: 001MC607
Silencer Assly.
No. Part No.
1
5
4
Description
Qty.
/Veh. Remarks
2
3
4
5
DJ 1013 91
DJ 1014 20
DH 1014 68
36 DH40 11
DJ 1010 64
39 1970 15
Silencer W/O Shield

Silencer (Non Cat.)
Shield Muffler
Kit hardware shield
Gasket Exhaust
Flanged Nut
1
1
1
1
1
2
6
7
8
9
10
36 DK00
DG 1611
DH 1015
DH 1013
DH 1016
Kit hardware silencer

Damper (Main Stand)
Wire Shield Assly.
Screw
Silencer front (cat) shield
1
1
1
2
2
Ref. PageNo.102
10
9
09
24
21
02
08
Ref. Page No.102
6
1
35
36
Plate No.: 19
180
Brand ID: 001MC607
Oil Pump
No. Part No.
4
2
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DH 1210 01
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35
Oil Pump Assly

Hex. Bolt with flange
Mesh filter Oil pump
Hollow dowel pin
Clip Mesh Oil filter
1
3
1
1
1
39 2194 21
O Ring
37
38
Plate No.: 20
180
Brand ID: 001MC607
Starter Assly.
No. Part No.
11
10
13
3
12
1
7
2
1015 95
1016 05
1011 14
1015 81
1013 85
Qty.
/Veh. Remarks
Description
1
2
3
4
5
DK
DK
JC
DH
DH
Body
Plate
Gear
Plate
Bolt
comp. starter clutch

roller clutch
starter clutch
starter clutch gear return
6
7
8
9
10
DK 1011 76
DH 1011 72
JC 1011 15
DH 1013 82
DH 1110 84
Shaft starter counter

Collar starter counter
Gear comp. starter counter assly.
Bolt socket
Motor assly. starter clutch
1
1
1
3
1
11
12
13
14
15
16
DS 1013 53
52 DH01 53
DH 1013 89
DK 1015 96
DH 1011 63
59 2000 07
Bolt
Cover starter motor
Slotted csunk screw
Spring
Roller
Needle Roller Bearing
2
1
1
5
5
(For Gear Starter Clutch)
1
1
1
1
1
For stopper
Plate
N.I.
4
8
14
15
39
40
Plate No.: 21
180
Brand ID: 001MC607

No. Part No.
18
Description
Qty.
/Veh. Remarks
1
2
3
4
5
59 1000 02
DH 1110 81
DH 1013 86
DH 1013 81
DH 1011 99
Spring Dowel
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)
1
1
2
2
1
6
7
8
9
10
DH 1110 83
DH 1013 80
DG 1110 08
DJ 1110 92
DD 1110 13
Rotor Assly.
Screw Pan head
Spark plug
C.D.I. Assly.
Grommet Spark Plug
1
1
2
1
1
11
DJ 2012 02
Regulator
12
13
14
15
JC 1110 22
JC 1110 23
DD 1110 48
DH 1110 15
H.T.
H.T.
Cap
Cap
Coil LH with cable

Coil RH with cable
Spark Plug
Spark Plug
1
1
1
2
16
17
18
19
DD 1110 12
DH 1110 13
39 1944 04
DH 1110 16
Grommet H.T. Cable

Grommet Spark Plug
Flange Bolt
Grommet Sleeve Spark Plug
2
1
4
1
N.I.
12
13
19
16
15
17
16
14
5
3
With
Aluminum
bracket
10
18
4
8
11
41
42
Plate No.: 22
180
Brand ID: 001MC607

No. Part No.
7
4
1
2
3
4
5
DK
DS
DH
DK
DK
2110
2110
1610
2110
2110
01
05
46
04
08
6
7
8
39 1902 04
DK 2110 07
DS 2110 04
Description
Qty.
/Veh. Remarks
Seat Assly comp front

Damper
Lock Assly seat front
Seat assly comp rear
Lock assly seat rear
1
6
1
1
1
Bolt flange
Damper Front
Damper
4
1
2
1
2
8
3/5
43
44
Plate No.: 23
180
Brand ID: 001MC607
Engine Mounting
No. Part No.
10
17
16
14
15
2
12
13
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1610
DH 1611
DH 1611
36 DK00
DK 1611
96
89
90
11
59
Bkt. Assly. Eng. Mtg. front

Bkt. Comp. LH eng. Mtg. front
Bkt. Comp. RH eng. Mtg. front
Kit hardware eng. mounting
Bkt. comp. LH eng. mtg. lower
2
1
1
1
1
6
7
8
9
10
DK 1611 60
39 2571 04
39 2412 04
DH 1611 61
39 1967 04
Bkt. comp. RH eng. mtg. lower

Bolt Flanged
Bolt Flanged
Bush in frame
Bolt
1
2
1
1
1
11
12
13
14
15
59 0400 43
DK 1611 61
39 2310 04
39 2311 04
39 1040 11
Hex. Soc. Hd. cap bolt

Bkt. Comp. RH eng. rear
Flanged bolt
Bolt
Washer
1
1
2
1
1
16
17
DH 1611 89
DH 1611 90
Bracket LH Engine Hanger

Bracket RH Engine Hanger
1
1
Ref. Page No.102
Alt.39 231104
6
7
7
8
5
11
45
46
Plate No.: 24
180
Brand ID: 001MC607

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
JC 1610 31
DH 1611 12
DG 1810 48
DG 1810 42
36 DV00 03
Frame Assl. comp.

Cup rear
Nut
Cup - Steering
Bearing Cone Kit
1
2
1
1
1
Ref. Page No.102
6
7
8
9
10
11
30 1810
39 1680
DJ 1611
DJ 1611
JC 1610
JC 1610
Ball steel
Flanged bolt
Cable Hook LH
Cable Hook RH
Bkt. Engine Mounting Upper RH
Bkt. Engine Mounting Upper LH
46
2
1
1
1
1
N.I.
N.I.
3
4
6
06
04
32
33
15
14
7
8/9
2
2
47
48
Plate No.: 25
180
Brand ID: 001MC607

No. Part No.
10
7 7 5
5
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1710 14
DG 1710 38
36 DK00 12
DJ 1710 35
DG 1710 18
Rear Shock Absorber Assly.

Bolt Pre-coated
Kit bush rear shock
Swing arm assly.
Swing arm bearing
2
2
1
1
4
6
7
8
9
10
DK
DG
DH
DK
DG
Collar swing arm

Oil seal swing arm
U nut swing arm
Shaft swing arm
Chain slider
2
4
1
1
1
11
12
13
14
15
DG 1710 21
DG 1710 20
39 1997 15
DG 1710 22
39 1224 11
Adjuster chain LH
Plate Chain Adjuster
Hexagon nut
Small nut
Washer
2
2
2
2
2
1710
1710
1710
1710
1710
06
19
19
03
34
Ref. Page No.102
11
12
13
11
12
13
15 14
15 14
49
50
Plate No.: 26
180
Brand ID: 001MC607
Rider Foot Rest

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1611 26
36 DK00 13
DJ 1611 27
DH 1610 53
39 1282 15
Main step LH assly.

