5-2kg
Index
Page 3
A) Technical Data of Electric Antenna Stand B) Assembly and Installation C) Maintenance D) Trouble Shooting
Appendix: - Warranty Statement - Declaration of Conformity - Circuit Diagram - Drawing - Integrated Components
The antenna mast must be clean and dust-free. Dirty or dusty environment can cause electrostatics.
Information presented enclosed is subject to change as product enhancements are made regularly. Pictures included are for illustration purposes only and do not represent all possible configurations.
Antenna height fixed 1.5 m Load capability max. 2 kg Depending on the distance of the antenna centre of gravity Positioning accuracy Rotating angle Rotating speed adjustable between Material Mast cross-section Base L x W Moveable with 4 casters Antenna support drive Material of toothed belt Motor Drive unit +/- 1 360 0.5 to 6.0 rpm Plastic + reinforced fibreglass 0.1 m x 0.1 m 0.9 m x 0.6 m Toothed belt Kevlar reinforced (non-metallic) Brushless DC motor shielded and radio interference suppressed under EN 55022 class B Fibre optic lines IEEE interface max. 2A 208-230 VAC, 50/60 Hz, single phase 25mA per drive unit (higher in the moment when powering on) -10 C...+35 C 30 kg Interface to SCU/MCU Controller 1.5 m power supply cable Service manual
approx.
Brief description The Electric Antenna Stand EAP 1.5-2kg is specifically designed for measurements in electromagnetic absorption chambers at a fixed measuring. The height of the antenna is manually adjustable The antenna stand, with the exception of the drive unit, is fabricated from plastic (PVC and reinforced fibreglass). Metal parts are located only in the base plate and the drive mechanism (max. 0.3 m above ground level). Antenna Adapters for all commercially available antennas are available upon request. All antennas during polarisation rotate around their axis to eliminate any elevation errors. The IEEE 488.2 (GPIB) bus provides an additional control option for all functions, when operated with the SCU/MCU Controller.
1) Insert the antenna pipe into the hollow shaft at stand slide and fasten the fixing screws carefully at both sides
2) Install the counter weight at the antenna pipe and fix it with the plastic screw 3) Install the pipe bend at the stand tube and fix it with the plastic screw 4) Connect the power cable and switch on the power Attention: Power Consumption: 208-230V, 50/60 Hz, 16A Only use the provided power supply cable! Note: The power supply cable must be shielded and have good earthing! 5) Connect the fibre optic control cables from the antenna stand to the controller 6) Start referencing at the controller according to the manual for the controller
CAUTION! Do not position the antenna mast underneath halogen headlights or any other heat source the plastic design could get damaged.
Caution: Before performing any maintenance, disconnect the unit and turn off power:
Routine Check: Prior to beginning normal operation of the positioner, check the stand for any signs of damage or excessive wear Verify that the antenna is secure mounted Check the routing of all cables to make sure they do not interfere with the operation of the positioner
Six-month Check: Pay attention that no dirt or foreign objects are on the toothed belt and clean when necessary. Note: The toothed belt must be operated without lubrication!
The positioner must be clean and dust-free. Dirty or dusty environment can cause electrostatics.
Routine Maintenance
To ensure a high level of reliability of operation, a long working life of the products, and substantially to avoid major repair costs, we offer the option of a maintenance contract with our service department. This maintenance contract is carried out by our service engineers who accurately check and examine all the important components and functions at regular intervals of time, to be agreed from case to case. The contract covers the mechanical and electrical or electronic parts of our products as well as the cooling units, safety devices, alternative and optional equipment, where these have been fitted to the products. The details of the services to be provided by our maintenance service are agreed from case to case. We shall be happy to provide a suitable quotation on request.