Kit Hardware Main Step
Main step RH assly.
Rubber main step
Domed Cap Nut M-8
1
2
1
2
2
6
7
22 1504 51
DH 1610 56
Bold Hexagon Head

Plate Coml. Low M/Step
2
2
6
2
1
4
7
51
52
Plate No.: 27
180
Brand ID: 001MC607

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1611 37
JC 1610 02
DJ 1611 28
DJ 1611 29
DJ 1611 22
Holder LH step
Holder RH step
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step
1
1
1
1
2
6
7
8
9
36 DK00 13
39 1069 01
39 0292 15
39 1714 04
Kit hardware pillion

Screw
Nut
Flanged Bolt
2
1
1
2
10
11
DJ 1611 86
DH 1611 00
Plate lock pillion step

Spacer main step
2
1
Ref. Page No.102

Stopper bolt
Bott. Mtg. LH
& RH
Holder Step
NI
NI
11
8
53
54
Plate No.: 28
180
Brand ID: 001MC607
Mudguard - Front & Rear

No. Part No.
5
2
11
Description
Qty.
/Veh. Remarks
1
2
3
DJ 1610 69
DK 1610 98
59 0400 40
Nail for Cable Guide

Brace fender
Step bolt
1
1
4
4
5
DS 1611 25
DK 1610 86
Clamp
Fender rear front
1
1
6
7
8
9
10
39 1672 04
39 0711 11
39 1680 04
DK 1610 85
DJ 1612 72
Flange Bolt M6
Plain washer
Flange bolt
Fender rear
Support assly for rear fender
2
2
2
1
1
11
39 0211 11
Plain washer
Fender front
mtg.
For cables
10
55
56
Plate No.: 29
180
Brand ID: 001MC607
Stand Assembly
No. Part No.
12
2
3
4
11
9
10
1
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1611 22
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45
Stand main
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
6
7
8
9
10
JC 1610 17
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15
Stand side
Spring side stand
Cover spring side stand
Bolt
Nut
1
1
1
1
1
11
12
13
JC 2010 39
39 2060 04
DH 2010 65
DJ 2011 06
Side stand switch

Bolt
Magnet Assly.
Magnet Assly (Button Type)
1
2
1
1
7
6
8
13
57
58
Plate No.: 30
180
Brand ID: 001MC607
Tube / Tyre / Rim

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
JC 1510 13
DK 1510 06
Wheel rim front (16 x 17 DC)

Tyre front
1
1
JC 1510 10
DK 1510 40
DK 1510 26
Wheel Rim Rear

Tyre rear
Valve for tubeless tyre
Not Serviceable
Not Serviceable
2
5
1
59
60
Plate No.: 31
180
Brand ID: 001MC607

No. Part No.
4
2
Description
Qty.
/Veh. Remarks
1
2
3
4
5
JC 1510 13
39 2241 20
DK 1510 28
DG 1510 05
39 0840 01
Wheel rim
Bearing ball
Spacer assly.
Seal oil
Screw
1
2
1
1
1
6
7
8
9
10
39 0900 12
DK 1510 27
DH 1710 19
DG 1510 08
DG 1510 49
Washer
Disc
U Nut
Plain washer
Hex. soc. hd. bolt
1
1
1
1
6
11
12
13
14
15
JC 1510 19
DG 1510 07
DK 1510 08
JC 2010 46
DE 1510 08
Case meter assly.

Coller
Front axle with head
Stopper plate
Seal Oil
1
1
1
1
1
2
15
11
10
7
14
6
5
8
9
1
12
13
61
62
Plate No.: 32
180
Brand ID: 001MC607

No. Part No.
10
10
E
US
G: 3-4 M
NIN DOT FRO
R
AR
W NLY U D NE
O
FL TA P
N A
E
AK CO C I NG
BR ED LER V
AL FIL EM
R
SE N
E
A EA
L
O
C
F
BE
13
1
15
5
4
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 1910 23
DK 1510 37
DJ 1910 06
DE 1910 11
DE 1910 10
Major Kit - Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
1
1
1
2
4
6
7
8
9
10
DJ
DJ
DJ
DJ
DJ
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
1
1
1
2
11
12
13
14
15
DE 1510 15
DJ 2011 00
DJ 1910 34
DJ 1910 35
36 DH19 02
Cylinder Master
Front brake switch
Reservoir Cover
Diaphragm
Oil Window Kit
1
1
1
1
1
16
DJ 2011 08
Cable assly for switch
1910
1910
1910
1910
1910
27
28
29
30
31
14
7
2
11
12
7
6
5
5
16
63
64
Plate No.: 33
180
Brand ID: 001MC607
Front Disc Brake

No. Part No.
9
5
PISTON SEAL
DUST SEAL
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1510 54
39 1769 04
DE 1510 48
DE 1510 46
DE 1510 47
Caliper Assly. Front

Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Cap
1
2
1
1
1
6
7
8
9
10
DE 1510 37
DE 1510 43
DE 1510 45
DJ 1510 74
DJ 1510 75
Disc Pad Set

Insulator
Protection Boot
Minor Kit - Caliper
Major Kit - Caliper
1
1
1
1
1
BLEEDER CAP
INSULATOR
CALIPER PISTON
2
4
PROTECTION BOOT
BLEEDER SCREW
PAD SPRING
10
65
66
Plate No.: 34
180
Brand ID: 001MC607
Rear Hub
No. Part No.
25
17
19
22
23
20
15 16
22
14
21
24
18
4
13
2
11
3
10
12
6
5
7
5
26
8
9
27
67
Description
Qty.
/Veh. Remarks
1
2
3
4
5
39 2686 20
DK 1510 22
DJ 1510 88
39 2687 20
30 1510 69
Bearing ball
Collar bearing
Coupling Rubber
Bearing ball
Spring
1
1
1
1
2
6
7
8
9
10
30 1510 68
JC 1510 05
JC 1510 02
36 JC00 07
DK 1510 09
Shoe brake assly.