D) Trouble Shooting for Positioner EAP If there are problems with the device, please always carry out the following first: 1. Check power supply and fuses 2. Check fibre optic cables and connections (if possible change cables from a different device and check) 3. Check user limits and remove the limits, if not in use (see manual of controller) 4. Use a short cable for connection directly to the antenna stand in the chamber 5. Disconnect the power supply of the antenna stand and the controller for approx. 1 minute; reconnect the power supply and carry out referencing
Fault
Controller shows referencing but the positioner does not move -
Probable Cause
Software problem -
Suggested Remedy
Disconnect power supply of turn device and controller and reconnect after approx. 1 minute again Delete all user limits Check all cables and connectors; also at the drive unit Check DCC board at the drive unit Check, if light is coming out of the fibre optic connectors after switching off and on again Check positioning switch
Hardware problem -
Check all connections, power supply and hardware components Check DCC board
Positioner does not work properly after some time in use Positioner moves to a different position as shown at the controller
Software problem
Check DCC board: Disconnect antenna stand from power Open drive unit box Check fuse on DCC; 3.15A Connect antenna stand to power At 7-segment display the symbol _ is shown Try to move the antenna stand manually with the controller If the antenna stand does not move and a number is shown at the 7-segment-display, the DCC board is damaged
DCC Board:
Fuse
7-segment-display
Gearbox
DC Motor
DCC Board
FOCD
Filters
Warranty Statement
Maturo GmbH, hereinafter referred as maturo, warrants that our standard products are free from defect in materials and workmanship for a period of one year from date of shipment. Standard maturo products include the following: Antenna Mast and Stands Turntables and Turn Devices Cable guide rails Controllers Dynamometers for the automotive industry
If the Buyer notifies the Seller of a defect within the warranty period, the Seller will, at the Sellers option, either repair and/or replace those products that prove to be defective. There will be no charge for warranty services performed at the location maturo designates. The customer must, however, prepay inbound shipping costs and any duties or taxes. Maturo will pay outbound shipping cost for a carrier of maturos choice, exclusive of any duties or taxes. If maturo determines that warranty service can only be performed at the customers location, the customer will not be charged for maturos travel related costs.
This warranty does not apply for: - Improper storage of our products outside our area of influence, - Errors during installation, commissioning or operation, - Wear and tear during normal operations, - Unqualified maintenance works, - The application of unsuitable equipment and materials, - The results of repair works or other activities undertaken on our products, which have not been expressly approved by us. - Consumable items such as fuses, batteries, etc. - Products which have been operated outside the specifications
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EG Konformittserklrung gem EMV-Richtlinie 2004/108/EG Declaration of Conformity in accordance with EMC guideline 2004/108/EC
Hiermit wird erklrt, dass das Produkt: We hereby declare that the product: Produktbezeichnung: Product: Seriennummer: Serial number: Baujahr: Year: Hersteller: Manufacturer: maturo GmbH, Bahnhofstr. 26, 92536 Pfreimd EAP1.5-2kg/040/8341011 2011 Electrical Antenna Positioner EAP 1.5-2kg
mit den Vorschriften folgender Europischer Richtlinien bereinstimmt: has been manufactured according to the regulations of the following European directives: - 2004/108/EG - 2004/108/EC - 2006/95/EG - 2006/95/EC Elektromagnetische Vertrglichkeit EMV-Richtlinie Electromagnetic compatibility EMC directive Niederspannungsrichtlinie The Low Voltage Directive
Grundlagen dafr sind folgende harmonisierte Normen: Basis for that are the following harmonized standards: - EN 55011:2010-05 - EN 55022:2006 + A1:2007 - EN 61000-4-2:2009 - EN 61000-4-3:2006 + A1:2008 - EN 61000-4-4:2004 - EN 61010-1:2002 Class B Class B Level 2/3 Level 2 Level 2
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bl gn/ye
M
200W
W V U Hall +5V Hall GND Hall 3 Hall 2 Hall 1
bk
L1
sw
3x1,5
T1.6A 250V
wh bk or
rd bl wh bk or
9-pin D-Sub
1 1
bk bl
Referencing switch (S2)
maturo GmbH
Title:
the time is ripe Bahnhofstrasse 26, 92536 Pfreimd, Germany phone: +49(0)9606-923913-0 e-mail: info@maturo-gmbh.de
JP2
ST7
rd
3 2 1
JP1
DCC
ST2
1 2 3 ST1
5 4 3 2 1 ST3
7 6 5 4 3 2 1 ST4
JP3 JP2
IN
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HINWEIS: Smtliche Informationen, die in diesem Dokument enthalten sind, sind STRENG VERTRAULICH. Jeder Empfnger dieses Dokuments darf die darin enthaltenen Informationen, direkt oder indirekt, nur mit ausschliesslicher, schriftlicher Zustimmung der Firma maturo-gmbh an Dritte weitergeben oder offenlegen. Die Firma maturo-gmbh behlt sich alle Rechte in Bezug auf Urheberrechtsgesetz, Patent- und Gebrauchsmusterschutz vor. Lizenzrechte werden hierdurch nicht erteilt.