Cam brake
Panel rear brake
Kit lever brake
Axle
1
1
1
1
1
11
12
13
14
15
16
17
18
19
20
DK 1510 14
39 1224 11
DH 1710 19
39 1997 15
39 2566 11
JC 1510 11
36 DK00 36
DS 1510 74
DK 1510 12
DK 1510 13
Spacer For Coupling

Plain washer
U nut
Nut
Plain washer
Spacer
Chain Sprocket Kit
Lock washer
Seal oil
Bearing ball
1
2
1
1
1
1
1
3
1
1
21
22
23
24
25
26
27
JC 1510 16
DS 1510 73
DK 1510 15
39 0794 15
DK 1510 36
39 0722 11
JC 1510 07
Coupling
Stud
Sleeve
Hex. lock nut
Drive Chain Lock
Washer Cam brake
Lever Brake
1
6
1
6
1
1
1
Ref. Page No.102
Ref. Page No.102
68
Plate No.: 35
180
Brand ID: 001MC607
Rear Brake Padal

No. Part No.
13
5
12
1
6
8
3
Description
Qty.
/Veh. Remarks
1
2
3
4
5
JC 1910 01
JC 1910 09
DK 1011 85
DK 1011 87
39 2383 15
Lever Brake Pedal

Bolt Brake Pedal
Washer pivot bolt
Collar pivot bolt
Flange nut
1
1
1
1
1
6
7
8
DK 1910 13
JC 1910 02
36 JC00 06
Spring brake pedal

Rod brake
Kit hardware rod brake
1
1
1
9
10
11
12
13
14
30 1510 95
DH 1510 29
JC 1510 08
36 DK00 34
JC 2010 04
36 DH 4015
Hex. bolt
Hex. bolt
Rod Torque
Brake Pedal Kit
Rear brake switch
Kit Hardware torque rod
1
1
1
1
1
1
N.I.
Refer Page No.102
Refer Page No.102
7
10
14
14
11
69
70
Plate No.: 36
180
Brand ID: 001MC607
Handle Bar
No. Part No.
31
17
14
30
20
EL
OF
I G N I T
ON
16
CK
LO
PUS
26
27 28
19
5
1
5
23
6
10
9
12
16
13
8
21
17
11
71
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1810 27
JC 2010 21
DK 1810 32
DK 1810 39
DG 1810 08
Upper Bracket
Hall sensor assly.
Holder handle RH
Holder handle LH
Socket bolt
1
1
1
1
4
6
7
8
9
10
JC
JC
DJ
DJ
DL
Control switch LH
Control switch RH
Holder LH
Lever LH
Stud lever handle
1
1
1
1
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
30 1910 17
36 DK00 19
DH 1910 07
DH 1910 14
DH 1910 19
DJ 1810 11
39 2427 04
DS 1910 52
JC 2010 45
39 1680 04
DJ 2011 95
DK 1810 36
DK 1810 46
DK 1810 47
DH 1910 17
JC 1810 29
DK 1810 58
39 1180 11
DK 1810 36
DJ 2210 03
DJ 2210 04
Self locking nut

Kit hardware holder LH
Grip LH
Grip assly. RH
Boot for lever LH
Handle bar weight
Hex. soc. hd. cap screw
Lever Boot for Clutch Switch
Switch assly. ignition
Flange bolt
Clutch Switch
Handle bar plug
Handle bar tube assly. LH
Handle bar tube assly. RH
Pipe throttle
Lock set 4 in 1
Bolt Handle Bar M8 X 40
Washer
Rubber Plug
Mirror Assly. LH
Mirror Assly. RH
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
2
2
2
1
1
2010
2010
1910
1910
1910
17
18
54
55
14
N.I.
24
29
15
Description
N.I.
N.I.
N.I.
72
Plate No.: 37
180
Brand ID: 001MC607
Front Fork
No. Part No.
13
12
14
18
15
16
17
3
19
21
22
23
24
4/5
9
11
22
21
6
10
25
26
27
73
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1810
36 DK00
DK 1810
DK 1810
DK 1810
72
25
19
56
57
Fork front
Kit outer tube
Oil seal
Outer Tube LH
Outer Tube RH
1
1
2
1
1
6
7
8
9
10
DK
DK
DK
DK
DK
07
06
10
70
11
Copper Washer
Socket Headed Bolt M10 X 1.5 X 35
Seat Pipe
Pipe comp. suspension inner
Slide Bush
2
2
2
2
2
11
12
13
14
15
DK 1810 73
DH 1810 09
DK 1810 22
DK 1810 23
30 1810 28
Spring front fork

Grommet Top
Bolt fork
O ring
Seat fork spring
2
2
2
2
2
16
17
18
19
20
DK 1810 71
DK 1810 18
59 0400 05
DK 1810 27
DG 1810 08
Spacer Tube
Washer
Bolt
Holder fork upper
Socket Bolt
2
2
1
1
2
21
22
23
24
25
26
27
JC 1810 23
JC 1810 22
JC 1810 24
DG 1810 45
DK 1810 24
DK 1810 25
DK 1810 26
Cushion Rubber
Cover Trail B
Lamp Shade asly.
Bearing cone
Holder fork under
Spring washer
Bolt
2
4
1
1
1
2
2
1810
1810
1810
1810
1810
Ref. Page No.103
2
20
Description
74
Plate No.: 38
180
Brand ID: 001MC607

No. Part No.
DJ
DJ
DJ
DJ
7201
7201
7201
7201
4M
2V
4K
4L
Fuel
Fuel
Fuel
Fuel
Tank
Tank
Tank
Tank
with
with
with
with
52
52
52
52
DH05
DH05
DH05
DH05
34
30
28
32
Side
Side
Side
Side
cover
cover
cover
cover
52
52
52
52
DH05
DH05
DH05
DH05
35
31
29
33
Side
Side
Side
Side
DH
DH
DH
DH
7303
7303
7303
7303
4M
2V
4K
4L
DK
DK
DK
DK
7402
7402
7402
7402
2T
2V
3A
X3
DH 1410 20
Seat tape
DH
DH
DH
DH
Fairing
Fairing
Fairing
Fairing
1
1
1
1
11
12
2
6
Decal
Decal
Decal
Decal
Qty.
/Veh. Remarks
1
7
Description
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
LH
LH
LH
LH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
cover
cover
cover
cover
RH
RH
RH
RH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Seat
Seat
Seat
Seat
Cowl
Cowl
Cowl
Cowl
Assly.
Assly.
Assly.
Assly.
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Front
Front
Front
Front
Fender
Fender
Fender
Fender
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
`
180 DTS i
10
75
7401
7401
7401
7401
4M
2V
4K
4L
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
76
Plate No.: 38
180
Brand ID: 001MC607

No. Part No.
52
52
52
52
DJ03
DJ03
DJ03
DJ03
63
57
59
61
Tank
Tank
Tank
Tank
Flap
Flap
Flap
Flap
LH
LH
LH
LH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
52
52
52
52
DJ03
DJ03
DJ03
DJ03
64
58
60
62
Tank
Tank
Tank
Tank
Flap
Flap
Flap
Flap
RH
RH
RH
RH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
10
DJ
DJ
DJ
DJ
1612
1612
1612
1612
98
95
96
97
Pulsar
Pulsar
Pulsar
Pulsar
2
2
2
2
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
11
JC 1410 51
JC 1410 50
B Monogram Tank Black Chrome

B Monogram Tank Gray Chrome Decal
2
2
For Silver Colour

For Black,Blue,
Red Colour
12
36 JC00 08
36 JC00 09
36 JC00 10
Decal Kit LH (Black Chrome)

Decal Kit RH(Black Chrome)
Decal Kit LH(Grey Chrome)
1
1
1
36 JC00 11
Decal Kit RH(Grey Chrome)
DJ 1410 61
Rubber Beading (On Flap)
For Silver Colour

For Silver Colour
For Black,Blue,
Red Colour
For Black,Blue,
Red Colour
N.I.
11
Qty.
/Veh. Remarks
8
7
Description
180
180
180
180
DTS-i
DTS-i
DTS-i
DTS-i
12
2
6
180 DTS-i
13
10
77
78
Plate No.: 39
180
Brand ID: 001MC607

No. Part No.
3
1
5
2
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 1410 14
30 1410 70
39 2381 04
JC 1410 21
DK 1410 13
Cap Assly. Tank

Pan head screw
Hex. Soc Hd. cap bolt
Tap Assly
Lock Cap Tank
1
1
7
1
1
6
7
8
9
10
30 1410 39
DD 1412 27
39 0740 11
DK 2010 65
30 1410 28
Packing
Bolt flanged
Plain Washer
Gauge Fuel
Gasket fuel Gauge
1
2
2
1
1
11
12
13
14
15
16
30 1410 32
DJ 1410 06
BA 1220 03
DH 1410 24
DG 1410 28
DH 141021
Bolt
Tube fuel
Pipe clip
Drain tube
Clamp
Seat Tape
4
1
1
1
1
1
Alt. 39 178001
15
8
7
14
10
13
9
12
11
79
80
Plate No.: 40
180
Brand ID: 001MC607
Fitting Petrol Tank Spoiler, Side Cover, Seat Cowl

No. Part No.
21
15
18
19
16
8
17
13
7
20
Description
Qty.
/Veh. Remarks
36 DH16 01
Grommet Kit For side cover
2
3
4
5
DH 1410 31
39 1606 01
39 2424 11
JC 1810 29
Tape tank inner

Screw
Plain Washer
Lock Set (4 in 1) with Key
2
2
1
1
6
7
8
9
10
DH 1410 23
DJ 1410 08
39 1902 04
DK 1611 23
DK 1611 24
Damper
Damper front
Flanged Bolt
Cover Side Mesh LH
Cover Side Mesh RH
1
2
1
1
1
11
12
13
14
15
59 0200 01
31 1610 18
JW 1710 07
JD 1710 18
JC 1410 15
Self Tap Screw

Damper
Dual Tape
Special Tape
Grommet
6
2
2
2
2
16
17
18
19
20
21
JC 1410 17
JC 1410 16
39 1556 04
39 2424 11
DK 1410 17
DK 1410 15
Grommet II
Collar
Flange Bolt
Plain Washer
Damper tank middle
Tank Pad
2
2
1
1
1
1
Ref. Page No.103
Alt.DG161121
N.I.
11
9/10
12
81
82
Plate No.: 41
180
Brand ID: 001MC607
Meter Assly
No. Part No.
1
2
3
4
5
DJ 1910
39 1778
DJ 1811
DJ 2011
DJ 2011
71
02
19
74
59
DK 1612 09
Description
Qty.
/Veh. Remarks
Meter Assly / Instrument Cluster

Self Tapping Screw
Back Cover
Trip Meter Knob
Speedo Meter Top Cover
1
4
1
1
1
Tape I
5
8
10
12
km/h
x 1 0 0 rpm
SIDE
STAND
83
84
Plate No.: 42
180
Brand ID: 001MC607
Control Cables
No. Part No.
1
2
3
4
DJ
JC
JC
59
1910
2010
1910
2100
61
48
04
19
Description
Cable Accelerator
Assly. Speedo Sensor with(O ring)
Cable Clutch
O ring
Qty.
/Veh. Remarks
1
1
1
1
85
86
Plate No.: 43
180
Brand ID: 001MC607
Chain Cover
No. Part No.
1
2
3
DK 1611 42
DH 1612 83
39 1680 04
Description
Cover Chain assly
Bolt (Small)
Bolt (Big)
Qty.
/Veh. Remarks
1
1
2
3
2
87
88
Plate No.: 44
180
Brand ID: 001MC607
Head Lamp & Fairing

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DJ 2011 76
DJ 1811 20
DJ 1810 33
DF 1810 98
39 2141 24
Head Lamp Assly. without Bulb

Head Lamp Mask
Wind Shield
Bolt
Non Metallic Washer
1
1
1
4
4
6
7
8
9
10
DL 1810 10
DJ 1810 37
39 1907 01
DJ 2010 72
DH 1810 52
Well Nut
Decal Wind Shield
M5 x 15L mushroom HD
Pilot Bulb
Fairing mounting upper bracket
4
1
2
2
1
11
12
13
14
15
16
17
36 DH40 20
DJ 1612 29
39 0716 01
39 1524 01
CL 2010 23
DJ 1810 69
DJ 2012 30
Kit hardware mtg. bracket

Clip Nut
Screw pan cross
Screw pan cross
Lamp 12V 35/35W-HS1
Packing Fairing
Head Lamp Wiring Harness
1
4
2
2
1
1
1
6
8
7
1
13
11
14
10
12
17
Ref. Page No.103
9
9
15
17
89
90
Plate No.: 45
180
Brand ID: 001MC607

No. Part No.
1/2
1
2
3
4
5
DJ
DJ
DJ
DJ
DJ
6
7
39 1225 15
DJ 2010 49
DJ 2010 50
GH 2010 12
JC 2010 21
39 2208 04
8
9
10
2012
2012
2012
2012
2011
08
09
06
07
81
Description
Qty.
/Veh. Remarks
Blinker Front LH flexible

Blinker Front RH flexible
Blinker Rear LH flexible
Blinker Rear RH flexible
Magnet assly. blinker self cancellation
1
1
1
1
1
Hex. Nut With Flange

Lens for Blinker LH
Lens for Blinker RH
Lamp 12V 10W
Hall Sensor
Bolt
4
2
2
4
1
2
For Hall Sensor

Mounting (N.I.)
3/4
8
91
92
Plate No.: 46
180
Brand ID: 001MC607

No. Part No.
3 2
6
13
12
8
17
9
14
18
10
Description
Qty.
/Veh. Remarks
1
2
3
4
5
DK 2010 03
DH 1612 93
DK 1611 53
59 0100 13
39 1907 01
Tail light Assly

Damper
Clip Nut
Screw pan cross
Truss Screw
1
2
4
4
2
6
7
8
9
10
39 1972 15
30 2010 29
JW 4010 11
DJ 1610 72
DP 1611 45
Nut flange
Lamp 12V-4W
No. Plate illumination
Rear No. plate bkt.
Number plate Rear
2
1
1
1
1
11
12
39 1680 04
39 1783 01
Hex Flanged Bolt

Truss Screw
2
2
13
14
15
16
17
18
19
DP 1611 44
JC 1810 26
39 1062 04
DH 1612 93
JC 1810 25
39 1943 04
DJ 1810 83
Number plate front

No. plate mounting bracket
Bolt flange
Damper front no. Plate
Front no. plate bracket
Bold Flange M6
Sleeve
1
1
2
1
1
2
2
For Front No.