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NOTE: The information or material contained in this document is STRICTLY CONFIDENTIAL and any recipient of this document shall not disclose or divulge, directly or indirectly, this document or the information or material contained herein without the written consent of the company maturo-gmbh. All copyrights, trademarks, patents and other rights in connection herewith are expressly reserved to the company maturo-gmbh and no license is created hereby.
Polarisation 0 - 360
1500
tolerance
project no.
#8341011
weight
30.68 kg
name Zeus
title
file name
part no.
material
K:\SolidWORKS_Projekte\Projekte 2011\#8341011\EAP1.5-2kg\
treatment
sheet
scale
1 sh.
DC motors
Product Description
Brushless DC drives
Product Description
The motors of the Berger Lahr RECM series are brushless DC motors that are designed as electronically commutated 3-phase synchronous motors. Because of the mechanical design of the brushless DC motor they have a low rotor inertia and very good dynamic characteristics. The use of high-energy magnetic materials means high output power with small sizes. The motors are available with a distinct or low detent torque when not under power. In specific cases an additional holding brake is unnecessary in the version with high detent torque. The motor version with low detent torque is noted for increased running smoothness. The motors can be fitted with various types of gearboxgearboxes such as spur wheel or planetary gear depending on the torque and service life requirements. The brushless DC motors are fitted with Hall sensors as standard. High-resolution encoder systems are optionally available for higher positioning resolutions.
Special features
High detent torque that makes a holding brake unnecessary Low holding torque for smooth running High torque in relationship to size Constant torque over complete speed range
Application possibilities
In industrial applications the brushless DC motors are noted for their high power density with small dimensions and high efficiency. Examples of applications are conveyor drives, pump drives, applications in the textile industry and format changes. The RECM34 motors with the flange dimension of 42 mm are particularly useful in device technology for new functions, such as in coffee machines and centrifuges.
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Brushless DC drives
BCD
F012
3456
1 2 3 4
LED1 LED2
Status display via LED
A B C D E F G H J K 2s
Flash code of LED1 and LED2
(A) No power supply. (B) Power amplifier is activated. (C) Holding brake set. (D) Power amplifier is deactivated. (E) System error. (F) Power amplifier overtemperature. (G) Overvoltage, including with feedback. (H) Undervoltage. (J) Commutation error. (K) Short circuit between two motor phases.