Plate
No. Plate Bracket
11
15
93
94
Plate No.: 47
180
Brand ID: 001MC607
Electric Component
No. Part No.
1
DH 2010 11
DJ 2011 84
DK 2011 14
Description
Horn with LH stay
Horn with LH Stay
Horn with LH stay
Qty.
/Veh. Remarks
1
1
1
From Chassis No.

MD2DHDJZZSCC45274
2
13
DH 2010 14
DJ 2011 85
DK 2011 15
Horn with RH stay

Horn with RH stay
Horn with LH stay
1
1
1
1/2
14
11
7
12
15
10
16
95
3
4
5
39 1507 11
39 1956 04
DJ 2011 25
Plain Washer
Flange Bolt
Battery (12V-9A) mf wet
1
1
1
24 2011 68
Battery (12V-9Ah) Dry Charged
6
7
8
9
10
DJ
DJ
JC
DJ
JC
Band Battery
Wiring Harness
Rear Brake Switch
Cable assly. (Battery to St.Relay)
BCU
1
1
1
1
1
11
12
13
14
15
AL 2010 12
39 1680 04
DK 2010 78
DJ 2011 40
30 2011 04
Kill switch relay

Flange bolt
Starter Relay / Damper
Cable assly. (Battery to Earth)
Fuse box Assly.
1
1
1
1
1
16
17
30 2010 85
JC 2010 27
Fuse
Cable Assly. St. Motor to St. Relay
1
1
From Chassis No.

MD2DHDJZZSCC45274
1612
2012
2010
2010
2010
47
05
04
20
16
N.S.
N.I.
N.I.
96
Plate No.: 48
180
Brand ID: 001MC607
Tool Kit
No. Part No.
1
2
97
DK 2210 11
DK 2210 24
Description
Tool Kit
Band Tool Kit
Qty.
/Veh. Remarks
1
2
98
Plate No.: 49
180
Brand ID: 001MC607

No. Part No.
Description
Qty.
/Veh. Remarks
1
2
3
4
5
36 DK00 33
39 2310 04
DK 1611 76
36 DK00 23
DK 1611 47
Kit Leg Guard

Flange bolt
Sari Guard Assly.
Kit hardware sari guard
Grab handle LH
1
4
1
1
1
6
7
8
9
DK 1611 48
39 2310 04
DJ 1610 79
DJ 1610 80
Grab handle RH
Bolt Flange
Foam LH For grab
Foam RH For grab
1
4
1
1
8
9
3
4
99
100
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Sr.
Kit Part No.
No.
1
2
3
4
5
6
Kit Description
36DS1001 Cyl.Head O Ring Kit

36DJ1004 Valve Kit
DK101326 Valve Repair Kit
36DK0039 Guide Chain Kit

36DK0038 Set primary drive & driven
36DH4019 Kit centrifugal oil filter
36DH1004 Set Damper
36DH1005 Set of Plate
36DH1006 Set Damper
10 36DH1007 Set of Plate

11 36DH4010 Kit hardware air cleaner
101
180
Consisting of Following Parts
Part No.
Description
Qty./Kit
39239121
O Ring (Cover tappet)
39128321
O ring
DJ101124
Valve Intake
DJ101125
Valve Exhaust
DK101247
Retainer valve spring
DK101108
Spring valve inner
DK101110
Spring valve outer
DK101246
PART INDEX
Sr.
Kit Part No.
No.
Kit Description

Part No.
Description
Qty./Kit
DK121002
Element air filter fine
DK121003
Element air filter coarse
DH101301
Seal shield muflar
DH101395
Trust screw
DH101481
Grommet shield
39185004
Flange bolt
39242511
Plain washer
Seat valve spring
DD161071
U nut
DH101017
Guide chain (Tight)
DH161155
Damper silencer
DK101059
Guide Chain (slack)
DH161157
Tube silencer mounting
DH101628
Gear primary drive
DK101561
Clutch Housing
39231204
Bolt flange
39220011
Washer
39197015
Nut flange
DH101234
Gasket centrifugal oil filter
39241304
Bolt flange
DH101640
Oval screw
DH161245
U Nut
DG181045
Bearing cone
DG181047
Bearing race
DG181046
Upper bearing race
39071411
Plain washer
Dh101066
Join oil dealivery
DH101067
Spring oil delivery
39219908
Pin oil delivery joint
12 36DK0015 Kit element air filter
180
13 36DH4011 Kit hardware shield
14 36DK0009 Kit hardware silencer
15 36DK0011 Kit hardware engine mounting
16 36DV0003 Bearing cone kit
17 36DK0012 Kit bush rear shock absorber
DH101284
Damper A
DH101285
Damper B
39071215
Dome cap nut
DH101286
Damper C
39073712
Spring washer
DH101287
Damper D
DJ161186
Plait side pillion stape
DH101288
Plate A
DH161061
Pin pillion set
DH101289
Plate B
30141031
"O" ring
DH101290
Plate C
39104011
Plain washer
39078408
Split pin
01170122
"O" ring
DH101291
Plate D
DH101282
Damper Cover Magneto
18 36DK0013 Kit hardware pillion
19 36JC0007 Kit lever brake
DH101292
Damper A Cover LH RR
JC151006
Indicator
DH101294
Damper B Cover LH RR
JC151007
Lever brake
DH101283
Plate Damper
39244704
Hex. head bold
DH101293
Plate Damper Cover LH RR
39079815
Nut
DH121020
Bracket lock
DJ151110
Sprocket (36 teeth)
01110609
Plain washer
DK151010
Chain
39178001
Screw pan cross
DV101048
Sprocket Drive
39177304
Bolt flange
DK101186
Bolt pivot lever change
31121043
Coller
DK101185
Washer pivot bolt
39071111
Plain washer
DK101187
Collar pivot bolt
39199819
Oil Seal
39238315
Flange nut
DK191014
Spring ear brake switch
Dk191013
Springr brake peddle
20 36DK0036 Chain sprocket kit
21 36DK0034 Kit hardware brake pedal
102
Brand ID: 001MC606

PART INDEX
Sr.
Kit Part No.
No.
Kit Description
23 36JC0006 Kit hardware rod bracket
24 36DK0018 Kit hardware rod torque
25 36DK0019 Kit hardware holder LH
26 36DK0025 Kit outer tube
27 36DH1601 Grommet kit for side cover

28 36DH4020 Kit hardware mounting bracket
103
180
Part No.
Description
Qty./Kit
30191038
Pin
39019811
Plain washer
39080808
Split pin
JC191008
Spring
JC191006
Pin
JC191007
Brake adjustment nut
39078912
Spring washer
3079415
Nut lock
39080708
Pin snap
39154011
Plain washer
30191024
Screw
30191017
Nut
39021911
Plain washer
39072504
Hex bold
DK181021
Seal dust
DK181019
Seal oil
DG181088
Ring snap
DK181017
Guide bush
DH161158
Grommet side cover
DH161133
Grommet side cover rear
DJ181029
Coller faring mounting
DJ181064
Grommet fearing mounting
39021111
Plain washer
39155204
Flange bold
104
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Part No.
22150451
24201168
28101174
30101014
30141028
30141032
30141039
30141070
30151068
30151069
30151095
30161157
30181006
30181028
30191017
30201029
30201085
30201104
31101106
31101173
31121006
31161018
36DH1004
36DH1005
36DH1006
36DH1007
36DH1601
36DH1902
36DH4010
36DH4011
36DH4015
36DH4019
36DH4020
36DJ1004
36DK0009
36DK0011
36DK0012
36DK0013
36DK0013
105
180
Figure
No.
Page
No.
6
5
14
10
10
11
6
2
6
5
9
2
6
15
11
7
16
15
16
4
9
12
19
23
8
11
1
15
2
3
14
13
11
7
6
4
3
2
6
52
96
24
24
80
80
80
80
68
68
70
58
48
74
72
94
96
96
24
12
10
82
26
26
28
28
82
64
34
36
70
12
90
6
36
46
50
52
54
Part No.
36DK0015
36DK0019
36DK0023
36DK0025
36DK0033
36DK0034
36DK0036
36DK0038
36DK0039
36DS1001
36DS1001
36DV0003
36JC0006
36JC0007
36JC0008
36JC0009
36JC0010
36JC0011
39021111
39029215
39042215
39071111
39071601
39072211
39074011
39075201
39078708
39079415
39084001
39090012
39099906
39099906
39104011
39104119
39106204
39106901
39107504
39118011
39122411
PART INDEX
180
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
5
12
4
2
1
12
17
9
5
3
1
5
8
9
12
12
12
12
11
8
10
7
13
26
8
6
3
24
5
6
11
4
15
4
15
7
9
28
15
34
72
100
74
100
70
68
12
8
2
4
48
70
68
78
78
78
78
56
54
58
56
90
68
80
24
58
68
62
62
26
28
46
26
94
54
2
72
50
39122411
39122515
39128215
39128321
39150711
39152401
39155604
39160601
39162011
39166005
39167204
39167204
39167304
39167404
39167404
39167404
39167704
39168004
39168004
39168004
39168004
39168004
39168004
39168606
39168606
39168904
39171404
39176904
39177802
39178001
39178301
39184504
39190204
39190204
39190701
39190701
39194304
39194404
39195604
12
6
5
6
3
14
18
3
9
2
3
6
13
9
11
2
19
7
8
20
3
11
12
8
4
11
9
2
2
11
12
11
6
8
8
5
18
18
4
68
92
52
28
96
90
82
82
14
4
14
56
8
4
14
38
24
48
56
72
88
94
96
14
38
10
54
66
84
32
94
22
44
82
90
94
94
42
96
Part No.
39196704
39197015
39197215
39199020
39199715
39199715
39199819
39201719
39206004
39213217
39214124
39215220
39215320
39215811
39215911
39216011
39216511
39218006
39218006
39218106
39218106
39218304
39218520
39218819
39219019
39219421
39220011
39220307
39220804
39224120
39230504
39231004
39231004
39231004
39231104
39238104
39238315
39238315
39241204
Figure
No.
Page
No.
10
5
6
22
13
14
11
5
12
5
5
5
6
2
13
9
3
8
24
2
18
2
9
4
11
6
16
8
10
2
20
13
2
7
14
3
18
5
8
46
36
94
26
50
68
20
6
58
10
90
14
12
16
16
16
12
22
24
10
24
12
24
24
24
38
30
12
92
62
24
46
100
100
46
80
20
70
46
106
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Part No.
39242411
39242411
39242704
39244311
39244811
39244811
39245304
39253204
39253921
39254220
39255717
39256611
39257104
39258320
39260120
39260320
39260607
39260801
39261720
39261720
39263904
39264715
39268620
39268720
52DH0153
52DH0177
52DH0528
52DH0529
52DH0530
52DH0531
52DH0532
52DH0533
52DH0534
52DH0535
52DJ0357
52DJ0358
52DJ0359
52DJ0360
52DJ0361
107
180
Figure
No.
Page
No.
4
19
17
18
12
22
6
8
6
3
7
15
7
6
9
7
7
11
4
10
6
6
1
4
12
10
2
3
2
3
2
3
2
3
8
9
8
9
8
82
82
72
26
10
24
20
2
4
8
14
68
46
22
22
24
18
4
8
30
18
2
68
68
40
14
76
76
76
76
76
76
76
76
78
78
78
78
78
Part No.
52DJ0362
52DJ0363
52DJ0364
59010013
59020001
59040005
59040031
59040040
59040043
59050008
59050008
59100002
59110002
59200006
59200007
59200027
59210006
59210019
AA121045
AL201012
BA122003
CL201023
CS101128
CS101128
DD101062
DD111012
DD111013
DD111048
DD121007
DD141227
DE151008
DE151015
DE151037
DE151043
DE151045
DE151046
DE151047
DE151048
DE191010
PART INDEX
180
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
9
8
9
4
11
18
9
3
11
3
2
1
9
8
16
7
5
4
4
11
13
15
1
14
15
16
10
14
8
7
15
11
6
7
8
4
5
3
5
78
78
78
94
82
74
8
56
46
22
24
42
6
24
40
22
24
86
34
96
80
90
8
8
8
42
42
42
10
80
62
64
66
66
66
66
66
66
64
DE191011
DF161102
DF181098
DG101029
DG101418
DG101498
DG111008
DG141028
DG151005
DG151007
DG151008
DG151049
DG161124
DG171018
DG171019
DG171020
DG171021
DG171022
DG171034
DG171038
DG181008
DG181008
DG181042
DG181045
DG181048
DH101006
DH101018
DH101048
DH101064
DH101065
DH101072
DH101079
DH101084
DH101111
DH101141
DH101142
DH101144
DH101146
DH101152
4
9
4
4
8
11
8
15
4
12
9
10
7
5
7
12
11
14
10
2
5
20
4
24
3
5
12
8
10
12
2
4
8
15
5
3
3
3
6
64
58
90
6
26
2
42
80
62
62
62
62
36
50
50
50
50
50
50
50
72
74
48
74
48
22
26
8
12
12
14
16
16
16
26
26
20
18
26
Part No.
DH101154
DH101157
DH101163
DH101172
DH101180
DH101195
DH101197
DH101199
DH101203
DH101235
DH101246
DH101272
DH101275
DH101302
DH101319
DH101323
DH101333
DH101336
DH101380
DH101381
DH101382
DH101383
DH101383
DH101385
DH101386
DH101388
DH101388
DH101389
DH101392
DH101393
DH101394
DH101412
DH101414
DH101468
DH101482
DH101487
DH101493
DH101496
DH101503
Figure
No.
Page
No.
13
5
15
7
15
11
2
5
12
5
13
10
1
9
18
10
19
11
7
4
9
24
4
5
3
20
9
13
11
7
10
7
10
2
24
10
4
9
8
26
28
40
40
30
12
26
42
24
16
24
2
30
36
16
28
16
16
42
42
40
16
22
40
42
26
28
40
8
20
20
8
10
36
26
22
18
18
20
108
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Part No.
DH101508
DH101509
DH101510
DH101521
DH101544
DH101581
DH101608
DH101648
DH101661
DH101705
DH101714
DH101861
DH111012
DH111013
DH111015
DH111016
DH111081
DH111083
DH111084
DH121001
DH121010
DH121011
DH121012
DH121035
DH121038
DH121101
DH121149
DH121150
DH141020