789A
LED1
LED2
2s
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Brushless DC Drives
Technical Data
Mechanical data
Dimensions (H x W x D) Weight Type of cooling mm kg 23.5 x 117 x 74.5 0.25 Free convection
Electrical Data
Power data Nominal voltage Input voltage Residual ripple Current consumption Nominal power (power output) Power loss Capacity value Signal interfaces Analogue inputs Measuring range Max. input voltage Input resistance Resolution Digital inputs Active Inactive Input current Debounce time Output for potentiometer Voltage Max. allowable current Potentiometer resistance Digital outputs Max. switching voltage Max. switching current Voltage drop at 50 mA load Short-circuit-resistant and overload-proof Nominal voltage 24V N_OUT output (speed signal) Number of pole pairs 2 3 4 6 (1) (2) The levels correspond to EN 61131-2 Type 1 For power supply of ACTIVE_OUT and N_OUT outputs. Must not be bridged with VDC power supply, otherwise danger of feedback. Pulses / revolutions 12 18 24 36 VDC VDC k Bit VDC VDC mA ms VDC mA k VDC mA VDC VDC 0 10 30 10 10 15 30 5 7 12 10 20 1 30 50 0.5 yes 24 2) 05 10 10 10 0 VDC / < 0.8 open / > 4 6 12 5 10 1 30 50 0.5 yes 0 VDC / < 0.8 A W W F VDC VDC 24 48 -15% / +20% 1) < 5% 6.5 150 / 300 7 1100 BLV14H BLV14L
2)
Ambient conditions
Ambient temperature 1) Transport and storage temperature Pollution degree Rel. humidity Installation height above mean sea level for 100% power Installation height Oscillation and vibration m m C C 0 ... +50 -25 ... +70 Step 2 as per IEC 60721-3-3, Class 3K3, 5 ... 85%, non-condensing < 1000 < 2000; with max. ambient temperature 40 C, without protective film and a radial distance >50 mm as per IEC/EN 60068-2-6 3 ... 13 Hz: 1.5 mm peak 13 ... 150 Hz: 1g as per IEC/EN 60068-2-27 15 g for 11 ms IP20 IP40 restricted: from above only, without distance to protective cover
1)
No icing
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DC motors
RECM 37
RECM 374/4
Brushless DC drives
RECM 374/4
Dimensional drawing
25 0.5
100 1 300 15 15 1
40 h8
8j 6
2+0.5 6 0.2
14.5 1 52 0.2 66
Technical Data
DC bus voltage UDC
Number of pole pairs p Nominal power PN Nominal torque MN Nominal speed nN Nominal current IN Nominal current N No-load speed n0 No-load current I0 Continuous holding torque Md0 Continuous holding current Id0 Max. continuous holding current d0 Max. torque Mmax Max. current Imax Detent torque MS Torque constant (Md0/d0) kM Generator voltage constant kEtt Terminal resistance Rtt Terminal inductivity Ltt Rotor inertia JR Heat resistance (winding/surface) Rth1 Ambient temperature Max. permissible radial shaft load Fq Max. permissible axial shaft load Fa Mass m Vibration strain as per DIN EN 60068-2-6 Degree of protection as per DIN EN 60592 Heat class as per DIN EN 60034-1 W Nm 1/min A A 1/min A Nm A A Nm A Nm Nm/A mV/(1/min) mH g cm2 K/W C N N kg m/s
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4 160 0.37 4250 9.2 11.3 5800 0.63 0.58 11.9 14.5 1.40 36.5 0.030 0.040 2.924 0.11 0.318 340 0.63 -25 ... 40 80 30 1.4 20 IP 41 155 (F)
48
4 200 0.44 4350 5.54 6.78 5800 0.46 0.58 7.29 8.92 1.40 18.3 0.030 0.065 5.848 0.28 1.272 340 0.63 -25 ... 40 80 30 1.4 IP 41 155 (F)
325
4 200 0.44 4400 0.8 1.0 5850 0.07 0.58 1.2 1.4 1.40 2.7 0.030 0.406 38.990 9.85 56.514 340 0.63 -25 ... 40 80 30 1.4 IP 41 155 (F)
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Brushless DC drives
DC motors
RECM 37
RECM 374/4
Characteristic curves
n [1/min] 7000 6000 n 5000 4000 A 3000 2000 1000 0 0 0.15 0.3 MN 0.45 0.5 I __ IN
I __ IN 3
1 B
0 0.75 M [Nm]
Motor connection
1 2 3 4
M 12 x 1.5 (EN60423)
5 6 7 8 9
Terminal assignment Pin 1 2 3 4 Pin 5 6 7 8 9 Motor cable U V W PE Motor cable Power supply 5 V 18 V Power supply GND Hall U Hall V Hall W Colour orange (OR) black (BK) white (WS) yellow/green (GN/YE) Colour red (RD) blue (BU) orange (OR) black (BK) white (WH)
The pull-up resistance is not integrated. The maximum current at the Hall sensors is 30 mA.
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Germany
Notes
maturo GmbH
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