DH141021
DH141023
DH141024
DH141031
DH151029
DH161046
DH161053
DH161056
DH161066
DH161100
109
180
Figure
No.
Page
No.
4
5
25
8
17
4
10
14
15
1
2
8
10
17
15
19
2
6
10
1
3
15
16
5
8
9
3
13
6
16
6
14
2
10
3
4
7
7
11
4
20
26
36
26
40
36
30
24
20
20
30
4
42
42
42
42
42
40
38
38
26
26
38
4
32
32
32
76
80
82
80
82
70
44
52
52
58
54
Part No.
DH161112
DH161121
DH161145
DH161146
DH161161
DH161189
DH161189
DH161190
DH161190
DH161283
DH161293
DH161293
DH171019
DH171019
DH171019
DH181009
DH181052
DH191007
DH191014
DH191017
DH191019
DH201011
DH201014
DH201065
DH73032V
DH73034K
DH73034L
DH73034M
DH74012V
DH74014K
DH74014L
DH74014M
DJ101004
DJ101012
DJ101063
DJ101064
DJ101106
DJ101133
DJ101134
Figure
No.
Page
No.
2
4
5
8
9
2
16
3
17
2
2
16
8
8
13
12
10
13
14
25
15
1
2
13
4
4
4
4
7
7
7
7
1
3
23
4
4
6
4
48
58
58
58
46
46
46
46
46
88
94
94
50
62
68
74
90
72
72
72
72
96
96
58
76
76
76
76
76
76
76
76
10
4
16
36
10
14
14
PART INDEX
Part No.
DJ101158
DJ101215
DJ101217
DJ101271
DJ101350
DJ101352
DJ101369
DJ101371
DJ101372
DJ101389
DJ101390
DJ101391
DJ101420
DJ111092
DJ121022
DJ121041
DJ121044
DJ121051
DJ121053
DJ121054
DJ121055
DJ121056
DJ121057
DJ121059
DJ121068
DJ121070
DJ121071
DJ141006
DJ141008
DJ141061
DJ151074
DJ151075
DJ151088
DJ161069
DJ161072
DJ161079
DJ161080
DJ161122
DJ161126
180
Figure
No.
Page
No.
3
5
2
1
3
1
6
6
2
1
1
1
1
9
7
1
4
2
5
6
7
8
12
14
3
10
1
12
7
13
9
10
3
1
9
8
9
5
1
10
4
2
28
30
26
30
10
8
22
2
36
36
42
4
32
32
32
32
32
32
32
32
32
34
32
34
80
82
78
66
66
68
56
94
100
100
54
52
Part No.
DJ161127
DJ161128
DJ161129
DJ161132
DJ161133
DJ161186
DJ161228
DJ161229
DJ161247
DJ161272
DJ161295
DJ161296
DJ161297
DJ161298
DJ171035
DJ181011
DJ181033
DJ181037
DJ181069
DJ181083
DJ181119
DJ181120
DJ191006
DJ191023
DJ191027
DJ191028
DJ191029
DJ191030
DJ191031
DJ191034
DJ191035
DJ191054
DJ191055
DJ191061
DJ191071
DJ201020
DJ201021
DJ201049
DJ201050
Figure
No.
Page
No.
3
3
4
8
9
10
13
12
6
10
10
10
10
10
4
16
3
7
16
19
3
2
3
1
6
7
8
9
10
13
14
8
9
1
1
9
21
7
7
52
54
54
48
48
54
28
90
96
56
78
78
78
78
50
72
90
90
90
94
84
90
64
64
64
64
64
64
64
64
64
72
72
86
84
96
24
92
92
110
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Part No.
DJ201072
DJ201100
DJ201106
DJ201108
DJ201125
DJ201140
DJ201159
DJ201174
DJ201176
DJ201181
DJ201184
DJ201185
DJ201195
DJ201202
DJ201205
DJ201206
DJ201207
DJ201208
DJ201209
DJ201230
DJ221003
DJ221004
DJ72012V
DJ72014K
DJ72014L
DJ72014M
DJ902503
DK101072
DK101094
DK101097
DK101102
DK101103
DK101104
DK101105
DK101106
DK101107
DK101118
DK101126
DK101133
111
180
Figure
No.
Page
No.
9
12
13
16
5
14
5
4
1
5
1
2
21
11
7
3
4
1
2
17
30
31
1
1
1
1
1
12
3
23
6
3
7
12
14
17
16
13
1
90
64
58
64
96
96
84
84
90
92
96
96
72
42
96
92
92
92
92
90
72
72
76
76
76
76
14
30
24
24
16
16
16
16
16
16
16
30
18
Part No.
DK101134
DK101135
DK101144
DK101176
DK101177
DK101180
DK101182
DK101184
DK101185
DK101185
DK101186
DK101187
DK101187
DK101245
DK101248
DK101251
DK101253
DK101326
DK101352
DK101361
DK101380
DK101382
DK101471
DK101480
DK101480
DK101564
DK101565
DK101569
DK101570
DK101571
DK101573
DK101574
DK101592
DK101595
DK101596
DK101605
DK101636
DK141013
DK141014
Figure
No.
Page
No.
2
10
10
6
16
13
4
17
14
3
15
12
4
20
7
7
9
6
21
8
17
5
1
14
14
4
7
5
17
2
11
9
7
1
14
2
15
5
1
18
18
16
40
20
20
20
20
20
70
20
20
70
16
12
26
20
6
16
18
24
18
16
12
26
30
30
30
30
30
30
30
10
40
40
40
30
80
80
PART INDEX
Part No.
DK141015
DK141017
DK151006
DK151008
DK151009
DK151012
DK151013
DK151014
DK151015
DK151022
DK151026
DK151027
DK151028
DK151036
DK151037
DK151040
DK151054
DK161085
DK161086
DK161096
DK161098
DK161122
DK161123
DK161124
DK161137
DK161142
DK161147
DK161148
DK161153
DK161159
DK161160
DK161161
DK161176
DK161209
DK171003
DK171006
DK171014
DK181006
DK181007
180
Figure
No.
Page
No.
21
20
2
13
10
19
20
11
23
2
5
7
3
25
2
4
1
9
5
1
2
1
9
10
1
1
5
6
3
5
6
12
3
6
9
6
1
7
6
82
82
60
62
68
68
68
68
68
68
60
62
62
68
64
60
66
56
56
46
56
58
82
82
54
88
100
100
94
46
46
46
100
84
50
50
50
74
74
Part No.
DK181010
DK181011
DK181018
DK181019
DK181022
DK181023
DK181024
DK181025
DK181026
DK181027
DK181027
DK181032
DK181036
DK181036
DK181039
DK181046
DK181047
DK181056
DK181057
DK181058
DK181070
DK181071
DK181072
DK181073
DK191013
DK201003
DK201065
DK201078
DK201114
DK201115
DK211001
DK211004
DK211007
DK211008
DK221011
DK221024
DK74022T
DK74022V
DK74023A
Figure
No.
Page
No.
8
10
17
3
13
14
25
26
27
1
19
3
22
29
4
23
24
4
5
27
9
16
1
11
6
1
9
13
1
2
1
4
7
5
1
2
5
5
5
74
74
74
74
74
74
74
74
74
72
74
72
72
72
72
72
72
74
74
72
74
74
74
74
70
94
80
96
96
96
44
44
44
44
98
98
76
76
76
112
Brand ID: 001MC606
Brand ID: 001MC606
PART INDEX
Part No.
DK7402X3
DL181010
DL191014
DP161144
DP161145
DS101084
DS101096
DS101154
DS101166
DS101215
DS101276
DS101333
DS101335
DS101336
DS101353
DS101353
DS101353
DS101353
DS101366
DS151073
DS151074
DS161125
DS191052
DS211004
DS211005
DV101042
DV101048
GH201012
JC101001
JC101029
JC101033
JC101034
JC101035
JC101040
JC101045
JC101085
JC101086
JC101114
JC101115
113
180
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
5
6
10
13
10
7
5
5
4
9
6
3
1
2
10
3
12
11
8
22
18
4
18
8
2
2
22
8
1
2
7
12
10
21
1
4
3
3
8
76
90
72
94
94
2
2
12
2
26
8
6
6
6
26
28
28
40
6
68
68
56
72
44
44
28
16
92
12
22
28
8
8
26
24
8
8
40
40
JC111022
JC111023
JC141015
JC141016
JC141017
JC141021
JC141050
JC141051
JC151002
JC151005
JC151007
JC151008
JC151010
JC151011
JC151013
JC151013
JC151016
JC151019
JC161002
JC161014
JC161015
JC161017
JC161031
JC181022
JC181023
JC181024
JC181025
JC181026
JC181029
JC181029
JC191001
JC191002
JC191004
JC191009
JC201004
JC201004
JC201016
JC201017
JC201018
12
13
15
17
16
4
11
11
8
7
27
11
3
16
1
1
21
11
2
11
10
6
1
22
21
23
17
14
26
5
1
7
3
2
13
8
10
6
7
42
42
82
82
82
80
78
78
68
68
68
70
60
68
60
62
68
62
54
48
48
58
48
74
74
74
94
94
72
82
70
70
86
70
70
96
96
72
72
PART INDEX
Part No.
JC201021
JC201021
JC201027
JC201039
JC201045
JC201046
JC201048
JD171018
JW171007
JW401011
180
Figure
No.
Page
No.
2
9
17
11
19
14
2
14
13
8
72
92
96
58
72
62
86
82
82
94
Part No.
Figure
No.
Page
No.
114

Pulsar 180 Ug4

Diunggah oleh

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Notice

All information contained in this manual is based on the latest

DOC. NO.: 71110779

REV. 00, DEC. 09

Brand ID: 001MC607

Cover Cylinder Head

Head Cylinder with Cover

Domed Cap Nut

Ref. Page No. 101

Front Wheel Direction

Brand ID: 001MC607

O Ring Kit for Cover Cyl. Head

O Ring (Intake Pipe)

Ref. Page No.101

Front Wheel Direction

Brand ID: 001MC607

Rocker Arm Shaft - Intake

Valve Repair Kit

Ref. Page No. 101

Front Wheel Direction

Brand ID: 001MC607

Sprocket cam Driven (32 T)

Cam chain Tensioner pivot Bolt

Refer Page No.101

Front Wheel Direction

Brand ID: 001MC607

Cylinder and Piston

Cylinder Block / Piston Assly

Front Wheel Direction

Brand ID: 001MC607

Crankshaft assly. comp.

Ref. Page No.101

Front Wheel Direction

Brand ID: 001MC607

Balancer & Balancer Idler Gear

Body Balancer Assly.

Spring torsion Balancer Idler

Front Wheel Direction

Brand ID: 001MC607

Front Wheel Direction

Shaft Input Transmission

Gear 3rd Drive

Gear 1st driven

O Ring Sprocket Collar

Brand ID: 001MC607

Change Drum / Shift Fork

Fork Gear Shift Input

Front Wheel Direction

Brand ID: 001MC607

Gear Change Mechanism

Lever comp. Gear Shifter

Assembly lever change arm

Front Wheel Direction

Brand ID: 001MC607

Engine Assly. & Crankcase RH

Engine Assly. with starter motor

Bearing Ball (For Input shaft)

Front Wheel Direction

Brand ID: 001MC607

C Sunk Head Screw

Oil Seal (For Shift lever)

Gasket (For Drain Bolt)

Cable assly. (Battery to Earth)